Cutler Hammer Hv9000 Td_08h40te

HV9000 AF DRIVESSERIES B

User Manual HVBasic Application Manual

GP30671-FLM 1/17/01 2:43 PM Page 1

1632 HV9000 UsersManual 4/17/00 3:21 PM Page 2

HOW TO USE THIS MANUAL

This manual provides you with the information necessary to install, startup and operate a Cutler-Hammer HV9000 drive.

We recommend that you read this manual carefully. At minimum the following 10 steps of the Quick Start Guide must be done during installation and startup.

Cutler-Hammer is not responsible for the use of the HV9000 differently than noted in these instructions.

If any problem occurs, please call the telephone number listed on the back of this manual for assistance.

QUICK START GUIDE

1. Check the equipment received compared to what you have ordered as shown in chapter 3.

2. Before doing any startup actions carefully read the safety instructions in chapter 1.

3. Before mechanical installation, check the minimum clearances around the unit and verify that ambient conditions will meet the requirements listed in section 5.2 and Table 4.3-1 Specifications.

4. Check the size of the motor cable, the utility cable and the fuses. Verify the tightness of the cable connections as detailed in sections 6.1.1, 6.1.2 and 6.1.3.

5. Follow the installation instructions in section 6.1.4.

6. Control cable sizes and grounding systems are explained in section 6.2. The signal configuration for the HV Basic application is shown in chapter 10.

Remember to connect the common terminals CMA and CMB of the digital input groups as shown in Figure 10.2-1

7. For instructions on how to use the Multiline Display Control Panel refer to chapter 7.

8. The HV Basic application has only 18 parameters in addition to the motor and drive nameplate rating data, input supply voltage and type, and the two password parameters. All of these have default values. To ensure proper operation, verify the nameplate data of both the motor and the HV9000.

Nominal voltage of the motor.

Nominal Frequency of the motor.

Nominal speed of the motor.

Input Amp limit of the drive (drive current rating).

Output amp limit of the drive.

Input supply voltage and type to the drive.

9. Follow the startup instructions in chapter 8.

10. Your Cutler-Hammer HV9000 is now ready for use.

THIS PAGE INTENTIONALLY LEFT BLANK

HV9000 Page 1Contents 1 SAFETY 2

1.1 Warnings . . . . . . . . . . . . . . . . . 2

1.2 Safety instructions . . . . . . . . . . . 3

1.3 Grounding & ground faultprotection 3

1.4 Running the motor initialoperation . . . . . . . . . . . . . . . . . 3

2 EU DIRECTIVE 4

2.1 CE label . . . . . . . . . . . . . . . . . . 4

2.2 EMC directive . . . . . . . . . . . . . . 42.2.1 General . . . . . . . . . . . . . . . . . . . 42.2.2 Technical criteria . . . . . . . . . . 42.2.3 HV9000 EMC levels . . . . . . . . . 4

3 RECEIVING 5

3.1 HV9000 nameplate and catalognumber description . . . . . . . . . . 5

3.2 Storing . . . . . . . . . . . . . . . . . . . 6

3.3 Warranty . . . . . . . . . . . . . . . . . . 6

4 TECHNICAL DATA 7

4.1 General . . . . . . . . . . . . . . . . . . . 7

4.2 Power ratings . . . . . . . . . . . . . . 8208-480V Compact NEMA 1 . 8208V Drives . . . . . . . . . . . . . . 9230V Drives . . . . . . . . . . . . . 10480V Drives . . . . . . . . . . . . . 12575V Drives . . . . . . . . . . . . . 14

4.3 Specifications . . . . . . . . . . . . . . 15

5 INSTALLATION 17

5.1 Ambient conditions . . . . . . . . . . 17

5.2 Cooling . . . . . . . . . . . . . . . . . . . 17

5.3 Mounting . . . . . . . . . . . . . . . . . . 21

6 WIRING 23

6.1 Power connections . . . . . . . . . . 266.1.1 Utility cable . . . . . . . . . . . . . . . . 266.1.2 Motor cable . . . . . . . . . . . . . . . . 266.1.3 Control cable . . . . . . . . . . . . . . 266.1.4 Installation instructions . . . . . . . 28

6.1.4.1 Cable selection & installationfor UL listing . . . . . . . . . 30

6.1.5 Cable & motor insulationchecks 46

6.2 Control connections . . . . . . . . . . 466.2.1 Control cables . . . . . . . . . . . . . . 466.2.2 Galvanic isolation barriers . . . . . 46

6.2.3 Digital input function inversion . . 47

7 CONTROL PANEL 48

7.1 Introduction . . . . . . . . . . . . . . . . 48

7.2 Control panel operation . . . . . . . 50

7.3 Monitoring menu M1 . . . . . . . 52

7.4 Parameter group menu M2 . . 54

7.5 Reference menu M3 . . . . . . . 55

7.6 Buttons menu M4 . . . . . . . . . 55

7.7 Active faults menu M5 . . . . . . 56

7.8 Fault history menu M6 . . . . . . 56

7.9 Contrast menu M7 . . . . . . . . . 57

7.10 Operating menu M8 . . . . . . . 58

7.11 Active warning display . . . . . . . . 60

8 STARTUP 61

8.1 Safety precautions . . . . . . . . . . . 61

8.2 Sequence of operation . . . . . . . . 61

9 FAULT TRACING 63

10 HVBasic APPLICATION 65

10.1 General . . . . . . . . . . . . . . . . . . . 65

10.2 Control connections . . . . . . . . . . 65

10.3 Control I/O signal logic . . . . . . . . 66

10.4 G1 HVBasic parameters . . . . . . 6710.4.1 G1 HVBasic parameter

descriptions . . . . . . . . . . . . . . . . 6810.5 G2 HVBasic communication

parameters . . . . . . . . . . . . . . . . . 7810.5.1 G2 HVBasic communication

parameter descriptions . . . . . . . . 7810.6 Motor protection functions

in HVBasic Operation . . . . . . . . . 79

HV9000SAFETY

1

1 SAFETY

1.1 Warnings

ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT THE ELECTRICAL INSTALLATION! !

1 Internal components and circuit boards (except the isolated I/O terminals) are at utility potential when the HV9000 drive is connected to the line. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it.

2 When the HV9000 drive is connected to the utility, the motor connections U (T1), V (T2), W (T3) and DC-link/brake resistor connections & + are live even if the motor is not running.

3 The control I/O terminals are isolated from the utility potential, but relay outputs and other I/Os (if jumper X4 is in the OFF position refer to Figure 6.2.2-1) may have dangerous external voltages connected even if power is disconnected from the HV9000.

4 Do not open the cover of the HV9000 immediately after disconnectiong power from the unit, because components within the drive remain at a dangerous voltage potential for some time. Wait until at least five minutes after the cooling fan has stopped and the keypad or cover indicators are dark before opening the HV9000 cover.

5 Any upstream disconnect/protection device used is to be used as noted in the National Electric Code (NEC).6 Only spare parts obtained from a Cutler-Hammer authorized distributor should be used.

HV9000 Page 3SAFETY

1

1.2 Safety instructions

1.3 Grounding & ground fault protection

HV9000 ground fault protection protects only the HV9000 if a ground fault occurs in the motor or in the motor cable.

Due to high HV9000 leakage current, fault current protective devices may not operate correctly with the HV9000. When using this type of device, fault current protection devices should be tested with the drive under isolated installation conditions.

NOTE: Warning Symbols Pay special attention to instructions marked with the following warning symbols

= Dangerous Voltage

= General Warning

1.4 Running the motor initial operation

1 The HV9000 is meant only for fixed installations. Do not make any connections or measurements when the HV9000 is connected to the utility.2 Do not make any high voltage or megger tests on any part of the HV9000.

3 Disconnect the motor cables from the HV9000 before meggering cables to the motor.4 Do not touch any IC circuits on the circuit boards. Static voltage discharge may destroy board components.5 Ensure that the HV9000 cover is closed before connecting the drive to the utility.

