D, D&C

WIRE ROD MILLSl. No. Description Supply Remarks

1 Mill "A" - Wire Rod Mill1.1

1.1.1 Hot Charging Roller Tablea Roller Table Db Fixed stop D

1.1.2 Chain transfer and rotating trolleysa Liftable chain transfer Db Fixed chain transfer with insulating hoods Dc Rotating trolleys D

1.1.3 Elevating transfera Elevating transfer Db Charging device D

1.1.5 Furnace Inlet Roller Tablea Roller Table Db Disappearing dampened stop Dc Weighing platform D

Weighing cells D&Cd Emergency collecting bench De Fixed stop D

1.2

1.2.1 Water Static Descalera Descaler box D&Cb Pumping unit D&Cc Valves bench D&C

1.2.2 Furnace Outlet Roller Tablea Roller Table Db Emergency collecting bench Dc Disappearing stop Dd Heat retaining hoods D

1.2.3 Furnace Outlet Pincha Pinch roll D&Cb Motor Coupling D&Cc Motor baseplate and coupling guards D

1.2.4 Snap sheara Snap shear D&C

1.3

Billet Charging Area :Equipment weight 156 ton approx. (of ich local supply 155.5 ton approx., 0.2 ton approx. impoted)

Billet Charging Area :Equipment weight 54 ton approx. (of which local supply 32 ton

approx., 22 ton approx. impoted)

Rolling Mill AreaEquipment weight 460 ton approx. (of which local supply 73 ton approx., 387 ton imported)

1.3.1

a Stand cartridge D&Cb Screw down machinery D&Cc Cover D&Cd Container D&C

HORIZANTAL STANDe Motor coupling D&Cf Motor baseplate and coupling guards Dg Gear box / pinion stand D&Ch Spindles D&Cj Spindles guard Dk Coupling boxes D&Cl Spindle coupling holder D&C

m Stand baseplate D&CVERTICAL STAND

e Motor Coupling D&Cf Motor baseplate and coupling guards Dg Gear box / pinion stand D&Ch Spindles D&Cj Spindles guard Dk Coupling boxes D&Cl Spindle coupling holder D&C

m Stand baseplate D&Cn Extraction device D&Cp Extraction device rails Dv Gearbox baseplate D

1.3.2

a Stand cartridge D&Cb Screw down machinery D&Cc Cover D&Cd Stand container D&C

HORIZANTAL STANDe Motor coupling D&Cf Motor baseplate and coupling guards Dg Gear box / pinion stand D&Ch Spindles D&Cj Spindles guard Dk Coupling boxes D&C

Housingless stands with in-line changingDOM 6548DVM 6548DOM 4838DVM 4838Each unit includes :

Rolling units with housingless stands with off-line changingDOM 3830DVM 3830

l Spindle coupling holder D&Cm Stand baseplate D&C

VERTICAL STANDe Motor Coupling D&Cf Motor baseplate and coupling guards Dg Gear box / pinion stand D&Ch Spindles D&Cj Spindles guard Dk Coupling boxes D&Cl Spindle coupling holder D&C


1.3.3 Crop shear after stand 4Va Crop shear D&Cb Inlet / outlet equipment D&Cc Motor Coupling D&Cd Motor baseplate and coupling guards De Conveying chute Df Scrap collecting unit Dg Protection cabin D


1.3.5 Vertical loopera Vertical looper D

Each looper includes:b Hold down and persuader rollers Dc Conveying funnels and troughs D

1.3.6 By-pass roller table for off-line changinga By-pass roller table D

1.3.7 Stand changing tablea Stand changing table Db Releasing unit D&Cc Runways D

1.4 FAST FINISHING BLOCK AREAWeights from item 1.4 (included) to item 1.7 (included) Equipment weight 431 ton approx. (of which local supply 98 ton approx., 333ton imported)

1.4.1

a Mandrel unit D&Cb Module unit D&Cc Ring locking unit D&Cd Baseplate D&Ce Distributor gear box D&Cf Motor Coupling D&Cg Motor baseplate and coupling guards Dh Guard D&Cj Snap shear and emergency box D&Ck Valves bench D&Cl Vibration and temperature monitor device. D&C

1.4.2 Water cooling linea Water box D&Cb Cooling elements D&C

1.4.3 Valves bencha Valves bench D&C

1.4.4 Conveyorsa Conveying pipe Db Diverter D

1.4.5 Horizontal Loopera Horizontal Looper D

1.4.6 Pinch rolla Pinch roll D&Cb Pinch roll baseplate D&Cc Inlet / outlet equipment D&Cd Motor coupling D&Ce Motor baseplate and coupling guards D

1.4.7 Crop sheara Crop shear D&Cb Inlet / outlet equipment D&Cc Motor Coupling D&Cd Motor baseplate and coupling guards De Conveying chute Df Scrap collecting unit Dg Protection cabin D

