cutting edge - MarkBi Tri-Mor Products.pdf · Textiles Monolithics Paper Vacuum Formed ... which can be cast or gunned. ... Refractory Installers Cement Superwool Bulk Blanket Engineering

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71Europe Product Data Book

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Superwool Bulk Blanket Engineering Solutions Knowledge Solutions Boards FireMasterTextiles Monolithics Paper Vacuum Formed Shapes Cerchem Kaowool Modules FeltMastic Log Block IFB Insulating Fire Bricks Tri-Mor Iron & Steel Fired Shapes MortarSuperwool Plus World Class Manufacturing Superwool 607 HT Superwool 607 MarinePlus JM Research & Development TJM Technical Edge Bio persistence EnvironmentalSolutions Transportation Engineered Energy Power Generation HRSG Pyro-Bloc Ceramics

70

Sec

tion

12

Section 12MonolithicsTri-Mor® ProductsInsulating

Dense

Low Cement

Medium Cement

Clay Bonded

Aluminium Resistance

Phosphate Bonded

Dry Vibratory

Cements and Mortars

Special Duty Grades

Section 12Monolithics

Tri-Mor® Products

Introduction to our Monolithics -Tri-Mor® Products

Thermal Ceramics produce a range of Monolithic materials which can be placed in-situ by casting, gunning,parging, trowelling or ramming.

Particular grades will be selected depending on the structure to be lined. A lining may be installed using a single material or can be a complex selection dependingon the environment and operation of the lined structure.

Specific grades have been developed for high temperatureinsulation, metal contact, slag resistance, abrasion resistance or thermal shock resistance.

Thermal Ceramics offer an extensive range of Alumino-silicate and Silicon Carbide based Monolithic grades.

The range has been classified into the following groups :-

Monolithics:Tri-Mor® Range

Insulating:Firelite®, Kaolite®, Tri-Mor®

(Blockmix, Coolcast,Extralite, Insulcast, Insulite)These grades are used forthe containment of heat withinhigh temperature operatingstructure. They can be used foreither hot face working linings or as backing linings behindhigher density working linings.

Dense:Firecrete®, Kaocrete®, Tri-Mor® (Midcast, HT, BF Cast,1800T Guncrete, etc)Dense and Conventional grades are bonded by high alumina cements. These grades are easily placed by casting or gunning and offer good performance in mostgeneral applications.

Low Cement:Tri-Mor® Hicast, Morflo, HigunAs the name suggests these grades are formulated withlow cement, typical 5-7%. They also incorporate fine fillersand dispersants which significantly reduce water demandand enhance physical properties. Several grades can beplaced with little or no vibration.

Medium Cement:Tri-Mor® VibrotekThese grades contain cement additions of 10 to 15% and offer easy mixing and installation. They offer excellent resistance to abrasion and thermal shock forgeneral purpose application.

Clay Bonded:Tri-Mor® Plastics, Plascast, PlasgunThe original monolithic materials were clay bonded plastics/mouldables. Grades today can be supplied, withsimilar properties, which can be cast or gunned. Claybonded grades have excellent thermal shock resistance.

overviewproduct

Aluminium Resistance:Tri-Mor Alcast, Albond, Alumor, AlcoatThese grades have been specifically developed with enhanced resistance to corundum growth which can occurwhen molten aluminium is in contact with refractory materials. Particular grades are available for installing bycasting, gunning, veneering or coating.

Phosphate Bonded:Tri-Mor Plastic, Morbond, MorgunIt is well known that refractory compositions bonded with phosphate binders offer excellent resistant to mostmolten metals and slags. Grades are available which canbe installed by ramming, casting or gunning.

Dry Vibratory:Tri-Mor TV90, TV80This material is installed dry and consolidated by vibrationto form a dense lining. On heating the material it forms asintered, strong lining.

Cements and Mortars:Airset, Blakite, Triset, JMThese are fine grained compositions, which can be supplied dry and ready mixed. They are used for bondingbricks or fibre modules in furnace linings.

Special Duty Grades:Kao-Tuff®

These grades have been specifically developed for particular applications where abrasion resistance is essential.

Benefits:Linings generally provide lower thermal conductivity results compared to traditional dense brick constructions, achieving greater heat savings.

They are faster to install, resulting in:● Faster turnaround of repairs and maintenance● Lower operational costs ● Greater production availability● Give reduced stock levels of expensive special brick

shapes● Monolithic lining reduced joints● Easy to repair● Form complex shapes easily● Good thermal shock resistance● Improve thermal efficiency

Applications:Aluminium

● Joint Free LiningReduced joint penetration by molten AlReduced mechanical damage and no ‘brick pull out’

● Reduced Lining ThicknessIncreased furnace capacity

● Easy to RepairEasier to patch repair than brick liningsWide range of compatible repair materials available

● Fast Installation RatesMaterials can be mixed in bulk, at fast installation rates without the need for time served brick layers

● Higher Technology ProductsNew generation monolithic refractories are out-performing brick linings

● Elimination of Special ShapesMonolithic linings can be cast to intricate designs without the need for special shapes

● Material availabilityMonolithics can be supplied at much shorter lead times compared to brick linings

Iron & Steel ● Blast Furnace Repairs

Remote controlled stack gunning● Steel Ladle Safety Linings● Reheating Furnace● Pipe Protection and Insulation● Heat Treatment Applications● Pre Cast shapes

Petro Chemical● Fluid Catalytic Cracking Unit (FCCU)● Vibration Casting of Transfer Lines● Process Heaters● Reformers and Pyrolysis Units● Convection Section● Side Wall convection● Underfired Floor Section

Power Generations● Wood fired boilers● Recovery boiler● Radiant boiler● Fluidised bed boiler● Water tube boiler● Fire tube boiler

Incineration

Refractory Installers

Cement

Superwool Bulk Blanket Engineering Solutions Knowledge Solutions Boards FireMasterTextiles Monolithics Paper Vacuum Formed Shapes Cerchem Kaowool Modules FeltMastic Log Block IFB Insulating Fire Bricks Tri-Mor Iron & Steel Fired Shapes MortarSuperwool Plus World Class Manufacturing Superwool 607 HT Superwool 607 MarinePlus JM Research & Development TJM Technical Edge Bio persistence EnvironmentalSolutions Transportation Engineered Energy Power Generation HRSG Pyro-Bloc Ceramics

7372 www.thermalceramics.com Europe Product Data Book

Superwool Bulk Blanket Engineering Solutions Knowledge Solutions Boards FireMaster Textiles Monolithics Paper Vacuum Formed Shapes Cerchem Kaowool Modules FeltMastic Log Block IFB Insulation Fire Bricks Tri-Mor Fired Shapes Mortar Superwool Plus Felt Superwool 607 HT Superwool 607 Marine Plus JM TJM Research & DevelopmentTechnical Edge Bio persistence Environmental Solutions TJM Engineered Energy Power Generation HRSG Iron & Steel Pyro-Bloc Ceramics Glass Chemical Processing CemenAluminium Non-Ferrous Transportation Domestic OEM Fire Protection World Class Manufacturing Superwool Bulk Blanket Engineering Solutions Knowledge Solutions BoardFireMaster Textiles Monolithics Paper OEM Vacuum Formed Shapes Cerchem Kaowool Modules Felt Mastic Log Block IFB Insulating Fire Bricks Tri-Mor Fired Shapes MortarSuperwool Plus Superwool 607 HT Superwool 607 Marine Plus JM TJM Chemical Processing Research & Development Technical Edge Bio persistence Environmental Solutions

Tri-Mor® Insulating Castable Products


2-1-07 2-1-08 2-1-09 2-1-10

Insulcast™ Insulite™ Insulite H Insulite HLI

Bond Type Hydraulic Hydraulic Hydraulic -

Raw Material Base Expanded Clay Calcined Fireclay/Perlite Calcined Fireclay/Perlite Calcined Fireclay/Perlite

Maximum Service Temperature, °C 1200 1370 1370 1370 (2500)

Refractoriness, °C (Seger Cone) 1350 (12) 1460 (16) 1460 (16) 1460 (16)

Bulk Density, kg/m3, dried to 110°C 1480 1440 1530 1490 (93)

Net Material Required (Gunned), kg/m3 1380 (1500) 1350 (1440) 1420 (1520) 1480 (92)

Net Material Required (Cast), kg/m3 - - - 1380 (86)

Test Temperature

ColdCrushingStrengthN/mm2

PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


ColdCrushingStrength

P.S.I.

