Cutting Tool Industry

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    VALIDATION OF THE HOLISTICMGMT THEORY IN THE CUTTING

    TOOL INDUSTRY

    BY, GROUP 6

    RASHMI.S

    SHILPI ADHIKARY

    SISIRA.S.SASI

    RAHUL SHARMA

    ABHILASH .I

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    TQM

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    FINE POINTS OF THECASE

    First manufacturing Co, of 1.2 billion USDfrom southern India.

    Manufacturer of abrasives , ceramics grinding

    wheels and polish papers used by engineeringindustry.

    Market leader in India

    Major Indian player competing in the global abrasives & ceramic market.

    Successful entry in global market- confidence

    of product performance.

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    Vast dealer network in the country 20,000 counters.

    Expansion plan- double sales 3 years

    Strong customer focus & Sound Strategic quality planning mkt leadership in domestic mkt.

    Implemented TQM with total productive maintenance &

    Statistical process control manufacturing operations.

    Developed sound quality management system under

    ISO 9000:2000 & achieved ISO 14000 certification

    environmental commitment.

    No. of quality improvement teams overall improvement

    in product, process & systems performance.

    Achieved total customer satisfaction , profit

    maximization & return on investment consistent.

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    LEARNING POINTSOrganizations continuous endeavour to improve product,

    process & systems performance quality teams.

    Strong customer focus & strong strategic quality planning

    exercise.

    Total employee involvement experimental & innovative

    ambience.

    Sound quality management system, efficient logistics &supply chain management.

    TQM & SPC for manufacturing operations.

    Result: Total customer satisfaction, tremendous profit

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    VALIDATION OF THE THEORYOF HOLISTIC MANAGEMENT

    Holistic mgmt using resources to improve productivity & enhance

    quality of work life.

    Organizations Value: To the need to conserve & use resources

    properly.

    Org goal : Constant Endeavour's for product, process & system

    improvement.

    Customer focus

    Experimental & Innovative ambience for employees. Quality teams.

    Efficient logistics & SCM, SPC & TQM ease of workload , less

    accidents.

    ISO 14000 environmental commitment.

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    TQM MARKETLEADERSHIP

    TQM - involves identifying the "root causes" for the most prevalent/costly

    defects and then implementing solutions to abate, avoid or remove them.

    iterative process .People dependant.

    Organization top mgmt commitment & money.

    TQM & SPC manufacturing processes less defects.

    More focus on Customer requirements customer satisfaction.

    Experimental environment employee involvement quality teams

    consistent improvement in product, process, system process.

    Perfect prevention & growth oriented plan.

    Results: Good & Efficient SCM, logistics, customer satisfaction, sales & export

    increase mkt leadership.

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    THANK YOU

    I k n o w t h a t a im in g

    a t

    p e r f e c t io n h a s i t s d r a w b a c k s . I t

    m a k e s y o u go in t o d e t a i

    ls t h a t

    y o u c a n a v oid . I t t a k e s

    a lo t o f

    e n e r g y b u t t h a t is t he o n l y w a y

    y o u ca n a c hie v e e x c e lle

    n c e .

    JRD T A T A