1.4.8 Vertical loopera Vertical looper Db Hold down and persuader rollers D

1.4.9 8 passes Fast Fining BlockFinishing block D&C

a Mandrel unit D&Cb Module unit D&Cc Ring locking unit D&C

2 passes Fast Finishing BlockFinishing block

d Baseplate D&Ce Distributor gear box D&Cf Motor coupling D&Cg Motor baseplate and coupling guards Dh Guard D&Cj Snap shear and emergency box D&Ck Valves bench D&Cl Vibration and temperature monitor device. D&C

1.5 DSC/QTR WATER COOLING LINE1.5.1 Water cooling line

a Water box D&Cb Cooling elementsc Equalisation sections Dd Frame for higauge D

1.5.2 Valve benches and pumping unita Valve bench D&Cb Pumping unit D&C

1.5.3 Pinch Rolla Pinch Roll D&Cb Ring locking group D&Cc Inlet / outlet equipment D&Cd Motor Coupling D&Ce Pinch roll baseplate and coupling guard D

1.6 HIGH SPEED SHEAR AND TWIN MODULE BLOCK AREA1.6.1 High speed shear (HSS)

a High speed shear D&Cb Inlet / outlet guiding equipment D&Cc Motor Coupling D&Cd Motor baseplate and coupling guards De Scrap conveying chute Df Scrap collecting system D

1.6.2 Twin Module Block (TMB)Twin Module Block D&C

a Mandrel unit D&Cb Twin module unit D&Cc Ring locking unit D&Cd Baseplate D&Ce Insertion unit D&Cf Disengaging unit D&Cg Distributor over gear box D&Ch Motor Coupling D&Cj Motor baseplate and coupling guards Dk Quick changing device D&Cl Guard D&C

m Walkways D

n Snap shear and emergency box D&Co Valve bench D&Cp Vibration and temperature monitor device. D&C

1.7 PINCH ROLL AND LAYING HEAD AREA1.7.1 Pinch roll

a Pinch roll D&Cb Ring locking group D&Cc Inlet/outlet equipment D&Cd Motor Coupling D&Ce Pinch roll baseplate and coupling guard D

1.7.2 Laying heada Laying head D&Cb Cantilever rotor D&Cc Guard, retaining and movable flaps D&Cd Motor Coupling D&Ce Protection cabin Df Laying head and motor baseplate with coupling guard D&Cg Vibration detector D&C

1.8

1.8.1 Roller Cooling Conveyora Titable roller table D&Cb Intermediate roller table D&Cc Final roller table D&Cd Driving units for roller table sections D&Ce Cooling conveyor supporting frame and walkways (in concrete) -f Electro fans Dg Air dumper Dh Insulating hoods D

1.8.2 Coil Forming Stationa Coil reforming tube with rotating ring distributor D&Cb Easy down system D&C

1.9

1.9.1 Lifting and rotating platforma Vertical reel D&Cb Lifting and rotating table D&Cc Rotating platform D&Cd Tilting table D&C

1.9.2 Extraction trolleya Extraction trolley Db Runways D

1.9.3 Horizontal c-hook conveyer

COOLING CONVEYOR AND COLI FORMING AREAEquipmet weight 364 ton approx. (of which local supply 137 ton approx., 227 ton imported)

COIL HANDLING AND DISCHARGEING AREAEquipment weight 576 ton approx (of which local supply 365 ton approx., 211 ton approx. imported)

a Twin rail D&Cb Carriers D&Cc Hooks D&Cd Driving unit D&Ce Steel work structures Df Walkways D

1.9.4 Horizantal Coil Compactora Eatarction trolley Db Weighing platform D

Weighing cells D&Cc Collecting saddles car Dd Runways De Embossing machine D&C2

BARD MILLSl. No. Description Supply Remarks

2 Mill "B" - Bar Mill

2.1

2.1.1 Hot Charging Roller Tablea Roller table Db Fixed stop D

2.1.2 Chain transfers and charging devicea Liftable chain tranfer Db Fixed chain tranfer with insulating hoods Dc Charging device D

2.1.3 Pawl Tranfera Pawl Tranfer Db Charging device D

2.1.4 Furnace Inlet Roller Tablea Roller table Db Disappearing dampened stop Dc Weighing platform D

Weighing cells D&Cd Emergency collecting bench De Fixed stop D

2.2

2.2.1 Water Static Descalera Descaler box D&Cb Pumping unit D&Cc Valves bench D&C

2.2.2 Furnace Outlet Roller Tablea Roller table D

2.2.3 Disappearing roller tablea Disappearing roller table D&Cb Disapperaring stop D

2.2.4 Wheeled weldera Wheeled welder D&Cb Runways D&Cc Conveying chute Dd Burr collecting unit De Off line system D&C

2.2.5 Emergency collecting tablea Emergency collecting table

2.2.6 Roughter entry side Roller Tablea Roller table D

BILLET CHARGING AREAEquipment weight 142 ton approx. (of which local supply 141.5 ton approx., 0.2 approx. ton imported)

