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This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement N° 636942 D1.10 Procedure for PAT sensor requirements specification Public April 2015 Ref. Ares(2015)1867878 - 04/05/2015

D1.10 Procedure for PAT sensor requirements specification · 4 Deliverable D1.10, V1.1 Procedure for PAT sensor requirements specification Public H2020-SPIRE-2014 – Project 636942

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Page 1: D1.10 Procedure for PAT sensor requirements specification · 4 Deliverable D1.10, V1.1 Procedure for PAT sensor requirements specification Public H2020-SPIRE-2014 – Project 636942

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement N° 636942

D1.10 Procedure for PAT sensor requirements specification

Public

April 2015

Ref. Ares(2015)1867878 - 04/05/2015

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PROJECT DETAILS

Project number: Project acronym: Project Title:

636942 CONSENS Integrated Control and Sensing for Sustainable

Operation of Flexible Intensified Processes

Instrument: Thematic Priority

Research and Innovation action Integrated Process Control

Contractual Delivery Date: Actual Delivery Date:

Month 4 Month 4

Start date of project: Duration:

January, 1st 2015 36 months

Organization lead contractor for this deliverable: Document version:

KROHNE V1.0

Project coordinator Email

Bayer Technology Services, Manuel Pereira Remelhe [email protected]

DOCUMENT DETAILS

Authors (organizations) : W. Kuipers, I. Nannen, M. Vogt (KROHNE)

Reviewers (organizations) :

G. Reeling Brouwer (TNO), M. Deilmann (KROHNE), M. Salge (INVITE)

Abstract:

In order to create a first guideline for the CONSENS sensor development process, the corresponding

requirements were specified using questionnaires. This document describes how the questionnaires were

created by the partners involved in sensor development and completed together with the different case

leaders from the chemical process industry.

Keywords :

Sensor, requirements, fouling, rheology, ultrasound, NMR, questionnaire

Dissemination level

PU Public X

PP Restricted to other programme participants (including the Commission

RE Restricted to a group defined by the consortium (including the Commission)

CO Confidential, only for members of the consortium (including the Commission)

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DISCLAIMER

THIS DOCUMENT IS PROVIDED "AS IS" WITH NO WARRANTIES WHATSOEVER, INCLUDING ANY WARRANTY OF

MERCHANTABILITY, NONINFRINGEMENT, FITNESS FOR ANY PARTICULAR PURPOSE, OR ANY WARRANTY

OTHERWISE ARISING OUT OF ANY PROPOSAL, SPECIFICATION OR SAMPLE. Any liability, including liability for

infringement of any proprietary rights, relating to use of information in this document is disclaimed. No license,

express or implied, by estoppels or otherwise, to any intellectual property rights are granted herein. The

members of the project CONSENS do not accept any liability for actions or omissions of CONSENS members or

third parties and disclaims any obligation to enforce the use of this document. This document is subject to

change without notice.

REVISION HISTORY

The following table describes the main changes done in the document since it was created.

Revision Date

Description Author (Organisation)

V0.1 - V0.3 8/4/2015 Creation W. Kuipers, I. Nannen, M.

Vogt (KROHNE)

V0.4 10/4/2015 Review and contributions G. Reeling Brower (TNO)

V0.5 10/4/2015 Review and contributions M. Deilmann (KROHNE)

V1.0 13/4/2015 Finalisation I. Nannen (KROHNE)

V1.1 15/4/2015 Review M. Salge (INVITE)

ACRONYMS AND DEFINITIONS

ACRONYMS DEFINED AS

EC European Commission

EU European Union

US Ultrasound

PAT Process Analytical Technology

NMR Nuclear Magnetic Resonance

MR Medium Resolution

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THE CONSENS PROJECT

Intensified continuous processes are a key innovation of the last decade for the production of high quality, high

value and customer-specific products at competitive prices in a sustainable fashion. To realize the potential of

this technology, key steps must be made towards long-term stable, tightly controlled and fully automated

production. The goal of the CONSENS project is to advance the continuous production of high-value products

meeting high quality demands in flexible intensified continuous plants by introducing novel online sensing

equipment and closed loop control of the key product parameters. CONSENS will focus on flexible continuous

plants but the results will be transferable also to large-scale continuous processes. The research and

development is driven by industrial case studies from three different areas, spanning the complete value chain

of chemical production: complex organic synthesis, specialty polymers, and formulation of complex liquids.

