D6550 0315 DMU eVo Update US · possibilities with complete machining of single parts or in ... Further customization solutions include milling / turning ... + New SINUMERIK Operate

www.dmgmori.com

5-axis Universal Machining Centers

DMU eVo SeriesDMU 40 eVo

DMU 60 eVo

DMU 80 eVo

1 2

The DMU 40 / 60 / 80 eVo combine the flexibility of modern universal milling machines with

the performance potential of vertical machining centers. The innovative machine design, optional

X- / Y-axis linear drives and the proven swivel rotary table are just a few of the many features that

deliver maximum flexible productivity. The NC swivel rotary table, with its large swivel range, offers

5-axis simultaneous machining for exceptional surface quality while also expanding your application

possibilities with complete machining of single parts or in serial production runs. Whether for

machine construction, tool and mold making, medical technology, automotive, or aerospace projects –

when precision and flexibility are as important as time and cost savings, the DMU eVo Series delivers

efficient technology for unmatched results.

DMU eVo Series

5-axis serial production technology for

the greatest performance and precision.

Applications and parts

Machine and technology

Control technology

Technical specifications

1: Hub, power engineering

2: Knee joint, medical technology

02

3 4 5 6

3: Face mill, tool making 4: Titanium valve block, aerospace

5: Steering knuckle support, automotive 6: Tire mold, mold making

Hydraulic component /

Formula 1:

The DMU eVo linear completely

machines workpieces in just two

setups, even with simultaneous

5-axis operation.

03

The new DMU 40 / 60 / 80 eVo machines are world-class successors to the proven

DMU eVo product line. They are fully redesigned as portal machines, which significantly

increases rigidity and precision. Compared to a conventional portal design, this

“optimized portal” offers improved side access, longer travel paths and a larger work

area - all on a compact footprint. The flexible swivel rotary table has been retained while

table load capacity, dynamics and swivel range have been significantly increased.

The DMU 40 / 60 / 80 eVo Series with ball screws offers economical 5-axis machining.

And for even greater productivity, a dynamics package is available that includes X- & Y-axis

linear drives. Further customization solutions include milling / turning technology or a pallet

changer for enhanced universal operations.



Universal milling machines

Control technology


DMU eVo Series

The complete DMU eVo Series

for sizes 40 to 80.

04

1

1: Dynamics package with linear drives in the X- & Y-axis as well as 3,149.6 ipm. rapid traverse in all axes

2: Simultaneous 5-axis machining with a powerful 18,000 rpm. spindle

2

DMU 40 / 60 / 80 eVo highlights

+ The revolutionary machine design brings unmatched rigidity and precision as

well as impressive accessibility with the largest work area - all on a compact footprint

+ Highly dynamic swivel rotary table for simultaneous 5-axis operation with a

–5° to +110° swivel range and max. 1,322.8 lbs. load capacity

+ Two drive options: entry-level version with a ball screw drive and 1,968.5 ipm. rapid

traverse or dynamic version with two linear drives and 3,149.6 rapid traverse

+ Short approach and positioning times through high accelerations up to 32.8 ft. / sec.²

+ Valuable standard equipment: 30-slot tool magazine, 14,000 rpm. spindle, NC swivel

rotary table, direct measuring systems

+ Optional space-saving pallet changer for greater productivity

+ Optional milling / turning (FD) technology

+ CELOS® with a 21.5˝ multi-touch display on a Siemens 840D solutionline control

The highly dynamic swivel

rotary table enables

simultaneous 5-axis

operation with a -5º to

+110º swivel range for

complex workpieces

weighing up to 1,322.8 lbs.

Simultaneous

5-axis

machining

1

2

3

4



Portal design

Control technology


DMU eVo Series

Revolutionary work area concept

with an optimized portal design.

The machine's construction features minimal axes projection for unparalleled stability

and rigidity over the entire travel area that delivers impressive long-term precision.

