Cylinder Position Sensors - Steven Engineering...mounting. Both of these designs allow the sensor to be dropped in from above anywhere along the span of the cylinder. We translated

CylinderPositionSensors

Cylinder Position Sensors“INT” and “INR” Styles

TURCK permaprox ® cylinder position sensors are used for the detection of magnet

equipped pistons on pneumatic and other types of cylinders. These non-contact

sensors are able to determine the position of the cylinder piston without diminishing

the integrity of the cylinder itself. This allows the sensors to operate without

intruding upon the cylinder, keeping the system completely intact.

TURCK has taken the approach of using only two

sensor styles along with various adapter brackets to fit

each individual cylinder’s requirements. The “INT” and

“INR” housings were designed to fit into specific grooves

found in extruded profile type cylinders as stand alone

devices without the need for any additional brackets.

The INT style was made to fit into a 5.2 mm “T” groove

and the INR was made for use in a 4.0 mm round

groove, neither requiring additional hardware for

mounting. Both of these designs allow the sensor to be

dropped in from above anywhere along the span of the

cylinder.

We translated this “drop in from

the top” approach when designing

the adapter brackets as well. By

eliminating the need to slide the

sensor in from the end of the cylinder

it reduces installation time, alleviates the

need for the cylinder to be disassembled,

and allows for installation right on the floor

without interrupting the operation of the cylinder.

These sensors are manufactured using a plastic

overmolding technology, which allows us to completely seal sensors into smaller

packages without compromising on durability. Smaller sensors that are compact with

very low profiles also reduce the chance of damage when mounted to the outside of

the cylinder.

Cylinder brackets allow TURCK sensors to mount on mostcylinder styles including round, tie-rod, extruded profilegroove and dovetail versions.

TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 2

Installation Instructions

As the axially polarized magnet-equipped piston approaches the sensor, its magnetic field saturates the highly permeableamorphous ribbon and causes a precise movement of the dead band (an area with no magnetic flux where the magnetic fieldleaves the ribbon). This results in a change in the oscillator current. The detector circuit monitors this change and sends a signal tothe output when the current change reaches a specific level.

Note: Use of mounting clip is optional.

Operating Principle

TURCK’s permaprox cylinder sensors are used for detection of magnet equipped pistons on pneumatic cylinders through anonmagnetic cylinder wall. A patented electronic magnetic circuit involving new state-of-the-art materials forms the basis ofoperation for these sensors. The characteristics of this innovative technology have decided advantages over Hall effect switches andreed devices. Specific sensors no longer have to be matched to specific magnet strengths. Other features are extremely highrepeatability and the elimination of multiple actuation points.

TURCK Cylinder Position Sensors

3 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com

The actuation area will depend on the width and field strength of the magnet. As shown in Figure 2, the actuation point will differdepending on the direction of piston travel. These points are not the same but are very repeatable.

Figure 1 curve definitions:A) Typical actuation area of permaprox sensorsB) Typical primary actuation area for reed switchesC) Typical secondary actuation area for reed switches

The permaprox sensors, unlike most magnet operated sensors, respond to onlyone component of magnetic induction, namely the component parallel to thecylinder. Figure 1 shows the typical actuation area of a permaprox sensorcompared to that of reed switches. It is a common problem for reed switchesto have more than one actuation area when used with higher strength magnets.Since these switches operate on a narrow range of magnetic field strengths,mismatching often causes multiple switching points. The permaprox sensors,however, reliably operate over a range of 20-350 gauss (2-35 mT).

Figure 2

Figure 1

Actuation Area / Differential Travel


Selection Guide

Sensor Type Output Pages

BIM-INT…

2-Wire DC3-Wire DC

NAMUR

5 - 67 - 8

15 - 16

BIM-INTS…

3-Wire DC 7 - 8

BIM-INTF…

3-Wire DC 7 - 8

BIM-INT.../S924

3-Wire DC 7 - 8

BR-INT…

3-Wire DC REED2-Wire AC/DC REED

9 - 1013 - 14

BR-INTS…

3-Wire DC REED 9 - 10

BR-INR…

3-Wire DC REED 11 - 12

Sensor Selection for Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 31Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 - 33

TURCK Cylinder Position Sensors2-Wire DC


2-Wire DC10-55 VDC, Short-Circuit and Overload ProtectedNormally Open

Cylinder Position Indicators, Slot StyleInjection Molded with Cable

Part Number Embe

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Connection

BIM-INT-AG41X • • • 1 A 1 300 S4550000 2 meter cable,PUR Jacket

Sensor Selection

Cable: PUR Jacket; 2 meter standard lengthCopper Conductor: 24 AWG (PVC insulated)

Cable/ConductorINT

Mounting brackets can be found on pages 32-33.Pneumatic cylinder information can found on pages 17-31.