BILLET DISCHARGING AREAEquipment weight 176 ton approx. (of which local supply 34 ton approx., 142 approx. ton imported)

b Disappearing stop Dc Heat retaining stop D

2.2.7 Furnace Outlet Pinch Rolla Pinch roll D&Cb Motor coupling D&Cc Baseplate and copling guards D

2.2.8 Snap Sheara Snap Shear D&C

2.3

2.3.1

a Stand cartridge D&Cb Screw down machinery D&Cc Cover D&Cd Container D&C





ROLLING MILL AREAEquipment weight 488 ton approx. (of which local supply 82 ton approx., 406 approx. ton imported)

Hosingless stands with in-line changingDOM 6548DVM 6548DOM 4838DVM 4838

2.3.2

a Stand cartridge D&Cb Screw down machinery D&Cc Cover D&Cd Stand container D&C





CONVERTIBLE STANDe Motor coupling D&Cf Motor baseplate and coupling guards Dg Gear box D&Ch Spindles D&Cj Spindles guard Dk Coupling boxes D&Cl Coupling holder D&Cq Fixed baseplate D&Cr Rotating baseplate D&Cs Disengaging unit D&Ct Bevel gear box D&Cu Pinion stand D&C

2.3.3 Crop shear after stand 4Va Crop shear D&C

Rolling units with housingless stands with off-line changingDOM 3830DVM 3830DCR 3830

b Inlet / outlet equipment D&Cc Motor Coupling D&Cd Motor baseplate and coupling guards De Conveying chute Df Scrap collecting unit Dg Protection cabin D


2.3.5 Vertical loopera Vertical looper D

Each looper includes:b Hold down and persuader rollers Dc Conveying funnels and troughs D

2.3.6 By-pass roller table for off-line changinga By-pass roller table D

2.3.7 Stand changing tablea Stand changing table Db Releasing unit D&Cc Runways D

2.4

2.4.1 Conveyorsa Conveying pipe D

2.4.2 Horizantal loopera Horizantal looper D

2.4.3 Pinch Rolla Pinch Roll D&C

Each pinch roll includes :b Pinch roll baseplate D&Cc Inlet / outlet equipment D&Cd Motor coupling D&Ce Motor baseplate and coupling guards D

2.4.4 Cropping sheara Crop shear D&C

Each shear includes :b Inlet / outlet equipment D&C

FAST FINISHING BLOCK AREAWeights from item 2.4 (included) to item 2.6 (included) Equipment weight 346 ton approx. (of which local supply 111 ton approx., 235 approx. ton imported)

c Motor Coupling D&Cd Motor baseplate and coupling guards De Conveying chute Df Scrap collecting unit Dg Protection cabin D

2.4.5

a Mandrel unit D&Cb Module unit D&Cc Ring locking unit D&Cd Baseplate D&Ce Distributor gear box D&Cf Motor coupling D&Cg Motor baseplate and coupling guards Dh Cover D&Cj Snap shear and emergency box D&Ck Valves bench D&Cl Vibration and temperature monitoring device D&C

2.5

2.5.1 QTB water cooling linea Water - box D&Cb Cooling elements -

2.5.2 Conveyorsa Conveying pipe D

2.5.3 Pinch Roll along water cooling linesa Pinch roll D&C

Each pinch roll includes :b Pinch roll baseplate D&Cc Inlet / outlet equipment D&Cd Motor Coupling D&Ce Motor baseplate and coupling guards D

2.5.4 Chopping shear for small roundsa Chopping shear D&Cb Shear baseplate D&Cc Inlet / outlet equipment D&Cd Motor Coupling D&Ce Motor baseplate and coupling guards Df Conveying chute Dg Crop collecting unit Dh Protection guard Di Diverter D&C

2.5.5 Pinch Rolla Pinch roll D&C

6 passes fast finishing blockFinishing blocksEach unit has the following characteristics :

WATER COOLING AREA FOR "SMAL ROUNDS" (ø8 ÷ 18 mm)

Each pinch roll includes :b Pinch roll baseplate D&Cc Inlet / outlet equipment D&Cd Motor coupling D&Ce Motor baseplate and coupling guards D

2.5.6 Dividing shears for small roundsa Dividing shear D&C

Each shear includes :b Shear baseplate D&Cc Inlet / outlet equipment D&Cd Motor Coupling D&Ce Motor baseplate and coupling guards Df Protection guard Dg Diverter D&C

2.5.7 Twin conveyorsa Conveying pipe D

2.6

2.6.1 QTB water cooling linea Water box D&Cb Cooling elements -

2.6.2 Valve bench and pumping unita Valve bench D&Cb Pumping unit D&C

2.6.3 Pinch Roll along water cooling line for big roundsa Pinch roll D&Cb Pinch roll baseplate D&Cc Inlet / outlet equipment D&Cd Motor Coupling D&Ce Motor baseplate and coupling guards D

