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Committed to deliver quality
Dongguan PINYI Automation Technology Co.Ltd
Pinyi Group
Established in year 2006, Pinyi automation technology Co., Ltd (Pinyi Automation) is a fully integrated one stop design and manufacturer of high quality, innovative automated equipment, tooling, spare part, stamping with facility area of 15000 sqm facility in YaYao Village, HuaiDe District, Humen Town Donggua City, GangDong province, CHINA.
At end of 2017, Pinyi has acquired a connector manufacturer in Qingdao, where is located ShunDong province, the factory is sitting in the export processing zone which is an half hour to Qingdao international airport and seaport. The plant is equipped with integrated process from stamping, molding, plating and automated assembly line with 130 employee and total 15000 sqe meter. The revenue was 10MUSD
Company profile
Precision parts manufacturing
Full set die design and fabrication
• In house precision parts manufacturing
In house component stamping
Automation
Connector maker
• In house die design and development
• In house component stamping
• Design and assembly full integrated automation assembly machine • Engineering service and after sale service
• Acquired a connector manufacturer in QingDao.
Core business
• Founded Dongguan Pinyin machinery tools
• Located in the industrial city of Humen Town, start tools machining
• Certificated ISO 9001-2008
• Start stamping die design and development
• Completed design the first automation project for customer TE and FCI
• Founded automation department, start to design and assembly the automation equipment
• Tool business expanded to global market
• Moved to new plant, the factory areas cover more than 8000 sq meter
• Implemented ERP system
• The company developed and released Pinyi Philosophy : encouraging enhance employee life and values
• The factory also expanded to 15000 sq meter, and established stamping depart and purchased press machines
• Beyond self and never stop
• Acquired a connector company in Qingdao
• Start for IPO Journey
Company milestone
Business revenue & distribution
Board of directors
General Manager
GM office
AdministrationInternational
Domestic
Wire cutting
Profile Grinding
Surface milling
EDM
PMC
Engineering
Trail out
R&D
Assembly
Machining center
Milling machines
Engineering
Project Management
Security
Material blanking
Design
Business
3D molding
Electric control
Assembly
Personnel
W/H
QA
Organization chart
Headcount distribution
We strive to deliver the highest quality products to our customers, to be recognized leaders in our industry
Supply Chain
High quality
We located in center of industrial Humen, easy access and reach to both airport and seaport within an hour to connect to the woldwide
ExpertiseWe are able to handle different requirements with various complexities of tools, automated machines, and delivery with your expected timeframe and budget
Customers who uses Pinyi’s proudcuts will realize a return of investment, we provide an excellent after sale service and life long guarantee
Value
Service and network
We are readily available 24/7 to analysis and diagnoses any issue to minimize the impact of customer production, timely to response and provide technical support
InnovationWhether a stand-alone unit or fully integrated automated solution, every build is engineered for high productivity and operating efficiency to help you business succeed.
Our strength
Our global major customers
Full Measurement
Laser marking
Full equipment from simple caliper to 3D Zeiss measuring system.
Quality inspection equipment
PinYi Material OverviewJIS AISI DIN GB PinYi material Brand Hardness Chemical Composition %
C Si Mn Cr Mo W V OthersSKD11 D2 1.2379/1.2601 Cr12Mo1V1 XW-42/SKD11 ASSAB 58-62HRC 1,55 0,30 0,30 11,6 0,80 0,90 SKS3 O1 1,2510 9CrWMn DF3 ASSAB 56-62HRC 0,95 1,10 0,60 0,60 0,10
SKD12 A2 1.2363/1.2842 XW-10/A2 ASSAB 56-62HRC 1,00 0,30 0,60 5,30 1,10 0,20
SKH51/SKH-9 M2 1,3343 W6Mo5Cr4V2 EM2/SKH51/SKH-9 ASSAB 60-66HRC 0,90 0,40 0,30 4,10 5,00 6,20 1,80 SKD6 H11 1,2343 4Cr5MoSiV 8407 ASSAB 44-52HRC 0,38 1,00 0,40 5,00 1,30 0,40