AccessoriesHousing: PA 12, GF 30 PlasticSensing Face: PA 12, GF 30 PlasticMounting Screw: Nickel Plated Brass

Material

INT


Wiring Diagram

Dimensions

Ripple . . . . . . . . . . . . . . . . . . . . ≤10%Differential Travel (Hysteresis) . . . . . . . . ≤1 mmVoltage Drop Across Conducting Sensor . . . ≤4.0 V at 100 mATrigger Current for Overload Protection . . . ≥120 mAContinuous Load Current . . . . . . . . . . ≤100 mAOff-State (Leakage) Current . . . . . . . . . ≤0.8 mAMinimum Load Current . . . . . . . . . . . ≥3.0 mAMaximum Approach Velocity . . . . . . . . ≤3 m/sTime Delay Before Availability . . . . . . . . ≤3 msPower-On Effect . . . . . . . . . . . . . . . Per IEC 947-5-2Transient Protection . . . . . . . . . . . . . Per EN 60947-5-2Operating Temperature . . . . . . . . . . . -25°C to +70°C (-13°F to +158°F)Enclosure . . . . . . . . . . . . . . . . . . Meets NEMA 1,3,4,6,13 and IEC IP 67Shock . . . . . . . . . . . . . . . . . . . . 30 g, 11 msVibration . . . . . . . . . . . . . . . . . . 55 Hz,1 mm Amplitude in all 3 PlanesRepeatability . . . . . . . . . . . . . . . . ≤0.1 mm (constant temperature & voltage)Switching Point Drift. . . . . . . . . . . . . ≤0.1 mmMagnetic Actuation Strength. . . . . . . . . 20-350 Gauss (2-35 mT)LED On . . . . . . . . . . . . . . . . . . . Output Energized

Specifications

1

A Normally Open



3-Wire DC picofast ®

10-30 VDC, Short-Circuit and Overload ProtectedNormally Open, NPN (Sinking) or PNP (Sourcing)

Cylinder Position Indicators, Slot StyleInjection Molded with Cable and Optional Molded Connector

INT

Part Number Embe

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Connection

BIM-INT-AN6XBIM-INTF-AN6XBIM-INT-AN6X/S924

•••

•••

123

AAA

111

100010001000

S4623600

S4623608

2 meter cable,PUR Jacket

BIM-INT-AP6XBIM-INTF-AP6XBIM-INT-AP6X/S924

•••

•••

123

BBB

111

100010001000

S4623500

S4623526

BIM-INT-AN6X-V1131BIM-INTS-AN6X-V1131

••

••

45

CC

11

10001000

S4623602S4623607

picofast

Mating CordsetsPKG 3Z-2 (2 meter)For other stylessee Section H orconsult “Cordsets”catalog

BIM-INT-AP6X-V1131BIM-INTS-AP6X-V1131

••

••

45

DD

11

10001000

S4623502S4623606

Sensor Selection


Cable/Conductor

Connector: Chrome Plated BrassSensor Housing: PA 12-GF30 PlasticSensing Face: PA 12-GF30 PlasticMounting Screws: Nickel Plated Brass

Material

Sensing Face

INT


Accessories


Wiring Diagrams

Dimensions

Ripple . . . . . . . . . . . . . . . . . . . . ≤10%Differential Travel (Hysteresis) . . . . . . . . ≤1 mm (Depends on magnet)Voltage Drop Across Conducting Sensor . . . ≤2.0 VTrigger Current for Overload Protection . . . ≥220 mAContinuous Load Current . . . . . . . . . . ≤200 mAOff-State (Leakage) Current . . . . . . . . .