PermanentLinear

Shrinkage

105°C - - - - - - 13 1890 Nil

110°C 13 Nil 4.5 Nil 9 Nil - - -

800°C 9 -0.3 3.5 -0.4 6 -0.2 - - -

815°C - - - - - - 6.0 870 -0.3

1000°C 9 -0.5 3.0 -0.5 5 -0.3 - - -

1093°C - - - - - - 6.0 870 -0.7

1200°C 13 -1.7 - - - - - - -

1300°C - - 5.0 -1.0 9 -1.5 - - -

1316°C - - - - - - 10.0 1450 -1.1

1370°C - - 5.0 -1.5 12 +/- 1.0 10.0 1450 -1.5

Thermal Conductivity, W/m•K

Mean Temeprature @ 540°C - - - 0.40

@ 600°C 0.46 0.35 0.43 -

Chemical Composition, %

Al2O3 31 35 35 38

SiO2 37 44 41 40

CaO 15 10 12 13

Fe2O3 10 6.5 7.0 2.5

Water Addition

% By Weight 25 - 28 27 - 30 28 - 31 27 - 30

Litres / 25kgs 6.2 - 5-7 6.75 - 7.5 7.0 - 7.5 6.75 - 7.5

Bulk Density, kg/m3, dried @ 110°C

Blockmix™

2-1-01

Extralite™

Maximum Service Temperature °C

2-1-06

SiO2

Fe2O3

Blockmix G

105°C

CaO

Net Material Required (Cast), kg/m3

2-1-032-1-01b

Coolcast™ Lightweight MediumWeight

Raw Material Base

Net Material Required (Gunned), kg/m3

110°C

800°C

Mean Temperature @ 540°C

@ 600°C

2-1-04

Coolcast G

2-1-05

Bond Type Hydraulic Hydraulic --Hydraulic Hydraulic -

Test Temperature

-

Al2O3

Refractoriness, °C (Seger Cone)

2-1-02

Vermiculite Vermiculite Calcined PFACalcined PFAVermiculite Vermiculite Expanded Clay

1000 1000 125012001100 1100 1100

1150 (3A) 1150 (3A) 1380 (13)13501250 (7) 1250 (7) 1250 (7)

465 465 14901250770 - 840 750 920

420 (n/a) n/a 14701280800 (900) 720 (900) 1070

- 417 13501160- - 890

ColdCrushingStrength,

N/mm2

PermanentLinear

Shrinkage


N/mm2

PermanentLinear

Shrinkage


N/mm2

PermanentLinear

Shrinkage


N/mm2

PermanentLinear

Shrinkage


N/mm2

PermanentLinear

Shrinkage


N/mm2

PermanentLinear

Shrinkage


N/mm2

PermanentLinear

Shrinkage

- - - - - - - 5.0 Nil 12.0 Nil1.9 Nil

1.9 Nil 1.9 Nil 1.8-3.0 Nil 2.5 Nil - - - -- -

1.0 -0.7 1 -0.7 1.4 -1.0 1.4 -1.0 - - - -- -

815°C - - - - - - - - 3.5 -0.3 9.0 -0.11.3 -0.7

1000°C 0.8 -1.5 0.8 -1.5 0.9 -1.4 0.9 -1.4 - - - -- -

1093°C - - - - - - - - 3.0 -0.7 7.0 -0.41.0 -1.0

1100°C - - - - 0.9 -1.4 0.9 -1.4 - - - -- -

1200°C - - - - - - - - 9.0 -1.4 17.0 -1.0- -

- - 0.460.37- - 0.25

0.14 0.14 --0.22 0.22 -

10 30 302919 48 30

32 8 404139 30 34

37 25 14.5426 13 16

4 12 109.53.8 2.7 10.5

Litres / 25kgs

Water Addition

% By Weight 134-140 130-140 25-2835-3869-73 69-73 56-60

33.5-35.0 32.5-35.0 6.25-7.08.75-9.517.25-18.25 17.25-18.25 14-15





2-2-03 2-2-04 2-2-01 2-2-31 2-2-08 2-2-06 2-2-28

HS Castable Extra HS Castable Standard Castable 1350 GP BF Castable Midcast™ Emcast™ LI

Bond Type Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

Raw Material Base Calcined Fireclay Calcined Chamotte Calcines Fireclay Flintclay Calcined Chamotte Calcined Bauxite Calcined Chamotte

Maximum Service Temperature, °C

1250 1250 1350 1350 1500 1500 1500

Refractoriness, °C (Seger Cone) 1460 (16) 1460 (16) 1480 (17) - 1690 (31) 1750 (34) 1690 (31)

Bulk Density, kg/m3, Dried to 110°C

2020 2200 1900 2125 2130 2560 2080

Net Material Required (Gunned), kg/m3 1900 (2030) 2110 (2200) 1850 (NA) 2110 2030 (n/a) 2500 (n/a) 2060 (N/A)

Test Temperature °C


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage

@ 110°C 24 Nil 48 Nil 8 Nil 25 Nil 46 Nil 45 Nil 21 Nil

@ 800°C 18 -0.1 33 -0.1 6 -0.1 26 -0.2 40 -0.1 16 -0.1

@ 1000°C 14 -0.2 27 -0.2 5 -0.2 24 -0.25 25 -0.2 23 -0.2 12 -0.3

@ 1250°C 16 -1.0 22 -0.6 - - - - - - - - - -

@ 1300°C - - - - - - - - 27 -0.8 23 +0.8 13 -0.5

@ 1350°C - - - - 15 -1.5 20 +/-0.5 - - - - - -

@ 1500°C - - - - - - - - 45 -1.2 45 -1.8 - -

@ 1550°C - - - - - - - - - - - - - -

@ 1600°C - - - - - - - - - - - - 42 +/-0.5


Mean Temperature @ 600°C 0.72 0.79 0.72 0.79 0.79 1.31 0.79


Al2O3 40.2 40 36 48 49 76 47

SiO2 36.0 40 47 36 40 6 43

CaO 11.5 11.4 6.2 10.5 7 8.8 6

Fe2O3 7.0 5.8 5.5 1.4 0.8 5.0 1

Water Addition

% By Weight 17-20 11-13 17-20 13-14 11-12.5 11-13 11-13

Litres / 25kgs 4.25 - 5.0 2.75 - 3.25 4.25-5 3.25-3.5 2.75-3.125 2.75-3.25 2.75-3.25

2-2-33 2-2-29 2-2-02 2-2-13 2-2-20 2-2-17 2-2-26

1600GP Mulcast™ HT Castable 1800T Castable Philcast™ T Insulbond™Fused Silica

Castable

Bond Type Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

Raw Material Base FlintclayCalcined

Alumina-SilicateCalcined Chamotte

& BauxiteTabular Alumina Tabular Alumina

CalcinedChamotte

Fused SilicaCastable

Max Service Temperature, °C 1600 1650 1700 1800 1800 1500 1300

Refractoriness, °C (Seger Cone) - >1710 (32) 1790 (36) 1950 (40) >1950 (40) 1690 (31) 1690 (31)

Bulk Density, kg/m3, Driedto 110°C

2100 2340 2210 2850 2835 1920 2020

Net material required(Gunned), kg/m3 2000 (2050) 2280 (n/a) 2130 (n/a) 2790 (n/a) 2787 (n/a) 1830 (n/a) 1900 (n/a)