The HV9000 must always be grounded with a grounding conductor connected to the grounding terminal.

!

1 Before running the motor, ensure that the motor is properly mounted.

2 Maximum motor speed (frequency) should never be set to exceed the motor or load rating.!

HV9000EU DIRECTIVE

2

2 EU DIRECTIVE

2.1 CE label

The CE label on the product guarantees free movement of the product in the EU area. According to EU rules, this guarantees that the product is manufactured in accordance with different directives relating to the product.

Cutler-Hammer HV9000 drives are equipped with the CE label in accordance with the Low Voltage Directive (LVD) and the EMC directive.

2.2 EMC directive

2.2.1 General

The EMC directive (Electro Magnetic Compatibility) states that electrical equipment must not disturb the environment and must be immune to other electromagnetic disturbances in the environment.

A Technical Construction File (TCF) exists which demonstrates that HV9000 drives fulfill the requirements of the EMC directive. A TCF has been used as a statement of conformity with the EMC directive as it is not possible to test all installation combinations.

2.2.2 Technical criteria

The design intent of the HV9000 is to develop a family of drives which are user friendly and cost effective while fulfilling customer needs. EMC compliance was a major consideration at design outset.

The HV9000 drive is targeted for the world market. To ensure maximum flexibility while meeting EMC needs for different regions, all HV9000 drives meet the highest immunity levels, while leaving emission level choices to the user.

2.2.3 HV9000 EMC levels

The HV9000 drive does not fulfill any EMC emission requirements without an optional RFI filter, either built in or separate. With an RFI filter, the drive fulfills the EMC emission requirements in the heavy industrial environment (standards EN50081-2, EN61800-3).

All products fulfill all EMC immunity requirements (standards EN50082-1, EN500822-2, EN61800-3).

HV9000 Page 5RECEIVING

3

3 RECEIVING

Cutler-Hammer HV9000 drives have been subjected to demanding factory tests before shipment. After unpacking, check that the device does not show any signs of damage and that the HV9000 drive is as ordered. The model description code for HV9000 drives is provided in Figure 3.1-1.

3.1 HV9000 nameplate and catalog number description

If the received equipment is not the same as ordered, please contact your distributor immediately.

NOTE: Do not destroy any drive packing. A template has been provided on the protective cardboard to mark drive mounting points.

Figure 3.1-1 HV9000 Nameplate and Catalog Number Description

TYPE: HV9020BS-5M0A00S.NO: NEMA 1(IP21)INPUT OUTPUTV1:3 440 500V 50/60HZ V2:3 0 VIN 0 120HZI1:27A I2:27A

HP:20VT

MFG. DATE: S000330

HV9000 Enclosure Rating

HV9000 Output Amp Rating (Ivt)

HV9000 VT HP Rating

Input Voltage Rating

Output Voltage Rating

HV9000 Catalog Number

HV9000 Input Amp Rating (In)

HV9

Model HV900

C

Enclosure Rating

C - Compact NEMA 1 (IP20) N - Std. Chassis (IP00) P - Std. Protected Chassis (IP20) S - Std. NEMA 1 (IP21) J - Std. NEMA 12 (IP54) G - Oversized NEMA 1 D - Oversized NEMA 12

015

HP Size at VT Rating

B

Series (B)

M

Control

M - HV Multi-line

5

Voltage

2 - 208V , 230V5 - 480V6 - 575V

A

Dynamic Braking Chopper Circuit

A - No Chopper CircuitB - Chopper Circuit Included

(Chopper Circuit is Standard in All Compact NEMA 1 Sizes)

0

Software (Other than 0 Denotes Special

00

Control/Communication Options

00 - No Modification

8

For 208V 8 must be added as a suffix.

010 = 10HP015 = 15HP020 = 20HP025 = 25HP030 = 30HP040 = 40HP050 = 50HP060 = 60HP075 = 75HP100 = 100HP

F10 = 1HPF20 = 2HPF30 = 3HPF50 = 5HPF75 = 7 HP

bniermeyerHighlight

bniermeyerHighlight

HV9000RECEIVING

3

3.2 Storing

If the HV9000 must be stored before installation and startup, check that the ambient conditions in the storage area are acceptable.

Temperature: 40C to +60C 40F to +140F

Humidity: < 95% Non-Condensing

3.3 Warranty

This equipment is covered by the Cutler-Hammer warranty period.

Cutler-Hammer distributors may have a different warranty period, which is specified in their terms, conditions, and warranty.

Should any questions arise concerning the warranty, please contact your distributor.

HV9000 Page 7TECHNICAL DATA

4

4 TECHNICAL DATA

4.1 General

Figure 4.1-1 shows a block diagram of the HV9000 drive. The three phase AC choke with the DC link capacitor forms an LC filter, which, together with the rectifier, produces the DC voltage for the IGBT inverter block. The AC choke smooths the HF disturbances from the utility to the drive, as well as HF disturbances caused by the drive into the utility line. It also improves the input current waveform to the drive.

The IGBT inverter produces a symmetrical, three-phase, pulse width modulated, AC voltage to the motor.

The motor and application control block is based on microprocessor software. The microprocessor controls the motor according to measured signals, parameter settings and commands for the control I/O block and control panel.

The motor and application control block gives commands to the motor control ASIC, which calculates the IGBT switching positions. Gate drivers amplify these signals for driving the IGBT inverter.

The control panel is a link between the user and the drive. With the control panel, the user can set parameter values, read status data and give control commands. The panel is removable and can be mounted externally and connected via cable to the drive.

The control I/O block is isolated from line potential, and is connected to ground via a 1M Ohm resistor and 4.7F capacitor. If needed, the control I/O block can be grounded without a resistor by changing the position of the jumper X4 (GND ON/OFF) on the control board. (see also Figure 6.2.2-1)

Input and output EMC filters are not required for the functionality of the drive. They are only required for compliance with the EU/EMC Directive as detailed in chapter 2.

Figure 4.1-1 HV9000 Block Diagram

=

=L1L2

L3

PE

U

V

W

3

3

RS 232

Input Motor

Power Supply Measurements

GateDrivers

MotorControlASIC

MotorandApplicationControl

GalvanicIsolator

ControlPanel

ControlI/O

Fan

CurrentSensors

AC Choke Rectifier IGBTInverter

Inpu

tEM

C Fi

lter

Outp

utEM

C Fi

lter

Cutler-Hammer

01

Motor Speed117.7 %

UP

DOWNENTER

SEL

Hand-Off-Auto

START

RUN READYHand

DC LinkCapacitor

HV9000TECHNICAL DATA

4

4.2 Power Ratings Base Drives Compact Size

208V, Compact NEMA 1

Rated HP &Output Current Frame Size/

Enclosure SizeDimensionsW H Din Inches and (mm)

Weight in lbs. Catalog NumberVariable Torque

HP Ivt

12

5.610 M3/Compact NEMA 1

4.7 12.0 5.9(119.4 304.8 149.9) 9.9

HV9F10BC-2M0B008HV9F20BC-2M0B008

357

162230

M4B/Compact NEMA 1 5.3 15.4 8.1(134.6 391.2 205.7) 15.4HV9F30BC-2M0B008HV9F50BC-2M0B008HV9F75BC-2M0B008

101520

435770

M5B/Compact NEMA 1 7.3 22.8 8.5(185.4 579.1 215.9) 33.1HV9010BC-2M0B008HV9015BC-2M0B008HV9020BC-2M0B008





HP Ivt

123

4.77.0

10M3/Compact NEMA 1 4.7 12.0 5.9(119.4 304.8 149.9) 9.9

HV9F10BC-2M0B00HV9F20BC-2M0B00HV9F30BC-2M0B00

57

10

162230

M4B/Compact NEMA 1 5.3 15.4 8.1(134.6 391.2 205.7) 15.4HV9F50BC-2M0B00HV9F75BC-2M0B00HV9010BC-2M0B00

152025

435770






HP Ivt

1235

33.558

M3/Compact NEMA 1 4.7 12.0 5.9(119.4 304.8 149.9) 9.9HV9F10BC-5M0B00HV9F20BC-5M0B00HV9F30BC-5M0B00HV9F50BC-5M0B00

7101520

11152127

M4B/Compact NEMA 1 5.3 15.4 8.1(134.6 391.2 205.7) 15.4HV9F75BC-5M0B00HV9010BC-5M0B00HV9015BC-5M0B00HV9020BC-5M0B00

253040

344052


Ivt = continuous rated output current (variable torque load, maximum 40C ambient).