3-Wire DC picofast ®

10-30 VDCNormally Open, REED Contact

Cylinder Position Indicators, Slot Style, REED ContactInjection Molded with Cable and Optional Molded Connector

Part Number Embe

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(Hz)

IDN

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Connection

BR-INT-AR7X • 1 A 1 500 S4623200 2 meter cable,PUR Jacket

BR-INT-AR7X-V1131BR-INTS-AR7X-V1131

••

23

BB

11

500500

S4623202S4623208

picofast


Sensor Selection

INT


Cable/Conductor


Material

Note: For connector versions with NPN specific output use "/S1635" designation. i.e. BR-INT-AR7X-0.2M-PSG 3M/S1635will be a sensor with 0.2M cable with M8x1(picofast) mold on connector with NPN output.

Sensing Face

INT


Accessories


Dimensions

Ripple . . . . . . . . . . . . . . . . . . . . ≤10%Differential Travel (Hysteresis) . . . . . . . . ≤1 mm (Depends on magnet)Continuous Load Current . . . . . . . . . . ≤500 mAMaximum Switching Capacity . . . . . . . . 10 WNo-Load Current . . . . . . . . . . . . . . 0 mAMaximum Approach Velocity . . . . . . . . ≤10 m/sPower-On Effect . . . . . . . . . . . . . . . Per IEC 947-5-2Transient Protection . . . . . . . . . . . . . Per EN 60947-5-2Operating Temperature . . . . . . . . . . . -25°C to +70°C (-13°F to +158°F)Enclosure . . . . . . . . . . . . . . . . . . Meets NEMA 1,3,4,6,13 and IEC IP 67Shock . . . . . . . . . . . . . . . . . . . . 30 g, 11 msVibration . . . . . . . . . . . . . . . . . . 55 Hz,1 mm Amplitude in all 3 PlanesRepeatability . . . . . . . . . . . . . . . . ≥ ±0.1 mm. . . . . . . . . . . . . . . . . . . . . . . (constant temperature & voltage)

Temperature Drift . . . . . . . . . . . . . . ≤0.1 mmMagnetic Actuation Strength. . . . . . . . . 20-34 Gauss (2-3.4 mT)LED On . . . . . . . . . . . . . . . . . . . Output Energized

Specifications

2

Wiring DiagramsA Normally Open

1

B Normally Open

3



3-Wire DC picofast

10-30 VDCNormally Open, REED Contact

Cylinder Position Indicators, Slot Style, REED ContactInjection Molded with Cable and Optional Molded Connector

INR

Part Number Embe

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(Hz)

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Connection

BR-INR-AR7X • 1 A 1 500 M4623300 2 meter cable,PUR Jacket

BR-INR-AR7X-V1131 • 2 B 1 500 M4623302 picofast


Sensor Selection

INR


Cable/Conductor

Connector: Chrome Plated BrassSensor Housing: PA 12-GF30 PlasticSensing Face: PA 12-GF30 PlasticMounting Screw: Stainless Steel

MaterialMounting brackets can be found on pages 32-33.Pneumatic cylinder information can found on pages 17-31.

Accessories

Note: For connector versions with NPN specific output, use "/S1635" designation. i.e. BR-INR-AR7X-0.2M-PSG 3M/S1635will be a sensor with 0.2M cable with M8x1(picofast) mold on connector with NPN output.


2

Wiring Diagrams

1

Dimensions

A Normally Open

B Normally Open

Ripple . . . . . . . . . . . . . . . . . . . . ≤10%Differential Travel (Hysteresis) . . . . . . . . ≤1 mm (Depends on Magnet)Continuous Load Current . . . . . . . . . . ≤400 mAMaximum Switching Capacity . . . . . . . . 10 WNo-Load Current . . . . . . . . . . . . . . 0 mAMaximum Approach Velocity . . . . . . . . ≤10 m/sPower-On Effect . . . . . . . . . . . . . . . Per IEC 947-5-2Transient Protection . . . . . . . . . . . . . Per EN 60947-5-2Operating Temperature . . . . . . . . . . . -25°C to +70°C (-13°F to +158°F)Enclosure . . . . . . . . . . . . . . . . . . Meets NEMA 1,3,4,6,13 and IEC IP 67Shock . . . . . . . . . . . . . . . . . . . . 30 g, 11 msVibration . . . . . . . . . . . . . . . . . . 55 Hz,1 mm Amplitude in all 3 PlanesRepeatability . . . . . . . . . . . . . . . . ≥ ±0.1 mm. . . . . . . . . . . . . . . . . . . . . . . (constant temperature & voltage)

