46
D4 / D4 SL DOUBLE SEAT MIX PROOF VALVES FORM NO.: H338791 REVISION: US-1 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT. INSTRUCTION MANUAL

D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

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Page 1: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

D4 / D4 SL DOUBLE SEAT MIX PROOF VALVES

FORM NO.: H338791 REVISION: US-1 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

INSTRUCTION MANUAL

Page 2: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves
Page 3: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

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D4 / D4 SL SeriesDouble Seat Mix Proof ValvesInstruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Content Page1. General Terms 42. Safety 42.1 Symbols2.2 Safety Instructions3. Intended Use 54. Mode of Operation 64.1. General terms4.2. Valve in "closed" position4.3. Valve in "open" position5. Control Units / Valve Position Indication 85.1. Control unit and adapter5.2. Valve position indication6. Cleaning 96.1. Flow area6.2. Seat area - D4 SL valve6.3. Seat area and Leakage chamber6.4. Cleaning recommendation6.5. Cleaning of upper area - D4 SL valve6.6. Cleaning of lower area - D4 SL valve7. Installation and Commissioning 117.1. Welding Instructions8. Dimensions / Weights 128.1. D4 Valve8.2. D4 SL Valve9. Technical Data 149.1. General data9.2. Compressed air quality9.3. Cvs values in gpm9.4. Air consumption / Switching times9.5. Valve stroke / Opening cross section10. Maintenance 1711. Service Instructions 1811.1. Removal from the line system11.2. Removal of product-wetted parts 11.3. Installation of product-wetted seals and assembly of the valve11.4. Installation of the valve insert 12. Maintenance of Actuator 2212.1 Removing the actuator screws 12.2 Installing the seals and assembling the actuator13. Assembly Instructions and Tools for Seals 2313.1. Lower shaft seal13.2. Middle seal13.3. Seat seals14. Trouble Shooting 2615. Spare Parts Lists 26

D4 Inch and DIN designs RN 500.047.01D4 SL Inch and DIN designs RN 501.047.01

Page 4: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

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D4 / D4 SL SeriesDouble Seat Mix Proof Valves

Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

1. General Terms

This instruction manual should be read carefully by the competent operating and maintenance personnel.

We point out that we will not accept any liability for damage or malfunctions resulting from the non-compliance with this instruction manual.

Descriptions and data given herein are subject to technical changes.

2. Safety

2.1 Symbols

Caution!The technical safety symbol draws your attention to important directions for operating safety. You will find it wherever the activities described are bearing health hazards and risks for persons and / or material assets.

Important Note!Critical technical information

2.2 Safety Instructions

Opening of the actuators and upper shafts is strictly forbidden. Danger to health and life!

Actuators and upper shafts which are no longer used and/or are defective must be disposed in professional manner.

Defective actuators and upper shafts must be returnedto your SPX FLOW company

for their professional disposal and free of charge for you.

Please address to your local SPX FLOW company.

- Never touch the valve or pipelines during hot liquid or sterilisation processes!

- Disconnect electric and pneumatic connections, e.g. before maintenance.

- Before any maintenance work, depressurize the line and cleaning system and discharge the lines if possible.

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D4 / D4 SL SeriesDouble Seat Mix Proof ValvesInstruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

2. Safety

- Observe Service Instructions to ensure safe maintenance of the valve.

- Connections which are not used must be sealed by a plug!

- The safe discharge of the cleaning liquids must be ensured.

- The valves must be assembled, disassembled and reassembled only by persons who have been trained in the valves or by SPX FLOW service team members. If necessary, contact your local SPX FLOW representative.

3. Intended Use

The intended use as field of application of the double seat mix proof valve is the safe shut-off of pipeline sections and the separation of incompatible liquids in the food and beverage industries as well as in pharmaceutical and chemical applications.

Caution! The standard D4 / D4 SL valve must not be used in explosive atmospheres.

Caution! Arbitrary, structural changes at the valves may affect safety as well as the intended functionality of the valves and are not permitted.

Authorizations and External ApprovalsTo view the certifications for this and other innovative SPX FLOW products, visithttps://www.spxflow.com/en/waukesha-cherry-burrell/about-us/certifications/

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D4 / D4 SL SeriesDouble Seat Mix Proof Valves

Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

4. Mode of Operation

4.1. General termsDue to its construction and mode of operation as well as to the use of high quality stainless steel and adequate seal materials, the D4 and D4 SL double seat mix proof valves are suited for applica-tions in the food and beverage industries as well as in pharmaceuti-cal and chemical applications.

- The D4 and D4 SL valves separate two line passages by two balanced and independently operating valve shafts with an intervening leakage chamber.

- The valve opens from the top to the bottom in a low-leakage design. - Leakages are discharged via the drain pipe (E) in depressurized

state. - The pneumatic actuator opens the valve via the air connection (1).

The spring force resets the valve into the “closed” safe position. - The standard D4 valve is equipped with a non-seat lift actuator and

a CU41 control unit. - The standard D4 SL valve is equipped with an actuator including

seat lift function and a CU43 control unit. - D4 SL valve:

Cleaning of the seat is controlled via the air connections.2 = to lift upper shaft3 = to lift lower shaft

- The spray connection (C) cleans the leakage chamber.

- As an option, the closed and open positions of the D4 and D4 SL can be detected via proximity switches.

1

E

C

actuator

CU41control unit

adapter

valve housing

drain pipe

spray connection

fig. 4.1. D4 valve

31

2

E

C

actuator

CU43control unit

adapter

valve housing

drain pipe

spray connection

fig. 4.1.1. D4 SL valve

operating cams

prox. switch holder

D4 / D4 SL with valve position indication

valve closed

valveopen

fig. 4.1.2.

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D4 / D4 SL SeriesDouble Seat Mix Proof ValvesInstruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

4. Mode of Operation

4.2. Valve in "closed" positionThe lower and upper valve shaft are in closed position and safely separate the different liquids A and B. The leakage chamber L, which is situated between the two valve shafts, provides for a free and depressurized discharge to the bottom. The valve shafts are balanced and protected against pressure hammer.

4.3. Valve in "open" positionThe upper valve shaft is pressed against the seal of the lower valve shaft by control of the actuator.First, the leakage chamber L is closed against the product chamber. Then the two valve shafts move downwards into the open position. The connection between the two pipelines A and B is established.

A

B

fig. 4.3.

fig. 4.2.

A

B

L

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D4 / D4 SL SeriesDouble Seat Mix Proof Valves

Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

5. Control Units / Valve Position Indication

5.1. Control unit and adapterAn adapter is required to assemble the control unit on the D4/D4 SL valve.

The following different designs are available:

DesignationD4 D4 SL

Ø Air connection 1/4" OD 1/4" ODDirect Connect CU41 - D4

Direct Connect 1/4"ODH336959

CU43 - D4 Direct Connect 1/4"OD

H336960AS-interface CU41 - D4

AS-i Extended 1/4"ODH336961

CU43 - D4AS-i Extended 1/4"OD

H336962AS-interface standard

CU41 - D4 - AS-i Standard 1/4"OD

H338151

CU43 - D4 - AS-i Standard 1/4"OD

H338153Adapter CU4 adapter D4

H337098

CU4 control unit

5.2. Valve position indicationProximity switches to signal the closed and open position of the valve can be installed at the proximity switch holder.

We recommend using one of these standard types:three-wire proximity switchoperating distance: 0.196" (5 mm)diameter: 0.433" (11 mm)operating voltage: 10–30 V DCpnp pulse-shifting, closing function"non-flush" installation

Recommendation:Proximity switch 24V DC, PNP, 11 mm DIA. (5 m cable): H16223Proximity switch 24V DC, PNP, 11 mm DIA. (cable box): H16432

If the customer decides to use valve position indicators other than those listed above, SPX FLOW cannot assume any liability for the functionality of the valve.

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6. Cleaning

In the cleaning process of the valves, distinction is made between the following areas: Flow areas, Seat area, and Leakage chamber.

6.1. Flow areaThe CIP-fluid cleans the upper and lower passages of the valve during CIP.

6.2. Seat area - D4 SL valve (chapters 6.5. and 6.6.)The seat area and leakage chamber are cleaned through lifting of the individual valve shafts during cleaning of the respective passage.

