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Engineering
D05 Directional Control Valves • WFDG4S*4-01,60Design• WetArmatureSolenoidOperated• MaxPressureupto248Bar(3600psi)• SameDayShipments
www.FluiDyneFP.com
Table of Contents
BasicCharacteristicts.....................................................................................................2
FunctionalSymbols........................................................................................................2
ModelCodeBreakdown.................................................................................................3
MaximumPressure........................................................................................................3
Solenoids.......................................................................................................................3
PressureDrop................................................................................................................4
MaximumFlow...............................................................................................................5
InstallationDimensions..................................................................................................6
WFDG4S4-01*A-*-60
WFDG4S4-01*B-*-60
WFDG4S4-01*C-*-60
InstallationDimensions..................................................................................................7
WFPA*DG4S*W/LW-01**-*-60
InstallationDimensions..................................................................................................8
W&WLModels
InstallationDimensions..................................................................................................8
UModels
MountingSubplates&Accessories................................................................................9
MountingParallelManifolds..........................................................................................10
[email protected] l (586) 296-72001
Basic Characteristics Max.Pressure: Upto248bar(3600psi)dependentonfluid
Max.FlowRates: Upto95l/min.(25USgpm)dependentonspool
MountingPattern: ISO4401-05/CETOP5/NFPA-D05
WFDG4S*modelsaredirectsolenoidoperated,4-waydirectionalcontrolvalves.Theirprimaryfunctioninahydrauliccircuitistodirectfluidflowtoaworkcylinderortocontrolthedirectionofrotationofahydraulicmotor.Portconnectionsaremadebymountingthevalveonamani-foldorsubplatecontainingtheinterface.
ValvesareavailablewithACorDCwetarmaturesolenoid(s).Electricalconnectionstothevalvearemadeinanelectricalwiringhousingorbyvariousplug-indevices.Agroundterminalisprovided.
Functional Symbols
Standard(righthand)buildshown.“A”Solenoidomitted.Note:Whensolenoid“a”isenergized,flowwillbe“P”to“A”.Ifthesolenoid“b”isenergized,flowwillbe“P”to“B”.ItisaccordancewithANSI-B93.9standard.Solenoid“a”and“b”areidentifiedonthediagramplateonthesideofthevalve.
2
Model Code Breakdown
WF (F3) (PA5) DG4S 4 LW 01 8 C (U) B 60 (LH)
Model Series DG4S-Directionalcontrolvalve
Electrical Plug OptionsPA3 -NFPA3-pinconnectorPA5-NFPA5-pinconnectorBlank-Omitifnotrequired
Flow Direction 4-4Way
Electrical Accessories L-Solenoidindicatorlights W-WiringhousingLW-Wiringhousingwithindicatorlights Blank-Omitifnotrequired.
Spool TypesSee“FunctionalSymbols”sectiononpage2.
Spool/Spring Arrangement A-Springoffset,PtoAB-Springcentered,solenoid“a”removedC-Springcentered,threeposition
Wet Armature Solenoid(s)Blank-Flyingleadcoil(s)U-DIN43650coil(s)without electricalplug
Coil Identification Letter(s)See“Solenoids”section
Design NumberSubjecttochange.Installationdimensionsremainasshownfordesigns60through69.
Left Hand AssemblyOmitforrighthandassemblywithsolenoid“a”removed.
Seal Kit F3-Viton
For Mounting Subplates See“Installationdimensionsand“OrderProcedure”sections.
Maximum PressurePortsP,A&B: 248bar(3600psi)PortT: 100bar(1450psi)
Solenoid EnergizingSpringcenteredandspringoffsetvalveswillbespringpositionedunlessthesolenoidisenergizedcontinuously.Note: Anyslidingspoolvalve,ifheldshiftedunderpressureforlongperiods,maystickandnotspringreturn,duetosilting.Therefore,itisrecommendedthatthevalvecanbecycledperiodicallytopreventthisfromoccurring.
Solenoid
Solenoid Identification Letter
Solenoid Voltage Rating
Inrush Amps (rms)
Holding Amps (rms)
Holding Watts
B120VAC60Hz 3.80 0.69 35110VAC50Hz 4.10 0.85 33
D240VAC60Hz 2.10 0.34 36220VAC50Hz 2.30 0.45 34
G 12VDC 3.67 44H 24VDC 1.83 44
Response TimeThefollowingresponsetimesweremeasuredfromthepointofenergization/de-energizationtothepointoffirstindicationofinletpressurechange.Responseuptofullsystempressureisdependentonthesystem’scompressedvolumeandcanvarywitheachapplication.