Temperature Drift . . . . . . . . . . . . . . ≤0.1 mmMagnetic Actuation Strength. . . . . . . . . 20-34Gauss (2-3.4 mT)LED On . . . . . . . . . . . . . . . . . . . Output Energized

Specifications

TURCK Cylinder Position Sensors2-Wire AC/DC


INT

Part Number Embe

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Ope

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Num

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Connection

BR-INT-ADZ71X • • 1 A 1 500 S4700510 2 meter cable,PUR Jacket

Sensor Selection

2-Wire AC3 - 140 VAC, 4 - 200 VDCNormally Open

Cylinder Position Indicators, Slot StyleInjection Molded with Cable


Cable/Conductor


Material

Sensing Face

INT


Accessories


Ripple . . . . . . . . . . . . . . . . . . . . ≤10%Differential Travel (Hysteresis) . . . . . . . . ≤1 mm (Depends on Magnet)Continuous Load Current . . . . . . . . . . ≤100 mA (AC and DC)Maximum Switching Capacity . . . . . . . . 10 WNo-Load Current . . . . . . . . . . . . . . 0 mAMaximum Approach Velocity . . . . . . . . ≤10 m/sOperating Temperature . . . . . . . . . . . -25°C to +70°C (-13°F to +158°F)Enclosure . . . . . . . . . . . . . . . . . . Meets NEMA 1,3,4,6,13 and IEC IP 67Shock . . . . . . . . . . . . . . . . . . . . 30 g, 11 msVibration . . . . . . . . . . . . . . . . . . 55 Hz,1 mm Amplitude in all 3 PlanesRepeatability . . . . . . . . . . . . . . . . ≥ ±0.1 mm (constant temperature & voltage)Temperature Drift . . . . . . . . . . . . . . ≤0.1 mmMagnetic Actuation Strength. . . . . . . . . 20-34Gauss (2-3.4 mT)LED On . . . . . . . . . . . . . . . . . . . Output Energized

Specifications Wiring Diagram

Dimensions

A Normally Open

1

TURCK Cylinder Position Sensors2-Wire


2-Wire DC, Requires Remote Amplifier5-30 VDCVariable Resistance Output, NAMUR (EN 50227)

Cylinder Position Indicators, Slot StylePlastic Housing with Potted-in Cable permaprox

Part Number Embe

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Appr

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Divi

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1*

Max

. App

roac

h

Velo

city

(m/s)

IDN

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Connection

BIM-INT-Y1X • 1 A 1 1000 • 10 M1056800 2 meter cable,PVC Jacket

Sensor Selection

* Factory Mutual approval applies only when used with Factory Mutual approved switching amplifiers.

INT

Housing: PA 12-GF30Sensing Face: PA 12-GF30Mounting Screw: Nickel Plated Brass

Material

Cable: PVC Jacket; 2 meter standard lengthCopper Conductor: 24 AWG (PVC insulated)

Cable/Conductor

Sensing Face (Bottom view)

