CV of Dr Eng Mahmoud Allam 2016

Egypt, Cairo, 122 Street from El-Watania Street, Building No 5.

Mobile: 00201221055826

E - mail : [email protected]

Dr. Eng. Mahmoud Abd El-Rahman General

Multiple Skills and Highly Qualified QA/QC, Welding and Metallurgical Engineer With 17 Years’ Experience in

Welding, Quality Control and Quality Assurance Related to Fabrication and Erection of Power Boilers Components,

Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure.

Personal Information

Marital status : Married

Nationality : Egyptian

Date of Birth : 9/8/1976

Military Status : Exempted

Skills

• Implementation of Total Quality ManagementConcepts, and Conducting All Activities of Quality Control and Quality Assurance Related to Steel Fabrication and Erection Sector (Steel Structure, Plate Work, and Piping, Pressure Vessels and Tanks).

• Preparation, Renewal and Audit for ISO 9001,14001, and OHSAS 18001 Systems.

• Preparation, Renewal and Audit for ASME (S, A,PP, U, U2, NB and R Stamping), DIN 18800:7-2008 (EN 1090-1), AD 2000-Merkblatt HP 0 and EN ISO 3834-2.

• Welding (Preparation of WPS, PQR &WPQ; Included Hard Facing and Special Repairs), In according to different standard (ASME, AWS, API and EN Standards).

• Technical Research, Failure Analysis, HeatTreatment and Material Selection.

• Training (Quality, Welding Inspection, MechanicalTesting and NDT).

• Conducting Macro and MicrostructureStudies.

• Conducting Welding Inspection In Accordingto Different Standards.

• Conducting Mechanical & NDT Required forDifferent Industrial Sectors and Standards

• Statistical Analysis, Planning for TopQuality, and Conducting Six Sigma Improvements.

• Procedures Preparation and Control for Different Protection Systems(Pickling and Passivation, Sand Blasting and Painting, Galvanization, and Hard Chroming Processes). .

Education

a) Academic

2006 - 2013 Cairo University, Faculty of Engineering, El Giza, Egypt.

PhD in Metallurgical Engineering.

Research: Influence of Heat Input and Post-Weld Heat Treatment on Microstructure and Mechanical Properties of Power Boiler Steel P91

(9Cr-1Mo-V-Nb) Weld Joints.

Awarded the Best PhD Over All Departments of Faculty of Engineering of Cairo University, for Year 2013.

2000 - 2003 Cairo University, Faculty of Engineering, El Giza, Egypt.

Master Degree in Metallurgical Engineering.

Research : Effect of Heat Treatments on Mechanical Properties and Walkability of Stainless Steel X4 CrNiMo 16 5 1.

1995- 1999 Cairo University, Faculty of Engineering, El Giza, Egypt.

B. Sc. of Metallurgical Engineering.

Project: Failure Analysis of Natural Gas Cylinders, Distinction.

mailto:[email protected]

2003 – 2004 American University, School of Business, Economics and Communication, Institute of Quality Management, Cairo, Egypt.

Post Graduate Diploma In Total Quality Management and Quality Management Systems (Six Sigma, ISO 9000, 14000 Implementation) – TQM.

TQM Courses:

• Six Sigma Improvement.

• Statistical Quality Control.

• Managing the Quality Functions.

• Project Management.

• Planning for Top Quality.

• Quality System Standards (ISO 9001, ISO 14001 and The Baldrige Award Criteria).

TQM Implemented Projects:

• Six sigma improvement project to reduce the losses in welding process for Tersana Company.

• Preparation of NDT procedures according to ASME standard through project management concept.

• Planning for self-inspection system on piping production process for Tersana Company.

b) Certifications

1999 – 2000 Material Engineering Office. Consultancy and Inspection, Prof. Dr. Mohamed Rafaat El Koussy, El Giza, Egypt.

ASNT Level II in Nondestructive Testing Methods (UT, RT, PT and MT).

