Cutting:Products and services

BAL

INIT

red

uces

cos

ts in

cut

ting

appl

icat

ions

®

Prod

uctiv

ity g

ains

Coa

ted

cutti

ng to

ols

can

be u

sed

with

sub

stan

tially

hig

her

cutti

ng s

peed

s an

d fe

eds

than

unc

oate

d to

ols.

Thi

s re

duce

sm

achi

ning

tim

es a

nd th

us c

osts

per

pie

ce. L

onge

r too

l life

mea

ns fe

wer

tool

repl

acem

ents

and

thus

redu

ced

setu

p co

sts.

HSC

and

dry

mac

hini

ngH

igh-

spee

d cu

tting

and

dry

mac

hini

ng g

ener

ate

cons

ider

able

hea

t. Th

anks

to th

e th

erm

al s

tabi

lity,

hot

hard

ness

and

oxi

datio

n re

sist

ance

of t

he c

oatin

g, th

ehe

at is

dis

sipa

ted

via

the

chip

.

Har

d m

achi

ning

Har

d an

d w

ear-r

esis

tant

coa

tings

mak

e it

poss

ible

tom

achi

ne h

arde

ned

stee

ls u

p to

70

HR

C. T

ools

with

defin

ed c

uttin

g ed

ges

allo

w th

e fin

ishi

ng o

f har

dw

orkp

iece

s, th

us e

limin

atin

g th

e ne

ed fo

r grin

ding

.

Diff

icul

t to

cut m

ater

ials

Tita

nium

and

nic

kel a

lloys

as

wel

l as

high

-allo

y st

eels

are

diffi

cult

to c

ut. C

oatin

gs w

ith a

low

coe

ffici

ent o

ffri

ctio

n an

d a

low

tend

ency

of a

dhes

ion

to th

e w

orkp

iece

mat

eria

l mak

e it

easi

er to

mac

hine

suc

h m

ater

ials

.

Re-

coat

ing

offe

rs e

ven

grea

ter s

avin

gsIf

resh

arpe

ned

tool

s ar

e re

-coa

ted,

they

ach

ieve

the

sam

e pe

rform

ance

as

new

coa

ted

tool

s an

d a

long

erto

tal s

ervi

ce li

fe. R

e-co

atin

g be

com

es a

mus

t if t

he s

ervi

celiv

es a

nd c

uttin

g pa

ram

eter

s pr

escr

ibed

for p

rodu

ctio

nlin

es a

re to

be

mai

ntai

ned.

Part

ners

for r

egrin

ding

Reg

rindi

ng a

nd re

coat

ing

mus

t occ

ur ra

pidl

y an

def

ficie

ntly

. Oer

likon

Bal

zers

coo

pera

tes

clos

ely

with

repu

tabl

e to

ol g

rindi

ng s

peci

alis

ts.

Effic

ient

logi

stic

sIn

mos

t are

as, O

erlik

on B

alze

rs o

ffers

a c

onve

nien

tpi

ck-u

p se

rvic

e. S

peci

al tr

ansp

ort c

onta

iner

s el

imin

ate

the

need

to in

divi

dual

ly p

acka

ge th

e to

ols.

Als

o, th

eor

der d

ata

can

be tr

ansm

itted

dig

itally

.

Cle

an &

Coa

t Sys

tem

Safe

tran

spor

tatio

n ad

apte

d to

you

r pro

duct

ion

flow

.

`

BALI

NIT

A® BA

LIN

ITAL

CRO

NA

PRO®

BALI

NIT

B

®

BALI

NIT

FUTU

RA N

ANO

®

BALI

NIT

ALNO

VA®

Coa

ting

Mat

eria

l Ti

NAl

CrN

-bas

edTi

CN

TiAl

NAl

CrN

-bas

ed

Mic

roha

rdne

ss (H

V 0.

05)*

23

0032

0030

00

3300

3200

Coef

ficie

nt o

f fric

tion

agai

nst s

teel

(dry

)*0.

40.

350.

4

0.30

- 0.

35

0.3

Coa

ting

thic

knes

s (µ

m)

As a

ppro

pria

te to

app

licat

ion

Res

idua

l com

pres

sive

str

ess

(GPa

)-2

.5-4

.0-2

.0

-3.0

-3.0

Max

imum

Ser

vice

Tem

pera

ture

(°C)

600

400

900

1100

1100

Coa

ting

tem

pera

ture

(°C)