Positioning of the Y-slide and a round cabin design offer easy access to the work area.

Even with integrated handling systems, front access to the work area is retained. Additionally,

the machine’s shallow reach-in depth and optimal loading height provide favorable ergonomics.

A left-side positioned tool magazine and chain carrier layout offer a similar setup area

for all magazine sizes.

11111 Guides and drives

outside and above

the work area

2222222 Linear drives

in the X-axis and Y-axis

333333 Magazine

for up to 120 tools

4444444 NC swivel rotary table

also available with a pallet

changer or as a torque table

Optimized portal design

+ Compact footprint and improved accessibility

versus conventional gantry designs

+ Easy access: tool magazine, machine

and handling system access from the front

+ Large work area and load capacity up to 1,322.8 lbs.

+ Easy crane loading from above

09

1

43

2

10



Innovations

Control technology


1: Tool magazine loading during operation

2: Double gripper for reliable and fast tool transfer

3: Optional internal coolant supply

4: 18,000 rpm. spindle for dynamic machining

DMU eVo Series:

In addition to offering optimal accessibility and

impressive dynamics, the eVo Series delivers

exceptional performance and power options

with 10,000 rpm. and 18,000 rpm. motor spindles.

5 6

11

Perfectly harmonized advanced features in a compact design guarantee the greatest

precision and efficiency. For example, the tool changer with a double gripper not only

offers impressive speed with 5-second chip-to-chip times, but the versatile magazine

options give you capacity flexibility for 30, 60 or even 120 tools. The dynamic version

also features wear-free linear drives in the X-axis and Y-axis for unparalleled precision

and 3,149.6 ipm. rapid traverse.

In addition to the standard 14,000 rpm. motor spindle, 10,000 rpm., 18,000 rpm.,

24,000 rpm. or 40,000 rpm. options are available for any requirement. The internal

coolant supply (with up to 1,160.3 psi.) and minimal lubrication can further guarantee

optimal results and surface quality. Whether standard or custom – DMU eVo machines

expand your production capabilities.

DMU eVo Series

Advanced technology through

innovation – high-tech in every way.

5: Ball screw with

1,968.5 ipm. rapid

traverse (standard)

6: Dynamic version with

3,149.6 ipm. rapid

traverse and a linear

motor with direct

measuring systems for

exceptional precision



Tables

Control technology


Knee joint / Medical technology

Up to 100 rpm. (B-axis),

150 rpm. (C-axis) and max. -20°

machining angles guarantee

efficient complete machining for

single part or serial production.

Fast and

strong for

tough jobs.

12

1

54

32

DMU eVo Series

Table options for all applications.

Swivel range up to -20 degrees.

The best options for top performance at an unbeatable price - DMU 40 / 60 / 80 eVo

machines fit these demands perfectly. Reduced downtime and increased productivity

are achieved with rapid traverses of up to 60 rpm. in the B-axis and 60 rpm. in the

C-axis. A large B-axis swivel range also offers -20° machining angles for greater complete

production capabilities.

In addition to the NC swivel rotary table, a torque table with 100 rpm. (B-axis)

and 150 rpm. (C-axis) as well as the max. 1,200 rpm. milling / turning table guarantees

unmatched production flexibility.

1: Milling / turning table with

Direct Drive technology

2 – 5: NC swivel rotary table:

large swivel range makes

any complete machining

job possible

13

14



Pallet changer

Control technology


For greater productivity, the new eVo Series can be equipped with a pallet changer.

Setup during operation and fast pallet changing reduces downtime for more

efficient production.

Here again, the advantages of an optimized portal design are clear - the pallet changer

only slightly increases the overall footprint and work area accessibility is maintained.

DMU eVo Series

Maximum productivity: 5-axis machining

with a compact pallet changer.

DMU 60 eVo

with a pallet changer:

Stable, compact machine design

with a small setup area. Optimal

for flexible, precise and efficient

production.