4

4.2 Power Ratings Base Drives Standard208V, NEMA 1Rated HP &Output Current Frame Size/



HP Ivt 23

1016 M4/NEMA 1

4.7 15.4 8.5(119.4 391.2 215.9) 17.6

HV9F20BS-2M0A008HV9F30BS-2M0A008

57

10

223043

M5/NEMA 1 6.2 20.3 9.4(157.5 515.6 238.8) 35.3HV9F50BS-2M0A008HV9F75BS-2M0A008HV9010BS-2M0A008

15202530

577083

113

M6/NEMA 1 8.7 25.6 11.4(221.0 650.2 289.6) 84

HV9015BS-2M0A008HV9020BS-2M0A008HV9025BS-2M0A008HV9030BS-2M0A008

405060

139165200

M7/NEMA 1 14.7 39.4 13 (373.4 1000.8 330.2) 180HV9040BS-2M0A008HV9050BS-2M0A008HV9060BS-2M0A008

75 264 M8/NEMA 1 19.5 50.8 14(495.3 1290.3 355.6) 337 HV9075BS-2M0A008

208V, NEMA 12Rated HP &Output Current Frame Size/



HP Ivt 23

1016 M4/NEMA 12

4.7 15.4 8.5(119.4 391.2 215.9) 17.6

HV9F20BJ-2M0A008HV9F30BJ-2M0A008

57

10

223043

M5/NEMA 12 6.2 20.3 9.4(157.5 515.6 238.8) 35.3HV9F50BJ-2M0A008HV9F75BJ-2M0A008HV9010BJ-2M0A008

15202530

577083

113

M6/NEMA 12 8.7 25.6 11.4(221.0 650.2 289.6) 84

HV9015BJ-2M0A008HV9020BJ-2M0A008HV9025BJ-2M0A008HV9030BJ-2M0A008

405060

139165200

M7/NEMA 12 14.7 39.4 13(373.4 1000.8 330.2) 180HV9040BJ-2M0A008HV9050BJ-2M0A008HV9060BJ-2M0A008

75 264 M8/NEMA 12 19.5 50.8 14(495.3 1290.3 355.6) 337 HV9075BJ-2M0A008

208V, Protected Chassis/ChassisRated HP &Output Current Frame Size/



HP Ivt 23

1016 M4/Protected

4.7 11.4 8.5(119.4 289.6 215.9) 15.4

HV9F20BP-2M0A008HV9F30BP-2M0A008

57

10

223043

M5/Protected 6.2 15.9 9.4(157.5 403.9 238.8) 33.1HV9F50BP-2M0A008HV9F75BP-2M0A008HV9010BP-2M0A008

15202530

577083

113

M6/Protected 8.7 20.7 11.4(221.0 525.8 289.6) 77.2

HV9015BP-2M0A008HV9020BP-2M0A008HV9025BP-2M0A008HV9030BP-2M0A008

405060

139165200

M7/Protected 9.8 31.5 12.4(248.9 800.1 315.0) 135HV9040BP-2M0A008HV9050BP-2M0A008HV9060BP-2M0A008

75 264 M8/Chassis 19.5 35.0 13.9(495.3 889 353.1) 300 HV9075BN-2M0A008

Ivt = continuous rated output current (variable torque load, maximum 40C ambient). Protected enclosure with option.


4

4.2 Power Ratings Base Drives Standard

230V, NEMA 1




HP Ivt

3 10 M4/NEMA 1 4.7 15.4 8.5(119.4 391.2 215.9) 17.6 HV9F30BS-2M0B00

571015

16223043

M5/NEMA 1 6.2 20.3 9.4(157.5 515.6 238.8) 35.3

HV9F50BS-2M0B00HV9F75BS-2M0B00HV9010BS-2M0B00HV9015BS-2M0B00

20253040

577083

113

M6/NEMA 1 8.7 25.6 11.4(221.0 650.2 289.6) 84

HV9020BS-2M0B00HV9025BS-2M0B00HV9030BS-2M0B00HV9040BS-2M0B00

506075

139165200

M7/NEMA 1 14.7 39.4 13.0(373.4 1000.8 330.2) 180HV9050BS-2M0B00HV9060BS-2M0B00HV9075BS-2M0B00

100 264 M8/NEMA 1 19.5 47.6 13.9(495.3 1209.0 353.1) 337 HV9100BS-2M0B00

230V, NEMA 12




HP Ivt

3 10 M4/NEMA 12 4.7 15.4 8.5(119.4 391.2 215.9) 17.6 HV9F30BS-2M0B00

571015

16223043

M5/NEMA 12 6.2 20.3 9.4(157.5 515.6 238.8) 35.3

HV9F50BS-2M0B00HV9F75BS-2M0B00HV9010BS-2M0B00HV9015BS-2M0B00

20253040

577083

113

M6/NEMA 12 8.7 25.6 11.4(221.0 650.2 289.6) 84

HV9020BS-2M0B00HV9025BS-2M0B00HV9030BS-2M0B00HV9040BS-2M0B00

506075

139165200

M7/NEMA 12 14.7 39.4 13.0(373.4 1000.8 330.2) 180HV9050BS-2M0B00HV9060BS-2M0B00HV9075BS-2M0B00

100 264 M8/NEMA 12 19.5 47.6 13.9(495.3 1209.0 353.1) 337 HV9100CS-2M0B00

Ivt = continuous rated output current (variable torque load, maximum 40C ambient).


4


230V, Protected Chassis/Chassis




HP Ivt

3 10 M4/Protected 4.7 11.4 8.5(119.4 289.6 215.9) 15.4 HV9F30BP-2M0A00

571015

16223043

M5/Protected 6.2 15.9 9.4(157.5 403.9 238.8) 33.1

HV9F50BP-2M0A00HV9F75BP-2M0A00HV9010BP-2M0A00HV9015BP-2M0A00

20253040

577083

113

M6/Protected 8.7 20.7 11.4(221.0 525.8 289.6) 77.2

HV9020BP-2M0A00HV9025BP-2M0A00HV9030BP-2M0A00HV9040BP-2M0A00

506075

139165200

M7/Chassis 9.8 31.5 12.4(248.9 x 800.1 x 315.0) 135HV9050BN-2M0A00HV9060BN-2M0A00HV9075BN-2M0A00