Innovative PAT technology will be developed for online concentration measurements (mid-resolution process

NMR), for the online non-invasive measurement of rheological properties of complex fluids, and for continuous

measurements of fouling in tubular reactors. New model-based adaptive control schemes based on innovative

PAT technology will be developed. The project results will be validated in industrial pilot plants for all three

types of processes, including validation in production containers that have been developed in the F3 Factory

project. Further, methods for sensor failure monitoring, control performance monitoring and engineering

support for PAT-based solutions will be developed. The exploitation of the new technologies will be facilitated

by a tool for technology evaluation and economic impact assessment. A Cross sectorial Advisory Board

supports the transfer of PAT technologies and adaptive control to neighboring sectors of the European

processing industry.

The CONSENS Consortium consists of:

Participant organisation name Participant

short name Country

ARKEMA FRANCE SA ARKEMA France

ATLAN-TEC SYSTEMS GMBH ALTAN Germany

BASF SE BASF Germany

BAYER TECHNOLOGY SERVICES GMBH BTS Germany

BUNDESANSTALT FUER MATERIALFORSCHUNG UND

-PRUEFUNG BAM Germany

Clariant Produkte (Deutschland) GmbH CLARIANT Germany

COATEX SAS COATEX France

inno TSD INNO France

INVITE GMBH INVITE Germany

KROHNE MESSTECHNIK GMBH KROHNE Germany

NEDERLANDSE ORGANISATIE VOOR TOEGEPAST

NATUURWETENSCHAPPELIJK ONDERZOEK - TNO TNO Netherlands

PROCTER & GAMBLE SERVICES COMPANY NV P&G Belgium

Rhodia Operations RHODIA France

TECHNISCHE UNIVERSITAET DORTMUND TUDO Germany

UNIVERSITA DEGLI STUDI DI CAGLIARI UNICA Italy

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Index

1 Executive summary ................................................................................... 6

2 Introduction ............................................................................................. 6

3 The procedure for specifying sensor requirements ................................... 7

Annex A Requirement Template ................................................................... 10

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1 Executive summary In order to create a first guideline for the CONSENS sensor development process, the corresponding

requirements were specified using questionnaires created by the sensor developers (TNO, BAM) and the

sensor provider (KROHNE). This questionnaire was sent to the case study leaders (INVITE, ARKEMA and P&G) to

get a realistic view of the sensors to be developed at the very beginning of the project. Based on this

questionnaire, the CONSENS case study leaders provided relevant known process information to the sensor

development team.

2 Introduction The future competitiveness of the European chemical industry depends on its ability to deliver high quality and

high value products at competitive prices in a sustainable fashion, and to adapt quickly to changing customer

needs. The use of intensified continuous processes is a promising strategy towards this goal. Compared to

traditional batch processes, intensified continuous production gives access to new and difficult to produce

chemical compounds, leads to better product uniformity and reduces the consumption of raw materials and

energy drastically. The main goal of the CONSENS project is to advance the continuous production of high-

value products that meet high quality demands in flexible intensified continuous plants by introducing novel

online sensing equipment and closed-loop control of the key product parameters.