INT

NRTL©


Accessories


A NAMUR Output

Wiring Diagram

Dimensions

Nominal Voltage. . . . . . . . . . . . . . . 8.2 VDC (EN 50227)Resistance Change from Nonactivatedto Activated Condition. . . . . . . . . . . . >8.0 kΩ to 1.0 kΩResulting Current Change . . . . . . . . . . ≤1.0 mA to ≥2.2 mARecommended Switching Point forRemote Amplifier . . . . . . . . . . . . . . 1.55 mAPower-On Effect . . . . . . . . . . . . . . . Realized in AmplifierReverse Polarity Protection . . . . . . . . . IncorporatedWire-Break Protection . . . . . . . . . . . . Realized in AmplifierTransient Protection . . . . . . . . . . . . . Realized in AmplifierOperating Temperature . . . . . . . . . . . -25°C to +70°C (-13°F to +158°F)Enclosure . . . . . . . . . . . . . . . . . . Meets NEMA 1,3,4,6,13 and IEC IP 67Shock . . . . . . . . . . . . . . . . . . . . 30 g, 11 msVibration . . . . . . . . . . . . . . . . . . 55 Hz,1 mm Amplitude in all 3 PlanesRepeatability . . . . . . . . . . . . . . . . ≤0.1 mm (constant temperature & voltage)Temperature Drift . . . . . . . . . . . . . . ≤0.1 mmMagnetic Actuation Strength. . . . . . . . . 20-350 Gauss (2-35 mT)LED On . . . . . . . . . . . . . . . . . . . Output Energized

Specifications

1

SW 2.5 mm mounting screw.


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Dovetail Extruded-Dovetail

B, F INT Style KLDT-1 A3555

CompactC series)

Short Stroke

Rotary Actuator

Pee Wee(O,P,Q series)

VDMA-V

Ring Series

Tie Rod Tie Rod A,E,S,L INTStyle

KLZ1-INT1

KLZ2-INT1

KLZ3-INT1

M6970410M6970411M6970412

B Square

VDMA-Z

Round Round M INTStyle

KLDT-13 A3555

KLR-1 orKLR-1M withASB Clamp2

Notes:1. When using KLZ clamps, user must determine clamp size best suited for application.2. ASB size is determined by cylinder diameter. See chart on page 32.3. This mounting is to be used only when “Switch Rail” is present on the cylinder.

General Note: The KLDT-1 can be used in any Numatics Dovetail groove where the “world sensor” will fit.

Sensor Selection for Numatics Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Extruded/ Round Groove Extruded/RoundGroove

K INRStyle

NoAdditional

BracketRequired

N/A

Sensor Selection for Numatics Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Tie Rod Tie Rod 2MA, 2MAE,P5E,HBT, LPM

INTStyle

KLZ1-INT1

KLZ2-INT1

KLZ3-INT1

M6970410M6970411M6970412

S, C, LP3

Tie RodExtrudedStyle

MP, MPRL

“T” Groove GuidedCylinder

“T” GrooveGuided

Cylinder

P1M, P5T, SST INTStyle

NoAdditionalBracketRequired

N/A

Round Round P, SRM, SRDMXLT, XLR, XLB

INTStyle


Varies

S,SRD3

Notes:1. When using KLZ clamps user must determine clamp size best suited for application.2. ASB size is determined by cylinder diameter. See chart on page 32.3. These styles are usually not available with magnets.

Sensor Selection for Parker Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Tie Rod Tie Rod A2,A3,AS,AV,AV2,A3V,AVS,HV,HV2,H3V,HVS,DAV,DHV,EA,EL,EH,ES,NPG,NHG,NEAG

NEHG,TD

INTStyle

KLZ1-INT1

KLZ2-INT1

KLZ3-INT1

M6970410M6970411M6970412

A2

Compact Guide Rod CompactGuide

Rod/Groove

CRS,CTS INTStyle

KLDT-2 A3557

Compact Oval CompactOval/

Dovetail

O INTStyle

KLDT-2 A3557

Notes:1. When using KLZ clamps, user must determine clamp size best suited for application.2. These styles are usually not available with magnets.

Sensor Selection for PHD Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Compact Extruded CompactExtruded/Dovetail

CVA,CVB,CVC INTStyle

KLDT-2 A3557

Sensor Selection for PHD Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Round Round CRDG,CRDSNU,CRDSW,DSNU,DSNUL,DSEU,ESEU,ESNU,ESW

INTStyle


Varies

(DSN,DSW,EG,EGZ,ESN)3

Tie Rod Tie RodExtrudedStyle

DNGU,DNGUL,DNGUT,DNU,

DNUL

INTStyle

KLZ1-INT1

KLZ2-INT1

KLZ3-INT1

M6970410M6970411M6970412

Tie Rod CRDNG,CRDNGS,DNG,DNGL,

DNGZK,DNGZL,DNGZS,DKE

“T” Groove “T” GrooveExtrudedStyle

DNC,DNCT INTStyle


N/A

“T” GrooveFlat Style

DFM,DPZ,DPZJ,DZF,EZH

“T” GrooveCompactStyle

ADVU,ADVULQ,ADVUL

Notes:1. When using KLZ clamps user must determine clamp size best suited for application.2. ASB size is determined by cylinder diameter. See chart on page 32.3. These styles are usually not available with magnets.