100 264 M8/Chassis 19.5 35.0 13.9(495.3 889.0 353.1) 300 HV9100BN-2M0A00



4


480V, NEMA 1




HP Ivt

5710

81115

M4/NEMA 1 4.7 15.4 8.5(119.4 391.2 215.9) 17.6HV9F50BS-5M0A00HV9F75BS-5M0A00HV9010BS-5M0A00

152025

212732

M5/NEMA 1 6.2 20.3 9.4(157.5 515.6 238.8) 35.3HV9015BS-5M0A00HV9020BS-5M0A00HV9025BS-5M0A00

3040506075

4052657796

M6/NEMA 1 8.7 25.6 11.4(221.0 650.2 289.6) 83.8

HV9030BS-5M0A00HV9040BS-5M0A00HV9050BS-5M0A00HV9060BS-5M0A00HV9075BS-5M0A00

100125150

125160180

M7/NEMA 1 14.7 39.4 13.0(373.4 1000.8 330.2) 221HV9100BS-5M0A00HV9125BS-5M0A00HV9150BS-5M0A00

200250

260320 M8/NEMA 1

19.5 47.6 13.9(495.3 1209.0 353.1) 309

HV9200BS-5M0A00HV9250BS-5M0A00

300400

400460 M9/NEMA 1

27.6 56.1 15.4(701.0 1424.9 391.2) 574

HV9300BS-5M0A00HV9400BS-5M0A00

480V, NEMA 12




HP Ivt

5710

81115

M4/NEMA 12 4.7 15.4 8.5(119.4 391.2 215.9) 17.6HV9F50BJ-5M0A00HV9F75BJ-5M0A00HV9010BJ-5M0A00

152025

212732

M5/NEMA 12 6.2 20.3 9.4(157.5 515.6 238.8) 35.3HV9015BJ-5M0A00HV9020BJ-5M0A00HV9025BJ-5M0A00

3040506075

4052657796

M6/NEMA 12 8.7 25.6 11. 289.6) 83.8

HV9030BJ-5M0A00HV9040BJ-5M0A00HV9050BJ-5M0A00HV9060BJ-5M0A00HV9075BJ-5M0A00

100125150

125160180

M7/NEMA 12 14.7 39.4 13.0(373.4 1000.8 330.2) 221HV9100BJ-5M0A00HV9125BJ-5M0A00HV9150BJ-5M0A00

200250

260320 M8/NEMA 12

19.5 47.6 13.9(495.3 1209.0 353.1) 309

HV9200BJ-5M0A00HV9250BJ-5M0A00

300400

400460 M9/NEMA 12

27.6 56.1 15.4(701.0 1424.9 391.2) 574

HV9300BJ-5M0A00HV9400BJ-5M0A00

Ivt = continuous rated output current (variable torque, maximum 40C ambient).


4


480V, Protected Chassis/Chassis




HP Ivt

5710

81115

M4/Protected 4.7 11.4 8.5(119.4 289.6 215.9) 15.4HV9F50BP-5M0A00HV9F75BP-5M0A00HV9010BP-5M0A00

152025

212732

M5/Protected 6.2 15.9 9.4(157.5 403.9 238.8) 33.1HV9015BP-5M0A00HV9020BP-5M0A00HV9025BP-5M0A00

3040506075

4052657796

M6/Protected 8.7 20.7 11.4(221.0 525.8 289.6) 77.2

HV9030BP-5M0A00HV9040BP-5M0A00HV9050BP-5M0A00HV9060BP-5M0A00HV9075BP-5M0A00

100125150

125160180

M7/Chassis 9.8 31.5 12.4(248.9 800.1 315.0) 133HV9100BN-5M0A00HV9125BN-5M0A00HV9150BN-5M0A00

200250

260320 M8/Chassis

19.5 35.0 13.9(495.3 889.0 353.1) 309

HV9200BN-5M0A00HV9250BN-5M0A00

300400

400460 M9/Chassis

27.6 39.4 15.4(701.0 1000.8 391.2) 485


Ivt = continuous rated output current (variable torque, maximum 40C ambient). Protected enclosure with option.


4


575V, NEMA 1/Chassis




HP Ivt

35

71015202530

4.57.5

101419232635

M5/NEMA 1 6.2 17.3 10.4(157.5 439.4 264.2) 33.1

HV9F30BS-6M0A00HV9F50BS-6M0A00HV9F75BS-6M0A00HV9010BS-6M0A00HV9015BS-6M0A00HV9020BS-6M0A00HV9025BS-6M0A00HV9030BS-6M0A00

40506075

100

42526285

100

M6/NEMA 1 8.7 24.3 11.4(221.0 617.2 289.6) 83.8

HV9040BS-6M0A00HV9050BS-6M0A00HV9060BS-6M0A00HV9075BS-6M0A00HV9100BS-6M0A00

125150

122145 M8/Chassis

19.5 35.0 13.9(495.3 889.0 353.1) 300


200250

222287 M9/Chassis

27.6 39.4 15.4(701.0 1000.8 391.2) 466


300400

325390 M10/Chassis

38.9 39.4 15.4(988.1 1000.8 391.2) 602




4

4.3 Specifications

Utility Connection

Input Voltage Vin 208V, 230V, 480V, 575V

Input Frequency 45 to 66 Hz

Motor Connection

Output Voltage 0 to VinContinuous Output Current Ivt Maximum Ambient +40C, 1.1 Ivt (1 min/10 min)Starting Torque 200%

Starting Current 1.5 Ivt 2 sec. Every 20 sec. if Output Frequency < 30 Hz and if Heatsink Temperature < +60COutput Frequency 0 to 120 Hz

Frequency Resolution 0.01 Hz

Control Characteristics

Control Method V/Hz Frequency Control

Switching Frequency 1 to 16 kHz Depending on HP Rating

Frequency Reference Analog Input Current/Input Voltage 12 Bit Resolution, 1% Accuracy

Field Weakening Point 30 to 120 Hz

Acceleration Time 0.1 to 3000.0 Seconds

Deceleration Time 0.1 to 3000.0 Seconds

Braking Torque DC Brake 30% TN

Environmental Limits

Ambient Operating Temperature 10 to +40C at Ivt

Storage Temperature 40 to +60CRelative Humidity < 95% Non-Condensing

Operating Environment

Chemical Vapors IEC 721-3-3, Unit in Operation,Class 3C2

Mechanical Particles IED 721-3-3, Unit in Operation,Class 3S2

AltitudeMaximum Altitude 3000 Meters1000 Meters at Continuous IVT> 1000 Meters, Reduce Ivt by 1% Every 100 Meters

Vibration IEC 68-2-27 Operation Max. Displacement Amplitude 3mm at 2 to 9 HzMax. Acceleration Amplitude 0.5G at 9 to 200 Hz

Shock IEC 68-2-27 Operation Max. 8G for 11mSStorage and Shipping Max. 15G for 11mS in Packing Box

Enclosure

Open and Protected Chassis IP00 and IP20Compact NEMA 1 IP20NEMA 1 IP21NEMA 12 IP54Oversized NEMA 1Oversized NEMA 12

EMCNoise Immunity fulfills EN50082-1,-2 and EN61800-3

Emissions fulfills EN50081-2 and EN61800-3 when Equipped with an Optional External RFI-Filter

Safety fulfills EN50178, EN60204-1, CE, UL, C-UL, FI, GOST R(Check Unit Nameplate for Unit Approvals)

Table 4.3-1 Specifications


4

Control Connections

Analog Voltage0 to +10V, R = 200k Ohm Single Ended(-10V to +10V, Joystick Control)Resolution 12 Bit, 1% Accuracy

Analog Current 4-20mA, R = 250 Ohm, Differential

Digital Inputs (6) Positive or Negative Logic

Auxiliary Voltage +24V 20%, 100mA Maximum

Potentiometer Reference +10V, 0 to +3%, 10mA Maximum

Analog Output 4 to 20mA, R < 500 Ohm, 10 bit Resolution, 1% Accuracy

Digital Output Open Collector Output, 50mA/48V

Relay Outputs

Maximum Switching Voltage 300VDC, 250VACMaximum Switching Load 8A/24V

0.4A/250VDC2kVA/250VAC

Maximum Continuous Load 2A rms

Protective Functions

Overcurrent Protection Trip Limit 4 Ivt

Overvoltage Protection Utility Voltage 208V 230V 480V 575VTrip Limit 1.55Vin 1.41Vin 1.41Vin 1.62VinUndervoltage Protection Trip Limit 0.65 Vin

Ground Fault Protection Protects the Drive from a Ground Fault in the Output Motor or Motor Cable

Utility Supervision Trips On Loss of Any Input Phase

Motor Phase Supervision Trips On Loss of Any Output Phase

Unit Overtemperature Protection Yes

Motor Overload Protection Yes

Stall Protection Yes

Motor Underload Protection Yes

Short Circuit Protection for +24V and +10V Reference Voltages

Yes

Table 4.3-1 Specifications

HV9000 Page 17INSTALLATION

5

5 INSTALLATION

5.1 Ambient conditions

The environmental limits mentioned in Table 4.3-1 must not be exceeded.