The research and development is driven by industrial case studies from three different areas, spanning the

complete value chain of chemical production: complex organic synthesis (CASE STUDY 1), specialty polymers

(CASE STUDY 2), and formulation of complex liquids (CASE STUDY 3). Innovative PAT technology will be

developed for online concentration measurements (mid-resolution process NMR), for the online non-invasive

measurement of rheological properties of complex fluids, and for continuous measurements of fouling in

tubular reactors. The following table relates sensor technologies and case studies:

RELATION BETWEEN SENSOR TECHNOLOGIES AND CASE STUDIES

NMR Fouling Rheology

CASE STUDY 1

Intensified synthesis of organic

compounds

X X

CASE STUDY 2

Intensified production of high-viscous

polymers

X

CASE STUDY 3

Continuous formulation of complex

liquids

X

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3 The procedure for specifying sensor

requirements After a productive discussion between the sensor developers (TNO, BAM) and the sensor provider (KROHNE)

during the project’s kick-off-meeting it was decided to create questionnaires for asking the case study leaders

(INVITE, ARKEMA and P&G) about their needs. A word-document (see Annex A as an example) was chosen as

the easiest way to get a quick and time-saving response from the users. This document was created by the

sensor developers and the sensor provider and was improved after being filled in by a user (P&G), before it was

sent to all other users.

The detailed method creating the questionnaire can be divided into different phases (see also Figure 1).

Phase A: Principle ideas

A brainstorming by the sensor developers (TNO and BAM) and the sensor provider (KROHNE) was done

during a first meeting to create an idea of what is important to know from the end-users to develop a

functional and useful sensor. It was then decided that KROHNE as an experienced sensor developer would

create the first draft of the requirement questionnaire.

Phase B: Manufacturer perspective

Based on these first ideas the product management and requirement engineering of KROHNE were asked to

expand the questionnaire. The product management of KROHNE has long lasting experience with customer

needs and customized sensor solutions. So it has a very good view to actual products and what is needed in

future applications. The requirement engineer was asked to provide his experience in respect to what is

typically needed in requirement documents.

Phase C: Developer perspective

With these inputs a first draft of a questionnaire was set up and improved in several discussions between

TNO, BAM and KROHNE. The outcome of these discussions was the first generic questionnaire. It provided

the baseline for sensor specific questionnaires, which were developed and further detailed during Phase D.

Phase D: Sensor specific questionnaires

TNO and BAM had updated the questionnaire for FOULING SENSOR, RHEOLOGY SENSOR and

MR-NMR SENSOR regarding the specific questions they needed to be answered for their special sensor

development.

Phase E: Improvement and finalization

After Phase D the creation of the questionnaires was finished from the perspective of sensor developers

and sensor provider. The questionnaire for CASE STUDY 3 was answered by P&G (Phase F) and open points

were discussed during a meeting at P&G in Brussels (Phase G). Any unclear points were eliminated and the

questionnaire for CASE STUDY 3 was finalized during this meeting.

The lessons learned from the review of the RHEOLOGY SENSOR questionnaire (CASE STUDY 3) done by P&G

were integrated into all sensor specific questionnaires and the documents were finalized by KROHNE and

TNO (Phase E).

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Phase F + Phase G: Fill-out by end-user + Meeting at end-user to gain common understanding

After sending the remaining documents to the partners for CASE STUDIES 1 and 2 by the work package

leader TNO, all end-users answered their questionnaire. For CASE STUDY 1 (Intensified synthesis of organic

compounds) and CASE STUDY 3 (Continuous production of complex fluids) face to face meetings were held

where all relevant parties were involved. For CASE STUDY 2 (Intensified production of high-viscous

polymers) the questionnaires were filled in under the coordination of the case study leader.

See the table below for the assignment of the questionnaires to the end-user.

ASSIGNMENT OF THE QUESTIONNAIRES TO THE END-USER

Questionnaire regarding sensor type Sent to project partner

MR-NMR SENSOR INVITE

FOULING SENSOR INVITE

RHEOLOGY SENSOR (Intensified production of high-viscous polymers)

ARKEMA

RHEOLOGY SENSOR

(Continuous production of complex fluids)

P&G

Phase H: Completion

The answered questionnaires were collected by TNO and reviewed by TNO and KROHNE. Afterwards they were

summarized and presented in Deliverable D1.1.