Model Valve TypeAC Solenoid DC Solenoid
Shift Return Shift ReturnB/C SpringCentered 20ms 40ms 50ms 80msA SpringOffset 18ms 25ms 50ms 60ms 3
SpoolD05Callout
Spool/Spring Arrangement A-Springoffset,PtoAB-Springcentered,solenoid“a”removedC-Springcentered,threeposition
Wet Armature Solenoid(s)Blank-Flyingleadcoil(s)U-DIN43650coil(s)without electricalplug
Coil Identification Letter(s)See“Solenoids”section
Design NumberSubjecttochange.Installationdimensionsremainasshownfordesigns60through69.
Left Hand AssemblyOmitforrighthandassemblywithsolenoid“a”removed.
DrainNote:Surgesofoilinacommonlineservingtheseandothervalvescanbeofsufficientmagnitudetocauseinadvertentshiftingofthesevalves.Thisisparticularlycriticalinthenospringdetentedtypevalves.Separatetanklines,oraventedmanifoldwithacontinuousdownwardpathtotank,arerequired.
Pressure Drops
Thepressuredropcurvesgiveapproximatepressuredrop(P)whenpassing21cSt(100SUS)fluid(having.865specificgravity)throughtheindicatedflowpath.
PressureDropCurveReferenceChart
Spool Type
Curve Numbers P-A-B-T-P-BA-T-P-T
0C 2 1 3 1 21C 1 2 3 12C 2 2 3 26C 4 1 4 17C 1 2 1 28C 3 4 3 4 6
PressureDropCurveReferenceChart
Spool Type
Curve Numbers P-A B-T P-B A-T
0A 1 2 2 20A(LH) 2 2 2 22A 2 2 5 4
2A(LH) 4 4 3 26A 2 1 6 3
6A(LH) 4 2 3 27A 1 2 2 4
7A(LH) 2 3 2 2
Foranyotherviscosity,thepressuredrop(P)willchangeasfollows:
Viscosity cSt (SUS) 14 (75) 32 (150) 43 (200) 54 (250) 65 (300) 76 (350) 86 (400)%ofP(Approx) 93 111 119 126 132 137 141
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Maximum Flow DataMaximumrecommendedflowdataisforACorDCsolenoidsat90%nominalvoltageina4-waycircuitwithcylinderportseitherloopedorblockedandcontaining2.5liter(.66USgpm)compressedvolume.Reducedperformancemayresultwhencertainspoolsareusedin3-waycircuits.
Model Spool Type Curve AC Number DC
A
0 1 12 2 26 3 37 2 2
B/C
0 1 11 6 611 6 62 1 13 2 231 2 26 2 27 1 18 4 833 1 1
Seals / FluidsSpecialsealsarerequiredforusewithphosphateestertypefluidsortheirblends.Standardsealsaresuitableforusewithwaterglycol,wate-in-oilemulsionfluids,HWBF(95%maximumwatercontent)andpetroleumoil.
Application RecommendationsFiltration ISO4406Code18/15OperatingTemp 200to500C(700to1200F)FluidViscosity 16-51cSt(75-250SUS)
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Maximum Flow Chart Reference AC & DC Solenoid Valves
AC & DC Solenoid Valves
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Installation Dimensions inmm(inches)WF Applicable Models: DG4S4-01*A-*-60SpringOffset DG4S4-01*B-*-60SpringCenteredRighthandmodelshown.
40(1.57)
35(1.38)
70(2.76)
178(7.00)
216(8.50)
91(3.58)
310(12.20) 235
(9.25)
40(1.57)
35(1.38)
70(2.76)
178(7.00)
216(8.50)
91(3.58)
310(12.20) 235
(9.25)
WF Applicable Models: DG4S4-01*C-*-60SpringCentered
l
l
40(1.57)
35(1.38)
70(2.76)
178(7.00)
216(8.50)
91(3.58)
310(12.20) 235
(9.25)
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WF Applicable Models: PA3DG4S*W/LW-01*A-*-60 PA3DG4S*W/LW-01*B-*-60 PA5DG4S4W/LW-01*C-*-60
Electricalconnectionisoverallsolenoidonsinglesolenoidmodels,andover“b”solenoidondualsolenoidmodels.Seediagramplatefor“b”solenoidlocation.Electricalrating600volts,3pole,10ampsand5pole,8amps.Thefemaleplugtobefurnishedbycustomer.WARNING:Electricalpowermustbedisconnectedbeforeremovingorreplacingthisreceptacle.