6.3. Seat area and Leakage chamberCIP spraying cleans the seat area and the leakage chamber. The cleaning connection is at item C in fig. 6.3.

D4 valve: CIP spraying must generally be undertaken.

CIP spraying does not produce pressure build-up in the leakage chamber. SPX FLOW recommends performing CIP-spraying in the closed valve position; however, it can also be done in the open valve position.

Under standard conditions 15 valves 1.5"-4" (DN40-100) can be cleaned via one spray distribution line 1" (DN25).

6.4. Cleaning recommendation

Cleaning steps Seat lifting cycle (D4 SL)

CIP spraying

pre-flushing – 3 x 10 sec.caustic flushing 80°C 3 x 5 sec. 3 x 10 sec.intermediate flushing 2 x 5 sec. 2 x 10 sec.acid flushing 3 x 5 sec. 3 x 10 sec.subsequent flushing 2 x 5 sec. 2 x 10 sec.

- D4 SL Valve: The lifting cycles refer to a cleaning pressure of p = 29 - 72 psi (2-5 bar).

- Depending on the pressure ratio, cleaning temperatures, cleaning steps and degree of soiling, time and number of cycles must be adjusted.

- Flushing quantities per CIP spraying cycle:1.5"-4" (DN40-100) about 0.32 US gal/10s (1.2 ltr/10s)

- Cleaning pressure at CIP cleaning connection: min. 29 psi (2 bar) max. 72 psi (5 bar)Caution! The cleaning liquid applied must be compatible with the respective seal material.

C

CIP sprayingfree drainCIP liquid

fig. 6.3.

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Page 10: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

6. Cleaning

6.5. Cleaning of upper area - D4 SL valve (fig. 6.5.)

The upper valve shaft is lifted via connection (2), as shown in fig. 4.1.1 on page 6.

Through the lifting of the upper valve shaft, the cleaning fluid flushes over the upper seat seal and the upper valve seat into the leakage chamber and cleans this area. The cleaning fluid is drained off to the bottom in a depressurized state.

The lifting stroke is limited by a stop in the actuator.

6.6. Cleaning of lower area - D4 SL valve (fig. 6.6.)

The lower valve shaft is lifted via connection (3), as shown in fig. 4.1.1 on page 6.

Through the lifting of the lower valve shaft, the cleaning fluid flushes over the lower seat seal into the leakage chamber and cleans this area. The cleaning fluid is drained off to the bottom in a depressurized state.

The lifting stroke is limited by a stop in the actuator.

fig. 6.5.

fig. 6.6.

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D4 / D4 SL SeriesDouble Seat Mix Proof Valves

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Waukesha Cherry-Burrell brand D4 / D4 SL Valves

7. Installation and Commissioning

- The valve must be installed in vertical position to ensure that fluids can drain off freely from the valve housing and the leakage chamber.Caution! Leakages and fluid losses from seat lifting and CIP- spraying must be safely collected and drained!

- The valve housing can be welded directly into the pipeline (completely removable valve insert).Note! Observe welding instructions.

- Observe heights of installation and dismantling!

Caution!Before first startup:

- Actuate the valve by applying compressed air. The opening, closing and shaft lifting processes must run smoothly.

- Check the function of the control unit or valve position indication. - Check for possible leakages during commissioning. Replace

defective seals.

7.1. Welding Instructions

- Before welding the valve, remove the valve insert and the lower shaft seals and guide ring from the housing.Caution! Handle and store the valve insert carefully to avoid damaging the parts.

- Welding should only be carried out by certified welders (DIN EN ISO 9606-1) (seam quality DIN EN ISO 5817).

- The welding of the valve housings must be undertaken in such a way that the valve body is not deformed.

- The preparation of the weld seam up to 0.12" (3 mm) thickness must be carried out as a square butt joint without air. Consider shrinkage!

- TIG orbital welding is recommended.

Caution! After welding the valve housing or mating flanges, and after performing any work on the piping, do not operate the valves until the corresponding areas of the installation and piping have been cleaned and welding residue has been removed. If the piping is not cleaned before operation, welding residue and dirt particles can settle in the valves and cause damage to the valves and seals.

- If these welding instructions are not followed, any resulting damage will not be covered by the warranty.

- Welding directives for aseptic applications shall be drawn from the AWS/ANSI Directives and EHEDG Guidelines.

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44 43 42

41 (16)41 (18) 41 (17)

housing configuration

CU4 control unit

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D4 / D4 SL SeriesDouble Seat Mix Proof Valves

Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

8. Dimensions / Weights

Dimensions in IN install. dimen. min. in IN weights in lb.

with CUSize A A1 B Ø Da Ø Di F H L L1 X* Y*1.5" 19.1 22.4 4.7 1.5 1.4 4.9 2.5 26.3 29.5 32.3 7.82" 19.2 22.5 4.9 2.0 1.9 4.9 3.0 27.1 30.4 32.7 8.5

2.5" 19.4 22.6 5.2 2.5 2.4 4.9 3.4 27.9 31.2 33.1 9.23" 19.6 22.9 5.4 3.0 2.9 4.9 3.9 28.9 32.1 33.5 9.94" 23.4 26.7 6.1 4.0 3.8 5.6 4.9 34.4 37.7 33.1 11.9

*Minimum installation and valve insert removal dimensionsNOTE: Add the following approximate dimension to “F” for each clamp port connection 0.5" for valve sizes1.5" - 3.0", 0.62" for valve size 4".

8.1. D4 Valve

Page 13: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

44 43 42

41 (16)41 (18) 41 (17)

housing configuration

CU4 control unit

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8. Dimensions / Weights

Dimensions in IN install. dimen. min. in IN weights in lb.

with CUSize A A1 B Ø Da Ø Di F H L L1 X* Y*1.5" 20.7 24.0 4.7 1.5 1.4 4.9 2.5 27.9 31.1 34.3 7.8 36.22" 20.8 24.1 4.9 2.0 1.9 4.9 3.0 28.7 32.0 34.6 8.5

2.5" 21.0 24.3 5.2 2.5 2.4 4.9 3.4 29.5 32.8 35.0 9.2 36.83" 21.3 24.5 5.4 3.0 2.9 4.9 3.9 30.5 33.8 35.4 9.94" 24.8 28.0 6.1 4.0 3.8 5.6 4.9 35.8 39.1 39.0 11.9

8.2. D4 SL Valve

*Minimum installation and valve insert removal dimensionsNOTE: Add the following approximate dimension to “F” for each clamp port connection 0.5" for valve sizes1.5" - 3.0", 0.62" for valve size 4".

Page 14: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

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D4 / D4 SL SeriesDouble Seat Mix Proof Valves

Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

9. Technical Data

9.1. General data

Product-wetted parts AISI 316L (1.4404)(DIN EN 10088)

Other parts AISI 304 (1.4301)(DIN EN 10088)

Sealsstandard EPDM/ PTFE compoundoptions HNBR/ PTFE compound

FPM/ PTFE compound

Max. line pressure 145 psi (10 bar)Max. operating temperature 275°F

(135°C) EPDM, HNBR*FPM

Short-term load 284°F (140°C) EPDM, HNBR

*FPM*no steam

Tightening torque for stop sleeve 7 ft-lb (10 Nm)

Tightening torque for safety nuts at lower and upper valve shaft 29 ft-lb (40 Nm)

Spray connection PP

Ø Cleaning connectionDN 40–100/1.5-4" 0.315 x 0.039" (8x1 mm)

Ø Air connection 1/4" ODMax. pneumatic air pressure 116 psi (8 bar)Min. pneumatic air pressure 72 psi (5 bar)

9.2. Compressed air quality Quality class acc. to DIN ISO 8573-1

Content of solid particles quality class 3, max. size of solid particles per m³ 10000 of 0.5 µm < d < 1.0 µm 500 of 1.0 µm < d < 5.0 µm

Content of water quality class 3, max. dew point temperature -20°CFor installations at lower temperatures or at higher altitudes, consider additional measures to reduce the pressure dew point accordingly.

Content of oil quality class 1, max. 0.01 mg/m³

The oil applied must be compatible with Polyurethane elastomer materials.