In Annex A a summary of all questions for all four questionnaires is attached.

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Brainstorming

BAMTNO KROHNE

Draft version of questionnaire

KROHNEProduct management

KROHNERequirement engineering

Updated version of questionnaire

Updated version of questionnaire

Updated version of questionnaire

CASE STUDY 1 CASE STUDY 2 CASE STUDY 3

TNOInput regarding

FOULING SENSOR

TNOInput regarding

RHEOLOGY SENSOR

TNOInput regarding

RHEOLOGY SENSOR

Meeting at P&G

First version of questionnaire(general questions)

KROHNE, TNO, BAM

Ph

ase

AP

rin

cip

le id

eas

Ph

ase

BM

anu

fact

ure

r p

ersp

ecti

veP

has

e C

Dev

elo

per

per

spec

tive

Lessons learned from

meeting at P&G

Ph

ase

DSe

nso

r sp

ecif

ic q

ues

tio

nn

aire

sP

has

e G

Mee

tin

g at

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gai

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com

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Ph

ase

HC

om

ple

tio

n

First requirements forFOULING SENSOR

First requirements forRHEOLOGY SENSOR

First requirements forRHEOLOGY SENSOR

BAMInput regarding

MR-NMR SENSOR

Updated version of questionnaire

First requirements forMR-NMR SENSOR

Finalize questionnaire for FOULING SENSOR

Finalize questionnaire for RHEOLOGY SENSOR

Ph

ase

FFi

ll-o

ut

by

end

-u

ser

Finalize questionnaire for MR-NMR SENSOR

Ph

ase

EIm

pro

vem

ent

and

fin

aliz

atio

n

Meeting at INVITEMeetings with ARKEMA,

BASF, COATEXMeeting at INVITE

Deliverable D1.1

Questionnaire answered by P&G

Questionnaire answered by INVITE

Questionnaire answered by ARKEMA, BASF,

COATEX

Questionnaire answered by INVITE

Figure 1: Method for creating the questionnaire on sensor requirements

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Annex A Requirement Template

Requirements … sensor

Version x.y Date

CASE STUDY

SET UP

SENSOR TYPE

AUTHORS

Content

1 Contact data of people involved .............................................................................................................................. 12

2 Environmental conditions ........................................................................................................................................ 12

2.1 Ambient temperature ............................................................................................................................................. 12

2.2 Relative humidity .................................................................................................................................................... 12

2.3 Shock resistance ..................................................................................................................................................... 13

2.4 Vibration resistance ................................................................................................................................................ 13

2.5 EMI characteristics .................................................................................................................................................. 13

2.6 Ingress protection ................................................................................................................................................... 14

2.7 Explosion protection ............................................................................................................................................... 15

2.8 Mounting ................................................................................................................................................................ 16

2.9 Other environmental conditions ............................................................................................................................ 17

3 Properties of the process flow ................................................................................................................................. 17

3.1 Average flow velocity at planned sensor position .................................................................................................. 17

3.2 Flow regime at planned sensor position ................................................................................................................. 17

3.3 Fluid composition at planned sensor position ........................................................................................................ 18

3.4 Corrosion resistance ............................................................................................................................................... 18

3.5 Fluid pressure at planned sensor position .............................................................................................................. 19

3.6 Fluid temperature at planned sensor position ....................................................................................................... 19

3.7 Fluid density at planned sensor position ................................................................................................................ 19

3.8 Fluid viscosity at planned sensor position .............................................................................................................. 20

3.9 Fluid rheology at planned sensor position .............................................................................................................. 20

3.10 Particle properties (if applicable) at planned sensor position ............................................................................ 21

3.11 Other fluid properties at planned sensor position ............................................................................................. 22

3.12 Composition of the fouling layer (if applicable) ................................................................................................. 22

