- Moves Left

- Moves Right

- Selects Mode

- Cancels Mode

WARNING: Use this CARD as Reference only (Training aid)! Read the Operations Manual before operating!

EMMS: Equipment Management Monitoring System

SEPB201301Service Technology Development Group

Customer Support Division

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Normal Monitor Display Key "ON"Normal Monitor Display Key "ON"

Ignition key must switched to the "ON" position and the machine must be in the "PARK" mode in order to allow access to the functions on the monitor display. When using the “Select Mode” to access menu, the switch must be held in the <> position at least 3 to 4 seconds in order to access menu functions in the Operator Mode.

- Maintenance Mode Functions -

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Scroll through the menuScroll through the menu

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>< YES or YES or NONO

enterenter

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The maintenance interval is re-set and the monitor display returns to the maintenance item chosen.

YESYES

enterenter No action is taken.NONO >

enterenter The maintenance item is not re-set and the monitor display returns to the maintenance item chosen.NONO >

selectselect

- PM Clinic Functions -

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>Scroll through the menuScroll through the menu

oror

<After selecting the system to be monitored fromthe menu shown above, you can take a snap-shotof a time frame within that system.

By using the select mode function you can capture and hold a time frame within a systems.An “H” will appear on the left of the screen and all monitored movement will hold until canceled.

Select and hold “H” Cancel hold Exit function

An Action Code will automatically be displayed when a serious fault occurs in the system. There are 4 Action Codes.

E01 -Only action code is displayed

No. Maintenance item1 01:ENG OIL Engine oil2 02:ENG FILT Engine oil filter3 03:FUEL FILT Fuel filter4 04:HYD FILT Hydraulic oil filter5 05:CORR RES Corrosion resistor6 06:BYPS FILT Bypass filter7 07:DAMP OIL Damper oil8 08:FNL OIL Final drive oil9 09:HYD OIL Hydraulic oil10 10:POWL Oil Power train oil11 11:POWL FILT Power train oil filter

12 12:HST FILT HST charge filter (HST spec)

No. Pm clinic auxiliary item Unit1 01-ENG. SPEED Engine speed rpm2 02-BATTERY VOLT Battery voltage mV3 03-HST TEMP ? C4 04-VEHICLE SPEED ? km/h

E01 -Only action code is displayed

E02 -Only action code is displayed

E03 –CALL+ action code is displayed

E04 –CALL+ action code is displayed

- Error Code Functions -

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If a problem is detected in the operating systems, the monitor read-out will display one of two indications. These would be a display with the words “!!ERROR CODE!! This is usually followedby an audible warning as well as a separate indication elsewhere. The other display would be theactual “FAULT CODE” display listing for the system with a problem. This is usually indicated bya six digit display specifically for the system with the problem. The monitor is capable of sorting20 items, each will be displayed automatically every two seconds in the order of occurrence.

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- User Adjust Functions -

>Scroll through the menuScroll through the menu

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Increase intensity

Decrease intensity

After selecting desired brightness or contrastThe mode is now set, and can be changed

E02 -code ONLY is displayed

-Caution lamp flashes

-Caution buzzer sounds

Contents of Fault:

Remedy:

•Stop engine and restart machine

•Stop ! Call your Komatsu dealer

E03 -Action code is displayed

-Caution lamp flashes

-Caution buzzer sounds

-HST Speed limit = 50% km/h

Contents of Fault:

Remedy:

•Move to a safe location and shut machine down immediately

•Stop ! Call your Komatsu dealer

E04 -Action code is displayed

-Caution lamp flashes

-Caution buzzer sounds

-HST STOPS! Park BRAKE Locks!

Contents of Fault:

Remedy:

• Shut machine down immediately

•Movement NOT possible!

•Stop ! Call your Komatsu dealer

No. Adjustment item Unit1 01:LCD BRIGHTNES Brightness of LCD %2 02:DSP BRIGHTNES Brightness of display %3 03:DSP CONTRAST Contrast of display %

ERROR CODE TABLE (1/3)

ERROR CODE TABLE (2/3)

ERROR CODE TABLE (3/3)

- Moves Left

- Moves Right

- Selects Mode

- Cancels Mode

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Normal Monitor Display Key "ON"Normal Monitor Display Key "ON"

Ignition key must switched to the "ON" position and the machine must be in the "PARK" mode in order to allow access to the functions on the monitor display when in the Service Mode.

To access Service Mode, hold toggle switch in “Down" position together with the “Select Mode”switch for 6 to 8 seconds.Down w/out Key = SMR read.