5.2 Cooling

As detailed in Figure 5.2-1 and Table 5.2-1, the specified space around the drive ensures proper cooling air circulation. If multiple units are to be installed above each other, the dimensions must be b + c and air from the outlet of the lower unit must be directed away from the inlet of the upper unit.

With high switching frequencies and high ambient temperatures, the maximum continuous output current has to be derated according to Table 5.2-3 and Figures 5.2-3a 5.2-3d.

Figure 5.2-1 Installation Space

Frame Size/Enclosure StyleDimensions in Inches

a a2 b c

M3/Compact NEMA 11 0.5 4 2

M4/Protected & NEMA 12

M4/NEMA 1 1 1 4 2

M4B/M5B Compact NEMA 11 0.5 5 2.5

M5 Protected & NEMA 12

M5/NEMA 1 1 1 5 2.5

M6/Protected & NEMA 12 1.5 4 6.5 3.5

M6/NEMA 1 1.5 1.5 6.5 3.5

M7/Chassis & NEMA 123 (1.5) 3 (2.5) 12 4

M7/NEMA 1

M8/Chassis & NEMA 1210 (3) 3 12

M8/NEMA 1

M9/Chassis & NEMA 128 (3) 3 12

M9/NEMA 1

M10/Chassis & NEMA 128 (3) 3 12

M10/NEMA 1

M11/Chassis & NEMA 12

Consult FactoryM11/NEMA 1

M12/Chassis & NEMA 12

M12/NEMA 1

Distance from inverter to inverter in multiple inverter installations.

Protected enclosure with optional cover.

Minimum allowable space. No space available for fan change.

Space for fan change on sides of inverter.

Table 5.2-1 Installation Space Dimensions

HP Voltage/Enclosure Required Airflow(CFM)

1-2 208/Compact NEMA 1

42

2-3 208/Protected & Nema 1/12


3-5 230/Protected & NEMA 1/12





100






25-75 575/Protected & NEMA 1

20 208/Compact NEMA 1

218





60-75 480/Chassis & NEMA 1/12

100 575/Protected & NEMA 1


38350-100 230/Protected & NEMA 1/12

100-150 480/Protected & NEMA 1/12

200-250 480/Protected & NEMA 1/12765


300-400 480/Protected & NEMA 1/121148


300-400 575/Protected & NEMA 1 1736

Table 5.2-2 Installation Space Dimensions

a

c

a

b

HV9000INSTALLATION

5

0

5

000

0

Figure 5.2-2a 3-25HP

Figure 5.2-2c 200-400HP

Figure 5.2-2d 2-75HP

Figure 5.2-2b 30-150HP

Figures 5.2-2a 5.2-2c show power dissipation as a function of the switching frequency for 480V variable torque drives in standard enclosures (Types N, P, S and J).

Figure 5.2-2e 30-100HP

Figures 5.2-2d and 5.2-2e show power dissipation as a function of the switching frequency for 230V standard enclosure variable torque drives (Types N, P, S and J).

0

200

400

600

800

1000

1200

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

HV9025

HV9020

HV9015

HV9010

HV9F75HV9F50HV9F30

Switching Frequency / kHz

Pow

er L

oss

/ W

16000

14000

12000

10000

8000

6000

4000

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1615

HV9400

HV9300

HV9250HV9200


Pow

er L

oss

/ W

fsw [kHz]

200

400

600

800

1000

1200

1 2 3 4 5 6

HV9025

HV9020

HV9015

HV9010

HV9F75HV9F50HV9F30


Pow

er L

oss

/ W

0

1000

2000

3000

4000

5000

6000

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

HV9150

HV9125

HV9100HV9075

HV9060HV9050

HV9040HV9030


Pow

er L

oss

/ W

1000

2000

3000

4000

1 2 3 4 5 6

HV910

HV907

HV906HV905HV904

HV903


Pow

er L

oss

/ W


5

Figure 5.2-2f 1-5HP

Figure 5.2-2h 25-40HP

Figure 5.2-2g 7-20HP

Figures 5.2-2f 5.2-2h show power dissipation as a function of the switching frequency for 480V compact enclosure variable torque drives (Type C).

0

50

100

150

200

250

300

3 10 16


Pow

er L

oss

/ W

HV9F10

HV9F20

HV9F30

HV9F50

0

200

400

600

800

1200

1400

1600

1000

3 10 16


Pow

er L

oss

/ W

HV9025HV9030

HV9040

0

100

200

300

400

500

600

700

800

900

3 10 16Switching Frequency / kHz

Pow

er L

oss

/ W

HV9F75

HV9010

HV9015

HV9020

HV9000INSTALLATION

5

Figure 5.2-3a-3d Constant Output Current Ivt Derating Curves as a Function of Ambient Temperature and Switching Frequency

HPCurve

3.6kHz 10kHz 16kHz

1 - 7

No Derating

No Derating No Derating

10 HV9010 HV9010

15

No Derating

No Derating20

25 HV9025

30 No Derating

40 HV9040

50 HV9050

Not Allowed

60 HV9060

75 HV9075 HV9075

100No Derating

HV9100

125 HV9125

150 HV9150 HV9150

175No Derating

No Derating

200 HV9200

250 HV9250 HV9250

300 No Derating HV9300

400 HV9400 HV9400

Table 5.2-3 Constant Output Current Derating Curves for 480V Ivt

Figure 5.2-3d

0100 20 30 40 50

100

200

300

400

500

600

HV94003.6 kHz

HV92503.6 kHz

HV920010 kHz

HV9400 10 kHz

HV9300 10 kHz

HV9250 10 kHz

C

Ivt

Figure 5.2-3a

Figure 5.2-3b

Figure 5.2-3c

00

5

10

15

20

25

30

35

40

45 HV9025Ivt 16 kHz

HV9010Ivt 10 kHz

HV9010Ivt 16 kHz

10 20 30 40 50C

Ivt

0100 20 30 40 50

20

40

60

80

100

120

HV90753.6 kHz

HV9060 10 kHz

HV905010 kHzHV904016 kHz

HV9075 10 kHz

C

Ivt

0

50

100

150

200

250 Ivt

100 20 30 40 50C

HV91503.6 kHz

HV9150 10 kHz

HV9125 10 kHz

HV9100 10 kHz


5

5.3 Mounting

The HV9000 should be mounted in a vertical position on the wall or on the back plane of an enclosure. Mounting clearances and cooling requirements are detailed in Figure 5.2-1 and Tables 5.2-1 & 5.2-2. To ensure a safe installation, the mounting surface should be relatively flat.

Mounting is accomplished using four screws or bolts. Figure 5.3-1 and Table 5.3-1 detail unit dimensions. Figures 5.3-2 and 5.3-3 detail 25-400HP units which have special lifting eyes that must be used.

If further information is needed contact your Cutler-Hammer distributor.