Sensor Selection for Festo Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Round Groove Round GrooveCompactStyle

ADVC INRStyle


N/A

Sensor Selection for Festo Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Round Groove RoundGrooveFlatStyle

Twin Bore(TB,TBA,TBD)

INRStyle


N/A

Round Groove RoundGrooveCompactStyle

EF1 Series(EF,EFD,EFS,EFR)

INRStyle


N/A

EF2 Series(EFT)

PneuMoment(PM)

Tie Rod Tie Rod Flat-I(FO,FOD,FOP,FOR,FOS,FS,FSD,FSR,FSS,FO2,FO3,FO4)

INTStyle

KLZ1-INT1

KLZ2-INT1

KLZ3-INT1

M6970410M6970411M6970412

Flat-II(FT,FST)

Notes:1. When using KLZ clamps, user must determine clamp size best suited for application.

Sensor Selection for Bimba Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Round Round Original Line II(OL2)

INTStyle


Varies

Original Line(M,MH,MNR,MC,MRS)

Double Wall(DW,DWD,DWN,DWM)

PC

Z Series(MO4,MO9,M17,M31)

Linear Thrusters(T,TE)

Notes:1. ASB size determined by cylinder diameter. See chart on page 32.

Sensor Selection for Bimba Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Round Round NCM,NCJ2,NCG,NCA1,CJ2,CM2,CG1

INTStyle

KLR-1 orKLR-1M with

ASBClamp1

Varies

Guide MGG

Tie Rod Tie RodExtrudedStyle

ECQ2 INTStyle

KLZ1-INT2

KLZ2-INT2

KLZ3-INT2

M6970410M6970411M6970412

Tie Rod MB,C95

Round Grove RoundGroove

ExtrudedStyle

CQ2,CQS,NC(D)Q2,

NCQ23

INRStyle


N/A

RoundGroove

Flat Style

CU, CUK, CUW,MU

Notes:1. ASB size is determined by cylinder diameter. See chart on page 32.2. When using KLZ clamps user must determine clamp size best suited for application3. CQ2, NC(D)Q2, CQS, NCQ2 cylinders may have multiple grooves and may not all be suitable for the INR

Sensor Selection for SMC Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

T Groove Flat Style T GrooveFlat Style

CUJ,CXS,MGQ,MY1B INTStyle


N/A

GripperStyle

MHC,MHL2

Sensor Selection for SMC Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Round Round RL (Round Line) INTStyle


Varies

Extruded/ Dovetail Extruded/Dovetail

90000,91000,9200093000

INTStyle

KLDT-5 A3558

Tie Rod Tie Rod A,EA,SS,N,J,EJ,8000/M

INTStyle

KLZ1-INT2

KLZ2-INT2

KLZ3-INT2

M6970410M6970411M6970412

RodlessNo Photo Available

Rodless Lite (A44000) INTStyle

KLDT-5 A3558

Notes:1. ASB size is determined by cylinder diameter. See chart on page 32.2. When using KLZ clamps user must determine clamp size best suited for application.

Sensor Selection for Norgren Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Round Round Pancake3 (X,XK,O,OP,XDR,XDRK,ODR)

INTStyle


Varies

INRStyle

KLFA-1 A3564

Square Body Square Body Square 1(SQ,SQF,SQL)

INRStyle

KLFA-1 A3564

Extruded/Dovetail Extruded/Dovetail

Global (G,GT) INTStyle

KLDT-3 A3559

Tie Rod Tie Rod Long Stroke (321,521,721,1221,S321,S521,S721,S1221)

INTStyle

KLZ1-INT2

KLZ2-INT2

KLZ3-INT2

M6970410M6970411M6970412

Hi-Power(HP,THP,UHP)

Multi-Power(MP,BA,BP)

Sensor Selection for Fabco-Air Cylinders

See notes on next page.