Renewal Valid Till: 2015.

st th 1 Jan. – 5 Feb. 2003 Azhar University, Faculty of Sciences, Cairo, Egypt.

Safety Course in the Use of Ionizing Radiation.

Government License for The Use Ionizing Radiation Sources.

27th

Aug. -08th

Sep. 2007 RIÑA S.p.A, Génova, through SGS Group Egypt Ltd, Competence Center, Marriouteya, Sakkara Rd, Harraneya,

Osman Bridge extension, Haram, El Giza, Egypt.

EN 473 and ISO 9712 Level II in Nondestructive Testing Methods (UT, RT, PT and MT) for All Industrial Sectors (Welding, Casting, Plate

work and Piping).

Renewal Valid Till: 2017

28th

July - 08th

Aug. 2008 TWI (Training & Examination Services), Egyptian Welding Academy, Alexandria, Egypt.

Certified Welding Inspector (CSWIP 3.1).

Valid Till: 2018.

Professional Experience

Part 1: Academic (Technical Researches & Published Papers)

19th

- 25th

Oct. 2002 Rakaa company, (Through material Engineering Office, Egypt), Turbans Supplying, Riyadh, Saudi Arabia, with the presence of

Saudi Electricity Company SCECO Representatives.

Conference on the Use of NDT and Failure Analysis in Power Boilers and Steel Industries.

28th –

th Sep. 2003 Central Metallurgical Research and Development Institute, El Tebbin, Cairo, Egypt.

30

Egyptian – German Workshop On High Strength & Special Steels

Published Research: Effect of Post-Weld Heat Treatment on the Mechanical Properties and Microstructure of the X4CrNiMo 16-5-1 Stainless Steel.

29th

Nov. –st

Dec. 2004 IIW International Conference on Welding and Allied Processes, Cairo, Egypt. 1

Published Research: Effect of PWHT on the Hardness and Microstructure of Stainless Steel X4CrNiMo (16-5-1) Weldments.

March/2013 International Heat Treatment and Surface Engineering Journal (IHT), UK, Vol. 7, issue no.1, IHT311, Page 23-31.

Published Research: Influence of Heat Input And Post-Weld Heat Treatment on Boiler Steel P91.

(9Cr-1Mo-V-Nb) Weld Joints Part 1: Microstructure.

March/2013 International Heat Treatment and Surface Engineering Journal (IHT), UK, Vol. 7, issue no.1, IHT316, Page 32-37.

Published Research: Influence of Heat Input And Post-Weld Heat Treatment on Boiler Steel P91.

(9Cr-1Mo-V-Nb) Weld Joints Part 2: Mechanical Properties.

Sep./2015 Encyclopedia Program, Taylor & Francis Group, USA, Encyclopedia of Iron, Steel, and Their Alloys (EISA), Hard Facing-Heat

Treatment Regeneration, Heat Treatment-Post Weld, Page 1485-1503.

Part 2: Practical

July, 2010 – Till Now: Work With Projects Services Company, PSC, Alexandria-Cairo Desert Road, Oraby City, Alexandria, Egypt.

• QC Manager of PSC Fabrication Shop and Sites.

General:

Managing PSC "Quality" Programs and team to ensure compliance with project's contract, specification and project's special provisions,

and applicable standard and codes (API, ASME, ASTM, AWS, EN, ISO,…etc.), with respect to the applicable ASME and ISO Management

System.

a) Certifications and Renewals

Act as the team leader for the following Certification and Renewals:

• ASME S, U, A, PP and R Certifications Renewal in according to ASME Ed.2010/Add. 2011a.Certification Body: American Society of Mechanical Engineering (ASME).

• ASME S, U, A, PP and R Certifications Renewal in according to ASME Ed 2013Certification Body: American Society of Mechanical Engineering (ASME).

• Renewals and Surveillances for ISO 9001:2008. ISO14001:2004, OHSAS 18001:2007; PSC Cairo Branch.Certification Body: SGS Egypt.