SKD61 H13 1,2344 4Cr5MoSiV1 8407/SKD61 ASSAB 44-52HRC 0,39 1,00 0,40 5,30 1,30 0,90
P20 1.2311/1.2312/1.2738 3Cr2Mo P20 AISI Preharden 30HRC 0,37 0,30 1,40 2,00 0,20 SUS420 420 1.2083/1.4021 4Cr13 SUS420 JIS 50-54HRC 0,38 0,90 0,50 13,6 0,30 SUS410 1,4006 1Cr13 SUS410 JIS 0,15 1,00 1,00 11,5 S.0.03SUS304 1,4301 0Cr18Ni9 SUS304 JIS
SUJ2 1,3505 GCr15轴承钢 SUJ2 JIS
S40C 1040 40 S40C JIS S45C 1045 C45,CK45 45 S45C JIS S50C 1050 1,1730 50 S50C JIS 200HB 0,46 0,20 0,70
S55C 1055 55 S55C JIS SKH53 M3:2 1,3344 ASP23 ASSAB 58-64HRC 1,28 4,00 5,00 6,40 3,10 SKH40 M3:2+Co 1,3244 ASP30 ASSAB 60-65HRC 1,28 4,20 5,00 6,40 3,10 Co.8.5
1,3241 ASP60 ASSAB 60-67HRC 2,30 4,20 7,00 6,50 6,50 Co.10.5 S7 635 ASSAB 55-60HRC 0,60 0,80 4,50 0,50 0,20 V10 ASSAB 63-65HRC 7,90 0,50 8,00 1,50 9,80
DC53 DC53 JIS S136 ASSAB VIKING ASSAB
EF10 EF10 JIS
KD20 CD650 CD650 AISI 90-92HRC VD45 VD45 JIS RD30 RD30 JIS RD50 RD50 JIS DA50 DA50 JIS
WF30C WF30C JIS FD15 FD15 JIS
The document show the compliance of the material of the part with the material indicated in the drawing.
Quality inspection documentation
The document show the real measurement of critical dimensions requested from the drawing or requested from the Customer
The document show type of thermal treatments (hardness) or surfaces treatment done to the part as indicated in the drawing.
Measurement Report Treatment Report
100 % complete documentation of the compliance of parts with drawings
Quality inspection documentation
Pinyi is committed to provide high precision products and services that meet or exceed our customers’ expectations through the quality of products as well as timely supply with competitive price and continual improvement.
Quality policy
Surface Grinder
N. of machines: 30working range: 180*500 mmworking accuracy: 0.002 mm
Water Surface Grinder
N. of machines: 2working range: 600*800 mmworking accuracy: 0.005 mm
Tooling manufacturing center
WEDM-LS (Oil)
N. of machines: 3working range: 200*150 mmworking accuracy: 0.001 – 0.002 mm
WEDM-LS (Water)
N. of machines: 11working range: 550*350 mmworking accuracy: 0.003 – 0.005 mm
Tooling manufacturing center
N. of machines: 12working range: 300*250 mmworking accuracy: 0.002 mm
EDM
Tooling manufacturing center
CNC Work Center
N. of machines: 11working range: 200*150 mmworking accuracy: 0.005 – 0.015 mm
Tooling manufacturing center
N. of machines: 4working range: 250*200*135 mmworking accuracy: 0.002 mm
Profile Grinder
Tooling manufacturing center
N. of machines: 25working range: 760*400 mmworking accuracy: 0.02 mm
Milling Machines
Tooling manufacturing center
Molds
MoldedParts
Committed to deliver quality
✔
✔
Mold Fabrication
The most modern tooling for production available in the plant
Mold Assembly
Assembly with precision
Testing & Qualification
Mold Design
Competent people with huge experience on fine pitch molding and tight tolerances
Molds making process
Molds example
Molds parts
• 7 sets of injection machines import from Japan FANUC, all of them are 100T. • Advantage in accuracy control and accurate calculate, and very suit for precision molding components which use LCP as material.
Injection machines( in Qingdao plant)
Dies
StampedParts
Modular Dies
Committed to deliver quality
✔
✔
✔
Die Design
Die Fabrication
Die Assembly
Competent people with huge experience on fine pitch stamping and tight tolerances
The most modern tooling for production available in the plant
Assembly with precision
Testing & Qualification
Dies making process
1 2 3
4 5 6
7 8 9
Products realized with Pinyi Dies
Stamping parts
Products realized with Pinyi Dies
10 11 12
13 14 15
16 17 18
Stamping parts
421 set
A complete range of Stamping Presses with different tonnage
Tonnage
Stamping presses
High SpeedStamping press40 Tons
High speed stamping press
Material Spec.:Thickness:0.10~3.0
MMWideness:≤400MM
Stamping Die spec.：Length:240cm MAXHeight:3Tons MAX
Efficiency ：One die with more
cavities.
Stamping press ( in Qingdao plant)
• 11 sets of stamping press, tonnage from 40t to 300t
High speed： SPM1,500 MAX
Material thickness：0.05~0.6mm
High capacity：Suit for continuous production of precision contact
Stamping press ( in Qingdao plant)
Plating capability : Au, Ni, Sn , etc.