2.6.4 Dividing sheara Dividing shear D&Cb Inlet / outlet equipment D&Cc Motor coupling D&Cd Motor baseplate and coupling guards De Protection guard Df Shear baseplate D&C

2.6.5 Conveying pipea Conveying pipe D

2.7

2.7.1 Double twin bar breaker

WATER COOLING AREA FOR "BIG ROUNDS" AT COOLING BED ENTRY SIDE (ø20 ÷ 40 mm)

COOLING BED AREAFrom item 2.7 (included) to item 2.9 (included) equipment weight 1.050 ton approx. (of which local supply 482 ton approx., 568 approx. ton imported)

a Double twin bar breaker D&Cb Moveable baseplate D&Cc Ring locking group D&Cd Inlet / outlet equipment D&Ce Motor coupling D&Cf Motor baseplate and coupling guards D

2.7.2 Double twin channela Double twin channel D&Cb Motor coupling D&Cc Supports group Dd Straightening plate grid group De Fixed safety stop D

2.7.3 Cooling Beda Fixed and moveable frame Db Transmission group D&Cc Lining up roller table D&Cd Fixed stop D

2.7.4 Roller table with translating trolleysa Roller table with translating trolleys D&C

2.8 COLD CUTTING TO LENGTH AREA2.8.1 Stationer shear

a Stationer shear D&Cb Blades and roller holders D&Cc Device for tail cropping evacuation D&Cd Motor belt transmission D&Ce Flywheel and belt transmission guard D&Cf Conveying chute Dg Scrap collecting unit Dh Trolley for blades change Dj Rails for trolley D

2.8.2 Wheeled stop on gauge beama Mobile stop D&Cb Supporting gauge beam D

2.8.3 Shear exit roller tablea Roller table Db Roller table with translating trolleys D&Cc Disappearing dampened stop D

2.8.4 Short bar collecting stationa Roller table Db Liftable chain tranfer Dc Fixed chain tranfer Dd Collecting pockets De Fixed dampedned stop D

2.9 FINISHING SERVICED AREA2.9.1 Counting Station

a Fixed chain transfer Db Counterfeeding chain transfer D&Cc Final transfer D&Cd Bar counter D&Ce Counter walkways D&Cf Bar separating device D&Cg Layer deposit device D&Ch Bar aligning device D&Ci Bundle forming lances & discharging device D&C

2.9.2 Roller table with inclined rollersa Roller table with inclined rollers D&Cb Disappearing dampened stop D&C

2.9.3 Collecting roller tablea Binding roller table D&Cb Collecting roller table D&Cc Disappearing dampened stoper D&Cd Fixed dampedned stop D&C

2.9.4 Wire binding machinesa Hydraulic wire binding machine D&C

Each unit includes :b Wire magazine D&Cc Reel for the binding wire D&Cd Runways De Bundle former D&Cf Jib crane D

2.9.5 Collecting stationsa Liftable chain tranfer Db Collecting dhain transfer Dc Weighing platform D

Weighing cells D&Cd Embossing machine D&C

3

3.1 HYDRAULIC FACILITIES3.1.1 Hydraulic Unit

a Hydraulic unit for RH furnace inlet area D&C3.1.2 Hydraulic Unit

a D&C

3.1.3 Hydraulic Unita Hydraulic unit for wire rod finishing area D

3.1.4 Hydraulic Unita Hydraulic unit for compacting and stamping machine D

3.1.5 Hydraulic Unit

HYDRAULIC AND LUBRICATION SYSTEM FOR WIRE ROD MILL

Equipment weight 140 ton approx. (local supply)

Hydraulic unit for stands, Fast finishing block, Twin module module block, laying head area

a Hydraulic unit for workshop D3.1.6 Hydraulic Storage System

a Hydraulic fresh oil filling Db Hydraulic spent oil emptying D

3.1.7 Hydraulic oil auxiliary system

a Mobile hydraulic fluid filling / filtering for small units D

b Vacuum dehydrator for hydraulic units Dc Electrostatic liquid cleaner for hydraulic units D

3.2 LUBRICATION FACILITIES3.2.1 Oil lubrication unit

a D

b Tank D3.2.2 Oil lubrication unit

a D


a Lubrication unit for 2 passes and 8 passes finishing block D


a Lubrication unit for Twin module block Db Tank D

3.2.5 Oil lubrication unita Lubrication unit for laying head Db Tank D

3.2.6 Oil lubrication Storage Unita Lube fresh oil filling Db Lube fresh oil filling Dc Lube spent oil emptying Dd Unit for grease units filling, with lifting device D

3.2.7 Oil lubrication auxiliary systema Fixed centrifuge for gear lube units Db Vacume dehydrator for gear lube units Dc Fixed centrifuge for BGV lube units Dd Vacume dehydrator for BGV lube units De Fixed centrifuge for TMB lube units Df Fixed centrifuge for laying head lube units Dg Vacuum dehydrator for TMB/TFS lube units Dh Mobile lube fluid filling / filtering for small units. D

