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Cylinder Head Bolt Torque Norton 961 1 | Page [email protected] copyright 2015 This section shows how to get to the Head Bolts. The Service manual is also required to Torque the heads.

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Page 1: Cylinder Head Bolt Torque - Colorado Norton Workscoloradonortonworks.com/wp-content/uploads/2015/11/Head-Torque... · Cylinder Head Bolt Torque Norton 961 1 | P a g e r i c h a r

Cylinder Head Bolt Torque Norton 961

1 | P a g e r i c h a r d @ c o o t e 1 . c o m c o p y r i g h t 2 0 1 5

This section shows how to get to the Head Bolts. The Service manual is also required to Torque the heads.

Page 2: Cylinder Head Bolt Torque - Colorado Norton Workscoloradonortonworks.com/wp-content/uploads/2015/11/Head-Torque... · Cylinder Head Bolt Torque Norton 961 1 | P a g e r i c h a r

Cylinder Head Bolt Torque Norton 961

2 | P a g e r i c h a r d @ c o o t e 1 . c o m c o p y r i g h t 2 0 1 5

Remove Battery

Take a note of this FUSE location. It’s

the MAIN FUSE before all the fuses.

Page 3: Cylinder Head Bolt Torque - Colorado Norton Workscoloradonortonworks.com/wp-content/uploads/2015/11/Head-Torque... · Cylinder Head Bolt Torque Norton 961 1 | P a g e r i c h a r

Cylinder Head Bolt Torque Norton 961

3 | P a g e r i c h a r d @ c o o t e 1 . c o m c o p y r i g h t 2 0 1 5

Disconnect Coil

Pack Plug.

Disconnect Spark Plug

Wires Both Sides

This is the MAIN FUSE before all

the fuses. It must be zip tied

shut because vibration can let the

fuse fall out a little bit and the

bike won’t run properly.

Page 4: Cylinder Head Bolt Torque - Colorado Norton Workscoloradonortonworks.com/wp-content/uploads/2015/11/Head-Torque... · Cylinder Head Bolt Torque Norton 961 1 | P a g e r i c h a r

Cylinder Head Bolt Torque Norton 961

4 | P a g e r i c h a r d @ c o o t e 1 . c o m c o p y r i g h t 2 0 1 5

Coil Pack

Disconnected.

Remove Battery/Coil Cradle

Page 5: Cylinder Head Bolt Torque - Colorado Norton Workscoloradonortonworks.com/wp-content/uploads/2015/11/Head-Torque... · Cylinder Head Bolt Torque Norton 961 1 | P a g e r i c h a r

Cylinder Head Bolt Torque Norton 961

5 | P a g e r i c h a r d @ c o o t e 1 . c o m c o p y r i g h t 2 0 1 5

Remove Throttle Cables

at this end only

Page 6: Cylinder Head Bolt Torque - Colorado Norton Workscoloradonortonworks.com/wp-content/uploads/2015/11/Head-Torque... · Cylinder Head Bolt Torque Norton 961 1 | P a g e r i c h a r

Cylinder Head Bolt Torque Norton 961

6 | P a g e r i c h a r d @ c o o t e 1 . c o m c o p y r i g h t 2 0 1 5

Raise nuts all

the way up

Let these nuts

fall off

Cables Removed

Page 7: Cylinder Head Bolt Torque - Colorado Norton Workscoloradonortonworks.com/wp-content/uploads/2015/11/Head-Torque... · Cylinder Head Bolt Torque Norton 961 1 | P a g e r i c h a r

Cylinder Head Bolt Torque Norton 961

7 | P a g e r i c h a r d @ c o o t e 1 . c o m c o p y r i g h t 2 0 1 5

Find something to tie all the

cables and wires to the

frame to keep them away

from the Valve Cover.

Cut the Clamps.

DO NOT UNDO

BANJO BOLTS!!

One per side

Page 8: Cylinder Head Bolt Torque - Colorado Norton Workscoloradonortonworks.com/wp-content/uploads/2015/11/Head-Torque... · Cylinder Head Bolt Torque Norton 961 1 | P a g e r i c h a r

Cylinder Head Bolt Torque Norton 961

8 | P a g e r i c h a r d @ c o o t e 1 . c o m c o p y r i g h t 2 0 1 5

Slide off vent hoses.

One per side.

Remove all Valve

Cover Bolts

Page 9: Cylinder Head Bolt Torque - Colorado Norton Workscoloradonortonworks.com/wp-content/uploads/2015/11/Head-Torque... · Cylinder Head Bolt Torque Norton 961 1 | P a g e r i c h a r

Cylinder Head Bolt Torque Norton 961

9 | P a g e r i c h a r d @ c o o t e 1 . c o m c o p y r i g h t 2 0 1 5

Use the recommended

factory torque specs and

patterns from the Norton

Service Manual.

Page 10: Cylinder Head Bolt Torque - Colorado Norton Workscoloradonortonworks.com/wp-content/uploads/2015/11/Head-Torque... · Cylinder Head Bolt Torque Norton 961 1 | P a g e r i c h a r

Cylinder Head Bolt Torque Norton 961

10 | P a g e r i c h a r d @ c o o t e 1 . c o m c o p y r i g h t 2 0 1 5

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2013 Norton Commando SE #107 (left) 2014 Norton Commando SE#112 (right)