Figure 5.3-1 Mounting Dimensions

Table 5.3-1 Dimensions for Open Panel Units

W1W2

H2H1

D1

R2R1

R2

H4

H3

Frame Enclosure VoltageDimensions in Inches

W1 W2 H1 H2 H3 H4 D1 R1 R2

M3

Compact NEMA 1 208/230/480

4.7 3.7 13.5 13.1 12 5.9 0.28 0.14

M4B 5.3 3.7 17 16.5 15.4 8.1 0.28 0.14

M5B 7.3 5.5 23.4 22.8 21.7 8.5 0.35 0.18

M4

NEMA 1/12208/230/480

4.7 3.7 16.7 16.2 15.4 8.5 0.28 0.14

M5 6.2 5 22.1 21.5 20.3 9.4 0.35 0.18

M6 8.7 7.1 27.6 26.9 25.6 11.4 0.35 0.18

M7 14.7 13.6 41.3 40.6 39.4 13 0.35 0.18

M8 19.5 18 53.1 36.5 50.8 13.9 0.45 0.24

M9 480 27.6 26 57.9 40.2 56.1 15.4 0.45 0.24

M4

Chassis Protected

208/230/4804.7 3.7 12.7 12.3 11.4 1.6 8.5 0.28 0.14

M5 6.2 5 17.8 17.1 15.9 1.8 9.4 0.35 0.18

M5 575 6.2 5 19.1 18.5 17.3 1.8 10.4 0.35 0.18

M6 208/230/480 8.7 7.1 22.6 22 20.7 3.9 11.4 0.35 0.18

M6 600 8.7 7.1 26.3 25.6 24.3 3.9 11.4 0.35 0.18

M7 208/230/480 9.8 8.7 33.6 32.9 31.5 12.4 0.35 0.18

M8 575 19.5 18 37.4 36.5 35 13.9 0.45 0.24

M9480/575

27.6 26 41.1 40.2 39.4 15.4 0.45 0.24

M10 38.9 37.3 41.1 40.2 39.4 15.4 0.45 0.24

HV9000INSTALLATION

5 Figure 5.3-2 Lifting 30-150HP Units

NOTE: Insert a lifting rod through the lifting holes when lifting 200-400HP units.

Figure 5.3-3 Lifting 200-400HP Units

L1 L2 L3 U V W - + + +L1 L2 L3 U V W - + + +

CORRECTINCORRECT

Lifting Bar

Lifting Holes

HV9000 Page 23Wiring

6

6 Wiring

General wiring diagrams are shown in Figures 6-1 thru 6-3. The following chapters and sections have more detailed instructions about wiring and cable connections.

If further information is required, contact your Cutler-Hammer distributor.

Figure 6-1 General Wiring Diagram for Open/Protected Chassis Units Frame Sizes M4 thru M6

U V W- +

M3

DO1

212223

242526

RO2/1

RO2/3

2/2

RO1/3

1/2

181920

V

HV9000Wiring

6

Figure 6-2 General Wiring Diagram for Open/Protected Chassis Frame Sizes > M7 NEMA 1/12 Units Frame Sizes > M8

U V W

- +

M3

DO1

21

22

24

25

RO2/1

RO2/3

2/2

RO1/3

1/2

18

19

V


6

Figure 6-3 General Wiring Diagram for NEMA 1/12 Units Frame Sizes M4 thru M7 Compact NEMA 1 Units

U V

DO1

21

22

24

25

RO2/1

RO2/3

2/2

RO1/3

1/2

18

19

V

HV9000Wiring

6

6.1 Power connections

Use heat resistant cables if operating in an ambient of +60C or higher. The cable and fuses must be sized in accordance with the rated output current of the unit. Installation of the cable (where one motor is connected with one cable to the drive), consistent with UL, is explained in section 6.1.4. Installation should follow any local regulations and installation conditions.

The minimum dimensions for copper cables and corresponding fuses is given in Tables 6.1-2 thru 6.1-5. The fuses have been selected so that they will also function as overload protection for the cables.

For maximum protection of the HV9000 Consistent with UL requirements, UL recognized fuse type RK should be used.

Table 6.1.1-1 Cable Types for Different EMC Levels

If I2t motor temperature protection is used as overload protection for the HV9000, cables may be selected accordingly. On larger units, each cable must have its own overload protection if three or more cables are used in parallel.

6.1.1 Utility cable

Utility cables for different EU EMC levels are defined in Table 6.1.1-1.

6.1.2 Motor cable

Motor cables for different EU EMC levels are also defined in Table 6.1.1-1.

6.1.3 Control cable

Control cables are specified in section 6.2.1

Table 6.1-2 Utility Cables, Motor Cables and Fuse Recommendations According to Ivt Output Current 230V Range

Cable Level N Level I

Utility Cable 1 1

Motor Cable 2 2

Control Cable 3 3

Where: 1=The power cable is suitable for the installation, ampacity and voltage. Shielded cable is not required.

2 = The power cable contains a concentric protection wire and is suitable for the ampacity and voltage. For maximum EMC protection, use of shielded cable is required.

3 = The control cable has a compact low-impedance shield.

230V HP Ivt FuseCopper Cable

Utility and Motor(Ground)

1 4.7

10 16 (16)2 7

3 10

5 16 20 14 (14)

7 22 25 10 (10)

10 30 358 (8)

15 43 50

20 57 60 6 (6)

25 70 80 4 (6)

30 83 100 2 (6)

40 113 125 0 (4)

50 139 150 00 (2)

60 165 200000 (0)75 200 200

100 264 300 350MCM (000)


6

Table 6.1-3 Utility Cables, Motor Cables and

Fuse Recommendations According to Ivt Output Current 480V Range

Table 6.1-4 Utility Cables, Motor Cables and Fuse Recommendations According to Ivt Output Current 575V Range

Table 6.1-5 Maximum Cable Sizes for The Power Terminals



1 310 16 (16)3 5

5 87 11 15 14 (14)10 15 20 12 (12)15 21 25 10 (10)20 27 35

8 (8)25 32 5030 40 5040 52 60 6 (6)50 65 80 4 (6)60 77 100 2 (6)75 96 125 0 (4)100 125 150 00 (2)125 160 200

000 (0)150 180 200200 260 300 350 MCM (000)250 320 400 2 [250 MCM (00)]300 400 500 2 [350 MCM (000)]400 460 600 2 [550 MCM (250 MCM)]



3

14 15 14 (14)5

71015 19 20 12 (12)20 23 25 10 (10)25 26 35

8 (8)30 35 3540 42 5050 52 60

6 (6)60 62 10075 85 100

2 (6)100 100 100125 122 125 0 (4)150 145 100 00 (2)200 222 250 300 MCM (00)250 287 300 350 MCM (000)

Frame HP Voltage Cable (AWG/MCM)M3 All

230/48014 14

M4 All 10 10M4B All

6 6M5 All 230/480/575

M5B15-25 230

200

25-40 480

M6

20-40 23030-40 48040-60 57550-75 480 0 Copper

00 Aluminum75-100 575

M750-75 230

350 MCM

2 500 MCMAluminum

000100-150 480

M8100 230

200-250 480125-150 575

M9300-400 480

2 600 MCM 2 500 MCM200-250 575

M10 300-400 575 4 500 MCM 2 500 MCM

For NEMA 1/12 units, a maximum of 3 parallel connected cables can be used.

HV9000Wiring

6

6.1.4 Installation instructions

1 Locate the motor cable away from other cables. Avoid long parallel runs with other cables.

If the motor cable runs in parallel with other cables, the minimum distances between the motor and control cables given below should be used.

The minimum distances listed below also applies between motor cables and signal cables of other systems.

The maximum motor cable length can be 600 ft (180 meters) except for drives rated 2HP and below. For ratings 2HP and below, the maximum motor cable length is 160 ft (50 meters). For 3HP ratings, the maximum motor cable length is 330 ft (100 meters).

Power cables should cross other cables at 90 angles.

For drive ratings of 2HP and below, the output dv/dt filter option is required for motor cable lengths exceeding 33 ft (10 meters).

For drive ratings of 3HP and above, the output dv/dt filter option is required when motor cable lengths exceed 100 ft (33 meters).

Distance Between Cables Motor Cable Lengthin feet and (meters) in feet and (meters)1 (0.3) < 165 (50)

3.3 (1) < 600 (180)

2 Refer to section 6.1.5 for cable insulation check procedures.


6

4 Connecting cables. Motor and utility cables should be stripped as detailed in Figure 6.1.4-1

and Table 6.1.4-2.

Open the cover of the HV9000 as shown in Figure 6.1.4-3.

To insert the cables, remove the required grommets from the cable cover of open chassis units, or from the bottom of NEMA 1/12 units.