3.2.8 Air / oil lubrication Unita Air / oil lubrication Unit for mill D

3.2.9 Air / oil lubrication Unit

Oil lubrication unit housingless stands from 1 to 10 and shear

Oil lubrication unit housingless stands from 11 to 16 and shear

a D

3.2.10 Air / oil lubrication Unita Air / oil lubrication Unit for TMB D

3.3 GREASE LUBRICATION FAC.3.3.1 Centralised grease lubrication unit

a Centralised grease lubrication unit D3.3.2 Mobile grease unit

a Mobile grease unit D

4

4.1 HYDRAULIC FACILITIES4.1.1 Hydraulic Units

a Hydraulic unit for RH furnace inlet area D4.1.2 Hydraulic Units

a Hydraulic unit for EWR D4.1.3 Hydraulic Units

a Hydraulic unit for mill and finishing blocks D4.1.4 Hydraulic Units

a D

4.1.5 Hydraulic Unitsa Hydraulic unit for workshop D

4.1.6 Hydraulic Storage Systema Hydraulic fresh oil filling Db Hydraulic spent oil emptying D

4.1.7 Hydraluc oil auxiliary systema Mobile unit for EWR hydraulic HFC fluid filling D

b Mobile hydraulic fluid filling / filtering for small units D

c Vacuum dehydrator for hydraulic units Dd Electrostatic liquid cleaner for hydraulic units D

4.2 LUBRICATION FACILITIES4.2.1 Oil lubrication Unit

a Lubrication unit for mill stands from 1 to 10 Db Tank D

4.2.2 Oil lubrication Unita Lubrication unit for mill stands from 11 to 16 Db Tank D

4.2.3 Oil lubrication Unit

a D

b Tank D4.2.4 Oil lubrication Unit

Air/oil lubrication unit for 2 passes and 8 passes finishing blocks area

HYDRAULIC AND LUBRICATION SYSTEM FOR BAR MILLEquipment weight 117 ton approx. (local supply)

Hydarulic unit for cooling bed services and finishing bar equipment

Lubrication unit for 6 passes finishing block and crop shears (right side)

a Lubrication unit for shears and tail breaks Db Tank D

4.2.5 Oil lubrication Unita Lubrication unit for shears and tail breaks Db Tank D

4.2.6 Oil lubrication Storage Unit Da Lube fresh oil filling Db Lube fresh oil filling Dc Lube spent oil emptying Dd Unit for grease units filling, with lifting device D

4.2.7 Oil lubrication auxiliary systema Fixed centrifuge for gear lube units Db Fixed centrifuge for finishing block lube units Dc Vacuum dehydrator for gear lube units Dd Vacuum dehydrator for BGV lube units De Mobile lube fluid filling / filtering for small units. D

4.2.8 Air/oil lubrication unita Air / oil lubrication unit for stands D

4.2.9 Air/oil lubrication unit

a Air / oil lubrication unit for fast finishing block (right side) D

4.2.10 Air/oil lubrication unit

a Air / oil lubrication unit for fast finishing block (left side) D

b Tank D4.3 GREASE LUBRICATION FACILITIES

4.3.1 Centralised grease lubrication unit Da Centralised grease lubrication unit D

4.3.2 Mobile grease unit Da Mobile grease unit D

5

5.1 AUXILIARY MECHANICAL PARTS

1 D

2 D

3 D

4 Embedded parts (at civil contractor's care) -5 Cover grids and cover plates for piping D6 Supports for sensors and instrumentation D

7 D

5.2 INTERCONNECTING PIPING (INSIDE BUILDING)

AUXILIARY MECHANICAL PARTSEquipment weight 1975 ton approx. (local supply)

Foundation bolts and levelingshims for mechanical equipment

T-head bolds with anchor platesand sleeves for the anchor bolts, where necessary

Stairs, handrails and access platform, ladders, handrails, walkways.

Cabins for main pulpit (3 for the wire rod mill and 3 for the rebar mill)

1 SH

2 SH

Interconnecting piping - Technological utilities (Water, compressed air, gas) with relevant supports, including

also the piping for portable water and firefighting

Interconnecting piping - hydraulic lubrication and grease with relevent supports including the piping from/to the

oil storage area

EOT CRANES Total weight 1380 ton approxSl. No. Description Supply

1 D

2 D

3 50 kN capacity EOT crane for bar mill furnace bay D

4 D

5 D

6 D

7 200/500 kN capacity EOT crane for workshop bay (L-M) D

8 D

9 D

200 (at magnets) / 50 kN EOT billet crane with rotating trolley (F-G)

Hoisting beam with two magnets for billet handling complete of electrical panel and back up batteries.