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3.13 Mechanical/acoustic properties of the fouling layer (if applicable) ................................................................... 23

3.14 Other properties of the fouling layer (if applicable) ........................................................................................... 23

4 Device requirements ............................................................................................................................................... 24

4.1 Connection type ..................................................................................................................................................... 24

4.2 Sealing type ............................................................................................................................................................ 24

4.3 Nominal connection diameter ................................................................................................................................ 25

4.4 Size .......................................................................................................................................................................... 25

4.5 Pressure rating ........................................................................................................................................................ 25

4.6 Wetted measurement tube material ...................................................................................................................... 25

4.7 Quantity to be measured ........................................................................................................................................ 26

4.8 Selectivity ................................................................................................................................................................ 26

4.9 Spectral Selectivity (if applicable) ........................................................................................................................... 26

4.10 Sensitivity ........................................................................................................................................................... 26

4.11 Measurement range ........................................................................................................................................... 27

4.12 Measurement accuracy ...................................................................................................................................... 27

4.13 Measurement rate ............................................................................................................................................. 28

4.14 Response time .................................................................................................................................................... 28

4.15 Power supply ...................................................................................................................................................... 29

4.16 Communication interface ................................................................................................................................... 29

4.17 Intrusiveness ...................................................................................................................................................... 30

4.18 Cleanability ......................................................................................................................................................... 30

4.19 Maintenance/calibration .................................................................................................................................... 31

4.20 Other device requirements ................................................................................................................................ 31

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1 Contact data of people involved

First Name Surname Company Role in the project

Mail-address Phone number

2 Environmental conditions

This chapter describes the environmental conditions of the setup, where the sensor will be used during demonstration.

2.1 Ambient temperature

Ambient temperature °C

Minimum Typical Maximum

Comment

2.2 Relative humidity

Relative Humidity %

Minimum Typical Maximum

Comment

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2.3 Shock resistance

Is the device exposed to shock? If so, what is the likelihood of shocks happening and what is their nature?

Shock sources & likelihood of shocks occurring

Shock source Likelihood of shock

Comment

2.4 Vibration resistance

Is the device exposed to vibration? If so, what is the source of the vibration and what is their distance to the sensor? Are the vibration source and the sensor mechanically coupled? Please supply any information on the vibrations whenever applicable (e.g. frequency, intensity).

Vibration sources & position

Source Distance to sensor Mechanically connected?

Comment

2.5 EMI characteristics

Are there any devices within the electro-magnetic environment of the sensor that cause strong electro-magnetic disturbances (e.g. pumps, electromagnetic valves, …)?

This relates to the immunity of the sensor to Electro-Magnetic Interference (EMI).

Electro-Magnetic Interference (EMI) Please comment

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Are there any devices within the electro-magnetic environment of the sensor that are highly sensitive to electro-magnetic disturbances?

This relates to the Electro-Magnetic Compatibility (EMC) of the sensor.

Electro-Magnetic Compatibility (EMC) Please comment

Is the piping of the setup grounded? Can the piping be used to ground the sensor?

Grounding Please comment

2.6 Ingress protection

What level of protection is needed against the intrusion of solid foreign objects and water?

Ingress protection against solid foreign objects 0 (no protection) – 6 (dust)

Minimum Typical Maximum

Comment

Ingress protection against water 0 (no protection) – 9 (powerful high temperature water jets)

Minimum Typical Maximum

Comment

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2.7 Explosion protection

Zone classification 0, 1, 2, 20, 21, 22

Minimum Typical Maximum

Comment

Explosion group IIA-C, IIIA-C

Minimum Typical Maximum

Comment

Temperature class (or max. allowed surface temperature) T1-6 (or °C)

Minimum Typical Maximum

Comment

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2.8 Mounting

Are there any restrictions regarding the mechanical mounting of the device?

Is it possible to access the device easily after mounting / during operation?

Bypass?