• Certification according to ISO9001:2008. ISO 14001:2004, OHSAS 18001:2007, PSC Qatar Branch.Certification Body: Bureau Veritas (BV Qatar).

b) Tendering and Customers Prequalification Audits

• Participate in all tendering preparations, Customers Meetings and Prequalification Audits related to Fabrication and Erection of Power

Boilers Components, Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure. For example, our

company become an approved supplier for NEM, ALSTOM, SAIPEM, HALIBORTON, and, ANSALDO, ENPPI, STF, DEGREMONT,

ETHYDCO, MOPCO, BAKER, SOLVAY,…etc.

c) Training:

• Conducting training sessions for PSC Quality Staff in material receiving, welding, quality, NDT, heat treatment and different protection

methods.

d) Fabrication and Erection Projects:

Project Scope Duration/

Period Client

Third Party or ASME Authorized

Agency Code Material

Beni Sueaf Combined Cycles Power Station, 4800MW Project.

• Installation of Two Gas Turbines, FourHeat Recovery Steam Generators, and their Auxiliaries

Mar/2016 – Till Now

• SIEMENC

• PSP El-Sewedy Electric

• EDEPC

Authorized Inspection

Associates, LLC

ASME I, B31.1, and AWS D1.1

Carbon, low alloy/alloy (P11, P22 and P91), austenitic stainless steels and Ni-base Alloys.

AL Shabab Power Station, 1500MW and West Damietta Power Station 750MW; Combined Cycles Projects.

• Fabrication of twelve Low Pressure Steam Drums with the application ofASME S-Stamp.

Aug/2015 – July/2016

• ANSALDO,

Italy

• EDEPC

• PGESCO

Authorized Inspection

Associates, LLC ASME I

Carbon Steel and Stainless Steel

New Petroleum Refinery Plant for Egyptian Refining Company (ERC)

• Fabrication of Process Piping and DSD work shop. (280000 dia/inch)

Aug/2015- Aug/2016 DSD Client Rep: GSE ASME B31.3 Carbon Steel

Giza North Combined Cycle Power Project-1500MW (El- Giza, Egypt)

• Fabrication of Power Piping for Six Boilers Heat Recovery Generators (HRSGs).

• Complete Erection of All HRSG’s Components(Casing, Ducts, Stack, Harps, Piping and SteelStructure.).

Dec/2012 – Nov.2015

• STF, Italy

• CEPC

• PGESCo

• TUV Rhineland

AIA Services, LLC,

for fabrication.

• Lloyd's Register

(LR-insurance),

Italy, for erection.

AWS D1.1, ASME I and ASME B31.1

Carbon, low alloy/alloy (P11,

P22 and P91), austenitic stainless steels and Ni-base

Alloys.

PSP POWER SYSTEMS PROJECTS, Attaqa, Egypt

• Fabrication of steel structure for four units of MBV Lube Oil Cooling Set and MPR Generator Cooling Set.

Mar- May/2015

GEA N/A EN Standard Carbon Steel

Ethylene and Derivatives Complex Project; at ETHYDCO Petrochemical Plant.

• Fabrication of Steel Structure for different Buildings through the Plant.

Jan – Aug./2015

ETHYDCO. TOYO-ENPPI

N/A AWS D1.1 Carbon Steel

Alexandria Sodium Hydroxide Plant; Phase I & II Expansion Project (Alexandria, Egypt).

• Installation of a group of towers and pressure vessels. o Concentration Column and Outlet Gas

Condenser, o Distillation Tower & LER Heater/Scrubber, o Prelimer, Distillation Gas Cooler,

Heater/Condenser, Drop Cyclone, GasSeparator and Agitator.

o SHT Scrubber, S1/2a Tank, Distillation Tank, Filter Wash Water, DistillationIndividual Flashing Tank, Existing New Skirt.

• Fabrication and Erection of Power and Process Piping and ducts; including Pickling and Passivation.

Jan/2012 – April/2014

SOLVAY, France

Third Party: Engineering

Consultants Group (ECG), Egypt

ASME VIII-1, ASME I,

ASME B31.1, ASME B31.3

Carbon steel, austenitic and

duplex stainless steels.