1 2

15

1 – 2: Fast pallet changing

Highlights

+ Fast pallet changing for reduced downtime

+ Compact design and a small footprint

+ Great accessibility to the setup station & work area

16

ERGOline® panel with a

21.5˝ multi-touch display

& SIEMENS control.

Consistent

Consistent interface across all

new DMG MORI machines.

Comprehensive

Comprehensive management,

documentation and visualization

of jobs, processes and machine data.

Compatible

Compatible with PPS / ERP systems,

CAD / CAM products and all CELOS® APPs.

Simplified machine operation.

Comprehensive integration for

your business.

Just like a smartphone,

the APP MENU offers

direct access to all

available programs.

SMARTkey®

Electronic access key for

personalized machine &

control access



Control technology

CELOS®


17

CELOS® offers a uniform interface for all high-tech machines from DMG MORI with APPs

that deliver comprehensive management, documentation and visualization of jobs, processes

and machine data. Your machine operations are simplified, standardized and automated.

The latest CELOS® features 16 APPs, giving you optimal direct control over your production

planning and execution.

CELOS® APPs – 3 examples:JOB MANAGER

Systematic job planning, management and preparation.

+ Machine-specific job setup

+ Organized storage of all relevant

production data and documentation

+ Clear job visualization, including

NC programs, equipment, etc.

JOB ASSISTANT

Define and process jobs.

+ Menu-guided machine setup and interactive

job processing

+ Reliable error warnings through step-by-step

screen guidance and confirmation windows

TOOL HANDLING

Faster setup with “estimated / actual” comparisons to streamline magazine loading for sequential jobs.

+ Display of all required tools for a specific job,

including automatic generation of a loading list

+ Creation of a unloading list via automatic

identification of unnecessary parts for

upcoming jobs

DMU eVo Series

– from your idea

to the finished product.

18

CELOS® featuring a 21.5˝ monitor:

Benefit from impressive 3D simulation,

large memory capacity as well as a fast

processor and simple user interface.

Exclusive DMG MORI Technology Cycles (optional)

MPC – Machine Protection Control

Machine protection via quick

shut-off function

Vibration sensors on the milling

spindle

Shut-off function with teach technology

Process monitoring via bar graph display

Milling spindle bearings diagnosis

3D quickSET®

Fast and easy for the greatest

precision

Toolkit for inspection and adjustment

of the kinematic precision (4- & 5-axis

configurations)

All heads and table axes



Control technology

ERGOline®


ATC – Application Tuning Cycle

Process optimization with the push

of a button

Practical feed drive tuning

Faster machining and maximum part

quality, even for heavy workpieces

STANDARD

19

Modern control systems offer superior performance and a user-friendly operator

experience. DECKEL MAHO confidently looks to the global market leaders

Siemens and Heidenhain for these qualities and further supplements seamless

operations with proprietary software solutions, including DMG Virtual Machine

and DMG Process Chain.