Test Temperature °C


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage

@ 110°C 40 40 45 Nil 17 Nil 50 Nil 34 Nil 28 Nil 50 Nil

@ 800°C - - - - 11 -0.1 40 -0.1 25 -0.1 23 -0.2 45 -0.1

@ 1000°C 25 25 30 -0.3 11 -0.2 40 -0.1 23 -0.1 21 -0.3 40 -0.2

@ 1300°C - - - - 15 -0.5 40 -0.4 25 -0.2 25 -0.3 50 -0.4

@ 1500°C - - - - - - - - - - 28 -0.4 - -

@ 1550°C 50 +1.8 - - - - - - - - - - - -

@ 1600°C - - 60 +1.5 60 +/-0.5 70 ±0.5 34 +/-0.5 - - - -


Mean Temperature @ 600°C 0.79 1.10 0.86 2.16 2.16 0.72 0.69


Al2O3 50 61 63 96 96.5 47 32

SiO2 42 32 30 0.1 0.1 44 60

CaO 2.4 2.8 2.7 2.7 5.4 7

Fe2O3 1.3 1.3 1.2 0.1 0.1 0.7 0.2

Water Addition

% By Weight 11-13 8.5-9.5 11-13 7-9 7-9 18-20 12-13

Litres / 25kgs 2.75-3.25 2.125-2.375 2.75-3.25 1.75-2.25 1.75-2.25 4.5-5.0 3.0-3.25

Tri-Mor® Dense Castable Products



2-2-33 2-3-05 2-3-06

1600GP Guncrete 160 Guncrete 170

Bond Type Hydraulic Hydraulic Hydraulic

Raw Material Base Flintclay Calcined Chamotte Calcined Chamotte & Bauxite

Maximum Service Temperature, °C 1600 1600 1700

Refractoriness, °C (Seger Cone) - 1690 (31) 1790 (36)

Bulk Density, kg/m3, Dried to 110°C 2100 2080 2200

Net Material Required (Gunned) kg/m3 2000 (2050) 1950 (2020) 2080 (2130)

Test TemperatureCold Crushing

StrengthN/mm2

PermanentLinear

Shrinkage

Cold CrushingStrengthN/mm2

PermanentLinear

Shrinkage

Cold CrushingStrengthN/mm2

PermanentLinear

Shrinkage

@ 110°C Nil Nil 34 Nil 20 Nil

@ 800°C - - 27 -0.2 15 -0.1

@ 1000°C -0.25 -0.25 24 -0.3 12 -0.2

@ 1300°C - - 31 -0.6 15 -0.5

@ 1550°C 50 +1.8 - - - -

@ 1600°C - - 34 -1.8 34 +/-1.5

Thermal Conductivity, W/m•k

Mean Temperature @ 600°C 0.79 0.79 0.79


Al2O3 50 49 64

SiO2 42 43 27

CaO - 5.5 4.3

Fe2O3 1.3 1.0 1.0

Water Addition

% By Weight 11-13 12-14 12-14

Litres / 25kgs 2.75-3.25 3.0-3.5 3-3.5

Tri-Mor® Gunning Castable Products

2-3-01 2-2-04 2-3-02 2-3-03 2-2-31 2-3-07

Guncrete BC Extra HS Castable Dense Guncrete Guncrete 130 1350 GP Guncrete BFS

Bond Type Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

Raw Material Base Fireclay Calcined Chamotte Calcined Fireclay Calcined Fireclay Flintclay Calcined Chamotte

Maximum Service Temperature °C 1100 1250 1300 1300 1350 1500

Refractoriness, °C (Seger Cone) 1250 (8) 1460 (16) 1500 (18) 1460 (16) - 1690 (31)

Bulk Density kg/m3, Dried to 110°C 1850 2200 1600 1850 2125 2160

Net material required (Gunned) kg/m3 n/a (1800) 2110 (2200) N/A (1570) 1790 (1850) 2110 2050 (2120)

Test Temperature


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage

@ 110°C 29 Nil 48 Nil 12 -0.1 19 Nil 25 Nil 55 Nil

@ 800°C 11 -0.3 33 -0.1 6 -0.8 15 -0.2 - - 25 -0.2

@ 1000°C 8 -0.5 27 -0.2 7 -1.3 13 -0.3 24 -0.25 20 -0.3

@ 1100°C 7 -1.5 - - - - - - - - - -

@ 1250°C - - 22 -0.6 - - - - - - - -

@ 1300°C - - - - 10 -2.4 15 -1.3 - - 15 -0.8

@ 1350°C - - - - - - - - 20 +/-0.5 - -

@ 1500°C - - - - - - - - - - 45 +/-1.0


Mean Temperature @ 600°C 0.50 0.79 0.58 0.72 0.79 0.79


Al2O3 26 40 33 38 48 49

SiO2 45 40 48 42 36 40

CaO 20 11.4 13 9.1 10.5 7

Fe2O3 2.6 5.8 3 6.2 1.4 0.7

TiO2 1.2 - - - - -

MgO 0.9 - - - - -

Alks 1.05 - - - - -

Water Addition

% By Weight Added at nozzle 11-13 22-24 17-19 13-14 11-13

Litres / 25kgs - 2.75 - 3.25 5.5-6.0 4.25-4.75 3.25-3.5 2.75-3.25



2-4-01 2-4-14 2-4-15 2-4-16 2-4-17 2-4-18

Hicast Super LC 140 Morflo 40 SiC Morflo 60 SiC Morflo 80 SiC Morflo 160


Raw Material Base Calcined Chamotte ChamotteChamotte/Silicon

CarbideSilicone Carbide Silicone Carbide Charmotte

Maximum Service Temperature °C 1600 1400 1450 (oxidising) 1450 (oxidising) 1450 (oxidising) 1600

Refractoriness °C (Seger Cone) 1690 (31) 1690 (31) 1730 (33) 1730 (33) 1730 (33) 1690 (31)

Bulk Density, kg/m3, dried to 110°C 2300 2440 2400 2530 2550 2400

Net Material Req, (Gunned), kg/m3 2300 (N/A) 2440 2350 (NA) 2450 (NA) 2550 (NA) 2400 (NA)

Test Temperature


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage

@ 110°C 80 Nil 100 Nil 50-80 Nil 50-80 Nil 50-80 Nil 70-120 Nil

@ 800°C 80 -0.2 60 -0.2 70-90 -0.3 70-90 -0.2 70-90 -0.2 70-120 -0.2

@ 1000°C 90 -0.3 75 -0.3 100-120 -0.4 100-150 -0.3 140-180 -0.2 100-150 -0.3

@ 1300°C 90 -0.3 - - 100-150 -0.5 100-150 -0.5 140-180 -0.4 120-150 -0.5

@ 1400°C - - 80 -0.3 - - - - - - - -

@ 1450°C - - - - 80-120 +/-0.5 150-200 +/-0.5 200-250 +0.2 - -

@ 1600°C 90 -0.8 80 -1.0 - - - - - - 200-240 -1.0


Mean Temperature 600°C 1.53 1.6 4 6.5 10 1.6


Al2O3 45 49 27 16 12 52

SiO2 49 41 30 17 7 42

CaO 1.7 4 1.3 1.3 1.3 1.5

Fe2O3 0.9 2.5 0.4 0.3 0.2 0.6

Cr2O3 - - - - - -

SiC - - 39 62 78 -

Water Addition

% By Weight 5.5 - 6.5 6 - 7 5.5 - 6.5 5 - 6.5 5.5 - 6.5 5.2 - 6.4

Litres / 25kgs 1.375 - 1.625 1.5 - 1.75 1.375 - 1.625 1.25 - 1.625 1.375 - 1.625 1.3 - 1.6

2-14-19 2-4-20 2-4-21 2-4-21 2-4-22 2-4-23

Morflo 165AL Morflo 165 Morflo 170 Plus CR Morflo 170 Morflo 180 Vibrotek 42


Raw Material Base Andalusite Andalusite Calcined Bauxite Calcined Bauxite Tabular Alumina Charmotte

Maximum Service Temperature °C 1650 1650 1700 1700 1800 1300

Refractoriness °C (Seger Cone) 1790 (36) 1790 (36) 1790 (36) 1790 (36) >1950 (>40) -


Net Material Req, (Gunned), kg/m3 2640 (NA) 2640 (NA) 2780 (NA) 2800 (NA) 3100 (NA) 2150 (NA)