Plating mode: 1. Selective brush
plating2. Immersion plating 3. Spot plating,4. Jet plating etc..
Precision platingMake selectiveplating in 0.1~0.2mm2area.
Plating line ( in Qingdao plant)
The license is 4 lines, currently use one line
34
T
Tech
n
Committed to deliver quality
Automation- main feature
The capabilities of Pinyi Automation will cover the entire range of customer's demands: from manual tool to fully automatic equipment.
✔
Software designed and managed internally
✔ Huge expertise on CCD Vision Camera Inspection
✔
Full documentation delivered for each equipment ✔
After Sales Service✔
Pinyi Automation own 7 Patents in this Field✔
✔ Design for cost, design for quality and design for Manufacturing
Customer SpecificationsComplexity Evaluation
Solution Design Review with Customer
Final EvaluationFinal QuotationPOManufacturing ScheduleD
efin
itio
n ph
ase
Fabr
icat
ion
phas
e
Mechanical Design Electrical Design Software DesignDesign Review with Customer
Correction and modifications
(if any)FabricationAssembly & DebugInternal trial-running
Meeting with CustomerCorrection and modifications
(if any)
Customer trial-running Acceptance Delivery
Process of automation
Vice GM
designer
9
Concept
1
Mechanical
8
Electronic
4( 3 programmers)
CCD
2
Assembly
8
After sale service
2
Purchaser
2
Standard parts
1
Mechanical parts
1
warehouse
1
General Manager
sales
Total 30 people
Organization chart of automation
“Actual” lead time is subject to the complexity of the machines.
Automationrange
Main Features of the tool
Design Time(days)
Fabrication Time (days)
Assembly(days)
Debugging(days)
No of weeks
Prototype Fixture
- Manual tool- Long Cycle Time- Fast Delivery 3 to 5 5 to 7 1 2 to 3 2 weeks
Mass Production fixture
- Faster manual Tool- Short Cycle time- Fast delivery
3 to 5 7 to 10 2 2 to 3 3 weeks
Semi Auto Equipment
- Good mix of manual and auto operation
- Medium size production20 to 25 10 to 15 10 15 to 20 10 weeks
Full Auto Equipment
- High production- High efficiency- Long lead time
30 to 40 days 15 to 25 15 20 to 25 15 weeks
Special equipment
Evaluation can be done only after evaluation of technical specification
Competitiveness lead time
Our partner-commercial parts
Smartphones Computers
Examples
41 Page
Data Storage Automotive
Examples
Machine Part Machine picture
Main Function
High frequency CONN automatic
assembly machine
1.Cutting bridge of terminal and plastic shell.
2.Assembly terminal into plastic shell.
AIR MAX automatic assembly machine
1.Automatic assembly HSG on carrier.2.Cam inserting.
3.Assembly back cover.4.CCD inspection.5.Laser marking.
6.Packaging.
4G internet CONN Automatic assembly
machine
1.X,Y,Z direction automatic CCD inspection.2.Automatic separating good and no good
parts.
Examples
Machine Part Machine picture
Main Function
PS4 SATA automatic assembly
machine 1.Assembly terminal, back cover, metal shell at one time.
2.Electric test & CCD inspection, laser marking.
Clips bending jig
MiniSas VT automatic assembly machine 1.Cutting bridge of the molding strip.
2.Cutting metal.3.Assembly near side and far side of
plastic.
Examples
Machine Part Machine picture
Main Function
BERGSTAK CONN semi-auto machine
1.Rivet terminal2.Trim terminal strip test.
3.Open-short,high voltage test.
POWER CONN automatic assembly
machine
1.Cutting and assembly terminal.2.Pass Gauge test & labelling.
SOCKET semi-auto assembly machine
1.Assembly.2.Insertion and extraction force test.
Examples
Thermal Treatments Capabilities(outsourcing same town)
Surface Treatments Capabilities(outsourcing same town)
Type of Treatment Applicable to
Case Hardened
SteelVacuum
SteelCryogenic
Steel
Type of Treatment Applicable to
Chrome Steel
Anodization (different colors)
aluminium
Tinning Copper
Black Oxide Steel/Aluminium
Applicable treatments
Address
No.4 Luhuadeng Zone - Yayao Village,Huaide Industrial Area - Humen Town, 523926 DongGuan, Guangdong Province - China
Management
Commercial Contact
Mr. Wang
Mr. Bai
Mily Fan
President
General Manager
Marketing Supervisor
Contact us
Email: [email protected]