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9. Technical Data

9.3. Cvs values in gpm

D4 D4 SL D4 D4 SL D4 D4 SL D4 D4 SLSize1.5" 50 49 44 44 36 28 35 272" 101 96 82 82 59 53 59 53

2.5" 180 170 141 141 86 77 83 773" 222 212 185 185 102 96 98 954" 415 424 274 274 197 193 176 180

9.4. Air consumption / Switching times

D4 ValveAir consumption at 72 psi (5 bar) Switching times in seconds

at 72 psi (5 bar) / CU41Actuator

Size ft³/strokevalve open Open Closed

1.5" 0.06 1.0 1.42" 0.06 1.1 1.7

2.5" 0.07 1.7 2.03" 0.07 1.7 2.04" 0.13 2.6 3.3

D4 SL Valve Air consumption at 72 psi (5 bar) Switching times in secondsat 72 psi (5 bar) / CU43Actuator Seat lift actuator

Size ft³/strokevalve open

ft³/strokeupper seat lift

ft³/strokelower seat lift Open Closed

1.5" 0.05 0.12 0.008 1.5 1.72" 0.06 0.12 0.008 1.5 1.7

2.5" 0.06 0.12 0.008 1.6 1.93" 0.07 0.12 0.008 1.7 2.04" 0.13 0.27 0.008 2.6 3.3

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Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

9. Technical Data

9.5. Valve stroke / Opening cross section

valveclosed

valveopen

D4 Valve: Dimensions in IN

Size A B Cstroke H1 stroke H2

upper shaft lower shaft

1.5" 0.23 0.27 0.83 1.25 1.142" 0.51 0.47 0.83 1.45 1.33

2.5" 0.60 0.78 0.83 1.77 1.653" 1.09 0.78 0.83 1.77 1.654" 1.92 0.98 1.38 1.96 1.85

D4 SL Valve: Dimensions in IN

Size A B Cstroke H1 stroke H2

upper shaft lower shaft

1.5" 0.15 0.15 0.83 1.14 1.022" 0.35 0.35 0.83 1.33 1.22

2.5" 0.56 0.55 0.83 1.53 1.413" 0.82 0.78 0.83 1.77 1.654" 1.69 0.98 1.38 1.96 1.85

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Waukesha Cherry-Burrell brand D4 / D4 SL Valves

10. Maintenance

Note!The maintenance intervals are different depending on the application and must be determined by the operator performing regular checks.

- Compressed air is not required to remove the valve.

Caution!Do not clean the valve with products containing abrasive or polishing substances. Abrasive and polishing agents are especially harmful to the upper and lower shaft.

Required tools for standard maintenance: - 1 x wrench SW13, SW24, SW30, SW32 - 2 x wrench SW17 - 1 x Allen key SW3, SW6 - long hook with 45° tip - double joint forceps - assembly stick D4 for assembly of lower shaft seal, see page 23 - disassembly and assembly tool for lower shaft seal, see page 23 - assembly tool for middle seal, see page 24 - assembly tool for seat seals, see page 25

- For valve maintenance SPX FLOW offers complete seal kits (see spare parts lists).

Caution!The use of seal materials being compatible with the product, application and CIP liquids must be ensured. In case of doubt, contact your local SPX FLOW representative.

- For seal replacement instructions, see section 11.2 to 11.3.

- Provide all seals with a thin layer of grease before their installation!Recommendation: Assembly grease for EPDM, HNBR and FPM (Viton)0,75 kg/tin - Part no. H14738260 g/tube - Part no. H147381

- Provide all screws and threaded parts with grease before their installation.Recommendation: Klüber paste UH1 84-20160 g/tube - Part no. H147379

Recommendation for actuator:Pneumatic grease:25 ml/tube - Part no. H164725

- For valve assembly instructions, see section 11.3.

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11. Service Instructions

The item numbers refer to the spare parts drawingsInch and DIN designs: D4 RN 500.047.01; Inch and DIN designs: D4 SL RN 501.047.01

For the Disassembly/Assembly tools, see chapter 13.

11.1. Removal from the line system

Caution!1. Shut off the line pressure in the product and cleaning lines, and

discharge the pipes if possible.

2. Remove the compressed air lines from the valve actuator (17).

3. Release the 2 screws at the clamp rings and lift the control unit off the adapter.

4. Design with proximity switch holder: Release the screws at the proximity switch holder and lift off the proximity switch holder.

5. Remove the flange screws (27) in the yoke (6).

6. Screw one flange screw (27) into the threaded bore of the yoke (6) to lift the complete valve insert. Do not remove the screw. It helps to re-install the valve insert.

7. Carefully lift the valve insert vertically out of the valve housing (1).

17

clamp ring

1

276

fig. 11.1.

!

18

WCB_D4_D4SL_US-1_102018.indd

D4 / D4 SL SeriesDouble Seat Mix Proof Valves

Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Page 19: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

11. Service Instructions

The item numbers refer to the spare parts drawingsInch and DIN designs: D4 RN 500.047.01; Inch and DIN designs: D4 SL RN 501.047.01

For the Disassembly/Assembly tools, see chapter 13.

11.2. Removal of product-wetted parts

1. Release the lower safety nut (15). Hold the lower shaft (3) with an SW17 wrench to keep it from turning.

2. After removing the nut (15), lift off the lower shaft (3).

3. Place the point of the tool along the side of the seat seal (10) and pull it out of the groove. Take the quad ring (14) out of the groove.

4. Remove the operating cam from the guide rod (7).

5. In order to take off the adapter, remove the 4 screws.

6. Remove the stop screw (23).

7. Take the guide rod (7) out through the top of the actuator.

8. Remove the operating cam at the upper shaft.

9. Unscrew the safety nut (24). Hold up the lock washer (25) with a SW30 key to keep it from turning. Remove the lock washer.

10. Lift off the actuator (17) with yoke (6).

11. Slide the shaft bearing (4) over the balancer of the upper valve shaft (2).

12. Remove the shaft seal (11) and piston rings (12) from the grooves.

13. Removing the seals in the upper shaftPlace the point of the tool along the side of the seat seal (10) and middle seal (9) and pull them out of the groove. Take the quad ring (14) out of the groove.

14. Removing the lower shaft seal from the housingPlace the point of the disassembly tool along the side of the shaft seal (11) and pull it out through the top of the housing (1).

15. Place the metal point of a hook in the gap of the guide ring (12). Slightly turn the hook to lift the guide ring (12) out of the groove and housing (1).

operating camupper shaft

23

7

2524

17

6

12

2

detail x

3

15

12

11

fig. 11.2.

operating camlower shaft

4 screws

1

11

4

detail x

10

9

10

14

19

WCB_D4_D4SL_US-1_102018.indd

D4 / D4 SL SeriesDouble Seat Mix Proof ValvesInstruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Page 20: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

11. Service Instructions

The item numbers refer to the spare parts drawingsInch and DIN designs: D4 RN 500.047.01; Inch and DIN designs: D4 SL RN 501.047.01

For the Disassembly/Assembly tools, see chapter 13.

11.3. Installation of product-wetted seals and assembly of the valve

Note! Make sure that all seals and bearing surfaces in the product area are slightly greased before their installation.

1. Install the guide ring (12) in the lower flange of the housing (1) using a double joint forceps.

2. Install the lower shaft seal (11) in the lower housing flange. For the small size, we recommend using the 2 insertion tools, see chapter 13.

3. Install the quad ring (14) in the upper shaft (2) and lower shaft (3).

4. Insert the middle seal (9) in the upper shaft (3) using the assembly tool (see chapter 13.2).

5. Insert the 2 seat seals (10) in the grooves of the upper shaft (2) and lower shaft (3).

6. Install the shaft seal (11) and the two piston rings (12) in the shaft bearing (4).

7. Slide the shaft bearing (4) over the balancer of the upper shaft (2).

8. Slide the upper shaft (2) and the shaft bearing (4) through the yoke (6) and actuator (17).

9. Fasten the upper valve shaft (2) with the lock washer (25) and safety nut (24). Hold the lock washer (25) with a SW30 wrench to keep the lock washer from turning. Tightenting torque: 29 ft-lb (40 Nm)

10. Screw the operating cam on the upper shaft.

11. Slide in the guide rod (7) from the top through the actuator (17) until it stops.

12. Slide the lower valve shaft (3) on the guide rod (7) and fasten it with the safety nut (15). Tightening torque: 29 ft-lb (40 Nm)

13. Screw in the stop screw (23) until it stops. Tightening torque: 7 ft-lb (10 Nm)The stop screw must be flush with the top of the collar (D4) or piston (D4 SL).