Test Temperature


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage

@ 110°C 70-130 Nil 70-130 Nil 80-140 Nil 100-180 Nil 100 Nil 80 Nil

@ 800°C 80-130 +/-0.1 80-130 +/-0.1 80-140 -0.2 100-180 -0.2 150 -0.2 60 -0.5

@ 1000°C 80-130 +/-0.1 80-130 +/-0.1 120-200 -0.3 150-200 -0.3 200 -0.3 - -

@ 1300°C 80-130 +/-0.2 80-130 +/-0.2 120-200 -0.6 150-200 -0.4 200 -0.3 70 +0.6

@ 1600°C 100-180 +/-0.5 100-180 +/-0.5 120-200 +1.0 150-200 -1.5 200 -1.5 - -


Mean Temperature 600°C 1.85 1.85 2.3 2.3 3.5 1.40


Al2O3 61 61 80 84 93 43

SiO2 35 35 12 9 5 47

CaO 1.9 1.3 1.4 .4 1.2 3.8

Fe2O3 0.8 0.8 1.4 1.4 0.2 2.9

Cr2O3 - - 1.9 - - -

Water Addition

% By Weight 5.0 - 6.4 5.0 - 6.4 5.7 - 6.7 5.5 - 6.5 4 - 5 6.0 - 7.5

Litres / 25kgs 1.25 - 1.6 1.25 - 1.6 1.425 - 1.675 1.375 - 1.625 1 - 1.25 1.50 - 1.875

Tri-Mor® Low Cement Castable Products



2-14-24 2-4-25 2-4-26 2-4-27 2-4-28 2-4-29

Vibrotek 50 Vibrotek 54 Vibrotek 54C Vibrotek 54 HS Vibrotek 55A Vibrotek 58


Raw Material Base Charmotte Charmotte/Bauxite Charmotte/Bauxite Charmotte/BauxiteCharmotte/Andalusite

Charmotte/Bauxite

Max Service Temperature °C 1500 1500 1500 1500 1600 1600


Net Material Req, (Gunned), kg/m3 2200 (NA) 2250 (NA) 2200 (NA) 2250 (NA) 2400 (NA) 2400 (NA)

Test Temperature


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage

@ 110°C 45 nil 50 Nil 50 Nil 60 Nil 60 Nil 50 Nil

@ 800°C 35 -0.3 60 -0.3 50 -0.3 70 -0.3 50 -0.3 55 -0.2

@ 1300°C - - - - 40 +0.8 - - - - - -

@ 1400°C 55 +1.0 70 +0.8 - - - - - - - -

@ 1500°C - - - - - - 80 +0.8 - - - -

@ 1600°C - - - - - - - - 80 +1.5 70 +1.8


Mean Temperature 600°C 1.50 1.50 1.50 1.50 - 1.70


Al2O3 50 53 50 51 55 58

SiO2 42 38 43 43 40 30

CaO 3.9 3.9 4.3 4.0 1.5 2.5

Fe2O3 1.7 1.7 2.0 1.8 0.8 1.5

Water Addition

% By Weight 7.5 - 8.5 7.5 - 8.5 7.5 - 9.0 7.0 - 8.5 4.5 - 6.5 6 - 8

Litres / 25kgs 1.875 - 2.125 1.875 - 2.125 1.875 - 2.25 1.750 - 1.125 1.125 - 1.625 1.5 - 2.0

2-4-30 2-4-31 2-4-18 2-4-14

Vibrotek 60 Vibrotek 80 Hicast 85 SiC Ramming Kaocrete HPM 90TR

Bond Type Hydraulic Hydraulic Hydraulic -

Raw Material Base Bauxite Bauxite Silicon Carbide Tabular Alumina

Maximum Service Temperature, °C 1600 1650 1450 1760 (3200)

Refractoriness, °C (Seger Cone) - - - >1850 (38)

Bulk Density, kg/m3, dried to 110°C 2540 2700 2500 2850 (178)

Net Material Required (Gunned), kg/m3 2480 (N/A) 2700 (NA) 2500 (NA) -

Net Material Required (Cast), kg/m3 - 2840 (177) - 2840 (177)

Test Temperature


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


ColdCrushingStrength

P.S.I.

PermanentLinear

Shrinkage

@ 105°C - - - - - - 76-9711000-14000

-0.1

@ 110°C 75 Nil 40 Nil 50 Nil - - -

@ 800°C 55 -0.2 50 -0.5 70 -0.1 - - -

@ 815°C - - - - - - 93-11713500-17000

-0.3

@ 1000°C - - - - 100 -0.3 - - -

@ 1300°C - - - - 100 -0.7 - - -

@ 1450°C - - - - 100 +/-1.0 - - -

@ 1600°C 95 +1.8 60 +0.5 - - - - -

Abrasion Loss, cm3, ASTM C704 - - - - - - 4-6 - -


Mean Temperature @ 540°C - - - 2.65

@ 600°C 1.70 1.90 8.8 -


Al2O3 63 85 8 91

SiO2 29 8.3 5.6 6

CaO 1.8 1.5 1.2 1.9

Fe2O3 1.3 1.7 0.2 0.1

Cr2O3 - - - -

SiC - - 85 -

Water Addition

% By Weight 5.5 - 6.5 6.0 - 8.0 5.0-5.7 4.5-4.8

Litres / 25kgs 1.375 - 1.625 1.50 - 2.00 1.125-1.425 1.125-1.2

Tri-Mor® Low Cement Castable Products



Tri-Mor® Plastic Castable Products

2-7-06 2-15-02

Plasgun Plasram 85P

Bond Type Ceramo-Hydraulic Chemical

Raw Material Base Chamotte/Bauxite Bauxite

Maximum Service Temperature, °C 1700 1700

Refractoriness, °C (Seger Cone) 1825 (37) 1790 (36)

Bulk Density, kg/m3, dried to 110°C 2170 2750

Net Material Required, (Gunned), kg/m3 n/a (2110) 2850 Rammed

Test Temperature Cold Crushing Strength N/mm2 Permanent Linear Shrinkage Cold Crushing Strength N/mm2 Permanent Linear Shrinkage

@ 110°C 10 nil 12 -1.0 (wet/Dried)

@ 800°C 10 -0.2 30 -0.1 (Dried/Fired)

@ 1000°C 15 -0.3 40 -0.2 (Dried/Fired)

@ 1300°C 20 -0.7 40 -0.2 (Dried/Fired)

@ 1600°C 45 +/-1.5 40 -1.0 (Dried/Fired)


Mean Temperature @ 600°C 1.00 2.0


Al2O3 65 89

SiO2 28 6

CaO 1.5 0.1

Fe2O3 1.0 1.0

P2O5 - 3

Water Addition Add at Nozzle for Gunning

% By Weight 12-14% Trowelling -

Litres / 25kgs 3.0-3.5 -

2-6-01 2-6-02 2-6-03

Plascast Super Plascast HT Plascast Extra

Bond Type Ceramo-Hydraulic Ceramo-Hydraulic Ceramo-Hydraulic

Raw Material Base Calcined Chamotte Calcined Chamotte & Bauxite Calcined Bauxite

Maximum Service Temperature, °C 1600 1700 1720

Refractoriness, °C (Seger Cone) 1770 (35) 1790 (36) 1825 (37)

Bulk Density, kg/m3, dried to 110°C 2200 2300 2500

Net Material Required, (Gunned), kg/m3 2200 (n/a) 2300 (n/a) 2500 (n/a)

Test Temperature Cold CrushingStrength N/mm2

Permanent LinearShrinkage

Cold CrushingStrength N/mm2




@ 110°C 5 -0.2 (Wet/Dried) 6 -0.2 (Wet/Dried) 6 -0.2 (Wet/Dried)

@ 800°C 12 -0.2 (Dried/Fired) 12 -0.2 (Dried/Fired) 12 -0.2 (Dried/Fired)



@ 1600°C 38 +/-1.0 (Dried/Fired) 38 +/-1.0 (Dried/Fired) 38 +/-1.0 (Dried/Fired)