Figure 1 Schematic of the setup

Figure 2 Photo of the setup

Figure 3 Photo of the device’s mounting position

Mounting Please comment

Please add a schematic of the setup here and

indicate the mounting position of the device.

Please add photos of the setup here.

Please add detailed photos of the device’s

mounting position here.

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2.9 Other environmental conditions

Are there any other environmental conditions?

Minimum Typical Maximum

Comment

3 Properties of the process flow

This chapter describes the properties of the fluid, which is to be analyzed.

3.1 Average flow velocity at planned sensor position

Average flow velocity m/s

Minimum Typical Maximum

Comment

3.2 Flow regime at planned sensor position

Regime Please choose an option

Fully turbulent

Transitional

Laminar.

Creeping flow

Are there any oscillations present in the flow rate, possibly due to the reciprocating motion of a pump?

Presence of flow oscillations Please comment

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Is the flow well developed at the position of the sensor? Is it still developing/relaxing/equilibrating after a flange, pipe bend, appendage, or any other source of flow disturbance?

Flow regime stability Please comment

3.3 Fluid composition at planned sensor position

What is the composition of the fluid at the position of the sensor?

Does the fluid consist of multiple phases (gases, liquids, solids)?

Are there particles present in the fluid? And if so, what is their composition and what are their properties?

Fluid composition wt%, vol%

Component Minimum Typical Maximum

Comment

3.4 Corrosion resistance

Regarding the wetted materials of the sensor, what corrosive substances is it exposed to?

List of corrosive materials

Material Max. concentration Max. temperature

XXX acid YY %-w/w ZZ°C

Comment

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3.5 Fluid pressure at planned sensor position

Fluid pressure Bar (relative)

Minimum Typical Maximum

Comment

3.6 Fluid temperature at planned sensor position

Fluid temperature °C

Minimum Typical Maximum

Comment

Please comment here on the stability of the process medium temperature at the position of the sensor. What is the time scale and how big is the variation?

Temperature stability in time Please comment

3.7 Fluid density at planned sensor position

Fluid density kg/m3

Minimum Typical Maximum

Comment

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3.8 Fluid viscosity at planned sensor position

Fluid viscosity Pa s

Minimum Typical Maximum

Comment

In case fluid is non-Newtonian, please provide appropriate rheology parameters

Rheological parameters Please comment

3.9 Fluid rheology at planned sensor position

Is the liquid Newtonian or not? If not, what kind of model best describes the fluid behavior? Please supply the model and the ranges of the model parameters, or if only a graph of viscosity versus shear rate exists, supply the graph.

Type of fluid

Model parameter range

Parameter Minimum Typical Maximum

K

n

When possible, provide rheology characteristics in separate excel file

Comment

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3.10 Particle properties (if applicable) at planned sensor position

If more than one solid is present, please fill in the tables below for each solid.

Density kg/m3

Minimum Typical Maximum

Comment

Size range µm

Minimum Typical Maximum

Comment

If present, could you provide particle size distribution data and a microscope picture showing the shape of the particles?

Figure 4 Microscopic image of relevant particles

Please provide a microscopic image of relevant

particles.

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3.11 Other fluid properties at planned sensor position

Minimum Typical Maximum

Comment

3.12 Composition of the fouling layer (if applicable)

Composition of the fouling layer wt%

Component Minimum Typical Maximum

A

B

Comment

Figure 5 Images of typical fouling layers

Please provide images of typical fouling layers here.

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3.13 Mechanical/acoustic properties of the fouling layer (if applicable)

Values for any of the properties listed below will improve the quality and speed of the sensor design process. If values cannot be provided, these would need to be determined in the project, which means they cannot be defined as requirements.

Quantity Minimum Typical Maximum

Density (kg/m3)

Young’s modulus (MPa)

Poisson’s ratio (-)

Speed of sound (m/s)

Acoustic attenuation (m-1

)

Comment

3.14 Other properties of the fouling layer (if applicable)

Estimated growth rate mm/hr

Minimum Typical Maximum

Comment

Estimated circumferential homogeneity

Minimum Typical Maximum

Comment

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Estimated axial homogeneity

Minimum Typical Maximum

Comment

4 Device requirements

This chapter describes requirements directly related to the device.