Maintenance hoist 2 ton capacity

200/50 kN capacity EOT crane for wire rod mill bay (K-L)


Circular magnet for various handling

200/50 kN capacity EOT crane for bar mill bay (M-N) with rotating trolley and magnet attachment



50 kN capacity EOT crane for rod mill furnace bay


200/50 kN capacity EOT crane for workshop bay (L-M) with detachable magnet

Maintanance hoist 2 ton capacity

200 (at magnets) / 50 kN EOT billet crane with rotating trolley for coil handling bay (L-M)

Rectangular magnet for coil handling complete of electrical pannel and back up batteries

200 (at magnets)/50kNcapacity at ropes EOT crane with rotating trolley for bundless handling bay (N-P)

Hoisting beam with 4 magnets for bundle handling complete of electrical panel and backup batt.

10 D

11 D

13 D

14 D

200 (at magnets)/50kN capacity at ropes EOT crane with rotating trolley for bundless handling bay (N-P)

Hoisting beam with 4 magnets for bundle handling complete of electrical panel and backup batt.

Maintainance hoist 2 ton capacity

32 kN capacity Underhung crane for WTP pump room service

200/50 kN capacity EOT crane for wire rod mill bay (K-L) with rotating trolley and magnet attachment for handiling coils



200/50 kN capacity EOT crane for bar mill bay (M-N)



EOT CRANES Total weight 1380 ton approxRemarks

FIRST FILLING, OPERATORATIONAL, SPARES AND CONSUMERSSl. No. Description Supply

1 MILL "A" - WIRE ROD MILL1.1 FIRST FILLING

1.1.1 Rolling Mill Area1.1.1.1 Pinch Roll at Furnace exit side

a D&C

1.1.1.2 Snap shear

a D&C

1.1.1.3

1 D

2 D

1.1.1.4 Housing-less stands off-line changing

1 D

1.1.1.5

1 Set of plain blades for CVSB 125 for PG test sizes D&C

2 Set of plain blades for CVSD 020 for PG test sizes D&C

1.1.2

1.1.2.1

1 D&C

2 D&C

Set of plain blades (2 rolls each set)

Relevant weight included in the machine / equipment weight

Set of plain blades (2 blades each set)


Rolls weight including item 1.1.13, approx. 78 ton (local supply)

Grooved cast iron rolls for stand 6548 for PG test sizes



Crop shearsRelevant weight included in the machine / equipment weight

Wire Rod Line AreaPinch Roll


Set of grooved rings and guides for covering the range of PG test sizes for No. 2 pinch rolls TRO250 at 8 passes finishing block entry side (i.e. 1 set for each pinch roll)

Set of grooved rings and guides for covering the range of PG test sizes for No. 4 pinch rolls TRH 320 at finishing block exit side (i.e. 1 set for each pinch roll)

1.1.2.2

1 D&C

1.1.2.3

1 D&C

2 Blades for the snap shear for 2 passes block D&C3 Blades for the snap shear for 8 passes block D&C

1.1.2.4

1 D&C

1.1.2.5 Twin module Block

1 D&C

1.1.2.6

1 D&C

2 D&C

1.2 OPERATIONAL EQUIPMENT1.2.1 Rolling Mill Area

1.2.1.1

1 Descaling ramp for square billet 150 mm D&C

1.2.1.2

1D&C

Crop shearRelevant weight included in the machine /

equipment weight

Set of plain blades for covering the range of PG test sizes of CVR 012 in front of finishing block

N. 2-passes and n. 8 passes Fast Finishing BlocksRings weight approx. 2.9 ton including item

1.12.5 (imprted supply)

Tungsten carbide grooved rings for covering the range of PG test

High Speed ShearRelevant weight included in the machine / equipment weight

Set of plain blades for high speed shear (6 pieces each) for covering the range of PG test

Tungsten carbide grooved rings for covering the range of PG test

Laying head and pinch rollRelevant weight included in the machine / equipment weight

Set of rings and guids for pinch roll for covering the range of PG test

Laying head pipe for covering the range of PG test

Water Static DescalerRelevant weight included in the machine / equipment weight

Housing-less stands in-line changingRelevant weight included in the machine / equipment weightStand size 6548 composed of :

A - Stand cartridge with restbars (with cooling manifold)

B - Screw down machineryC - Cover

2D&C

1.2.1.3

1 Stand size 3830 composed of :

D&C

1.2.1.4

1D&C

Static composed of :2

D&C

3 Tools for roller guide type RG D&C

1.2.2

1.2.2.1

1 Mandrel unit D&C2 Ring locking groups D&C

1.2.2.2

1 Entry / exit guides for PG test sizes D&C

1.2.2.3

1 Coolers for 2 pre boxes for PG test sizes D&C

2 D&C



Housing-less stands off-line changingRelevant weight included in the machine / equipment weight


B - Screw down machineryC - CoverD - Container

Roller Guides for Stands for covering the range of PG test sizes

Weights of the guides including items 1.2.2.2 and 1.2.2.5 is 30 ton approx. (imported supply)

Roller guid composed of :

