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SMT SUPERMARKET Kaizen
BSM SMT Supermarket presentation
ELIMINATION OF WASTE - MOTIONCENTRALIZATION OF VACUUM SEAL
SMT SUPERMARKET Kaizen
BSM SMT Supermarket presentation
Challenges
Eliminate all forms of waste and to have value added processes only. The key is to spot waste and eliminate it.
Waste identified – Unnecessary Movement
All tools and items for vacuum seal component not centralize at one place.
SMT SUPERMARKET Kaizen
BSM SMT Supermarket presentation
Old Situation
Dis-organized storage locations for HIC card, MSL label and Silica gel.
Operator keeps moving, searching and finding items and these activities does not add value to our operations.
Dis-organized storage could also cause damage or incur missing items (HIC card , MSL label and Silica gel).
SMT SUPERMARKET Kaizen
BSM SMT Supermarket presentation
Photo of Old Situation
MSL bag keep at filling cabinet
HIC card keep at Mcdry cabinet
Silica gel keep at Mcdry cabinet
Vacuum seal machine at offline
setup area
SMT SUPERMARKET Kaizen
BSM SMT Supermarket presentation
Opportunities
Using lean manufacturing concept – we eliminate waste to reduce movement of operators during vacuum seal component activity.
SMT SUPERMARKET Kaizen
BSM SMT Supermarket presentation
NEW Condition
Centralize at one location to eliminate frequent movement of operators.
Reduce cycle time to seal back all the MSL component.
This also eliminates any potential missing and damage items of HIC card, Silica gel and MSL label.
SMT SUPERMARKET Kaizen
BSM SMT Supermarket presentation
Photo of New Situation
HIC card
MSL bag
Silica gel
Vacuum Seal Machine
SMT SUPERMARKET Kaizen
BSM SMT Supermarket presentation
Benefits
Reduce drastically operator’s movement.
Reduce fatigue and save time.
DL’s are more focus on value added tasks.
DL’s are more aware of the presence of waste in their workplace now and the process on how to eliminate them.
Improved 5S.
SMT SUPERMARKET Kaizen
BSM SMT Supermarket presentation
Core Team Members:-
SMT SUPERMARKET Kaizen
BSM SMT Supermarket presentation
Thank You