Cable installation must be consistent with UL instructions as explained in section 6.1.4.1. Connect the utility, motor and control cables to the correct terminals as shown in Figures 6.1.4-3 thru 6.1.4-16. If the RFI filter option is used, refer to the RFI Filter Instruction Manual.

Check that control cables and wires do not make contact with electrical components inside the unit.

Ensure that the ground cable is connected to the terminal of the frequency converter and motor.

For 200-400HP open chassis units, connect the isolator plates of the protective cover and terminals as shown in Figure 6.1.4-11.

If a shielded power cable is used, connect the shield to the ground terminals of the drive, motor and supply panel.

Ensure that the control cables and any internal wiring is in place before reinstalling the cable cover or unit cover.

5 NOTE: For frame sizes M7-M10, transformer connections within the unit must be changed if the input supply voltage to the drive is other than the default supply voltage.

Voltage Code (VC) Default Supply Voltage2 230V5 480V6 575V

HV9000Wiring

6

6.1.4.1 Cable selection & installation for UL listing

For installation and cable connections the following must be noted. Use only copper wire with a temperature rating of at least 60/75C.

Table 6.1.4.1-1 Maximum Symmetrical Supply Current

Units are suitable for use on a circuit capable of delivering not more than the fault RMS symmetrical amperes shown in Table 6.1.4.1-1, 480V maximum. Terminal tightening torques are provided in Table 6.1.4.1-2.

Table 6.1.4.1-2 Tightening Torque

Frame Voltage Maximum RMS Symmetrical Amps on Supply Circuit

M3 All 35,000

M4-M12 All 100,000

Frame HP Voltage Tightening Torque (in-lbs)

M3 All All 7

M4B All All 7

M5B All All 20

M4 All All 7

M5 All All 20

M6 20-25 230 35

M6 30-40 230 44

M6 30-40 480 35

M6 50-75 480 44

M6 40-50 575 35

M6 50-100 575 44

M7 All All 44

M8 All All 610

M9 All All 610

The isolated standoff of the busbar does not withstand the listed tightening torque. Use a wrench to apply counter torque when tightening.


6

Figure 6.1.4-1 Stripping Motor and Utility Cables

Table 6.1.4-2 Stripping Lengths of Cables

Figure 6.1.4-3 Opening the Cover of the HV9000

L2L3

L1L4

GroundConductor

UtilityCables

Frame HP VoltageStripping Lengths

in Inches

L1 L2 L3 L4

M3 All

230/480

0.47 2.2 2.2 0.47

M4 All0.24 1.4 2.4 0.6

M4B All

M5 All 230/480/575 0.35 1.6 4 0.6

M5B15-25 230

0.6 1.6 4 0.6

25-40 480

M6

20-40 230

30-40 480

40-60 575

50-75 480

1 1.6 4 0.675-100 575

M750-100 230

125-150 480 2 1

M8200-250 480

Contact Factory

125-150 575

M9

300-400 480

200-250 575

350-400 575

Loosen screws (2 places).

Pull cover bottom outwards.

Push cover upwards.

HV9000Wiring

6

M4, M5 Frame

Figure 6.1.4-3 Cable Assembly for Standard Open Chassis 3-15HP Voltage Code 2 5-25HP Voltage Code 5 2-10HP Voltage Code 2-8

1234567891011121314151617181920212223242526

L1 L2 L3 - + U V W

Power card

Fixing screw

Control cable

Utility cable

Motor Cable

Cable cover if Used

Brake resistor cable

Fixing screw

Control card

Control I/Oterminals

Connect the shieldto the terminal

Fix the control cablewith a tie wrap

Groundterminals

(PE)

Utility cableterminals

(L1, L2, L3)

DC link/Brakeresistorterminals (,+)

Motor cableterminals(U,V,W)


6

M4 FRAME

Figure 6.1.4-4 Cable Assembly for Standard NEMA 1 & 12 3HP Voltage Code 2 5-10HP Voltage Code 5 2-3HP Voltage Code 2-8

Control card

I/O terminals


Fix the controlcable with a tiewrap

Ground terminal

Utility cableterminalsDC link/brakeresistor terminals

Motor cableterminals

Motor cableBrake resistor cable

Utility cableControl cable

Ground terminal

Rubber grommets

1234567891011121314151617181920212223242526

L1 L2 L3 - + U V W

HV9000Wiring

6

M5 Frame

Figure 6.1.4-5 Cable Assembly for Standard NEMA 1 5-15HP Voltage Code 2 15-25HP Voltage Code 5 5-10HP Voltage Code 2-8

Control card

I/O terminals

Ground terminal

Fix the controlcable with a tie

wrap

Connect theshield to

the terminal


DC link/brakeresistor terminalsMotor cableterminals

Ground terminal

Rubber grommets

L1 L2 L3 - + U V W

1234567891011121314151617181920212223242526


Control cableUtility cable


6

M5 Frame

Figure 6.1.4-6 Cable Assembly for Standard NEMA 12 5-15HP Voltage Code 2 15-25HP Voltage Code 5 5-10HP Voltage Code 2-8

Control card

I/O terminals

Ground terminal

Connect theshield to

the terminal

Internalcooling fan

Utility cableterminalsDC link/brakeresistor terminals


Ground terminal

Rubber grommets



L1 L2 L3 - + U V W

1234567891011121314151617181920212223242526

HV9000Wiring

6

M6 Frame

Figure 6.1.4-7 Cable Assembly for Open Chassis 20-40HP Voltage Code 2 30-75HP Voltage Code 5 15-30HP Voltage Code 2-8

Control cable

Utility cableterminals(L1, L2, L3)

Cab

Motor Cable

le cover


Fixing screw Fixing screw


Power card

Control card


Connect theshield to theterminal


Groundterminals

(PE)

Utility cable

DC link/Brakeresistorterminals (,+)

1234567891011121314151617181920212223242526

L1 L2 L3 + U V W


6

M6 Frame

Figure 6.1.4-8 Cable Assembly for Standard NEMA 1 &12 20-40HP Voltage Code 2 30-75HP Voltage Code 5 15-30HP Voltage Code 2-8

Control cable


Motor Cable


Rubber grommets

Ground terminals


Control cardI/O terminals

Connect theshield to theterminal


Ground terminal

Utility cable

DC link/Brakeresistor terminals

L1 L2 L3 - + U V W

1234567891011121314151617181920212223242526

HV9000Wiring

6

M7 Frame

Figure 6.1.4-9 Cable Assembly for Open Chassis 50-75HP Voltage Code 2 100-150HP Voltage Code 5 40-60HP Voltage Code 2-8

Control cableMotor Cable

Brake resistorcable


Control cardPower card

Utility cab

Ground terminal(PE)

le


(L1, L2, L3)



Fix the control cablewith a tie wrap

Groundterminals

(PE)

DC link/Brakeresistorterminals (, +)

1234567891011121314151617181920212223242526

L1 L2 L3

+ U V W


6

M8, M9, M10 Frames

Figure 6.1.4-10 Cable Assembly for Open Chassis100HP Voltage Code 2200-400HP Voltage Code 5125-400HP Voltage Code 6

Cable Assembly for NEMA1 & 12100HP Voltage Code 2200-400HP Voltage Code 575HP Voltage Code 2-8

Controlcable

MotorCable

Terminalisolatorplates


Control cablegrounding

Control cablefixing

Insulated(yellow-green)groundingconductor twistedor shielded cable

PE terminalfor utility andmotor cables

Utilitycable

DC link/Brakeresistorcables

L1 L2 L3 U V W + + +

HV9000Wiring

6

M8, M9, M10 Frame

Figure 6.1.4-11 Cable Cover & Terminal Assembly for Open Chassis 100HP Voltage Code 2 200-400HP Voltage Code 5 125-400HP Voltage Code 6

Cable Cover & Terminal Assembly for NEMA 1 & 12 100HP Voltage Code 2 200-400HP Voltage Code 5 75HP Voltage Code 2-8

Protective CoverFixing Screws

Bend the plate tofit into the slot.Release to lock itinto position.