< 50

0<

500

< 50

0<

500

< 50

0

Coat

ing

colo

rG

old-

yello

wBl

ue-g

rey

Viol

et-g

rey

Brig

ht g

rey

Brig

ht g

rey

Coa

ting

stru

ctur

eM

onol

ayer

Mon

olay

erM

ultila

yer,

grad

edN

anos

truct

ured

M

ultila

yer

Vers

atile

Stan

dard

Coa

ting

High

har

dnes

s,go

od to

ughn

ess

High

hot

hard

ness

,hi

gh o

xidat

ion

resis

tanc

e

Very

hig

hox

idat

ion

resis

tanc

ean

d ho

t har

dnes

s

High

wea

r and

oxid

atio

n re

sista

nce

as w

ell a

s ou

tsta

ndin

gho

t har

dnes

s

Prop

ertie

s of

BAL

INIT

co

atin

gs®

* Dep

ends

on

appl

icatio

n an

d te

st c

ondi

tions

1) R

elat

ive

to T

iAlN

Braz

ed to

ols

can

be c

oate

d pr

ovid

ed th

e fil

ter m

etal

has

a m

eltin

g po

int h

ighe

r tha

n60

0 ºC

and

con

tain

s no

cad

miu

m.

Wea

r and

suc

cess

fact

ors

Form

s of

tool

wea

rSu

cces

s fa

ctor

s fo

r coa

ting

Form

of w

ear

Wea

r mec

hani

sms

Prot

ectio

n by

coa

ting

Flan

k w

ear

Ab

rasi

on Ha

rdne

ss a

ndhi

gh w

ear r

esist

ance

Cra

ter w

ear

Di

ffusio

n an

d ab

rasio

n

Hard

ness

, hot

har

dnes

s,an

d ox

idat

ion

resis

tanc

e,lo

w af

finity

to w

orkp

iece

mat

eria

ls

Cre

st c

rack

form

atio

n

Ther

mal

sho

cks

due

tote

mpe

ratu

re c

hang

e

Ther

mal

resis

tanc

e,pr

otec

tion

agai

nst t

herm

alov

erlo

ad

Build

up

edge

s Ad

hesio

n, w

eldi

ng-o

nof

“stic

ky” s

ubst

rate

s

O

xidat

ion

resis

tanc

e,go

od s

lidin

g pr

oper

ties,

chem

ical s

tabi

lity, l

ow a

ffini

tyto

wor

kpie

ce m

ater

ials

Coa

tabl

e m

ater

ials

M

etal

lic m

ater

ials

suc

h as

hig

h-sp

eed

stee

ls, h

ot -

and

cold

- w

orki

ng s

teel

s, s

tain

less

ste

els,

heat

-trea

tabl

e st

eels

, car

bide

s an

d ce

rmet

s ca

n be

coa

ted.

Hea

t tre

atm

ent o

f too

ls

The

tem

pera

ture

in th

e fin

al h

eat-t

reat

men

t ste

p (m

ost c

omm

only

the

tem

perin

g te

mpe

ratu

re in

the

case

of s

teel

s) m

ust b

e hi

gher

than

the

coat

ing

tem

pera

ture

.

Sur

face

con

ditio

ns o

f too

lsSu

rface

s m

ust b

e in

the

brig

ht c

ondi

tion.

Too

ls m

ust n

ot b

e ch

rom

e-pl

ated

, bur

nish

ed, s

team

tem

pere

d or

bat

h-ni

tride

d. G

roun

d su

rface

s m

ust n

ot d

ispl

ay g

ridin

g cr

acks

, oxi

de fi

lms

orre

hard

enin

g bu

rns.

Cut

ting

edge

s m

ust n

ot h

ave

burrs

. Pol

ishe

d su

rface

s m

ust b

e fre

e of

polis

hing

resi

dues

. Sur

face

s m

ust b

e fre

e of

rust

, chi

ps, w

ax, a

dhes

ive

tape

, and

pai

nt. T

ools

mus

t be

dem

agne

tised

.

Bra

zed

tool

s

Pack

agin

g fo

r shi

pmen

tTo

ols

are

to b

e pa

ckag

ed in

suc

h a

way

that

they

will

not b

e da

mag

ed b

y ot

her o

bjec

ts o

r eac

hot

her.

The

pack

agin

g ha

s to

be

suita

ble

for r

etur

n sh

ipm

ent.

On

requ

est,

ship

men

t can

occ

ur in

coat

ing

fixtu

res.

The

use

of t

rans

port

grid

s fo

r sha

nk to

ols

faci

litat

es s

afe

and

cost

-effe

ctiv

eha

ndlin

g w

ithou

t the

nee

d fo

r exp

ensi

ve in

divi

dual

pac

kagi

ng.

Rus

t pro

tect

ion

Tool

s sh

ould

be

coat

ed li

ghtly

with

wat

er-d

ispl

acin

g oi

l in

orde

r to

safe

guar

d th

em a

gain

stru

stin

g

Tool

life

[mm

]

Tool

:

Mul

ti-in

sert

bor

ing

hea

d

d

iam

. 20

mm

. 4xD

Wor

kpie

ce:

Dro

p-fo

rge

die

Mat

eria

l:

DIN

1.2

396

(Cr7

V), t

empe

red

1,45

0 N

/mm

Cut

ting

data

: V c

= 1

20 m

/min

TiN

Vc =

140

m/m

in B

ALI

NIT

FUTU

RA

NA

NO

f = 0

.05

- 0.