Mean Temperature @ 600°C 0.86 1.01 1.14


Al2O3 49 64 77

SiO2 45 30 15

Fe2O3 0.9 1.5 1.5

Water Addition

% By Weight 8.5-9.5 8.5-9.5 8.5-9.5

Litres / 25kgs 2.125-2.375 2.125-2.375 2.125-2.375

2-11-01 2-11-02 2-11-04 2-11-07

Airset Cement Triset Cement Triset D Bailey Bond

Bond Type Air Setting Air Setting Air Setting Chemical

Raw Material Base Charmotte Alumino Silicate Alumino Silicate Corundum

Maximum Service Temperature, °C 1600 1700 1700 1000

Refractoriness, °C (Seger Cone) 1650 (29) 1770-1790 (35/36) 1770-1790 (35/36) 1150 (3A)

Appearance Dry, off white powder Wet mortar, ready to use Dry powder Ready mix putty

Method of Application Troweling or dippingTroweling, dipping or

brush coatingTroweling, dipping or

brush coatingBy hand

Chemical Analysis %

Al2O3 38.0 43.0 44.0 76.0

SiO2 54 51.0 49.0 16.0

CaO - 1.5 - -

Fe2O3 0.9 1.1 1.1 3.0

TiO2 1.1 - 1.5 -

Alkalies 3.7 - 2.5 -

Tri-Mor® Cement & Powder Castable Products



Tri-Mor® Al Resistant Castable Products Tri-Mor® Al Resistant Castable Products

2-8-01 2-8-03 2-8-09 2-8-10 2-8-12 2-8-13

Alcast Super Alcast Extra HS Albond Albond HS Morbond Al Higun Extra Al

Bond Type Hydraulic - ceramic Hydraulic Hydraulic Hydraulic hydraulic

Raw Material Base Chamotte Bauxite Calcined Bauxite Calcined Bauxite Chemical Bauxite

Maximum Service Temperature, °C 1300 1300 1400 1400 1450 1400

Refractoriness, °C (Seger Cone) 1610 (27) 1650 (29) 1785 (35) 1785 (35) 1690 (31) n/a


Net Material Req, (Gunned), kg/m3 2380 (NA) 2900 (n/a) 2800 (n/a) 2890 (n/a) 2650 (n/a) n/a (2800)

Test Temperature


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage

@ 110°C 70 Nil 100 Nil 110-160 Nil 140-160 Nil 30 Nil 70 Nil

@ 800°C 80 -0.3 100 -0.2 110-160 -0.2 150-160 -0.2 30 -0.1 70 -0.2

@ 1000°C 100 -0.5 100 -0.3 140-200 -0.3 160-200 -0.25 30 -0.1 70 -0.3

@ 1300°C 100 -1.0 85 -0.7 140-200 -0.8 150-200 +/-0.5 - - 70 -0.3

@ 1400°C - - - - 140-200 -1.2 150-200 +0.7 - - 70 +/-1.5

@ 1450°C - - - - - - - - 50 -1.0 - -


Mean Temperature @ 600°C 1.7 2.3 2.3 2.3 2.42 2.2


Al2O3 43 77 81 81 87 78

SiO2 47 12 11 11 2 11

CaO 1.6 1.4 1.8 1.8 - 1.5

Fe2O3 0.5 1.1 1.2 1.2 0.6 1.1

P2O5 - - - - 5.4 -

Water Addition

% By Weight 5.5-6.5 5.0-5.8 5.5-6.5 4.7-5.2 - Added at nozzle

Litres / 25kgs 1.375-1.625 1.25-1.45 1.375-1.625 1.175-1.3 - -

Ratio of Solid : Liquid - - - - 10 : 1 -

2-8-14

Gunning2-8-08

Casting

2-8-15

Casting

Morgun Al Alcoat Alpatch

Bond Type Phosphate Air Setting Hydraulic

Raw Material Base Calcined Alumina Silicates Alumina Bauxite

Maximum Service Temperature, °C 1600 >1600 >1400

Refractoriness, °C (Seger Cone) 1750 (34) 1750 (>34) 1670 (>30)

Bulk Density, kg/m3, dried to 110°C 2450 - 25kgs multi-ply bags

Net Material Required, (Gunned), kg/m3 n/a (2450) - -

Apprearance - White Paste Dry Powder

Packaging - 15kg Polydrums 25kgs multi-ply bags

Method of Application - Painting by hand, trowel, tamping or grouting

Test Temperature Cold CrushingStrength N/mm2




Cold CrushingStrength N/mm2 Permanent Linear Shrinkage

@ 110°C 16 Nil - - - -

@ 1000°C 16 -0.1 - - - -

@ 1600°C 100 -1.25 - - - -


Al2O3 75 86 72

SiO2 16 - 13

CaO 1.4 - 1.5

Fe2O3 0.8 - 1.0

P2O5 3.1 - -

B2O3 - 13 -

Water Addition, % by Weight Added at Nozzle Supplied Ready Mixed 8.5

2-14-01

Dry-Vibe

2-15-05

Phosphate Bonded Grade

TV90 Morbond 170

Bond Type Heat Set Chemical

Raw Material Base Bauxite -

Maximum Service Temperature, °C 1650 1700

Refractoriness, °C (Seger Cone) 1790 (36) -

Bulk Density, kg/m3, dried to 110°C 2640 2500

Net Material Required (Gunned), kg/m3 2640 Dry Rammed 2450

Test TemperatureCold

Crushing Strength,N/mm2

PermanentLinear

Shrinkage

ColdCrushing Strength,

N/mm2

PermanentLinear

Shrinkage

@ 110°C - - 30 Nil

@ 800°C >20 +/- 0.2 - -

@ 1000°C >30 -0.4 30 -0.1

@ 1300°C >40 -0.8 - -

@ 1450°C - -50 - -

@ 1600°C >50 -1.5 65 +/- 0.5

Thermal Conductivity, W/mK

Mean Termperature 600°C 2.2 -


Al2O3 85 74

SiO2 5.0 15

CaO - -

Fe2O3 1.3 0.6

P2O3 - 5.4

Others - 5.0

Water Addition, % by Weight Used Dry -



2-9-02 2-9-03 2-9-04 2-9-06 2-9-07 2-9-08

Higun 160 Higun 165 Higun 170 Higun 175 Higun 20 SiC Higun 40 SiC

Bond Type Hydraulic Hydraulic Hydraulic Hydraulic Hydraullic Hydraulic

Raw Material Base Chamotte Andalusite Chamotte/Bauxite Bauxite60% Alumina

Calcine/SiliconCarbide

Charmotte/SiliconCarbide

Maximum Service Temperature, °C 1600 (2910) 1650 1700 1700 1450 (Oxidising) 1450 (Oxidising)

Refractoriness, °C (Seger Cone) 1690 (31) 1770 (35) >1770 (35) >1790 (36) NA 1730 (33)

Bulk Density, kg/m3, dried to 110°C 2280 (142) 2470 2530 2700 2500 2400

Net Material Req (Gunned), kg/m3 2200 (137) NA (2400) n/a (2450) n/a (2600) NA (2400) NA (2400)