14. Fasten the adapter on the actuator with the 4 screws.

15. Screw the operating cam on the guide rod (7).

operating camupper shaft

23

7

2524

17

6

12

2

detail x

3

15

12

11

fig. 11.3.

operating camlower shaft

4 screws

1

11

4

detail x

10

9

10

14

!

20

WCB_D4_D4SL_US-1_102018.indd

D4 / D4 SL SeriesDouble Seat Mix Proof Valves

Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Page 21: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

11. Service Instructions

The item numbers refer to the spare parts drawingsInch and DIN designs: D4 RN 500.047.01; Inch and DIN designs: D4 SL RN 501.047.01

11.4. Installation of the valve insert

1. Carefully place the valve insert in the valve housing (1) until the screw stops.

2. Remove the jacking screw and carefully press the valve insert into the housing (1).

3. Screw in the hex. screws (26) and fasten them crosswise.

4. Place the control unit on the adapter. Make sure that the control unit is centered on the adapter.

5. Place the clamp ring and fasten it with the screws.

6. Assemble the compressed air lines.D4 Valve: Air connection 1: to open valve

D4 SL Valve: Air connection 1: to open valve Air connection 2: to lift upper shaft Air connection 3: to lift lower shaft

7. Check the valve position indicators:

Closed valve position feedback – sensor 1 controlledTo adjust Hall sensor 1, ensure that the valve is in the closed position, the solenoid / manual override are not activated. Turn adjustment screw 1 into the required position. The LED "Valve Closed" lights up.

Open valve position feedback – sensor 2 controlledTo adjust Hall sensor 2, first activate the solenoid valve 1, either manually or electrically. Then turn adjustment screw 2, to adjust the open valve position and the corresponding feedback. When it reaches the required position, the LED “Valve Open” lights up.

Observe the switching hysteresis of the Hall effect sensors! Therefore, adjust the switch point of the sensors with overlap in order to permit small variations. We recommend additional 2 x 360° turns of the adjustment screw.

8. Design with proximity switch holder: Set the proximity switch holder in position and fasten it with the screws. Check to see if the “Valve Closed” or “Valve Open” message appears. Re-position the proximity switch if required.

31

2

1

valveinsert

fig. 11.4.

jacking screw

operating cams

prox. switch holder

D4 / D4 SL with valve position indication

valve closed

valveopen

fig. 11.4.1.

21

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D4 / D4 SL SeriesDouble Seat Mix Proof ValvesInstruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Page 22: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

22

WCB_D4_D4SL_US-1_102018.indd

D4 / D4 SL SeriesDouble Seat Mix Proof Valves

Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

12. Maintenance of Actuator

The item numbers refer to the spare parts drawingsInch and DIN designs: RN 500.047.01 D4 Valve actuatorInch and DIN designs: RN 501.047.01 D4 SL Valve actuator

12.1 Removing the actuator screws

1. Unscrew the two actuator screws (19) with a SW36 socket wrench.

2. Remove the V-seals (20) and O-rings (18).

12.2 Installing the seals and assembling the actuator

1. Install the slightly greased O-rings (18) and V-seals (20) in the actuator screws (19). Check the correct installation position of the V-seal (20).

Recommendation for actuator:Pneumatic grease25 ml /tube - Part no. H164725

2. Place the assembly tool (H338580) on the end of the piston rod. Screw the actuator screws (19) with a socket wrench SW36 over the piston rod at both sides of the actuator and fasten them.

Actuator screw

19

19

20

18

fig. 12.: D4 Valve actuator

19

19

fig. 12.: D4 SL Valve actuator

Assembly tool for actuator screw (H338580)

Page 23: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

23

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D4 / D4 SL SeriesDouble Seat Mix Proof ValvesInstruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

13. Assembly Instructions and Tools for Seals

13.1. Lower shaft seal

For the simple assembly of the lower shaft seal (11), the assembly/disasssembly tool (H171889) and the assembly stick (H338450)can be used. These tools are especially recommended for valves of small series (1.5”-3”; DN40-65) as access to the lower shaft seal from the top is impossible as a result of the narrow seat.

Caution! To avoid injuries the disassembly tip must be covered by the assembly mandril if not used.

1. Slightly grease the shaft seal (11).

2. Use the assembly tool to insert the shaft seal from the top, the wide side to the front, through the intermediate ring of the housing into the lower flange housing ball (fig 1.).

3. Position the shaft seal (11) using the groove of the assembly mandril.

4. Press the shaft seal (11) at one spot in the groove of the housing flange and continue to press on the shaft seal.

5. Position the groove of the assembly stick on the seal lip. Slightly turn the stick and position the shaft seal (11) in the groove. Slide further around the seal lip and insert the shaft seal in a similar manner until the shaft seal is completely in the groove.

Assembly tool(H171889)

assembly mandril

disassembly tip

1. 2.

Assembly stick(H338450)

!

Page 24: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

24

WCB_D4_D4SL_US-1_102018.indd

D4 / D4 SL SeriesDouble Seat Mix Proof Valves

Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

13. Assembly Instructions and Tools for Seals

13.2. Middle seal

The assembly tool consists of: - nut - thrust ring - ring with venting tip - housing - threaded bolt

Installation of the middle seal in the valve shaft1. Insert the valve shaft into the housing making sure that the seal

groove is in the housing.

2. Use the threaded bolt to clamp the shaft into the housing. Clamp the housing into a vice.

3. Slightly grease the middle seal with assembly grease. Then install the seal on the ring.

4. Insert the ring with the installed seat seal into the housing. Make sure that the venting tip is positioned in the seal groove.

5. Insert the thrust ring around the ring in the housing. Screw on the nut and tighten it with a hook spanner until it stops.

6. Release the nut. Take the ring and thrust ring off the housing.

7. Take the housing out of the vice. Take off the threaded bolt. Detach the valve shaft from the housing.

Make sure the middle seal fits evenly.

Assembly tool for middle sealDN Inch Designation Part no.40 1.5"

DA3 - 62 H20731050 2"

652.5"3"

804" DA3 - 92 H207311

100

thrust ring

housing

threaded bolt

valve shaft

middle seal

ring

nut

Page 25: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

25

WCB_D4_D4SL_US-1_102018.indd

D4 / D4 SL SeriesDouble Seat Mix Proof ValvesInstruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

13. Assembly Instructions and Tools for Seals

1. Provide the seal shoulder with a thin layer of grease.

2. Insert the seat seal into the valve shaft; see to an even inclined position of the seal.

3. Press the seal circumferentially into the groove by means of an assembly tool (use screw driver with round edges). Place the assembly tool at the upper seal shoulder. To get an even fit of the seal, proceed step by step:

3.1. Press a short piece part of the seal into the groove.

3.2. Fix the seal - already pressed in - by your finger (to prevent loops). Use the assembly tool to press a short part of the seal into finger direction. Install the seal in the groove circumferences.

4. Press the assembly tool between the seal shoulder and the groove edge (both sides). Proceed around the circumferences. Then proceed around the circumferences of the lower seal shoulder. This is to vent the seal groove and to lock the seal shoulder.

grease layer

grease layer

uppervalve shaft

lowervalve shaft

Attention!Shoulders of the seat seals

must be placed evenlyin the seal groove.

seal profile

seal lip

shoulder

seal foot

13.3. Seat seals

Page 26: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

26

WCB_D4_D4SL_US-1_102018.indd

D4 / D4 SL SeriesDouble Seat Mix Proof Valves

Instruction Manual: US - rev. 1

Waukesha Cherry-Burrell brand D4 / D4 SL Valves

14. Trouble Shooting

15. Spare Parts Lists

The reference numbers of the spare parts for the different valve designs and sizes are included in the attached spare parts drawings with corresponding lists.

Please consider that the spare parts lists for the D4 valve and the D4 SL valve are different. You find two separate lists in the annex to this instruction manual.