TCI Sanmmar Ethylene Production Plant (Common Utilities and offsite Plant Project) (Port Said, Egypt).

• Fabrication and erection of one Ethylene Double wall Tank of 36m diameter with floating roof, in according to API 620 standard.

• Fabrication and erection of three Storage Tanks (One Ethanol storage tank of 36mdiameter, one Ethanol storage tank of 8.5m diameter and one water storage tank of 6m diameter)

July/2010 – July/2011

Feb./2013 – Mar./2014

TCI-Sanmar/IBI Chematur,

India

Lloyd's Register (LR- insurance).

N/A

API 620

API 650

9% Ni-steel, Stainless steel and Carbon Steel.

Carbon steel.

Near Zero Liquid Discharge Project at MOPCO Petrochemical Plant.

• Fabrication of Seven ASME U-StampedPressure Vessels (Four Multimedia filters andTwo Carbone filters)

Oct/2013 – Jan/2014

MOPCO & VEOLIA

TUV Rhineland AIA Services, LLC

ASME VIII, Div.1

Carbon Steel


• Modification of three Amine Stripper Re- boilers.

Oct./2014 ETHYDCO.

TOYO-ENPPI N/A

ASME VIII, Div.1

Carbon Steel

Baker Hughes Cement Silos Project.

• Design, Supply and Fabrication of 2x 1500CU.FT Skid Mounted Cement Silos.

• Design, Supply and Fabrication of ChemicalFilter Unit, (Skid with Two Stainless Pressure Vessels, ASME U-Stamped).

Oct- Dec./2013

& Sep-

Nov/2014

Baker Hughes & IOS


ASME VIII, Div.1

Carbon Steel

Carbon/ Stainless 316L

Tanta Oncology Hospital Project (Tanta, Egypt).

• Fabrication of four ASME U-Stamped Pressure Vessels (Two Multimedia filters and Two Softener filters).

Nov./2013 – Dec/2013

IETOS, Egypt. TUV Rhineland AIA

Services, LLC ASME VIII,

Div.1 Carbon Steel

ORYX GTL, QP-SASOL Joint Venture, Project (Ras Lafan, Qatar).

• Modification of ATR (120-VR-105 & 120-VR- 205) Skirt to increase natural air circulation fortwo Pressure Vessels, 2010/2011a; by fabrication and installation of 144 new nozzles.

Jan. /2013- Mar./2013

ORYX GTL, Qatar

TUV Rheinland AIA Services, LLC

& Bureau Veritas (BV

Egypt).

NATIONAL BOARD (NBIC)

& ASME VIII-

Div.2

Carbon Steel


• Fabrication of Two ASME U-Stamped Pressure Vessels (Two Multimedia filters).

Aug/2013 – Oct./2013

ETHYDCO. TOYO-ENPPI

IETOS


ASME VIII, Div.1

Stainless S316L

Banha Power Station 750 MW Combined Cycle Project (Egypt).

• Fabrication of One ASME U-Stamped Pressure Vessels (Closed Cooling Chemical Addition Tank).

• Fabrication of Three Tanks (Lube Oil, Potable Water Storage Tanks and Closed Cooling Water Head Tank). Pickling and Passivation have been conducted to the stainless tank.

Jan /2013- Mar./2013

Hitachi, MDEPC and

PGESCO.


N/A

ASME VIII, Div.1

API 650

Carbon Steel

Carbon Steel and Stainless 304L.

VENICE New Ceramic Factory Project (Alexandria, Egypt).

• Fabrication and Erection of Factory BuildingsSteel Structure.

May/2013 – July/2013

VENICE, Egypt N/A AWS D1.1 Carbon Steel

Egyptian Company for Food Industries (Egyfood) Extension Project (El-Giza, Egypt).

• Fabrication of seven ASME U-StampedPressure Vessels (Media Filters of different sizes.

• Repair of three ASME U-Stamped Pressure Vessels (Media Filters) with the application of R-Stamp.