Test Temperature

ColdCrushingStrength,N/mm2

P.S.I.Permanent

LinearShrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage

@ 105°C 95 13800 nil - - - - - - - - - -

@ 110°C - - - 70 Nil 100 Nil 70 Nil 80 Nil 70 Nil

@ 800°C - - - 50 -0.1 90 -0.2 60 -0.2 70 -0.3 70 -0.2

@ 815°C 75 10900 -0.3 - - - - - - - - - -

@ 1000°C - - - 50 -0.2 70 -0.3 60 -0.2 70 -0.3 60 -0.2

@ 1093°C 80 11600 -0.3 - - - - - - - - - -

@ 1300°C - - - 45 +0.2 80 -0.2 60 -0.2 70 -0.5 80 -0.4

@ 1316°C 80 11600 -0.5 - - - - - - - - - -

@ 1450°C - - - - - - - - - 90 +0.5 100 +/-0.5

@ 1593°C 150 21800 -1.5 - - - - - - - - - -

@ 1600°C - - - 50 +0.2 110 +1.4 70 -0.4 - - - -

Abrasion Loss, cm3 (ASTM C704) 6-8 6-8 6-8 - - - - - - - - - -


Mean Temperature 540°C 1.55 - - - - -

600°C - 1.85 1.85 2.19 2.25 4.0


Al2O3 47 58 66 81 50 29

SiO2 48 37 27 12 23 28

CaO 29 2.9 2.9 1.5 2.9 2.9

Fe2O3 0.5 0.7 1.0 1.4 0.8 0.4

SiC - - - - 19 38

Water Addition

% By Weight Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle

2-9-08 2-9-10 2-9-22 2-9-12 2-9-13

Higun 60 SiC Higun 80 SiC Higun MS2 Higun MS4 Higun MS5

Bond Type Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

Raw Material Base Silicon Carbide Silicon Carbide Chamotte 70% Alumina Calcine 60% Alumina Calcine/SiC

Maximum Service Temperature, °C 1450 (Oxidising) 1450 (Oxidising) 1600 1650 1600 (Reducing)

Refractoriness, °C (Seger Cone) NA NA 1690 (31) 1770 (35) 1690 (31)

Bulk Density, kg/m3, dried to 110°C 2400 2500 2280 2420 2500

Net Material Req (Gunned), kg/m3 NA (2350) NA (2400) NA (2200) NA (2420) NA (2400)

Test Temperature


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage


PermanentLinear

Shrinkage

Cold Crush-ing Strength,

N/mm2

PermanentLinear

Shrinkage

@ 105°C - - - - - - - - - -

@ 110°C 70 Nil 70 Nil 95 Nil 80 Nil 80 Nil

@ 800°C 70 -0.3 70 -0.2 75 -0.3 80 -0.4 70 -0.3

@ 815°C - - - - - - - - - -

@ 1000°C 70 -0.3 80 -0.3 80 -0.3 65 -0.5 70 -0.3

@ 1093°C - - - - - - - - - -

@ 1300°C 80 -0.4 80 -0.3 80 -0.5 65 -0.4 80 -0.5

@ 1316°C - - - - - - - - - -

@ 1450°C 100 +/-0.5 100 +/-0.5 - - - - - -

@ 1593°C - - - - - - - - - -

@ 1600°C - - - - 150 -1.5 80 -0.3 80 -0.5

Abrasion Loss, cm3 (ASTM C704) - - - - - - - - - -


Mean Temperature 600°C 6.0 10 1.55 1.75 2.25


Al2O3 20 12 47 65.5 50

SiO2 17 7 48 27 23

CaO 2.9 3 2.9 2.9 2.9

Fe2O3 1.0 1.4 0.5 0.9 0.8

SiC 57 78 - - 19.0

Water Addition

% By Weight Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle Added at Nozzle

Litres / 25kgs - - Generally 7-9% - Generally 7-9%

Tri-Mor® Low Cement Gunning Castable Products



Dense Castable Products

3-12-01

Dense Concretes - Firecrete®

97 95 4X 3X 3X-G HT HT-G STD 2400 2400-G 2400 HS C2 C2G

Method of Application Cast Cast Cast Cast Gun Cast Gun Cast Gun Cast Gun Cast Cast Gun

Temperature Limit, °C >1800 >1800 1650 1650 1650 1540 1540 1400 1400 1315 1315 1315 1260 1260

Pyrometric Cone Equivalent 40 40 33 33 33 29 29 16 16 15 15 15 15 15

Basic Raw Material

bubble and tabular alumina • • - - - - - - - - - - - -

chamotte corundum - - • • - - - - - - - - - -

chamotte - - - - • • • • • • • • • •

Maximum Grain Size, mm 7 3 5 5 5 5 5 5 5 3 3 3 3 3

Density, kg/m3

as placed 3030 2830 2430 2410 2350 2220 2250 2260 2280 2110 2130 2180 2200 2300

oven dried @ 105°C 2850 2620 2210 2190 2150 1980 2000 2090 2090 1850 1910 2050 2000 2090

after 5 hours firing @ 815°C 2780 2550 2160 2150 2050 1900 1910 1970 2010 1750 1810 1900 1850 2000

Cold Crushing Strength, Mpa

oven dried @ 105°C 49.0 66.7 39.2 31.4 34.3 19.6 21.6 36.3 39.2 22.5 30.4 36.0 58.8 63.7

after 5 hours firing @ 815°C 30.4 60.8 34.3 21.6 30.4 11.8 13.7 27.4 30.4 14.7 25.5 25.0 35.3 40.2

1000°C 29.4 60.8 29.4 16.7 22.5 9.8 11.8 22.5 25.5 14.7 24.5 - 29.4 34.3

1200°C 34.3 59.8 26.5 16.7 20.6 10.8 13.7 17.6 17.8 18.6 26.5 - 26.5 32.3

1400°C 37.3 58.3 24.5 36.5 - 22.5 25.5 35.3 37.3 - - - - -

1600°C - 51.0 - 52.9 - - - - - - - - - -

Permanent Linear Change, %

after 5 hours @ 815°C -0.1 -0.1 -0.2 -0.1 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2

1000°C -0.2 -0.1 - -0.1 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.4 -0.3

1200°C -0.2 -0.1 -0.2 -0.2 -0.2 -0.3 -0.3 -0.3 -0.3 -0.4 -0.4 -0.5 -0.8 -0.7

1400°C -0.3 -0.2 -0.2 -0.4 -0.3 -0.5 -0.5 -0.5 -0.5 - - - - -

1600°C +0.1 -0.3 - +0.2 - - - - - - - - - -


Mean Temperature @400°C - - 1.02 0.97 0.97 0.64 0.66 0.59 0.59 0.56 0.58 0.60 0.47 0.49

@ 600°C 1.89 1.60 1.07 1.02 1.02 0.73 0.75 0.64 0.64 0.60 0.62 0.64 0.49 0.50

@ 800°C 1.85 1.45 1.14 1.09 1.09 0.81 0.84 0.71 0.71 0.68 0.69 0.71 0.54 0.56

@ 1000°C 1.84 1.35 1.28 1.22 1.22 0.92 0.95 0.81 0.81 0.79 0.80 0.82 0.70 0.74

@ 1200°C 1.80 1.30 1.58 1.50 1.50 1.01 1.05 0.93 0.93 - - - - -

Estimated Weight of Dry Material/m3 of Construction

kg 2800 2570 2190 2170 2100 1950 1970 1980 1980 2020 1800 1850 1900 2020

Estimated Weight of Water/100kg of Dry Material

kg 8 10 11 11 12 14 14 14 13 17 15 18 16 14


Al2O3 96.3 94.1 60.0 53.4 53.4 47.1 47.0 41.6 41.6 31.9 31.8 33.8 34.5 34.6

SiO2 <0.1 <0.1 33.1 39.6 38.5 45.3 45.3 40.0 40.0 48.9 48.9 44.0 41.9 42.3

Fe2O3 0.1 0.1 1.0 1.1 1.3 1.5 1.5 5.2 5.2 4.9 4.9 12.6 7.2 7.1

TiO2 Trace Trace 1.1 1.6 1.6 1.4 1.3 1.8 1.8 1.4 1.4 6.8 1.4 1.4

CaO 2.5 4.9 3.7 3.3 4.0 4.0 4.0 10.7 10.7 9.0 9.0 1.3 13.8 13.4

MgO+K2O+Na2O <0.5 <0.4 0.55 0.3 0.3 0.4 0.4 0.3 0.3 3.5 3.6 1.3 1.2 1.2

Ignition Loss 0.2 0.5 0.3 0.2 0.8 0.2 0.4 0.3 0.3 0.3 0.3 0.2 0.1 0.2

Packaging In Bags, kg 25 25 25 25 25 25 25 25 25 25 25 25 25 25

3-12-04 3-12-05

Medium Light Weight Insulating Concretes - Firelite® Low Iron Insulating Concretes