Note!Accompanying products: Column 4 "to be added to spare part order" indicates the position numbers of the parts which have to be ordered together with the part which you intend to replace.

Please indicate the following data to place an order for spare parts:

- number of required parts - reference number - designation.

Data are subject to change.

Failure Valve position Required seal replacementclosed open

Leakage at upper housing flange or yoke

x x upper shaft seal (11)

Leakage from the inside of the lower valve shaft

x seat seals (10)

Leakage from the inside of the lower valve shaft

x middle seal (9)

Leakage at the outside of the lower valve shaft (remove spray connection for this purpose)

x x lower shaft seal (11)

The position numbers refer to the spare parts drawings.

Page 27: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

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Page 28: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

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Page 29: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

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are

key

3x3x

10

DIN

6885

For

m A

000

58-0

6-11

3/83

000

65-5

0-08

7/15

EP

DM

3

000

58-0

1-61

0/99

000

29-0

2-19

0/17

H33

4376

Rev

iew

ed:

Spa

re p

arts

list

H33

4863

H11

8903

Nam

e:

NB

R20

V-s

eal

of

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

be

repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

clud

ing

phot

ocop

ying

and

rec

ordi

ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

C.K

eil

Do

ub

le s

eat

mix

pro

of

valv

e D

4 1.

5" -

4";

DN

40

- 10

09

pos.

16.3

.18

Dat

e:

2"

Nam

e:

Ref

eren

ce n

o.

2.5"

Rev

iew

ed:

Ref

eren

ce n

o.R

efer

ence

no.

DN

65

Ref

eren

ce n

o.

DN

40

Mat

eria

lR

efer

ence

no.

Par

t no.

Par

t no.

Pag

e

2F

PM

2

Sea

t sea

l

HN

BR

Sea

t sea

l

Sea

t sea

l

O-r

ing

H33

7477

000

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000

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and

H33

7897

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4301

1

15

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ur J

350

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4865

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000

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0/33

Par

t no.

H33

7478

H33

7476

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t no.

000

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0/93

H16

8192

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t no.

Par

t no.

000

58-3

3-13

2/73

H17

1559

000

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3-40

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EP

DM

2

item

SP

X F

LO

W

000

58-3

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12 13 14

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H33

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H33

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Quantity

Page 30: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

000

08-6

3-00

3/13

H16

388

000

65-0

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0/12

CU

4 D

4 ad

apte

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pl.

000

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Hex

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Dat

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H12

3151

Thr

ust r

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etix

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eren

ce n

o.

1 8

H33

6706

DN

65

Par

t no.

Ref

eren

ce n

o.R

efer

ence

no.

4

Ven

ting

plug

G-1

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PE

-Har

d

Pag

e RN

500

.047

.01

1H

3370

98

21.

4301

4

H16

8321

11

Mat

eria

lD

escr

iptio

n

to b

e ad

ded

in s

pare

par

tsor

der

(pos

.)

H33

6707

H14

7640

1

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5172

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eren

ce n

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221

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entin

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ug G

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nion

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8" Ø

6mm

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hard

nic

kel-

plat

ed

pos.

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

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repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

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ing

phot

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and

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ordi

ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

16.3

.18

Do

ub

le s

eat

mix

pro

of

valv

e D

4 1.

5" -

4";

DN

40

- 10

0

1.5"

DN

40

Par

t no.

Nam

e:C

.Kei

l

Par

t no.

Ref

eren

ce n

o.

Nam

e:

Rev

iew

ed:

Dat

e:4

of9

000

16-2

8-34

0/39

2.5"

2"

H20

8825

Ref

eren

ce n

o.

000

08-6

0-75

0/93

000

08-6

0-00

5/93

Rev

iew

ed:

DN

50

H16

218

Sto

p sc

rew

30

H16

507

000

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01

34

SP

X F

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772

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26 27item

25Spa

re p

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list

Par

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t no.

33P

VD

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Quantity

000

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Page 31: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Do

ub

le s

eat

mix

pro

of

valv

e D

4 1.

5" -

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DN

40

- 10

0

Ope

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4 bo

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12,

14

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e

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e:

Dat

e:

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

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oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

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ocop

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urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

pos.

Sea

l kit

Sea

l kit

Par

t no.

9

Rev

iew

ed:

5

SP

X F

LO

W16

.3.1

8

Par

t no.

DN

502"

000

58-3

8-00

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H33

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Dat

e:

Rev

iew

ed:

Spa

re p

arts

list

ofN

ame:

Par

t no.

Par

t no.

Ref

eren

ce n

o.R

efer

ence

no.

Ref

eren

ce n

o.

DN

40

RN

500

.047

.01

1.5"

Des

crip

tion

Par

t no.

Par

t no.

2.5"

Mat

eria

lR

efer

ence

no.

Ref

eren

ce n

o.

DN

65

Ref

eren

ce n

o.

PA

6.6

GF

30bl

ack

1F

PM

Sea

l kit

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2-70

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6954

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ack

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3343

87

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8-00

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6675

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1-08

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1

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3700

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Page 32: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

000

58-0

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061

H33

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H33

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5713

H77

039

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H33

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000

16-2

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H33

2652

H33

2649

H32

7985

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000

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0 58

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t is

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omm

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t on

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part

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PX

FLO

W, I

nc..

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men

t may

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oduc

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ansm

itted

in a

ny fo

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r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

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phot

ocop

ying

and

rec

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ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

Dat

e:16

.3.1

8N

ame:

C.K

eil

SP

X F

LO

WR

evie

wed

:

Quantity

of9

RN

500

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eren

ce n

o.

3"

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eren

ce n

o.

6

Par

t no.

Ref

eren

ce n

o.

Pag

e

000

16-6

1-66

2/47

pos.

to b

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pare

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escr

iptio

nM

ater

ial

Dat

e:

Ref

eren

ce n

o.R

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ence

no.

11.

4404

Nam

e:

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t no.

Par

t no.

Spa

re p

arts

list Do

ub

le s

eat

mix

pro

of

valv

e D

4 1.

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0

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ce n

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1H

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98

Rev

iew

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t no.

Par

t no.

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000

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H33

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7036

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000

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7/47

000

16-6

1-64

1/47

H33

7194

000

16-6

2-64

7/47

H33

7027

H33

7189

000

16-6

1-67

2/47

H33

7179

000

16-6

1-66

6/47

H33

7199

000

16-6

2-67

2/47

H33

7037

000

16-6

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7/47

000

16-2

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H33

5394

H33

5392

H33

5393

H33

7042

000

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H33

5280

H33

7174

9

Mid

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000

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5994

Page 33: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Act

uato

r sc

rew

H33

7670

000

58-3

3-40

5/73

H33

7477

H33

7669

H31

1646

000

58-0

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000

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NB

R

Iglid

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350

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500

000

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7668

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58-3

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H16

8153

H16

8192

Ref

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ce n

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art n

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o.

DN

80

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2

Gui

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and

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Ref

eren

ce n

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Sea

t sea

l

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ft se

al

16.3

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Spa

re p

arts

list

Dat

e:

SP

X F

LO

W

000

58-0

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0/73

000

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0/93

H33

4376

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

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ot r

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a c

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t on

the

part

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PX

FLO

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men

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oduc

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itted

in a

ny fo

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r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

clud

ing

phot

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and

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ng, f

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ny p

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se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

1

EP

DM

2

to b

e ad

ded

in s

pare

par

tsor

der

(pos

.)

2

Sea

t sea

l

Sea

t sea

l

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M

1

1.43

01

9

RN

500

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Nam

e:

Rev

iew

ed:

item

Mat

eria

lD

escr

iptio

n

Quantity

pos.

3"

Ref

eren

ce n

o.

Rev

iew

ed:

Nam

e:

of

2

A2

Act

uato

r in

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x p

os. 1

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ce n

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ence

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are

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Dat

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ou

ble

sea

t m

ix p

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f va

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D4

1.5"

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"; D

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0 -

100

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Par

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ce n

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e

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2/73

000

58-3

3-13

3/73

H17

1559

H17

1563

000

58-3

3-40

5/33

000

58-3

3-40

0/93

000

58-3

3-40

5/93

H33

7476

000

65-5

0-08

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Hex

. Scr

ew M

10x1

H11

8903

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,62

000

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d rin

g

000

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5171

000

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O-r

ing

H33

7897

NB

R

H33

5702

000

29-0

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000

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H33

4365

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5686

Page 34: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Sav

etix

hea

d sc

rew

M4

x 8

CU

4 D

4 ad

apte

r cm

pl.