Nov. /2012 –Jan/2013

IETOS TUV Rhineland AIA

Services, LLC ASME VIII,

Div.1 Carbon Steel

Alexandria East Wastewater Treatment Plant (EWTP), Phase 1, Project; and Phase 2, the New Plant Project (Egypt).

• Fabrication and Erection of all required steel structure, piping, ducts and different mechanical equipment parts required for Phase 1; and for the new plant and new twelve wastewater treatment tanks, with emersion pickling and passivation for stainless steelfabricated items, and circulation pickling and passivation for erected pipe lines.

July/2010 – Aug/2013

DEGREMONT, France

Bureau Veritas (BV Egypt)

EN Standards ASME B31.3.

Carbon steel, Stainless steel,

Duplex, and Aluminum

Halliburton Katamia and Ras Shukare Yards, Tanks and Mechanical Equipment Project (Egypt).

Through several orders during this period:

• Fabrication of seven ASME U-Stamped Pressure Vessels (Dry Bulk Silo Tanks) in according to ASME VIII, Div.1, Ed 2007/Add 2009.

• Fabrication of Supply Tank and Structure Base in according to ASME VIII, Div.1, Ed 2007/Add 2009 and AWS D1.1.

• Repair of three ASME U-Stamped Pressure Vessels (Dry Bulk Silo Tanks) in according to the National Board Standard (NBIC 2011), and with the application of R-Stamp.

• Fabrication of Twenty Liquid Storage tanks (Six of 78m3 and Fourteen of

• 117m3 capacity) in according to API 650, 11th Ed. Add 2.

• Fabrication of Two Mixing Tanks (40m3) inaccording to API 650 Standard.

• Fabrication of Two Hoppers Underground Tanks in according to API 650 Standard.

• Fabrication of Sixty five cutting boxes in according to API 650 Standard.

• Fabrication of Steel structure of three transfer augers in according to AWS D1.1.

May/2011- Mar./2013

Halliburton and

International Oil Services Co. (IOS),

Egypt.

Lloyd's Register (LR- insurance), Egypt

ASME VIII, Div.1,

API 650, AWS D1.1,

& National Board

Carbon Steel

Kafr El-Dawar Power Station Project (Alexandria, Egypt).

• Fabrication of HCL Storage Tanks internally hot lined with special rubber.

Nov./2012- Dec./2012

PWT & IOS N/A ASME VIII,

Div.1 Carbon Steel

ELNG Waste Heat Recovery Extension Project (Idku, Egypt).

• Fabrication and Erection of Pipe Rack and Replacement Steel Structure.

• Fabrication of Crane Girder.

Dec/2010 – Feb./2011

and Jun./2012 – Sep./2012

ELNG & EMC Bureau Veritas (BV

Egypt) AWS D1.1. Carbon Steel

EPIC Alexandria Free Zone, Tanks and Mechanical Equipment Project (Egypt).

• Fabrication of Six Liquid Storage Tanks (78m3).

• Fabrication of Skids for centrifuge.

Oct./2012- Dec./2012

EPIC & IOS

• Lloyd's Register(LR-insurance),

Egypt.

• N/A

API 650

AWS D1.1 Carbon Steel

Alexandria Mineral and Oils Company (AMOC) Plant; Lube Oil Extension Project (Egypt).

• Alteration for an ASME U-Stamped Steam Drum in according to National Board Standard with the application of R-Stamp.

• Repair for three ASME U-Stamped Towers in according to National Board Standard with the application of R-Stamp.

Nov./2010 &

Dec./2012 AMOC, Egypt

• Lloyd's Register

(LR-insurance),

Italy,

• TUV Rhineland AIA Services, LLC

ASME VIII, Div.1 & National Board

Carbon steel

Nile City Moll Project (Cairo, Egypt).

• Fabrication and Erection of Moll Building SteelStructure.

Dec/2010 – Feb./2011

Al Rebat and El Anwar

Company, Egypt

N/A AWS D1.1. Carbon Steel

Sidi Krir Power Station, Project - Unit 3 &4, 2x340 MW (Alexandria, Egypt).