4.1 Connection type

Connection type (flange)

Wish Also possible

Comment

4.2 Sealing type

Sealing face

Wish Also possible

Comment

Sealing material

Wish Also possible

Comment

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4.3 Nominal connection diameter

Nominal connection diameter

Wish Range of acceptable values

Comment

4.4 Size

Size: (pipe)length x height x width mm x mm x mm

Wish Range of acceptable values

Comment

4.5 Pressure rating

Nominal pressure

Wish Range of acceptable values

Comment

4.6 Wetted measurement tube material

It is referred back to Section 0 on corrosion resistance. The acceptable materials should match up with the corrosive fluids that are passing through.

Wetted measurement tube material

Wish Range of acceptable values

Comment

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4.7 Quantity to be measured

Please enter the quantities that are essential to determine for the monitoring and control of the process.

Quantity to be measured

Quantity Unit

Comment

4.8 Selectivity

Are there any requirements on selectivity?

Selectivity Please comment

4.9 Spectral Selectivity (if applicable)

NMR spectrum of reaction mixture Please comment

4.10 Sensitivity

Measurement sensitivity

Quantity Absolute sensitivity

Comment

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4.11 Measurement range

Measurement range

Quantity Range Detection limit

Comment

4.12 Measurement accuracy

Measurement accuracy consists of trueness (proximity of measurement results to the true value, systematic error) and precision (repeatability of the measurement, random error). In addition to the values of these quantities, please comment on whether the absolute value of the quantity needs to be determined or only a relative change is enough.

Trueness % reading/full scale

Quantity Wish Minimum Absolute / relative measure

Comment

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Precision % reading/full scale

Quantity Wish Minimum Absolute / relative measure

Comment

4.13 Measurement rate

Duration of a single measurement s

Wish Range of acceptable values

Comment

4.14 Response time

Time between sampling and reporting of value s

Wish Range of acceptable values

Comment

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4.15 Power supply

Supply power W

Wish Range of acceptable values

Comment

Supply voltage V

Wish Range of acceptable values

Comment

4.16 Communication interface

How does the device communicate with the process control system?

Figure 6 Schematic of the process control system

Communication interface

Wish Also possible

Comment

Please add a schematic of the process control

system including the control loop, the

measurement device and relevant communication

interfaces here.

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4.17 Intrusiveness

What is still acceptable for intrusiveness of the sensor?

Intrusiveness Select an option

absolutely no intrusion into the process, pipe wall cannot be milled down/drilled into

allowed to mill down/drill into pipe wall, but not completely through

allowed to breach seal/mill through pipe wall, as long as sensor is flush mounted in the wall

objects protruding pipe wall allowed

Is it possible to create a separate sensor section (i.e. flanged pipe section)? If so, how will it connect to the rest of the setup? Is the section a straight pipe or is there a curvature?

Separate sensor section Please comment

Is the sensor to be used in-line (i.e. sensor in the main product line), on-line (i.e. sensor in a parallel sampling loop or stop-and-go line), at-line (i.e. sensor measures samples and is not physically connected to process).

In/at/on line Please comment

4.18 Cleanability

What cleaning protocols are used for the process equipment? Is clean in place (CIP) applicable? if so, what is the procedure? What implications does this have on the sensor?

Cleanability Please comment

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4.19 Maintenance/calibration

What are the protocols with respect to sensor maintenance? Is downtime acceptable for maintenance/calibration? If so, for how long?

Maintenance Please comment

Some models require calibration procedure. Can calibration samples be provided? Is it possible to take (stable/quenched) samples from the process for validation?

Calibration/validation samples Please comment

4.20 Other device requirements

Are there any other requirements?

……

Wish Also possible

Comment