Lock

was

her

D4

Sto

p sc

rew

Saf

ety

nut D

3

Thr

ust r

ing

Griv

ory

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

be

repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

clud

ing

phot

ocop

ying

and

rec

ordi

ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

9

Ref

eren

ce n

o.P

art n

o.P

art n

o.R

efer

ence

no.

1.43

01

item

Mat

eria

lD

escr

iptio

n

PE

-Har

d

hard

nic

kel-

plat

ed

1

pos.

of

221

213

Ven

ting

plug

G-1

/8"

Ref

eren

ce n

o.P

art n

o.P

art n

o.P

art n

o.P

art n

o.R

efer

ence

no.

Ref

eren

ce n

o.R

efer

ence

no.

Rev

iew

ed:

RN

500

.047

.01

DN

100

4"

Rev

iew

ed:

Pag

e

Nam

e:

3"D

N80

A2

to b

e ad

ded

in s

pare

par

tsor

der

(pos

.)

Dat

e:

11.

4057

H33

7098

Hex

. scr

ew M

8 x

16

Yok

e co

ver

D4

4x28

,4x

29

8

1.43

01

1.43

01

Do

ub

le s

eat

mix

pro

of

valv

e D

4 1.

5" -

4";

DN

40

- 10

0

41.

4301

G-u

nion

8x1

-G1/

8"

2 111

PE

-Har

d

27

SP

X F

LO

WS

pare

par

ts li

stD

ate:

16.3

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e:C

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l

000

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H33

6654

2600

0 08

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106/

12H

1231

51

000

67-0

1-24

5/12

3028

4

29

000

16-2

8-34

0/39

H33

4382

000

65-5

0-13

7/15

H33

6706

1.43

01H

3351

7211

23

000

08-6

0-75

0/93

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8825

H14

7640

32

W-u

nion

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8" Ø

6mm

000

08-6

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H16

218

31V

entin

g pl

ug G

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000

08-4

6-64

6/93

H16

388

PA

6.6

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30bl

ack

3433

H33

6700

000

65-0

6-01

0/12

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PP

PV

DF

-sch

war

z

Spr

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onne

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n D

E3

24 25

Sav

etix

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her

M4

1H

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700

0 08

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4/93

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8322

8

Quantity

000

65-0

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1/15

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772

000

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0-22

0/12

000

16-

40-2

24/1

2

Page 35: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

CU

41 D

4 A

S-i

Sta

ndar

d

Hex

. scr

ew M

8x40

CU

41 D

4 D

C

Sea

l kit

1H

NB

RS

eal k

it

1

Do

ub

le s

eat

mix

pro

of

valv

e D

4 1.

5" -

4";

DN

40

- 10

0

1

000

08-4

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4 A

S-i

Ext

.

000

16-3

3-05

0/93

H33

6751

Sea

l kit

A2-

70

11 11

Par

t no.

PA

6.6

GF

30bl

ack

Par

t no.

1.45

23 /

444F

R

384

Mat

eria

lR

efer

ence

no.

Ref

eren

ce n

o.R

efer

ence

no.

Ref

eren

ce n

o.R

efer

ence

no.

Ref

eren

ce n

o.P

art n

o.P

art n

o.

pos.

item

Par

t no.

Par

t no.

Des

crip

tion

DN

100

3"D

N80

Nam

e:

4"

Rev

iew

ed:

RN

500

.047

.01

Rev

iew

ed:

Nam

e:C

.Kei

l

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

be

repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

clud

ing

phot

ocop

ying

and

rec

ordi

ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

9D

ate:

EP

DM

1 1F

PM

ofP

age

9

PA

6.6

GF

30bl

ack

Po

s. 9

, 10,

11,

12,

14

avai

lab

le a

s co

mp

lete

sea

l kit

s o

nly

000

08-6

0-46

0/99

H33

4387

Dat

e:20

.3.1

8

to b

e ad

ded

in s

pare

par

tsor

der

(pos

.)

H33

6956

000

08-4

5-38

4/93

H33

8150

PA

6.6

GF

30bl

ack

PA

6.6

GF

30bl

ack

Pro

x. s

witc

h ho

lder

D4

cmpl

.

Ope

ratin

g ca

m D

4 to

p

Ope

ratin

g ca

m D

4 bo

ttom

1.45

23 /

444F

RH

3343

8600

0 08

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461/

99

SP

X F

LO

WS

pare

par

ts li

st

37

000

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5/00

000

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8-00

6/00

H33

7886

H33

7889

000

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6/15

H33

6675

000

58-3

8-00

5/01

000

58-3

8-00

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000

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0/93

H33

6954

34 35 36

H33

7884

H33

7887

Quantity

000

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8-00

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000

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8-00

6/06

H33

7885

H33

7888

Page 36: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves
Page 37: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Rev

iew

ed:

SP

X F

LO

W

1of

9

Nam

e:C

.Kei

lC

.Kei

l

Dat

e:P

age

Do

ub

le s

eat

mix

pro

of

valv

e D

4 S

L 1

.5 "

- 4"

; D

N 4

0 -

100

Nam

e:R

N 5

01.0

47.0

1R

evie

wed

:

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

be

repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

clud

ing

phot

ocop

ying

and

rec

ordi

ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

Spa

re P

arts

Lis

tD

ate:

16.3

.18

30.1

0.18

Page 38: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

9

Mid

dle

seal

85

Gui

de r

od

6

O-r

ing

SP

X F

LO

W

000

16-6

3-44

7/47

000

16-6

3-47

2/47

000

16-2

5-48

9/42

000

16-2

5-51

4/42

H33

4446

H33

5391

H33

4443

H33

5270

000

16-2

5-49

1/42

H33

5352

000

16-6

3-39

7/47

000

16-6

3-42

2/47

H33

7033

H33

7038

000

16-6

4-49

7/47

000

16-6

4-52

2/47

H33

7039

H33

7035

H33

7040

00 1

6-64

-422

/47

41

Hou

sing

Ref

eren

ce n

o.

H33

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H33

7024

H33

7029

H33

7034

Par

t no.

Par

t no.

1 1

1.44

04

1.44

04

1.44

04

1.44

04

1.44

04

1.44

04

Mat

eria

lP

art n

o.

000

16-6

4-47

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000

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1-41

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H33

7190

H33

7195

31

1.44

04

71 1

EP

DM

21.

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1 1

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

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t on

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part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

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repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

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ing

phot

ocop

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and

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ng, f

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ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

2.5"

RN

501

.047

.01

Pag

e2

of9

pos.

DN

65

Quantity

item

1.44

04

Nam

e:

Par

t no.

Par

t no.

Par

t no.

Rev

iew

ed:

Ref

eren

ce n

o.

000

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7/47

Ref

eren

ce n

o.

Spa

re P

arts

Lis

t

Do

ub

le s

eat

mix

pro

of

valv

e D

4 S

L 1

.5 "

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; D

N 4

0 -

100

Dat

e:16

.3.1

8

Rev

iew

ed:

Ref

eren

ce n

o.R

efer

ence

no.

Dat

e:

Nam

e:C

.Kei

l

H33

7170

H33

7175

DN

401.

5"D

N50

2"

000

16-6

1-44

7/47

000

16-6

1-47

2/47

Ref

eren

ce n

o.