>Scroll through the menuScroll through the menu<

oror

To change time interval

“UP” (increases numeric value)

“DOWN” (decreases numeric value)

><Move Left Move Right

Cursor location

ororNo setting

Maintenance time interval is chanced

Set values at zero, maintenance alert will not be used and no warning will be set in system

If you do not use the maintenance function

Value out of range, try again

You have two options in this mode:1. Re-set the maintenance time interval.2. Cancel systems operation

No. 1st time 2nd time and after(Cannot be changed) (Can be changed)

1 01:ENG OIL Engine oil 0500h 0500h2 02:ENG FILT Engine oil filter 0500h 0500h3 03:FUEL FILT Fuel filter 0500h 0500h4 04:HYD FILT Hydraulic oil filter 2000h 2000h5 05:CORR RES Corrosion resistor ? ?6 06:BYPS FILT Bypass filter ? ?7 07:DAMP OIL Damper oil ? ?8 08:FNL OIL Final drive oil 1000h 1000h9 09:HYD OIL Hydraulic oil 2000h 2000h10 10:POWL OIL Power train oil ? ?11 11:POWL FILT Power train oil filter ? ?12 12:HST FILT HST charge filter (HST specific 2000h 2000h

Replacement interval timeMaintenance item

switch

Held “Down”

Under EMMS Monitor

WARNING: Use this CARD as Reference only (Training aid)! Read the Operations Manual before operating!

EMMS: Equipment Management Monitoring System

><Previous code (Left) Next code (Right)

To display all codes, use Left, Right feature. Up to 20 codes can be recorded and displayed. Codes are stored in order of oldest to the newest. A flashing code means the fault is currentlyhappening.

“UP” (erases codes)

“DOWN” (erases codes)If a code cannot be erased, this is an indication the electrical problem has not been repaired and is continuing to re-occur.

Exit system

Erase all codes in system

No Action

><Previous code (Left) Next code (Right)

To display all codes, use Left, Right feature.Up to 6 codes can be recorded and displayed. Codes are stored in order of oldest to the newest. A flashing code means the fault is currentlyhappening.

Mechanical system error codes cannot be deleted

No codes in system

Record number (Up to 6 Codes)Time measure after first occurrenceTime measured after last occurrenceNumber of past occurrences

Read-out Explanation

Exit system No Action

CAUTION!

No. Code Adjustment item Scrolling1 0001 INP TEL NO.2 0002 M-CODE A13 0004 BODY TYPE A24 0005 BRAKE N-SET B65 0523 SMR SET6 1010 S/T H.L-SET B27 1011 S/T H.R-SET B48 1012 S/T N-SET B19 1013 S/T M.L-SET B310 1014 S/T M.R-SET B511 3001 PUMP AJST F A312 3002 PUMP AJST R A413 3003 PU F-UP MAP C114 3004 PU R-UP MAP C215 3005 PU F-HF MAP C316 3006 PU R-HF MAP C417 3007 BRAKE END B718 3008 ENG HI-SET B819 3009 DECEL HI>LO B920 3010 THROTTLE LO B1021 3016 STALL CHECK22 3019 SHIFT LIMIT

By using the “Shift-up” and “Shift-down” buttons you can scrollthrough the numbers to enter the code for the item you select. Byusing the < > feature you can position the cursor on a digit.

“UP”(increase numbers)

“DOWN”(decrease numbers)

><Previous number (Left) Next number (Right)

After entering the item number code

Setting Numbers

><

Once a code is entered, items “A”, “B”, “C” can be accessedby simply scrolling through the menu listed above.

To set a function

Function will be set if system allows access

Read only, cannot be reset

>< Scroll through menu

Read only, cannot be reset Read only, cannot be reset

“UP”(increase numbers)

“DOWN”(decrease numbers)

><Previous number (Left) Next number (Right)

After entering the item number code

Setting Numbers

See Monitoring Code Table for a list of system codes

Exit System

In this mode you can read a systems functionby simply entering an access code. Once in the systemyou can scroll through other systems.

By using the select mode function you can capture and hold a time frame within a systems. An “H” will appear on the left of the screen and all monitored movement will hold until canceled.

Select and hold “H” Cancel hold Exit function

No. Displayed information Unit1 01-1000 rpm SMR 1,000rpm service meter 0.1h2 02-FOWARD ODO M Forward odometer m3 03-REVERCE ODO M Reverse odometer m

“UP”(increase numbers)

“DOWN”(decrease numbers)

><Previous number (Left) Next number (Right)

After entering the item numbers code

Setting Numbers

See Monitoring Code Table for a list of system codes

Exit System

In this mode you can view two systems functionsat the same time by simply entering two access code. ><

No action No action Exit system

MONITORING CODE TABLE (1/2)

MONITORING CODE TABLE (2/2)