A - Roller guid bodyB - Base for roller guideC - Set of grooved rollers and half guides

A - guide bodyB - base for guideC - set of guide

Wire Rod Line Area2 and 8 passes Fast Finishing Blocks


Roller Guides for 2 passes and 8 passes First Finishing Blocks

Water cooling lineRelevant weight included in the machine / equipment weight

Strippers / dryers for 2 pre boxes for PG test sizes

3 D&C

4 Strippers / dryers for 4 boxes for PG test sizes D&C

5 Coolers for water box after TMB for PG test sizes D&C

6 D&C

1.2.2.4

1 Mandrel units for quick changing D&C2 Mandrel unit (spare) D&C3 Ring locking groups D&C4 Preheating bench D&C

1.2.2.5 Roller Guides for Twin Module Block1 Entry / exit guides for PG test sizes D&C

1.2.2.6

1 Cantilever rotor D&C

2 D&C

3 D&C

4 Straps and tags for strapping machines D&C

1.3

D&C

2 MILL "B" - BAR MILL2.1 FIRST FILLING

2.1.1 Rolling Mill Area

2.1.1.1

1 D&C

2.1.1.2 Snap shear

1 D&C

Coolers for 4 water boxes (sets for cover the range of products) for PG test sizes

Strippers / dryers for water box after TMB for PG test sizes

Twin module BlockRelevant weight included in the machine / equipment weight

Laying headRelevant weight included in the machine / equipment weight

Balancing equipment for cantilever rotor (portable)

Motorized template for construction of helical pipes

FIRST FILLING LUBRICATION AND HYDRULIC FLUIDS

Weight approx. 503 ton (local supply)

First filling for hydraulic oil, lubrication oil and grease (MILL A)

Pinch Roll at Furnace exit sideSet of plain rolls


Set of plain blades (2 blades each set)


2.1.1.3

1 D

2 D

2.1.1.4 Housing-less stands off-line changing

1 D

2.1.1.5

1 D&C

2 D&C

2.1.2 Bar Line Area

2.1.2.1

1 D&C

2 D&C

2.1.2.2

1 D&C

2.1.2.3

1 D&C

2 D&C

2.1.2.4

Housing-less stands in-line changingRolls weight including item 2.1.13, approx 78 ton (local supply)

Grooved rolling rolls in cast iron rolls for stand 6548 for PG test sizes



Crop shearsRelevant weight included in the machine / equipment weight

Set of plain blades for CVSB 125 (2 pieces) for PG test sizes

Set of plain blades for CVSD 020 (4 pieces) for PG test sizes

Pinch RollRelevant weight included in the machine /

equipment weight

Set of grooved rings for No. 2 pinch rolls at entry side finishing blocks for PG test sizes (i.e. 1 set

each)

Set of grooved rings for No. 4 pinch rolls along water cooling linefro PG test sizes (i.e. 1 set

each)

Crop shearRelevant weight included in the machine / equipment weight

Set of plain blades for No. 2 CVR 012 for PG test sizes (1 set each)

6-Passes Fast Finishing BlockRings weight approx. 1,6 ton (imported supply)

Tungsten carbide grooved rings for covering the range of PG test (1 set for each of the two

blocks)

Blades for the snap shear for two 6 passes block (1 set each)

Chopping ShearRelevant weight included in the machine /

equipment weight)

1 D&C

2.1.2.5

1 D&C

2 D&C

2.1.2.6

1 D&C

2 D&C

2.1.2.7

1 Set of grooved rings for PG test sizes D&C

2.1.2.8.

1 Set of plain blades for cold shear for PG test sizes D&C

2 D&C

2.1.2.9 Tying machines1 Wire for tying machine -

2.2 OPERATIONAL EQUIPMENT2.2.1 Rolling Mill Area

2.2.1.1

1 Descaling ramp for square billet 150 mm D&C

2.2.1.2

Stand size 6548 composed of :

1D&C

Set of plain blades for No. 2 shears for covering the range of PG test sizes (1 set each)

Dividing ShearRelevant weight included in the machine /

equipment weight)

Set of plain blades for No. 2 CVR 012 for covering the range of PG test sizes (1 set each)

Set of plain blades for CVSA for covering the range of PG tezt sizes

Pinch Roll at dividing shearRelevant weight included in the machine /

equipment weight)

Set of grooved rings for PG test sizes for 4 Nos. TRO 320 at CVR 012 inlet / outlet (1 set for each

pinch roll)

Set of grooved rings for PG test sizes for 3 Nos. TRO 320 at CVSA 040 inlet (1 set for each pinch

roll)

Bar brakerRelevant weight included in the machine /

equipment weight)

Cold ShearRelevant weight included in the machine /

equipment weight)

Set of grooved blades for cold shear for PG test sizes

Water Static DescalerRelevant weight included in the machine /

equipment weight)

Housing-less stands in-line changingRelevant weight included in the machine /

equipment weight)