ERGOline®

High-end CNCs for reliable processes

and maximum precision

Heidenhain

iTNC 530 HSCI

+ Shopfloor or DIN / ISO programming

+ 3D simulation

+ Simple editing of large programs

+ Coordinates transformation

+ Tool management with interactive

support system

+ Pentium 2 processor

+ 19˝ monitor

Advantages

+ Familiar and proven Heidenhain

programming interface

+ Fastest programming

+ Graphical programming support

+ Comprehensive cycle selection

Siemens

840D solutionline

+ New SINUMERIK Operate user interface

+ 3D simulation

+ Fast network connection

+ 2 GB of memory

+ Fast editing of large programs

+ Easy, graphically supported setup

+ Comprehensive tool management

+ 19˝ monitor

Advantages

+ Easiest interactive programming

+ Programming without additional documentation

+ Extensive cycle selection

+ Reliability through pre-production simulation

+ Efficient tool handling

63

.6

39.8

63

.0

96

.3

99.6

80.7

110.0

134.6

29.3

53

.9

14

0.2

80

.7

10

6.7

34.2163.0

197.2

110.8

29.3

51.7

14

7.3

87.8

113

.9

35.0165.2

200.2

116.3

64

.2

39.8

62

.9

10

8.1

112

.8

87.8

114.8

139.5

13

5.9

207.8

173.1

10

7.18

6.3

49

.4

24.4

119.9

34.635.2

24.4

127.6

11

4.5

54

.8

214.9

179.7

14

5.7

95

.9

20



Control technology


Floor plans

DMU eVo Series

Floor plans

DMU 40 eVo DMU 60 eVo

Top view Top view


Front view Front view

DMU 40 eVo (with pallet changer) DMU 60 eVo (with pallet changer)

Top view Top view

29.3

49.8

15

5.5

96

.1

35.2176.0

211.2

131.9

64

.2

40

.0

63

.1

115

.2

119.9

96.1

121.2

145.9

21

DMU 80 eVo

Front view

DMU 80 eVo

Top view

DMU 80 eVo (with pallet changer)

Top view

10

2.8

12

1.3

14

7.7

144.6

approx. 198.8

approx. 234.0 (maximum)

35.2

13

.5

24.4

ap

pro

x.

52

.5

22

DMU eVo Series

Torque / performance charts

Motor spindle: 10,000 rpm.*

40.2 hp. 100%

95.9 ft. / lbs. 100%

61.7 hp. 40%

147.5 ft. / lbs. 40%

20

50

160

400

2,2

00

2,8

00

4,3

00

10,0

00

15,0

00

737.6

590.0

464.7

147.5

118.0

92.2

49.4

8.9

0.7

67.1

53.6

40.2

16.8

13.4

10.7

6.7

1.5

0.2

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

Motor spindle: 14,000 rpm. (standard) Motor spindle: 18,000 rpm.*

18.8 hp. 100%

54.6 ft. / lbs. 100%

25.3 hp. 40%

73.8 ft. / lbs. 40%

20

63

16

0

40

0

1,8

00

2,8

00

4,0

00

10,5

00

14,0

00

53.6

26.8

13.4

6.7

2.7

1.3

464.7

232.3

92.2

24.6

12.7

7.4

3.7

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

33.5 hp. 100%

64.2 ft. / lbs. 100%

46.9 hp. 40%

95.9 ft. / lbs. 40%

20

63

160

400

1,0

00

2,5

00

6,3

00

15

,00

0

18

,00

0

53.6

26.8

13.4

6.7

2.7

1.3

737.6

232.3

92.2

36.9

18.4

5.9

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

Motor spindle: 24,000 rpm.* Motor spindle: 40,000 rpm.*

21.5 hp. 100%

20,0

00

16,0

00

2,3

00

5,0

00

49.4 ft. / lbs. 100%

32.2 hp. 40%

73.8 ft. / lbs. 40%

20

63

160

400

1,0

00

2,5

00

6,3

00

12,0

00

18,0

00

24,0

00

53.6

26.8

13.4

6.7

2.7

1.3

0.8

464.7

232.3

92.2

59.0

18.4

7.4

3.7

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

13.4 hp. 100%

4.7 ft. / lbs. 100%

16.1 hp. 40%

5.6 ft. / lbs. 40%

20

63

16

0

40

0

1,0

00

2,5

00

6,3

00

15

,00

0

40

,00

0

26.8

13.4

6.7

2.7

1.3

14.8

7.4

3.7

1.5

0.7

Sp

eed

(rp

m.)

Power(hp.)

Torque(ft. / lbs.)