000

16-6

1-39

7/47

000

16-6

1-49

7/47

000

16-6

1-52

2/47

H33

7172

H33

7176

000

16-6

1-42

2/47

H33

7196

H33

7177

000

16-6

1-44

1/47

000

16-6

1-46

6/47

000

16-6

1-49

1/47

000

16-6

1-51

6/47

H33

7171

H33

7025

H33

7192

000

16-6

3-49

7/47

000

16-6

3-52

2/47

H33

7197

000

16-6

2-44

7/47

000

16-6

2-47

2/47

000

16-6

2-49

7/47

000

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2-52

2/47

H33

7191

1 2E

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000

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1

000

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0-12

000

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6H

3344

51

H33

4982

000

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H33

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041

1.44

04

1.43

01Y

oke

Low

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alve

sha

ft00

0 16

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12

2

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039

H33

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1F

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H33

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000

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000

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000

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7/42

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H33

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H32

7602

000

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5/64

000

16-2

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5351

H33

2653

000

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8/33

000

58-3

3-99

8/93

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883

to b

e ad

ded

in s

pare

par

tsor

der

(pos

.)D

escr

iptio

n

Sha

ft be

arin

g

D42

D43

Hou

sing

D41

1-7

D41

1-8

D41

1-6

H33

7028

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1

H33

5272

Hou

sing

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sing

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sing

000

16-6

1-38

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000

16-6

1-41

2/47

Hou

sing

000

16-6

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7/47

000

16-6

2-42

2/47

H33

7023

000

16-6

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H33

7180

H33

7185

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H33

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H33

5271

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H33

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5350

H33

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H33

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er v

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sha

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000

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000

16-2

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13, 1

6

000

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9/42

H33

5274

Mid

dle

seal

Mid

dle

seal

Ret

aine

r rin

g

8, 1

6, 2

5

Page 39: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Act

uato

r sc

rew

H33

5469

H33

4394

13 1412

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ring

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Gui

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and

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12

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10x1 30

x 2

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15

SP

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LO

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000

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2/33

H17

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Par

t no.

Par

t no.

Pag

e

000

58-3

3-13

2/73

H17

1559

H33

7476

000

58-3

3-40

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H33

7478

Par

t no.

Nam

e:

Ref

eren

ce n

o.

DN

50

RN

501

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Par

t no.

000

08-3

9-38

0/99

H33

4865

000

58-0

1-04

9/63

H31

1646

000

29-0

2-18

8/17

000

29-0

2-19

0/17

000

29-0

2-18

9/17

H33

5468

H33

4376

H33

5470

H33

7897

000

58-0

1-60

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EP

DM

2

171.

4301

FP

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2

Sea

t sea

l

HN

BR

H16

8192

Par

t no.

Ref

eren

ce n

o.R

efer

ence

no.

Ref

eren

ce n

o.ite

m

DN

40

Mat

eria

lR

efer

ence

no.

Par

t no.

pos.

to b

e ad

ded

in s

pare

par

tsor

der

(pos

.)D

escr

iptio

n

Quantity

39

1.5"

2.5"

Dat

e:

16.3

.18

C.K

eil

Do

ub

le s

eat

mix

pro

of

valv

e D

4 S

L 1

.5 "

- 4"

; D

N 4

0 -

100

of

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

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ot r

epre

sent

a c

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itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

be

repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

clud

ing

phot

ocop

ying

and

rec

ordi

ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

Ref

eren

ce n

o.

Rev

iew

ed:

O-r

ing

19Ig

lidur

J35

02

NB

R20

V-s

eal

2H

3343

79

H11

8903

H33

5171

A2

Spa

re P

arts

Lis

t

000

58-3

3-40

0/73

000

58-0

6-11

3/83

Rev

iew

ed:

Nam

e:

Dat

e:

DN

65

000

58-0

1-61

0/99

2"

H33

7477

000

29-0

2-18

7/17

Act

uato

r in

cl. 2

x p

os. 1

8,19

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t sea

l

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ur A

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H33

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Sea

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l

2

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are

key

10

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For

m A

18

2

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ft se

al

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ton

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2 1

16

FP

M

2 2

11H

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ft se

al

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ft se

al

2

Page 40: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

H16

8321

000

09-4

0-11

4/93

Ven

ting

plug

G-1

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Spr

ay c

onne

ctio

n D

E3

1

Par

t no.

Par

t no.

W-u

nion

G1/

8" Ø

6mm

33

SP

X F

LO

W

11.

4301

1.43

01

H33

4382

PE

-Har

d1

31

Saf

ety

nut D

3

000

08-6

0-75

0/93

000

16-2

8-34

0/39

H14

7640

000

65-5

0-13

7/15

2.5"

2"

Dat

e:16

.3.1

8

Par

t no.

Par

t no.

Ref

eren

ce n

o.R

efer

ence

no.

DN

65

4of

9D

ate:

Rev

iew

ed:

DN

50

Ref

eren

ce n

o.R

efer

ence

no.

Nam

e:

Rev

iew

ed:

Nam

e:C

.Kei

l

item

Spa

re P

arts

Lis

t

Ref

eren

ce n

o.P

art n

o.P

art n

o.

1.5"

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

be

repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

clud

ing

phot

ocop

ying

and

rec

ordi

ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

213

hard

nic

kel-

plat

ed

pos.

24

Quantity

Griv

ory

to b

e ad

ded

in s

pare

par

tsor

der

(pos

.)

29 30

Lock

was

her

D4

Sto

p sc

rew

25 26 27 2823

1

CU

4 D

4 ad

apte

r cm

pl.

2

G-u

nion

8x1

-G1/

8"

Yok

e co

ver

D4

1

H33

6706

000

65-0

6-01

0/12

Mat

eria

lR

efer

ence

no.

000

08-4

8-10

6/12

000

65-0

1-08

1/15

H33

6707

H16

507

32

134

Sav

etix

hea

d sc

rew

M4

x 8

H20

8825

41.

4301

41

A2

1.40

57

RN

501

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.01

H33

5172

DN

40

000

08-6

3-00

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8

1.43

01

PP

PA

6.6

GF

30bl

ack

H16

388

1.43

01

H78

772

Hex

. scr

ew M

8 x

16

000

08-4

6-64

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H33

7098

000

67-0

1-24

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08-7

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6654

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DF

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ck

000

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Sav

etix

was

her

M4

Pag

e

Thr

ust r

ing

Do

ub

le s

eat

mix

pro

of

valv

e D

4 S

L 1

.5 "

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; D

N 4

0 -

100

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3151

1

Des

crip

tion

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, 4x2

9

Page 41: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

H33

6751

36 37 38

1bl

ack

000

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0/93

Pro

x. s

witc

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lder

D4

cmpl

.

CU

43 D

4 D

C

CU

43 D

4 A

S-i

Ext

.

item

1Quantity

35C

U43

D4

AS

-i S

tand

ard

H33

8152

000

08-6

0-46

1/99

H33

4386

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X F

LO

W

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000

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1.45

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R

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M

Ope

ratin

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m D

4 to

p

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8x40

to b

e ad

ded

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pare

par

tsor

der

(pos

.)

000

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000

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8-00

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H33

7884

1H

NB

RS

eal k

it

000

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H33

6957

H33

6955

Do

ub

le s

eat

mix

pro

of

valv

e D

4 S

L 1

.5 "

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N 4

0 -

100

PA

6.6

GF

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ack

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6.6

GF

30bl

ack

4A

2-70

FP

M00

0 58

-38-

005/

00H

3378

86

DN

40

1 1P

A 6

.6 G

F30

blac

k

1

Ref

eren

ce n

o.R

efer

ence

no.

1.5"

Des

crip

tion

Par

t no.

Par

t no.

2.5"

Mat

eria

lR

efer

ence

no.

RN

501

.047

.01

Nam

e:

16.3

.18

Spa

re P

arts

Lis

tD

ate:

DN

65

Par

t no.

Ref

eren

ce n

o.P

art n

o.

Dat

e:

Rev

iew

ed:

DN

502"

of5

9

Rev

iew

ed:

Nam

e:C

.Kei

l

Pag

e

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

be

repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

clud

ing

phot

ocop

ying

and

rec

ordi

ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

pos.

Par

t no.

Par

t no.

Ref

eren

ce n

o.R

efer

ence

no.