A - Stand cartridge with rest bars (complete with cooling manifold)

D&C


2D&C

2.2.1.3


1

D&C

2.2.1.4

Roller gide for PG test sizes composed of :1

D&C

Static guides for PG test sizes composed of :

2D&C

3 Tools for roller guide type RG D&C2.2.2 Bar Line Area

2.2.2.1

1 Mandrel unit (in total) D&C2 Ring locking groups (In total) D&C

2.2.2.2 Roller Guides for 6 passes Fast Finishing Block

1 Entry / exit guides for PG test sizes D&C2.2.2.3 Water cooling line

1 D&C

2 D&C




Housing-less stands off-line changingRelevant weight included in the machine /

equipment weight)


B - Screw down machineryC - CoverD - Container

Roller Guides for StandsWeights of the guides including items 2.2.2.2 is

39 ton approx. (imported supply)

A - Roller guid bodyB - Base for roller guideC - Set of grooved rollers and half guides

A - guide bodyB - base for guideC - Set of guide

6-Passes Fast Finishing BlockRelevant weight included in the machine /

equipment weight)

Set of Coolers for water boxes of central line for PG test sizes

Set of Strippers / dryers for water boxes of central line for PG test sizes

3 D&C

4 D&C

2.2.2.4 Bar Counter

1 Counting screws for rounds for PG test sizes D&C

2.3

1 D

3

3.1

3.1.1

1 Lifting device for stand sizes 6548 and 4838 D2 Frame for seat 1 stand of size of 6548 D3 Frame for seat 1 stand of size of 4838 D4 Lifting device for stand sizes 3830 D5 Frame for seat 1 stand of size of 3830 D

3.1.2 Tools for roll assembly and dismantling

1 D&C

2 D&C

3 D&C

4 D&C

5 D&C

6 D&C

7 Jib crane 5 kN capacity D

Set of Coolers for water boxes of central line for PG test sizes (1 set for each side line)

Set of Strippers / dryers for water boxes of central line for PG test sizes (1 set for each side

line)

FIRST FILLING LUBRICATION AND HYDRULIC FLUIDS

Weight approx. 393 ton (local supply)

First filling for hydraulic oil, lubrication oil and grease (MILL B)

COMMON PARTS FOR BOTH MILLS IN WORKSHOP

STAND PREPARATION AREAHousing - less Stands

Equipment weight including items 3.1.2, 3.1.4, 3.1.5, 3.1.6, 3.1.7162 ton approx. (of which local supply 134 ton approx., 28 approx. ton imported)

Wheeled pneumatic hydrulic pump for locking nuts locking unlocking

Pneumatic wrench for locking / unlocking cross beams and axial roll bolts with socket wrenches

for

Manual wrench for locking / unlocking of rest bar slide, rolling guides, axial adjustment

Introduction heater for the extraction of the roller bearings inner ring from the neck of the

roling rolls, for size

Demagnetising plate for inner ring of roller bearing

Electric switch board for induction heater and demagnetising plate

8 D

3.1.3

1 D&C

2 Device for cylindrical pin extraction D&C

3 Device for bushes mounting and dismantling D&C

4 Device for mandrel rotation D&C

5 Mandrel wheel for centre distance adjustment D&C

6 Dyanmometric wench for ring locking checking D&C

7 Plug gauge D&C

8 D&C

9 D&C

10 D&C

11 D&C

12 D&C

3.1.4 Racks for storage of rolling rolls and rolling ring

1 Racks for the storage of 24 rolling rolls D2 Racks for the storage of 44 rings D

3.1.5

1 Transfer trucks for billets (30 ton capacity) D2 Transfer truck for coils (20 ton capacity) D3 Transfer truck for bundles (20 ton capacity) D

3.1.6 Roll Changing Device with Tilter1 Robot D&C2 Adapter D&C3 Basket D&C4 Runways D&C5 Stand tilter D

3.1.7 Stand washing cabin1 Washing cabin D

Manual hoists for roll cellar, 5 kN capacityNote : the number wil be confirmed during job

execution

Special tools for Fast Finishings Blocks and Twin Module BlockRelevant weight included in the machine / equipment and guides weight

Device for mandrel disassembling / assembly from finishing block

Guides optical aligning device complete of adapters (in line)

Guides optical aligning device complete of adapters (in workshop)

Male and female tapered shaft templates for mandrel

Pneumatic wrench for locking / unlocking rolling rings (mandrel unit)

Wheeled pneumatic hydrulic pump for locking nuts locking unlocking

Transfer trucks for billets and for finished products

2 Washing hydro cleaner D3 Runways D4 Transfer truck for roll units D

3.2 SPARE PARTS

3.2.1 Spare parts for commissing

3.2.2 Spare parts for one year of operation -3.2.3 Spare parts for one year of operation -

D&C/D/SH

FIRST FILLING, OPERATORATIONAL, SPARES AND CONSUMERSRemarks

Documents

D, D&C