• Erection of steel structure, mechanical part and piping systems for two Heat Recovery generators Boilers (HRSG).

July/2010 – Nov./2010 (Close out

Phase Only)

NEM WDEPC PGESCO

Bureau Veritas (BV Egypt)

AWS D1.1, ASME I and

ASME B31.1.

Carbon, low alloy/alloy (P11,

P22 and P91), austenitic stainless steels and Ni-base

Alloys.

Abu Qir Thermal Power Plant Unit (6&7) Project (Alexandria, Egypt).

• Fabrication of ten ASME U stamped pressure vessels (Intermediate blow down tanks, Condensate tanks, blow down tanks and Nitrogen tanks)

July/2010 – Dec./2010

ANSALDO, AEPC

PGESCO

Lloyd's Register (LR- insurance), Egypt.

ASME VIII, Div.1

Carbon Steel

Mar, 2009 - Feb. 2010: DSD-Ferrometalco, SAE, (The Egyptian German Company for Metal Industries), Ismailia Road,

Industrial Zone, Cairo, Egypt.

• OA Manager for All DSD Work Shops (Heliopolis & Belbeis) and Sites.

General:

Managing DSD "QA" Program to ensure compliance with project's contract, project's specification and project's special provisions, and

applicable codes, including ISO 9001, ISO 14001. OHSAS 18001, DIN 18800-7, AD 2000-Merkblatt HP 0, EN ISO 3834-2 and ASME S, U, U2 &

R stamps.

a) Certifications and Renewals

The following Renewals and Surveillances have been done for both workshops:

• ASME S, U, U2, and R Certifications Renewal in according to ASME Ed.2007/Add. 2009a.

Certification Body: American Society of Mechanical Engineering (ASME).

• Renewals and Surveillances for ISO 9001:2008. ISO14001:2004, OHSAS 18001:2007.

Certification Body: SGS Egypt.

• Renewal for Quality Management System for fusion welding of metallic materials, Certificates in according to

AD 2000-Merkblatt HP 0 and EN ISO 3834-2.

Certification Body: TÜV United Kingdom.

• Renewal for DIN 18800-7:2008-11, Qualification of the Manufacturer for welding Steel Structure, Certificate Class E.

Certification Body: SLV, German.

b) DSD Internal Audits and Customers Prequalification Audits

• Lead and Participate in DSD internal Audits and Prequalification Audits related to Fabrication and Erection of Power Boilers Components,

Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure. For example, prequalification Audits

conducted by ARAMCO, TECHNIP, ALSTOM, and ANSALDO, SLV, …etc.

c) Participate for the Control of Some Critical QA/QC Activities as per QA/QC Manager Directive

• Preparation of all required Quality Documents and Procedures with follow up till final approval by ASME Authorized Inspector

and Client Rep., conducting all required audits with Client Rep, and coordination and preparation for smooth fabrication and

Erection activities of:

o Fabrication and Erection of Steel structure and Pressure parts of Abu Qir Thermal Power Plants Project, Unit 6 &7; 2 X

650 MW GAS/OIL Fired Units.

Client: ANSALDO CALDAIE, SPA. S-ASME Stamp Project.

ASME Authorized Agency: Lloyd's Register (LR-insurance), Egypt.

o Fabrication of Pressure vessels for Ammonia Pressure Storage & Conditioning Tentative Plot Plant.

Client: Engineering Development Contracting Group. U-ASME Stamp Project.

ASME Authorized Agency: Lloyd's Register (LR-insurance) Egypt.

Feb.-2007 - Feb.-2009: SGS Group Egypt Ltd, Industrial Services, Competence Center, Marriouteya, Sakkara Rd, Harraneya,

Osman Brige extension, Haram, El Giza, Egypt.

• Senior QC Engineer and Deputy of SGS/DSD QC Manager in DSD Belbeis Work Shop.

General: Scope Duration/

Period Client



Shoaiba Oil-Fried Power Plant, Saudi Arabia.