Sea

l kit

H33

7885

000

58-3

8-00

5/06

Sea

l kit

Po

s. 9

, 10,

11,

12,

14

ava

ilab

le a

s co

mp

lete

sea

l kit

s o

nly

Ope

ratin

g ca

m D

4 bo

ttom

Page 42: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Ret

aine

r rin

g

9

Mid

dle

seal

1E

PD

M

H14

883

H33

7037 00

0 16

-25-

639/

42H

3353

94H

3353

92H

3353

93

H33

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000

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H33

5280

000

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9/42

H33

5354

H33

7189

000

16-6

1-67

2/47

H33

7179

000

16-6

1-66

6/47

H33

7199

000

16-6

2-67

2/47

000

16-6

1-64

7/47

H33

7174

000

16-6

1-64

1/47

H33

7194

000

16-6

2-64

7/47

H33

7027

H33

5321

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sing

000

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H33

7184

000

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H33

5279

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sing

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H33

5275

H33

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000

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1/42

H33

5355

000

16-2

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HN

BR

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000

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000

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000

16-6

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7/47

H33

7041

H33

7036

000

16-6

3-57

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000

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3-54

7/47

H33

7026

000

16-6

2-57

2/47

000

16-6

2-54

7/47

H33

7032

000

16-6

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H33

7031

H33

7193

000

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Par

t no.

Par

t no.

H33

7178

H33

7173

000

16-6

1-57

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000

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7/47

H33

7183

DN

80D

N10

04"

Par

t no.

H33

7198

Rev

iew

ed:

11.

4404

Nam

e:

Par

t no.

Par

t no.

Spa

re P

arts

Lis

t

Do

ub

le s

eat

mix

pro

of

valv

e D

4 S

L 1

.5 "

- 4"

; D

N 4

0 -

100

Ref

eren

ce n

o.

1

Dat

e:

Ref

eren

ce n

o.R

efer

ence

no.

000

16-6

1-66

2/47

pos.

to b

e ad

ded

in s

pare

par

tsor

der

(pos

.)D

escr

iptio

nM

ater

ial

3"

Ref

eren

ce n

o.

6

Par

t no.

Ref

eren

ce n

o.

of9

RN

501

.047

.01

Ref

eren

ce n

o.

Pag

e

Dat

e:16

.3.1

8N

ame:

C.K

eil

SP

X F

LO

WR

evie

wed

:

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

be

repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

clud

ing

phot

ocop

ying

and

rec

ordi

ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

item

D41

1-6

Quantity 11M

iddl

e se

al

71

1.44

04

82

1.43

10

52

EP

DM

Sha

ft be

arin

g

O-r

ing

61

431

1.44

04

1

1.43

01

Hou

sing

D41

1-7

D41

1-8

Hou

sing

D42

1.44

04

1.44

04

1.44

04

1.44

04

211

Hou

sing

1 1 11.

4404

1.44

04

Yok

e

1.44

04

Low

er v

alve

sha

ft

D44

1

Mid

dle

seal

18, 1

6, 2

5G

uide

rod

H33

2653

H33

2648

FP

M

000

16-2

8-30

0/12

H33

2649

000

16-2

5-56

4/42

H32

7602

000

16-4

0-12

H32

7985

000

58-0

6-29

5/64

H33

4381

H77

039

000

58-3

3-99

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000

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000

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H33

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000

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000

16-2

5-53

7/42

H33

5319

H33

5320

000

58-0

6-49

0/63

H77

061

H33

4383

000

16-2

5-63

7/42

000

16-4

0-20

9/12

H33

5994

000

58-3

3-99

8/33

000

58-3

3-99

7/33

H33

2652

Page 43: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

Act

uato

r sc

rew

H33

5862 00

0 58

-06-

113/

83

000

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0-01

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H33

5171

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H33

7897

H33

4394

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000

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ft se

al00

0 58

-01-

610/

99H

3348

6300

0 58

-01-

612/

99H

3357

02

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1561

H17

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000

58-3

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000

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3/73

H17

1559

H17

1563

000

58-3

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000

58-3

3-13

3/33

000

58-3

3-13

2/93

000

58-3

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3/93

16.3

.18

C.K

eil Ref

eren

ce n

o.

H33

4379

EP

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12 13

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. scr

ew M

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14 15

SP

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LO

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H16

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000

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Dat

e:

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t no.

10 11

H16

8192

H33

4865

Spa

re P

arts

Lis

tD

ate:

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NB

R

171

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Ref

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ce n

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efer

ence

no.

Par

t no.

H33

4376

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ur J

350

182

NB

R

162

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30 x

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EP

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Nam

e:

3Ig

lidur

A50

0

4"

Par

t no.

Par

t no.

3"

Ref

eren

ce n

o.

Rev

iew

ed:

ofP

age

Rev

iew

ed:

EP

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2H

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R

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eria

l

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l

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e:

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to b

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ded

in s

pare

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(pos

.)D

escr

iptio

n

HN

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000

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1-60

0/73

DN

80D

N10

0

Ref

eren

ce n

o.R

efer

ence

no.

000

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0/93

Info

rmat

ion

cont

aine

d in

this

doc

umen

t is

subj

ect t

o ch

ange

with

out n

otic

e an

d do

es n

ot r

epre

sent

a c

omm

itmen

t on

the

part

of S

PX

FLO

W, I

nc..

No

part

of t

his

docu

men

t may

be

repr

oduc

ed o

r tr

ansm

itted

in a

ny fo

rm o

r by

any

m

eans

, ele

ctro

nic

or m

echa

nica

l, in

clud

ing

phot

ocop

ying

and

rec

ordi

ng, f

or a

ny p

urpo

se, w

ithou

t the

exp

ress

w

ritte

n pe

rmis

sion

of S

PX

FLO

W, I

nc..

Do

ub

le s

eat

mix

pro

of

valv

e D

4 S

L 1

.5 "

- 4"

; D

N 4

0 -

100

Par

t no.

Par

t no.

pos.

item

Sea

t sea

l

Sha

ft se

al

Sha

ft se

al

Pis

ton

ring

Gui

de b

and

3x3x

10

DIN

6885

For

m A

Squ

are

key

Act

uato

r in

cl. 2

x p

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8,19

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000

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H33

7478

H33

7668

000

58-3

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000

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0/93

H33

7476

H33

7670

Quantity

000

58-3

3-40

0/33

000

58-3

3-40

0/73

000

58-3

3-40

5/73

H33

7477

H33

7669

Page 44: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

000

16-4

0-22

0/12

H33

6654

H33

5994

000

16-4

0-20

9/12

H16

8322

000

09-4

0-11

4/93

000

08-4

6-64

6/93

000

08-6

3-00

3/13

25 26

Ven

ting

plug

G-1

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11

24 3129

H33

7098

33

W-u

nion

G1/

8" Ø

6mm

000

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8-34

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4382

32

H20

8825

000

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0-75

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1.40

57

34

H12

3151

2700

0 65

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7877

2

13ha

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icke

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ated

pos.

H16

507

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5172

000

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388

000

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000

65-0

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H33

6707

141.

4301

Sav

etix

hea

d sc

rew

M4

x 8

1.43

01

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7640

000

67-0

3-03

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8

3000

0 67

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245/

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3367

06

28

4

000

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0-13

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2

SP

X F

LO

WS

pare

Par

ts L

ist

Dat

e:16

.3.1

8N

ame:

C.K

eil

Do

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le s

eat

mix

pro

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valv

e D

4 S

L 1

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Rev

iew

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Page 45: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

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Page 46: D4 / D4 SL - SPX Flow...WCB_D4_D4SL_US-1_102018.indd D4 / D4 SL Series Double Seat Mix Proof Valves Instruction Manual: US - rev. 1 Waukesha Cherry-Burrell brand D4 / D4 SL Valves

SPX FLOW SPX FLOW, Inc.

Design Center Production

Gottlieb-Daimler-Straße 13 611 Sugar Creek Road

D-59439 Holzwickede, Germany Delavan, WI 53115, USA

P: (+49) (0) 2301-9186-0 P: (+1) 262 728 1900 or (800) 252 5200

F: (+49) (0) 2301-9186-300 F: (+1) 262 728 4904 or (800) 252 5012

E:[email protected]

SPXFLOWreservestherighttoincorporatethelatestdesignandmaterialchangeswithoutnoticeorobligation.

Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only

andshouldnotberelieduponunlessconfirmedinwriting.Pleasecontactyourlocalsalesrepresentativeforproductavailabilityinyourregion.

Formoreinformationvisitwww.spxflow.com.

ISSUED 10/2018 - Original manual

COPYRIGHT©2018SPXFLOW,Inc.

D4 / D4 SLDOUBLE SEAT MIX PROOF VALVES