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Linear Slides

No Photo Available

LinearSlides5

GB INR Style KLFA-1 A3564

L,S,E INT Style KLR-1 orKLR-1M withABS Clamp1

Varies

L,S,E INR Style KLFA-14 A3564

SE,EZ INT Style KLZ1-INT2

KLZ2-INT2

KLZ3-INT2

M6970410M6970411M6970412

SE,EZ,EZ INR Style KLFA-14 A3564

Linear Slides(Tie Rod Style)

No Photo Available

LinearSlides

(Tie RodStyle)5

TS INT Style KLZ1-INT2

KLZ2-INT2

KLZ3-INT2

M6970410M6970411M6970412

TS INR Style KLFA-14 A3564

Notes:1. ASB size is determined by cylinder diameter. See chart on page 32.2. When using KLZ clamps user must determine clamp size best suited for application.3. Some cylinder diameters may exceed the lengths of existing ASB straps.4. This mounting is to be used only when “Dovetail Style Mounting Rail” is present on the cylinder.5. Some of these may be equipped to handle 5mm, 8mm, or 12mm inductive proximity sensors.

Sensor Selection for Fabco-Air Cylinders


Cylin

der T

ype

Cylin

der S

erie

s

TURC

KSe

nsor

TURC

KBr

acke

t

Brac

ket I

DN

umbe

r

Dovetail Square andRound Body

Inch Series(AB,AS,AR,AT)Metric Series(AWS,AWB,AWT)

INTStyle

KLDT-8 A0803

Inch Series(B,R,S,T)2

Metric Series/TB(WS,WB,WT)2

Ball Slide Ball Slide (BSC)

GuidedCylinder

GC

Electric CD

Clean Act ACLA,ACLAD

(CLA, CLAD)2

Round Groove Electric B,C INRStyle


T Groove

No Photo Available

Grippers B/Base Mount, S/EndMount, R/End Mount

INTStyle

KLDT-8 A0803

ColletClosers

CSC,PSC KLDT-81

TwistCylinders

TCL KLDT-81

Notes:1. This mounting is to be used only when “Sensor Mounting Rail” is present on the collet.

2. These styles are usually not available with magnets.

Sensor Selection for Compact Air Cylinders


Mounting Brackets

KLZ2-INT(Aluminum)M6970411


KLFA-1(Aluminum)

A3564


Round Cylinder Mounting Strap Part Numbers and DiametersKLR-1 or KLR-1M mounting bracket required for use with ASB straps.

Cylinder Diameter (mm) 11-19 18-29 28-39 38-49 48-59 58-69 68-89

KLR-1 w/... ASB-2 ASB-3 ASB-4 ASB-5 ASB-6 ASB-7 ASB-9

KLR-1M w/... ASB-2 ASB-3 ASB-4 ASB-5 ASB-6 ASB-7 ASB-9

KLR-1M (Aluminum) withASB Clamp(316 Stainless Steel)

KLR-1 (Trogamid) withASB Clamp(316 Stainless Steel)


KLDT-5(Aluminum)

A3558

KLDT-8(Aluminum)

A0803

KLDT-3(Aluminum)

A3559

KLDT-2(Aluminum)

A3557

KLDT-1(Aluminum)

A3555

Mounting Brackets


BIM-INT-AG41X . . . . . . . . . . . . . 5BIM-INT-AN6X . . . . . . . . . . . . . 7BIM-INT-AN6X/S924 . . . . . . . . . . . 7BIM-INT-AN6X-V1131 . . . . . . . . . . 7

BIM-INT-AP6X . . . . . . . . . . . . . 7BIM-INT-AP6X/S924 . . . . . . . . . . . 7BIM-INT-AP6X-V1131 . . . . . . . . . . 7BIM-INTF-AN6X . . . . . . . . . . . . . 7

BIM-INTF-AP6X . . . . . . . . . . . . . 7BIM-INTS-AN6X-V1131 . . . . . . . . . . 7BIM-INTS-AP6X-V1131 . . . . . . . . . . 7BIM-INT-Y1X . . . . . . . . . . . . . 15