• Fabrication of Power Piping (ExternalPiping) for two units of Oil-Fired Power Plant. S-ASME Stamp Project.

Feb – April/2007

ANSALDO

CALDAIE, SPA, N/A

ASME I & ASME B31.1

Carbon Steel

http://www.tuv-uk.com/uk/certification/iso-3834-640.htm

SRT Project, Sardinia Radio Telescopic 64m Diameter, Italy.

• Fabrication and trail assembly structure steel and all mechanicalcomponents.

May/2007- Feb/2009

MT- Mechatronics

GmbH. SLV, Germany

DIN 18800-7: 2008-11

Carbon Steel

New Fertilizer Complex Project, Egyptian Agrium Nitrogen Products Co. SAE (EAgrium), Egypt.

• Fabrication of two Primary Reformers; steel structure, ducts and stacks.

Jan- May./2008

Udhe GmbH N/A AD 2000- Merkblatt

Carbon Steel

PDH/PP Complex Project, Egyptian Propylene& Polypropylene Company (EPPC), Port Said, Egypt.

• Fabrication of two Star Reformers, steel structure, ducts and stacks.

Jan- May./2008

Udhe GmbH N/A AD 2000- Merkblatt

Carbon Steel

Nov.-2005 - Feb.-2007: El-Maimani Group for Industrial and Treading, Madina, Saudi Arabia.

• Nov. 2005 – Mar. 2006 Assigned as Fabrication and Erection Engineer for Red Bricks Factory-3, Kiln and Dryer Modification

Project.

• Mar. 2006 - Feb. 2007 Assigned as the Manager of Steel Fabrication, Re-manufacturing (Hard facing & special repairs) and Hard

Chrome Plating Departments; to facilitate and handle all fabrication, re-manufacturing and hard chroming requests issued by

different departments within El-Maimani Group of factories (Red Bricks, Water, Rockwool, Polystyrene, and Dates Packing

Factories).

Jan-2000 - Oct.-2005: Material Engineering Office, Consultancy and Inspection, Prof. Dr. Mohamed Rafaat El Koussy, El

Giza, Egypt. (From 2000-2001 Part Time)

• Quality Control, NDT, Welding Engineer and Trainer

Project My Responsibilities Duration/

Period Client



OBAJANA CEMENT PLC, NIGERIA. (Fabrication of Steel StructureBuildings and MechanicalEquipment at Arab ContractorsCompany, and eight workshops ofits subcontractors).

Leading a Group of Quality Engineers and Technicians for the Following Activities:

• Consultancy on All Fabrication Activities.

• Conducting VT, PT. RT and UT andother In-process Inspection Activities.

• Witness o n M e c h a n i c a lT e s t i n g for Received Materials.

• Quality Documentation and Review.

• Pre- Assembly and Final Dimension Check.

• Troubleshooting for Technical Problems.

• Painting Inspection.

Dec/2004 - Nov. /2005

Arab Contactors Company

N/A AWS D1.1 Carbon Steel

Erection of Damietta New DeltaLock at Kanater Site, Egypt.

• Consultancy on Erection Activities.

• Conducting VT, PT, RT and UT Site Inspection.

• Welding and Mechanical Installation control.

• Dimension Checks.


• Quality Documentation.


• Witness of commissioning activities.

July -2003 - Sep 2004

ALSTOM

&

AL-Tersana

Company,

Embaba, Egypt

N/A AWS D1.1 & EN

Standard.

Carbon Steel and Stainless

Steel.

Damietta LNG, Egypt

• Mar.-April/2003 Witnessing of all Welding Procedures Qualification Activities for the Project WPS's Conducted by Dodsal Pte. Ltd., Dubai,United Arab Emirates

• April - Sep./2003 Conducted Ultrasonic Inspection on Welds of Piles for Damietta New Port, Manufactured by NSF Company.

• NDT Engineer (Part of the Month) atDamietta LNG Site.

Mar.- Sep./2003

SGS N/A ASME IX &

B31.3 Carbon and

Stainless Steel.