10 m

m/r

ev

ho

le d

epth

= 8

0 m

m, w

etSo

urce

:

G. S

chm

idt G

mb

H, G

erm

any

Bor

ing

4,00

0

2,00

0

3,00

0

4,00

0 0

BALI

NIT

FUTU

RA

NAN

O®

TiN

2

®

Wea

r cur

ve V

B [m

m]

Tool

:

Mul

ti-in

sert

bor

ing

hea

d

d

iam

. 20

mm

. 4xD

Mat

eria

l:

DIN

1.1

191

(~A

ISI 1

045)

Cut

ting

data

: In

to s

olid

mat

eria

l

34

mm

dee

p (b

lind

hole

)

Vc

= 1

20 m

/min

n =

5,6

17 r

pm

f = 0

.2 m

m/r

ev

V

f = 1

,123

mm

/min

Ext

erna

l coo

ling

with

out l

iftin

g

Dril

ing

0.05

0.10

0.15

0.20 0

unco

ated

TiAI

N BALI

NIT

FU

TUR

A N

ANO

®

400

800

1,20

01,

600

BALI

NIT

ALC

RO

NA

PRO

®Ti

AIN

Fini

sh m

illin

g, d

ry

300

250

200

150 50100 0

Serv

ice

life

[m]

Tool

:

Car

bid

e en

d m

ill, ø

10

mm

Wor

kpie

ce:

DIN

1.2

344

(~ A

ISI H

13)

45 H

RC

Cut

ting

data

: V c

= 2

50 m

/min

Sour

ce:

O

erlik

on B

alze

rs

C

uttin

g L

abor

ator

y

Tool

:

Car

bid

e en

d m

ill, ø

10

mm

Wor

kpie

ce:

DIN

1.2

344

(~ A

ISI H

13)

1200

N m

m

Cut

ting

data

: V c

= 1

75 m

/min

Sour

ce:

O

erlik

on B

alze

rs

C

uttin

g L

abor

ator

y

BALI

NIT

ALC

RO

NA

PRO

®Ti

AIN

Rou

gh m

illin

g, w

et

50 40 30 20 10 0Serv

ice

life

[m]

2

Tool

:

Inse

rt

Wor

kpie

ce:

Ste

el D

IN 1

.713

1

(~

AIS

I 511

5), 5

50 N

/mm

Mac

hini

ng:

Dry

Sour

ce:

A

utom

otiv

e su

pp

lier

Ger

man

y

BALI

NIT

ALC

RO

NA

PRO

®Ti

AIN

com

petit

or

Sing

le th

ooth

lath

e m

achi

ning

1000 800

600

400

200 0

Serv

ice

life

(num

ber o

f wor

kpie

ces)

2

30 25 20 15 510 0

Serv

ice

life

[m]

Rou

gh m

illin

g, w

et

AITi

NTi

AIN

Com

petit

or A

BALI

NIT

ALN

OVA

®

Tool

:

Car

bid

e en

d m

ill, ø

10

mm

Wor

kpie

ce:

DIN

1.2

344

(~ A

ISI H

13)

1200

N/m

m

Cut

ting

data

: V c

= 1

50 m

/min

Sour

ce:

To

ol m

anuf

actu

rer

Ger

man

y

2

TiAI

NBA

LIN

ITFU

TUR

A N

ANO

®

200

160

120 80 40 0

Tool

:

End

mill

dia

m. 1

3 m

m, S

C K

10W

orkp

iece

: C

amsh

aft

Mat

eria

l:

DIN

1.1

213

(~A

ISI 1

055)

Cut

ting

data

: Vc

= 8

0 m

/min

f = 0

.2 m

m/r

ev

cu

tting

dep

th a

= 1

8 m

m

d

rySo

urce

:

Aut

omob

ile In

dus

try

Mill

ing

Parts

p

TiN

BALI

NIT

FUTU

RA

NAN

O®

15,0

00

10,0

00

5,00

0 0

Tool

:

Car

bid

e in

sert

ed fa

ce m

ill

di

am 1

25 m

mW

orkp

iece

: To

ol s

teel

pla

te, 8

00x4

00 m

mM

ater

ial:

D

IN 1

.237

9 (~

AIS

I D2)

,

te

mpe

red

1,05

0 N

/mm

Cut

ting

data

: V c

= 1

80 m

/min

f z =

0.3

5 m

m/to

oth

cutti

ng d

epth

a =

5.0

mm

cutti

ng w

idth

a =

100

mm

clim

b m

illin

g, d

rySo

urce

:

G. S

chm

idt G

mb

H, G

erm

any

Mill

ing

Tool

life

[mm

]

p e

2

Tool

:

Car

bid

e en

d m

ill,

Ø 8

mm

Wor

kpie

ce:

Ste

el D

IN 1

.119

1

(~

AIS

I 104

5)

Cut

ting

spee

d:

Vc

= 4

00 m

/mm

Mac

hini

ng:

Coo

led

Sour

ce:

O

erlik

on B

alze

rs

C

uttin

g L

abor

ator

y

Fini

shin

g

200

180

160

140

120

100 80 60 40 20

Wid

th o

f fla

nk w

ear l

and

VB [µ

m]

2040

6080

100

120

TiC

N

TiAI

N

BALI

NIT

ALC

RO

NA

PRO

®

Con

trolle

dpr

ogre

ssiv

ew

ear

Stab

ilized

wea

r rat

e

Con

trolle

d ru

nnin

g-in

cha

se

Serv

ice

life

[m]

Rou

gh m

illin

g, w

et

160

140

120

100 80 60 40 20

BALI

NIT

ALN

OVA

®Ti

AIN

Com

petit

or C

Parts

pro

duce

d

Tool

:

Car

bid

e en

d m

ill,

Ø 1

6 m

m

Wor

kpie

ce:

DIN

1.7

131

(~A

ISI 5

115)

Cut

ting

spee

d:

Vc

= 1

81 m

/min

f t =

0.0

3 m

m

E

mul

sion

5%

Sour

ce:

K

lenk

Gm

bH

& C

o. K

G

G

erm

any

BAL

INIT

Coa

tings

App

licat

ions

®

BAL

INIT

FU

TUR

A N

ANO

®B

ALIN

IT

ALC

RO

NA

PR

O®

BAL

INIT

A

LNO

VA®

Locations of Oerlikon Balzers

We are at your service in North America

HarrisonTownship, MI Burlington, ON - Canada

Agawam, MA

Brunswick, OH

Murfreesboro, TN

Wixom, MIElgin, IL

Richmond, IN

Saltillo, Coah

Queretaro, Qro

Rock Hill, SC

Pell City, AL

Coating Center Burlington,Canada

Oerlikon Balzers USA, IncCorporate Office in USA

1475 E Woodfield Road, Suite 201Schaumburg, IL - 60173T:+1 847 619 5544F:+1 847 619 5653www.oerlikon.com/balzers/usInfo.balzers.us@oerlikon.com

Coating Center Agawam, MA30 General Abrams DriveAgawam, MA - 01001T:+1 413-786-9380www.oerlikon.com/balzers/us

Coating Center Brunswick, OH1130 Industrial Parkway NorthBrunswick Business CenterBrunswick, OH - 44212T:+1 330-220-7716www.oerlikon.com/balzers/us

Coating Center Elgin, IL1181 Jansen Farm CourtElgin, IL - 60123T:+1 847-695-5200www.oerlikon.com/balzers/us

Coating Center HarrisonTownship, MI42728 Executive DriveHarrison Township, MI - 48045T:+1 586-465-0411www.oerlikon.com/balzers/us

Coating CenterMurfreesboro, TN 730A Middle Tennessee Blvd.Murfreesboro, TN - 37129T:+1 615-848-1234www.oerlikon.com/balzers/us

Coating Center Pell City, AL109 Parkway EastPell City, AL - 35125T:+1 205-884-1210www.oerlikon.com/balzers/us

Coating Center Richmond, IN1580 Progress DriveRichmond, IN -47374T:+1 765-935-7424www.oerlikon.com/balzers/us

Coating Center Rock Hill, SC436 Lakeshore ParkwayRock Hill, SC - 29730T:+1 803-329-0607www.oerlikon.com/balzers/us

3250 Harvester Rd.Toronto, Canada -L7N3W9T: 905-631-7094www.oerlikon.com/balzers/us

Coating Center Wixom, MI46947 West RoadWixom, MI - 48393T:+1 248-960-9055www.oerlikon.com/balzers/us

Oerlikon Balzers CoatingMexico S.A. de C.V.Coating Center Queretaro

Acceso III N° 304 y 306Col. Industrial La MontañaC.P. 76150 Queretaro, Qro.MexicoT:+52 442 209 68 00F:+52 442 209 68 15www.oerlikon.com/balzers/mx

Coating Center SaltilloBlvd. Futuro 520Parque Industrial CormoranC.P. 25020 Saltillo, Coah.T:+52 844 450 59 00www.oerlikon.com/balzers/mx

HeadquartersOC Oerlikon Balzers AGTechnology and Service Center Iramali 18LI-9496 BalzersLiechtenstein

Further coating centers:Argentina, Brazil, China, France,Germany, India, Japan, Korea,Russia, Singapore, Sweden,United Kingdom

www.oerlikon.com/balzers