Receptaclewillbeprewireddirectlytotheterminalsonthesolenoidindicatorlightpackage.
Receptaclewillbeprewiredtothesolenoideyelets.TheconnectionwillbemadeviaNo.6screwsandnutsinsulatedwithblackelectricaltape.
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W & LW ModelsThehousingcanberotated1800iftheconnectionisrequiredontheoppositeend.Thisconnectionwillreadilyacceptcommonelectricalquickdisconnectassembliesonthemarket.Thewiringhousingisavailablewithalloptions.
U Models
235(9.25)
310(12.20)
178(7.00)
216(8.50)
Plug ConnectorComewithvalveandareDIN43650
235(9.25)
310(12.20)
178(7.00)
216(8.50)
[email protected] l (586) 296-7200
8
Mounting SubplatesIfyouareinterestedinorderingourFluiDyneValves,pleasecontactourcustomerservicerepresentativeswiththemodelcode.Don’thaveamodelcodeorneedhelpbuildingit?Don’thesitatetocontactus-wewillhelpyoubuildthecorrectcode.Ourvalvescomewithaboltkit.Thesubplatesmustbeorderedseparately.Call, Email or LiveChat us Today!Ordering Info:
9
Material Valve Pattern Product Type Port Location Port Threads
A Aluminum-6061-T63000psi
D05 ISO4401-05-04NFPAT3.5.1-D05
SP Subplate
S SidePorted
B BottomPorted
8S -8SAEISO11926;SAE1926
Side Ported Subplate Back Ported SubplateValve mtg: UNC 0.25-20 x 0.75 DP or
Metric M6-1.0mm ISO 6H x [19.1] DPSubplate hardware kit is supplied.See page 121 for itemized list.
Valve mtg: UNC 0.25-20 x 0.75 DP orMetric M6-1.0mm ISO 6H x [19.1] DP
Subplate hardware kit is supplied.See page 121 for itemized list.
2.00[50.8]
1.75[44.5]
2.94[74.6]
2.63[66.8]
*D05SPB8B
1.75[44.5]
2.63[66.8]*D05SPB8[M,P,S,T]
*D05SPB6PDimension A B
*D05SPB8P 2.63 1.75*D05SPB8B 2.94 2.00
Part # Description NotesWF860292 AD05SPS8SSubplate SidePortedSAE-8
WF860336 AD05SPB8SSubplate BottomPortedSAE-8WF860830 AD05P033SManifold 3-StationParallelSAE3.25”SpacingWithoutCavityWF860742 AD05P043SManifold 4-StationParallelSAE3.25”SpacingWithoutCavityWF860297 AD05P023S/CManifold 2-StationSAEPortswithReliefCavityWF860298 AD05P033S/CManifold 3-StationSAEPortswithReliefCavityWF860302 AD05CPP BlankingPlateV889566 RV510S020/ ReliefValve100-2,000psiRange
V02-352137 RV510S035/30 ReliefValveset@3,000psi250-3,000psiRangeV565814 BLANKPLUG BlankCavityPlug
Subplates, Manifolds & Accessories
* Call for other models!
10/2016
Mounting Manifolds
Material Valve Pattern Circuit # of Stations Valve Spacing Port Threads / Options
A Aluminum-6061-T63000psi
Ordering Info:
D05 ISO4401-05-04NFPAT3.5.1-D05
P ParallelCircuitStandardFlow
Aluminum
01...10 Availablewithspacingcode3
3 3.25inch82.6mm
P & T A & B GA
P NPTFlANSIB1.20.3 0.75 0.50 0.25
S SAElISO11926 -12 -8 -6
C withReliefCavity
Omit-nocavity
Parallel Circuit
Standard Flow Parallel Manifold
No. of Stations *01 02 03 04 05 06 07 08 09 10“A”length(code3spa.)inch 3.25 6.50 9.75 13.00 16.25 19.50 22.75 26.00 29.25 32.50Apx.weightalumlb 4 8 11 14 17 21 24 27 30 34*Lengthof01stationwithreliefcavityis4.50.Gaugeportnotavailableon01station.
Port Code Valve Mtg. Manifold mtg.P,S 0.25-20UNCx0.75DP 0.31-18UNCx0.44DPSpecifications,descriptionsanddimensionaldataaresubjecttocorrectionorchangewithoutnoticeorincurringobligation.