2500 LWLWHS

LWHS-G

1230 14 14-G14HS

952800

LI2700

LI2600

LI2600LI-G

2300VLI

2300VLI-G

Method of Application Cast Gun Cast Gun Cast Gun Cast Gun Cast Cast Cast Cast Cast Cast Cast Gun Cast Cast

Temperature Limit, °C 1370 1370 1320 1320 1320 1320 1230 1230 1100 1100 1100 1760 1540 1480 1430 1430 1260 1260

Basic Raw Material

bubble and tabular alumina - - - - - - - - - - - • - - - - - -

bubble alumina - - - - - - - - - - - - • - - - - -

insulating aggregate • • • • • • • • - - - - - • • • • •porous aggregate - - - - - - - - • • • - - - - - - -

vermiculite/insulating aggregate • • • • • • • • - - - - - - - - - -

Maximum Grain Size, mm 6 6 6 6 4 4 8 8 8 4 4 5 6 6 6 6 8 6

Density, kg/m3

as placed 1860 1930 1740 1760 1610 1680 1700 1750 1490 1580 1520 1690 1820 1760 1720 1760 1480 1660

oven dried @ 105°C 1420 1500 1200 1290 1340 1430 1150 1220 1200 1200 1300 1730 1430 1330 1230 1320 930 1080

after 5 hours firing @ 815°C 1340 1420 1150 1200 1250 1330 1100 1140 1060 1100 1190 1690 1340 1210 1140 1200 860 1020


oven drive @ 105°C 8.8 10.8 4.3 6.4 9.8 14.7 4.2 6.4 8.8 8.8 15.7 17.6 10.0 9.3 6.3 9.8 3.7 6.9

after 5 hours firing @ 815°C 6.9 8.4 3.2 5.9 7.8 11.8 3.7 6.2 5.9 5.9 9.3 9.8 6.0 6.3 4.5 6.5 2.1 4.9

1000°C 5.1 6.0 2.8 5.4 - - 2.9 5.9 - - 7.4 10.8 4.2 - 4.3 6.0 1.9 4.4

1100°C - - - 4.9 4.9 5.9 2.7 4.5 3.9 3.9 - - - - - - - -

1200°C 5.9 6.5 3.9 4.4 - - 2.8 4.4 - - - 11.8 3.6 4.9 3.9 5.5 1.7 -

1300°C 6.9 7.0 - - 6.4 6.9 - - - - - - - - - - - -

1400°C - - - - - - - - - - - 17.6 3.6 5.9 5.3 7.0 - -

1500°C - - - - - - - - - - - 25.5 7.2 - - - - -

1600°C - - - - - - - - - - - 34.3 - - - - - -


after 5 hrs.@ 815°C -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.3 -0.3 -0.2 -0.3 -0.2 -0.1 -0.1 -0.2 -0.2 -0.2 -0.1 -0.2

1000°C -0.3 -0.3 -0.3 -0.3 - - - - - - - -0.1 -0.2 - - - - -

1100°C -0.4 -0.4 - - -0.4 -0.4 -0.4 -0.4 -0.2 -0.3 -0.2 - - - - - - -

1200°C - - -0.6 -0.7 -0.6 -0.6 -0.4 -0.4 - - - -0.2 -0.2 -0.6 -0.8 -0.7 -0.3 -0.4

1300°C -0.7 -0.7 -1.0 -0.8 -0.5 -1.5 - - - - - - - - - - - -

1400°C - - - - - - - - - - - -0.2 -0.6 -1.2 - - - -

1500°C - - - - - - - - - - - +0.6 -0.10 - - - - -

1600°C - - - - - - - - - - - -0.3 - - - - - -


Mean Temperature @200°C 0.34 0.36 0.28 0.29 0.29 0.29 0.31 0.22 0.21 0.23 0.27 0.42 0.35 0.29 0.28 0.29 0.16 0.17

@ 400°C 0.37 0.39 0.30 0.31 0.31 0.33 0.24 0.26 0.24 0.27 0.29 0.49 0.40 0.32 0.31 0.32 0.19 0.20

@ 600°C 0.40 0.42 0.33 0.34 0.34 0.36 0.26 0.28 0.27 0.29 0.31 0.52 0.44 0.35 0.34 0.35 0.21 0.23

@ 800°C 0.42 0.45 0.35 0.36 0.36 0.38 0.28 0.30 - - - 0.57 0.48 0.37 0.36 0.37 - -

@ 1000°C 0.44 0.48 0.38 0.39 0.39 0.41 - - - - - 0.63 0.53 0.42 0.40 0.42 - -

@ 1200°C - - - - - - - - - - - 0.67 - - - - - -


kg 1350 1450 1160 1220 1250 1330 1110 1180 1060 1160 1200 1690 1350 1220 1140 1230 860 1050


kg 25 23 30 27 24 20 53 48 36 36 27 16 35 44 49 43 70 58


Al2O3 44.4 44.4 46.2 46.2 38.8 40.0 36.8 36.8 31.4 30.9 28.1 94.5 79.7 60.8 58.0 58.7 47.4 47.4

SiO2 34.6 34.6 34.3 34.3 37.6 36.2 33.1 33.1 36.0 36.6 39.9 0.2 11.7 28.2 31.4 30.0 31.7 31.8

Fe2O3 5.4 5.4 4.7 4.7 6.9 6.8 5.8 5.8 7.2 7.3 7.9 0.1 0.3 0.7 0.7 0.7 0.5 0.5

TiO2 1.5 1.5 1.4 1.4 1.1 1.1 1.3 1.3 1.4 1.3 1.3 - - 0.3 0.5 0.1 0.7 0.7

CaO 11.7 11.7 10.1 10.1 11.8 11.8 20.3 20.3 19.8 19.4 17.0 4.3 6.5 7.7 6.8 7.0 17.6 16.9

MgO+K2O+Na2O 1.1 1.1 1.5 1.5 1.9 1.3 1.5 1.5 3.7 3.9 5.3 0.2 0.9 1.1 1.4 1.6 1.0 0.8

Ignition Loss 1.1 1.1 1.7 1.7 1.9 1.3 1.1 1.1 0.3 0.5 0.3 trace 0.2 1.1 1.8 1.0 1.0 1.6

Packaging In Bags, kg 22 22 25 25 30 30 30 30 25 25 25 25 30 30 30 30 25 25

Insulating Castable Products



3-12-02 3-12-03

Light Weight Insulating Concretes - Firelite®Very Light Weight Insulating Concretes -

Firelite

LOD 607 HT 20 X 20 X-G 20 XL 20 XL-G 20 124 124-G 124-L 105 105 L 105 L-G 1700 BM

Method of Application cast trowel cast gun cast gun cast gun cast gun cast cast cast gun cast cast gun

Temperature Limit, °C 1200 1200 1230 1230 1230 1230 1230 1230 1100 1100 1100 1100 1100 1100 1000 870 870

ASTM C-401-854 Class - - N,O,P N,O,P N,O,P O,P O,P,Q O,P,Q O,P O,P O,P - - - - - -

Basic Raw Material

insulating aggregate - - • • • • • • • • • - - - - - •

soluble glass fibre • • - - - - - - - - - - - - - - -

vermiculite - - - - - - - - - - - • - • - • -

vermiculite silicate - - - - - - - - - - - - - - • - -

vermiculite/insulating aggregate - - - - - - - - - - - - • - - - -

Maximum Grain Size, mm 10 10 8 8 8 8 8 8 8 8 8 3 8 8 3 8 8

Density, kg/m3

as placed 1530 1580 1460 1510 1310 1390 1570 1670 1400 1450 1350 1216 1190 1300 990 1020 1050

oven dried @ 105°C 980 1040 880 950 850 930 1040 1130 1020 1060 960 720 660 720 550 450 540

after 5 hours firing @ 815°C 900 960 820 870 770 850 960 1050 900 920 860 620 570 660 490 400 490


oven dried @ 105°C 1.5 1.7 2.0 2.8 2.9 3.9 4.0 5.4 5.9 5.9 4.5 2.2 1.3 1.6 1.6 0.6 1.0

after 5 hours firing @ 650°C - - - - - - - - - - - 1.8 1.1 1.4 1.2 0.5 0.8

815°C 1.2 1.4 1.5 2.3 2.1 3.0 3.3 3.9 4.2 4.2 3.1 1.6 1.0 1.3 1.1 0.4 0.7

1000°C - - 1.2 1.8 - - 2.9 3.4 2.5 2.5 1.7 - - - - - -

1100°C - - 1.0 1.5 2.0 2.7 - 3.3 - - - - - - - - -

1200°C - - - - - - 2.8 3.4 - - - - - - - - -


after 5 hours @ 650°C - - - - - - - - - - - -0.2 -0.2 -0.2 -0.2 -0.7 -0.6

815°C -0.2 -0.2 -0.3 -0.3 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.5 -0.5 -0.5 -0.4 -1.2 -1.0