* Optional



Control technology


Performance diagrams

23

Energy efficient with DMG MORI machines

Up to 30%

energy savings

Intelligent control technology:

+ DMG AUTOshutdown:

Intelligent standby regulation for minimized

energy use during idling

+ DMG GREENmode:

Faster processes and greater energy savings

through intelligent feed regulation

+ Simulation with DMG Virtual Machine:

Quick setup and reduced downtime with

pre-production simulation

Intelligent electronics and drive technology:

+ Optimal drive layout

+ Regulated motor component technology

+ Regenerative drives

Optimized mechanics:

+ Reduced moving masses and optimal weight balancing

+ Minimized friction

As co-founder of the Blue Competence Initiative,

sustainable production technology and resource

allocation is already standard on DMG MORI

production lines. Thanks to intelligent technologies,

our machines consume on average 30% less energy

over their service lives.

The revolutionary work area

and portal design of the new

eVo Series offers unbeatable

flexibility and efficiency for

simultaneous 5-axis machining

of up to 1,102.3 lbs. workpieces.

Unique

flexibility

24



Control technology


Options

DMU eVo Series


DMU 40 eVo

Work area

Travel (X- / Y- / Z-axis) in. 15.7 / 15.7 / 14.8

Distance (spindle nose – table) in. 4.9 – 19.7

Main drive

AC motor spindle (SK40 / HSK-A63*) rpm. 14,000

Drive power (40 / 100% DC) hp. 25.3 / 18.8

Torque (40 / 100% DC) ft. / lbs. 73.8 / 54.6

Motor spindle (SK40* / HSK-A63*) rpm. 10,000

Drive power (40 / 100% DC) hp. 61.7 / 40.2

Torque (40 / 100% DC) ft. / lbs. 147.5 / 95.9

AC motor spindle (SK40* / HSK-A63*) rpm. 18,000

Drive power (40 / 100% DC) hp. 46.9 / 33.5

Torque (40 / 100% DC) ft. / lbs. 95.9 / 64.2

AC motor spindle (HSK-A63*) rpm. 24,000

Drive power (40 / 100% DC) hp. 32.2 / 21.5

Torque (40 / 100% DC) ft. / lbs. 73.8 / 49.4

Feed drives

Standard configuration ( X- / Y- / Z-axis) ipm. 1,968.5

Dynamic configuration ( X- / Y- / Z-axis)* ipm. 3,149.6

NC swivel rotary table

Clamping area in. × in. 17.7 × 15.7

Table load lbs. 551.2

Swivel range (B-axis) degrees –5 / +110

Turning range (C-axis) degrees 360

Speed (B- / C-axis) rpm. 60 / 60

Speed (milling / turning table) rpm. 1,200

Toolholder slots 30

Dimensions

Footprint (without control cabinet cooler) in. × in. 80.7 × 110.8

Height in. 99.6

Controls

CELOS® with a 21.5˝ multi-touch display Siemens 840D solutionline •

ERGOline® Siemens 840D solutionline •

with a 19˝ display and 3D software Heidenhain iTNC 530 HSCI •

* Optional

DMU 40 eVo DMU 60 eVo DMU 80 eVo

Toolholder (60 / 120 slots) • • •

Internal coolant supply (580.2 psi.) • • •

Internal coolant supply (580.2 / 1,160.3 psi. switchable) • • •

Chip conveyor • • •

Counterholder • • •

Programmable coolant nozzles • • •

Oil mist / emulsion separator • • •

Pallet changer • • •

Milling / turning table • • •

Options

25


23.6 / 19.7 / 19.7 31.5 / 25.6 / 21.7

4.9 – 24.6 5.9 – 27.5