BR-INR-AR7X . . . . . . . . . . . . . 11BR-INR-AR7X-V1131 . . . . . . . . . . 11BR-INT-ADZ71X . . . . . . . . . . . . 13BR-INT-AR7X . . . . . . . . . . . . . . 9

BR-INT-AR7X-V1131 . . . . . . . . . . . 9BR-INTS-AR7X-V1131 . . . . . . . . . . 9KLDT-1 . . . . . . . . . . . . . . . . 33KLDT-2 . . . . . . . . . . . . . . . . 33

KLDT-3 . . . . . . . . . . . . . . . . 33KLDT-5 . . . . . . . . . . . . . . . . 33KLDT-8 . . . . . . . . . . . . . . . . 33KLFA-1 . . . . . . . . . . . . . . . . 32

KLR-1 . . . . . . . . . . . . . . . . 32KLR-1M . . . . . . . . . . . . . . . . 32KLZ1-INT . . . . . . . . . . . . . . . 32KLZ2-INT . . . . . . . . . . . . . . . 32

KLZ3-INT . . . . . . . . . . . . . . . 32

Cylinder Manufacturers Index

Bimba Cylinders . . . . . . . . . . . 24Compact Air Cylinders . . . . . . . . 31Fabco-Air Cylinders . . . . . . . . . 29Festo Cylinders . . . . . . . . . . . 22

Norgren Cylinders . . . . . . . . . . 28Numatics Cylinders . . . . . . . . . . 17Parker Cylinders . . . . . . . . . . . 19PHD Cylinders . . . . . . . . . . . . 20

SMC Cylinders . . . . . . . . . . . . 26

Sensors and Accessories Index

Contact TURCK for theLatest Literature:Sensors Division - [email protected] Division - [email protected] Safety Division - [email protected] Free - 1-800-544-PROX (7769)

Order B0310

EZ-track

Encoders

Order B3050

Order B0161

Analog

Order B0149

Capacitive

Order B0178

WeldGuard

Order B0155

Flow andTemperature

MonitorsPressureSensors

Order B0158

Order B2000

ProximitySensors

Order B2001

Cordsets

Order B4900

RFID

The Industry Leader in Proximity Sensing,Cordsets and Interface Technology

TURCK USA TURCK Canada TURCK MexicoTURCK Inc.3000 Campus DriveMinneapolis, MN 55441Phone: (763) 553-7300FAX: (763) 553-0708Application Support:1-800-544-PROX (7769)

CHARTWELLELECTRONICS, INC.140 Duffield DriveMarkham, OntarioCanada, L6G 1B5Phone: (905) 513-7100FAX: (905) 513-7101

TURCK Mexico S. de R.L. de C.V.Carr. Saltillo-Zacatecas km 4.5 s/nParque Industrial La AngosturaSaltillo, COAH. CP. 25070Phone: 011 52 (844) 482 6924FAX: 011 52 (844) 482-6926Toll Free: 01-800-01-TURCK (Mexico only)(01-800-01-88725)

B0163 10/03 REV B

Installation InstructionsActuation Area / Differential TravelSelection GuideCylinder Position Indicators, Slot StyleInjection Molded with CableINTCylinder Position Indicators, Slot StyleInjection Molded with Cable and Optional Molded ConnectorINTCylinder Position Indicators, Slot Style, REED ContactInjection Molded with Cable and Optional Molded ConnectorINTCylinder Position Indicators, Slot Style, REED ContactInjection Molded with Cable and Optional Molded ConnectorINRINTCylinder Position Indicators, Slot StyleInjection Molded with CableCylinder Position Indicators, Slot StylePlastic Housing with Potted-in Cable permaproxINTSensor Selection for Numatics CylindersSensor Selection for Parker CylindersSensor Selection for PHD CylindersSensor Selection for Festo CylindersSensor Selection for Bimba CylindersSensor Selection for SMC CylindersSensor Selection for Norgren CylindersSensor Selection for Fabco-Air CylindersSensor Selection for Compact Air CylindersMounting BracketsSensors and Accessories Index

Documents

Cylinder Position Sensors - Steven Engineering...mounting. Both of these designs allow the sensor to be dropped in from above anywhere along the span of the cylinder. We translated