1000°C -1.0 -1.0 -0.3 -0.3 -0.3 -0.3 -0.2 -0.2 -0.3 -0.3 -0.4 -1.0 -1.1 -1.1 - - -

1100°C -1.5 -1.5 -0.4 -0.4 -0.5 -0.5 -0.5 -0.3 -0.6 -0.6 -0.6 - - - - - -

1200°C - - -0.6 -0.7 -0.6 -0.6 -0.4 -0.4 - - - - - - - - -


Mean Temperature @200°C 0.17 0.18 0.15 0.15 0.15 0.17 0.20 0.22 0.17 0.20 0.16 0.13 0.13 0.14 0.12 0.09 0.11

@ 400°C 0.20 0.21 0.17 0.17 0.17 0.20 0.21 0.24 0.20 0.21 0.19 0.15 0.15 0.16 0.14 0.12 0.14

@ 600°C 0.22 0.23 0.20 0.22 0.20 0.22 0.23 0.27 0.22 0.24 0.21 0.17 0.17 0.18 0.16 - -

@ 800°C 0.24 0.25 - - 0.22 0.24 - - - - - - - - - - -

Estimated Weight of Dry Material/ m3 of Construction

kg 900 960 820 890 780 870 970 1060 900 920 860 640 580 700 500 400 500


kg 70 65 78 70 68 60 62 58 55 50 53 90 105 85 98 165 110


Al2O3 - - 37.0 35.9 37.1 34.6 39.0 39.0 32.0 31.5 30.6 35.0 33.7 33.7 31.8 24.7 24.7

SiO2 - - 33.6 32.0 31.0 34.4 28.9 28.9 29.0 30.0 34.7 22.6 23.3 23.3 26.2 32.6 32.6

Fe2O3 - - 4.5 5.3 6.7 6.4 5.4 5.4 8.9 9.6 9.5 8.8 9.7 9.7 10.0 7.3 7.3

TiO2 - - 1.2 1.3 1.2 1.1 1.4 1.4 1.4 1.4 1.2 1.5 1.4 1.4 0.1 0.8 0.8

CaO - - 22.0 22.5 21.3 19.6 23.2 23.2 21.8 22.0 18.8 25.2 24.9 24.9 22.8 22.7 22.7

MgO+K2O+Na2O - - 1.2 1.5 1.7 0.1 1.0 1.0 4.9 3.3 5.0 5.7 6.1 6.1 8.3 9.9 9.9

Ignition Loss - - 0.3 0.7 1.0 1.7 1.1 1.1 0.2 0.7 0.2 1.1 0.1 0.1 0.7 2.0 2.0

Packaging In Bags, kg 25 25 25 25 25 25 25 25 25 20 20 20 20 20 18 16 16

3-12-08 3-12-06

Low Lime Insulating ConcretesInsulating and Finishing

Cements

2500 LW LW HS LW HS-G 2200 LL 2000 LL 2000 LL-G JM 500 JM 460 JM 375

Max. Continuous Use Temperature, °C - - - - - - - - - - 980 980 760

Method of Application Cast Gun Cast Gun Cast Gun Cast Gun Cast Gun - - -

Temperature Limit, °C 1370 1370 1320 1320 1320 1320 1200 1200 1100 1100 - - -

Basic Raw Material

insulating aggregate • • • • • • • • • • - - -

soluble glass fibre - - - - - - - - - - - • •vermiculite - - - - - - - - - - • - -

Maximum Grain Size, mm 6 6 6 6 4 4 4 4 4 4 - - -

Density, kg/m3

as placed 1860 1930 1740 1760 1610 1680 1510 1560 1300 1300 - - -

oven dried @ 105°C 1420 1500 1200 1290 1340 1430 1230 1390 1040 1060 280 470 750

after 5 hours firing @ 815°C 1340 1420 1150 1200 1250 1330 1190 1330 1010 1050 - - -

Modules of Rupture, Mpa

oven dried @ 105°C - - - - - - - - - - 0.4 0.5 0.8

after 5 hours firing @ 650°C - - - - - - - - - - - 0.9 1.2

after 5 hours firing @ 815°C - - - - - - - - - - 0.4 0.8 -


oven dried @ 105°C 8.8 10.8 4.3 6.4 9.8 14.7 9.1 19.6 5.9 9.8 - - -

after 5 hours firing @ 650°C - - - - - - - - - - - -

815°C 6.9 8.4 3.2 5.9 7.8 11.8 6.2 14.7 3.9 6.9 - - -

1000°C 5.1 6.0 2.8 5.4 - - - 9.8 - - - - -

1100°C - - - 4.9 4.9 5.9 - - - - - - -

1200°C 5.9 6.5 3.9 4.4 - - - - - - - - -

1300°C 6.9 7.0 - - 6.4 6.9 - - - - - - -


oven dried @ 105°C - - - - - - - - - - -3.0 -4.0 -0.5

after 5 hours @ 650°C -0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.3 -0.2 -0.3 - -3.5 -2.5 -2.1

815°C -0.3 -0.3 -0.3 -0.3 - -0.6 -0.5 -0.6 -0.5 - -4.0 -2.8 -

1000°C -0.4 -0.5 - - -0.4 - - - - - - - -

1100°C - - -0.6 -0.5 0.6 - - - - - - - -

1200°C -0.7 -0.7 -1.0 -0.8 -1.5 - - - - - - - -


Mean Temperature @200°C 0.34 0.36 0.28 0.29 0.29 0.31 0.24 0.29 0.21 0.21 0.12 0.14 0.13

@ 400°C 0.37 0.39 0.30 0.31 0.31 0.33 0.27 0.31 0.23 0.24 0.14 0.16 0.14

@ 600°C 0.40 0.42 0.33 0.34 0.34 0.36 0.29 0.34 0.26 0.27 0.16 0.19 -

@ 800°C 0.42 0.45 0.35 0.36 0.36 0.38 0.33 0.36 - - - - -

@ 1000°C 0.44 0.48 0.38 0.39 0.39 0.41 - - - - - - -


kg 1350 1450 1160 1220 1250 1330 1190 1300 1020 1040 250 750 850


kg 25 23 30 27 24 20 27 20 27 25 250 120 100


Al2O3 44.4 44.4 46.2 46.2 38.8 40.0 30.7 30.7 28.0 29.1 15.3 13.2 13.6

SiO2 34.4 34.4 34.3 34.3 37.6 36.2 42.9 42.9 45.8 45.2 54.0 59.4 50.0

Fe2O3 5.4 5.4 4.7 4.7 6.9 6.8 8.0 8.0 8.4 8.1 5.3 0.76 1.3

TiO2 1.5 1.5 1.4 1.4 1.1 1.1 1.4 1.4 1.0 1.0 - 0.2 0.1

CaO 11.7 11.7 10.1 10.1 11.8 11.8 11.8 11.8 10.5 10.3 1.7 20.5 26.9

MgO+K2O+Na2O 1.1 1.1 1.5 1.5 1.9 1.3 3.9 3.9 5.3 4.8 19.1 6.6 4.4

Ignition loss 1.1 1.1 1.7 1.7 1.9 2.3 1.3 1.3 1.0 1.5 - - -

Packaging In Bags, kg - - - - - - - - - - 7 18 18

Insulating Castable Products

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