14,000 14,000

25.3 / 18.8 25.3 / 18.8

73.8 / 54.6 73.8 / 54.6

10,000 10,000

61.7 / 40.2 61.7 / 40.2

147.5 / 95.9 147.5 / 95.9

18,000 18,000

46.9 / 33.5 46.9 / 33.5

95.9 / 64.2 95.9 / 64.2

24,000 24,000

32.2 / 21.5 32.2 / 21.5

73.8 / 49.4 73.8 / 49.4

1,968.5 1,968.5

3,149.6 3,149.6

23.6 × 19.7 31.5 × 27.6

881.8 1,322.7

–5 / +110 –5 / +110

360 360

60 / 60 50 / 50

1,200 900

30 30

87.8 × 116.5 96.1 × 131.9

112.8 120.1

• •

• •

• •

DMU 40 eVo DMU 60 eVo DMU 80 eVo

Infrared measuring sensor • • •

Laser tool measuring • • •

Minimal lubrication • • •

Air blast through the spindle center • • •

Hydraulic workpiece clamping • • •

Handling system preparation • • •

Electronic hand wheel • • •

Automatic work area door • • •

DMG MORI USA

DMG MORI CHARLOTTE

4345 Morris Park Dr.

Charlotte, NC 28227

Tel.: (704) 940-3380

Fax: (704) 840-1101

DMG MORI CHICAGO

2400 Huntington Blvd.

Hoffman Estates, IL 60192

Tel.: (847) 593-5400

Fax: (847) 593-5433

DMG MORI CINCINNATI

5333 Mulhauser Rd.

Hamilton, OH 45011

Tel.: (513) 874-2736

Fax: (513) 874-3254

DMG MORI DALLAS

9001 Currency St., Suite 200

Irving, TX 75063

Tel.: (972) 812-5500

Fax: (972) 812-5509

DMG MORI DETROIT

29050 Cabot Dr.

Novi, MI 48377

Tel.: (248) 324-1928

Fax: (248) 324-0710

DMG MORI HOUSTON

3403 N. Sam Houston Pkwy. West, Suite 100

Houston, TX 77086

Tel.: (713) 365-9500

Fax: (713) 365-9515

DMG MORI KANSAS CITY

16801 W. 116th St.

Lenexa, KS 66219

Tel.: (913) 871-1373

Fax: (913) 227-4231

DMG MORI LOS ANGELES

5740 Warland Dr.

Cypress, CA 90630

Tel.: (562) 430-3800

Fax: (562) 430-5570

DMG MORI PARSIPPANY

1160 Parsippany Blvd., Suite 103

Parsippany, NJ 07054

Tel.: (973) 257-9620

Fax: (973) 257-9630

DMG MORI SAN FRANCISCO

1230 5th St.

Berkeley, CA 94710

Tel.: (866) 814-7238

Fax: (510) 845-4924

DMG MORI SEATTLE

19625 62nd Ave. South, Suite A109

Kent, WA 98032

Tel.: (253) 872-1661

Fax: (253) 872-2188

DMG MORI TAMPA

537 U.S. Highway 301 South

Tampa, FL 33619

Tel.: (727) 530-1490

Fax: (727) 530-1085

DMG MORI TULSA

7633 E. 63rd Pl., Suite 300

Tulsa, OK 74133

Tel.: (918) 932-2893

Fax: (918) 932-2067

DMG MORI WICHITA

3450 N. Rock Rd., Building 500, Suite 505

Wichita, KS 67226

Tel.: (316) 425-7993

Fax: (316) 425-7983

DMG MORI Tyler CONNECTICUT

68 Nutmeg Rd. South

South Windsor, CT 06074

Tel.: (860) 528-4010

Fax: (860) 528-6631

DMG MORI Tyler NEW HAMPSHIRE

111 Ledge Rd.

Seabrook, NH 03874

Tel.: (603) 474-7730

Fax: (603) 474-7729

FOR DIRECT SALES, SUPPORT

AND SERVICE CALL:

855-DMG-MORI, 855-364-6674

www.dmgmori.comAlways close by!

DMG MORI USA

2400 Huntington Blvd, Hoffman Estates, IL 60192

Tel: (847) 593-5400, Fax: (847) 593-5433

[email protected], www.dmgmori.com

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Documents

D6550 0315 DMU eVo Update US · possibilities with complete machining of single parts or in ... Further customization solutions include milling / turning ... + New SINUMERIK Operate