Ediko-Damietta Gas Pipe Line (Inspection on 10,000 Pipes), Alexandria, Egypt

• As a Third Party and Representative of Cairo University, Conducting Visualand Ultrasonic Inspection on the Supplied Pipes in According to API 5LStandard.

April- Aug./2002

GASCO N/A API 5L Carbon Steel

Fabrication of Damietta New Delta Lock Components (Main Gates, Culvert Gates, main and culvert stop logs ,…etc.), at Tersana Work Shop, Egypt.

• Consultancy on Fabrication Activities.

• Conducting VT, PT, RT and UT Inspection.

• Welding control.

• Dimension Checks.


• Quality Documentation.


• Conducting Training Sessions for Tersana Quality Team (NDE, Welding Inspection and Material Receiving).

May /2000 – July/2003

ALSTOM

&

AL-Tersana

Company,

Embaba, Egypt

N/A AWS D1.1 & EN

Standard.

Carbon Steel and Stainless

Steel.

Mobarak Pump Station, Toshka, Egypt.

Supporting the quality department of Kahromika for the following activities:

• Welding Inspection (VT, PT, RT and UT).

• Dimension Check before and afterwelding.

• Cross Check on the implementation ofwelding procedures during sitewelding.

Jan- April/2000

Kahromika &

Hitachi N/A ASME V & IX Carbon Steel

1998 – 2001 Cairo University, Faculty of Engineering, Center of Manufacturing Studies. Mechanical Testing Laboratory, El Giza, Egypt

• Mechanical Testing Engineer and Lab Manager

1998 - 1999 Working part time for the follow up of test samples selection and preparation. 1999 - 2001 Manager of the Lab Under the Supervision of Prof. Dr. Mohamed Rafaat El Koussy, Professor of Metallurgical Engineering, Cairo University, Faculty of Engineering, El Giza.

• Conducting and Witness of Mechanical Testing

• Deal with Customers and Their Supervisors.

• Lab Documentation.

• Conducting Macro and Microstructure Investigations.

• Conducting Failure Analysis Investigations

• Conducting welding procedure and welders qualifications

• Conducting NDT on incoming welded items and materials.

• Training for the New Technicians and Students of the Metallurgical Engineering Department on all of the above.

Work done for many companies like, Petrojet, Kahromica, PPC. Balaiem Petroleum Company. NSF, Enppi. Gasco, GAPCO and others using different Codes and Standards, for example, ASME, ASTM, EN, ISO, BS, API and JIS.

Languages

Read Write Speak

Second Language English Very Good Very Good Very Good

April- 2010 American University, School of Continuing Education, Educational Testing and Assessment Division, Cairo, Egypt

Score of TOEFL Exam is 598.

Computer Literacy

Good User of Ready Made Software, for Example: Word, Excel , Power Point, AutoCAD, PVEilet for Pressure Vessels Design, and SigmaXL for

statistical analysis and others.

Driving Licenses

• Egypt. Valid.

• Qatar. Expired

• Saudi Arabia. Expired

References

• Original Certificates. (Copy will be issued upon request).

• Prof. Dr. Mohamed Rafaat El-Koussy. Professor of Metallurgical Engineering, Cairo University. Faculty of Engineering, El Giza, Egypt.

For Contact, Mobile Phone: 00201227340591.

E-Mail: [email protected]

• Prof. Dr. Iman El-Mahalawi. Professor of Metallurgical Engineering, Cairo University, Faculty of Engineering, El Giza, Egypt.

Professor of Metallurgical Engineering, British University, Faculty of Engineering, El Giza, Egypt.


E-Mail: [email protected]

• Eng. Ibrahim El-Desoky, ASME Authorized Inspector and NDT Level III, Authorized Inspection Associates (AIA), LLC, Houston, USA.

Chairman and Manager of Cairo Inspection Company (CIC), AWS and API Authorized Inspection and Training Center, Cairo, Egypt.


E-Mail: [email protected]@hotmail.com