Insert plateinto the slots

Terminal Isolator Plates

Securing the Terminal Isolator Plates

B C A D

L1 L2 L3 U V W + + +

Before Switching on the Utility Supply After Making the Cable Connections:

1. Insert all 10 terminal isolator plates A between the terminals as shown below.

2. Insert and fix the 3 protective plastic covers B , C and D over the terminals.


6

M5 Frame

Figure 6.1.4-12 Cable Assembly for Open Chassis 3-30HP Voltage Code 6

Control cable

Utility cable

Motor Cable


Control card


Connect theshield tothe terminal

Ground terminals Ground ter

Fixing screw

minal

Utility cableterminalsDC link/Brakeresistor terminalsMotor cableterminalsL1 L2 L3 - + U V WL1 L2 L3

12345678910111213141516171819202122232425

Fixing screw

HV9000Wiring

6

M6 Frame

Figure 6.1.4-13 Cable Assembly for Open Chassis 40-100HP Voltage Code 6


Motor Cable


Control card

I/O terminals

Connect theshield tothe terminal

Ground terminals Ground terminal

Utility cableterminalsDC link/Brakeresistor terminalsMotor cableterminals

+ U V WL1 L2 L3

1234567891011121314151617181920212223242526

Fixing screwFixing screw


6

M3 Frame

Figure 6.1.4-14 Cable Assembly for Compact NEMA 1 1-3HP Voltage Code 2 1-5HP Voltage Code 5 1-2HP Voltage Code 2-8


Motor cableterminals(U, V, W)

Utility cable Motor cable

Yellow-greenprotectivecable

Yellow-greenprotective

cable

Groundterminal

Groundterminal

DC link/brakeresistorterminals

Ground terminalfor the control cable

HV9000Wiring

6

M4B Frame



Motor cab


leterminals(U, V, W)

Utility cable

Motorcable


Groundterminals

Ground terminalfor the control cable

Motor cable

DC link/brakeresistorterminals (, +)

Groundterminal


6Cbstethw

l

d

M5B Frame



Yellow-greenprotectiveterminal

Earthterminals

Motor cableterminals(U, V, W)

Utility cable

Control cable(relay outputs)

Control cable(other)

Motor cable

DC link/brakeresistorterminals (, +)

onnect theraided groundingrap to the terminalxposing no morean 2 cm of braidedire

Earthterminals

Connect thebraided groundingstrap to the terminaexposing no morethan 2 cm of braidewire

HV9000Wiring

6

6.1.5 Cable & motor insulation checks

1. Motor cable insulation checks.

Disconnect the motor cable from terminals U(T1), V(T2) and W(T3) of the HV9000 unit and from the motor.

Measure the insulation resistance of the motor cable between each phase conductor, then between each phase conductor and the protective ground conductor.

The insulation resistance must be >1M Ohm.

2. Utility cable insulation checks.

Disconnect the utility cable from terminals L1, L2 and L3 of the HV9000 unit and from the utility.

Measure the insulation resistance of the utility cable between each phase conductor, then between each phase conductor and the protective ground conductor. The insulation resistance must be > 1M Ohm.

3. Motor insulation checks.

Disconnect the motor cable from the motor and open any bridging connections in the motor connection box.

Measure insulation resistance of each motor winding. The measurement voltage must be at least equal to the utility voltage, but must not exceed 1kV. The insulation resistance must be > 1M Ohm.

6.2 Control connections

The functionality of the terminals for the HVBasic application is detailed in section 10.2. Basic connections are shown in Figure 10.2-1.

6.2.1 Control cables

Control wiring should be 20 AWG minimum, shielded multicore cable. The maximum wire size that the control terminal block will accept is 14 AWG.

6.2.2 Galvanic isolation barriers

The control connections are isolated from the utility potential and the I/O ground is connected to the frame of the HV9000 via a 1M Ohm resistor and a 4.7F capacitor. The control I/O ground can also be connected directly to the frame by changing the position of jumper X4 to ON-position as shown in Figure 6.2.2-1.

Digital inputs and relay outputs are also isolated from I/O ground.


6

Figure 6.2.2-1 Isolation Barriers

6.2.3 Digital input function inversion

The active signal level of the digital input logic depends on how the common input (CMA, CMB) of the input group is connected. The connection can be either to +24V or to GND.

The +24V or GND for the digital inputs and common terminals (CMA, CMB) can be either external or internal (terminals 6 & 12).

Figure 6.2.3-1 Positive/Negative Logic

1M Ohm

X4

Control I/O Ground

Digital InputGroup A

Digital InputGroup B

Analog Output

Digital OutputDO1

I out -

Iout +

CMBDIB6

. . .DIB4

DIA3. . .

DIA1

Iin -Iin +

Vin

GND

+24VGND

10 Vref.

RO1.1

RO1.2RO1.3

RO2.1

RO2.2RO2.3 U V W

L1 L2 L3

Main Circuits

Input

Motor

DIA1

Positive logic (+24V active signal).Input is active when the switch is closed.

DIA2

DIA3

CMA

+24V

Ground ()

DIA1

Negative logic (0V active signal).Input is active when the switch is closed.

DIA2

DIA3

CMA

Ground ()

+24V

HV9000CONTROL PANEL

7

7 CONTROL PANEL

7.1 Introduction

The control panel of the HV9000 Series B drive has a Multiline Display with seven indicators for the Run Status

and three indicators for the control source

The panel also has three text lines for the menu location, menu/submenu description & the number or value of the selected item.

The eight pushbuttons on the control panel are used for controlling the drive, setting parameters and monitoring values

The panel is detachable and isolated from the utility line potential.

The display examples in this chapter show only the text and numeric lines of the Multiline Display. The Run Status indicators are not included in the examples

RUN , READY ALARM, STOP , , FAULT,

, ,OffHand Auto

HV9000 Page 49CONTROL PANEL

7

Figure 7.1-1 HV9000 Control Panel

SEL

Hand-Off-Auto

UP

DOWN

START

ENTER

STOP

LEFT MENU moves backward in the menu.

SELECT selects the drive control source.

Hand selects Hand mode as the controlsource.

Off is the default source when the drive isfirst powered up. Selecting Off, stops thedrive.

Auto selects Auto mode as the controlsource.

UP

DOWN

UP/DOWN BROWSERIn the Monitor or Programming Menu:

Moves in the main menu.

Moves between pages inside the samesubmenu.

Changes values.

In the Operating Menu:

Changes values.

RIGHT MENU moves forward in the menuand changes parameter values in the menu.

START starts the motor when the panel is theactive control source.

STOP / RESET Stops the motor in Hand/Auto modes.

Resets all active faults.

ENTER enters changed parameter values andresets fault history. In the Operating Mode,pressing the enter button for 2 seconds bringsup Password.

ENTER

STOP

START

RUN lights when the motor is running.

shows motor rotation.

STOP lights when the motor is not running.READY lights when input voltage is present and the drive is ready.

FAULT lights when a drive fault occurs.

SEL

Hand-Off-Auto

HAND-OFF-AUTO shows the active control source.

Indicate the family, group, and number of the vi ible parameter.

HV9000CONTROL PANEL

7

7.2 Control panel operation

Data displayed on the control panel is arranged in menus and submenus. The menus are used to display and edit measurement & control signals, set parameters & reference values, and display faults.

NOTE: For HVBasic operation, a maintained closed contact or jumper must be present at DIA3 and DIB6 to Start the drive. Refer to Figure 10.2-1 for additional details.

The symbol M1 M8 on the first line of the display stands for one of the Main Menus.

A arrow in the lower right corner indicates that a further submenu can be accessed by pressing the RIGHT MENU button.

A arrow in the lower right corner prompts you to press the ENTER button until the screen changes.

If the Operating Menu was the last menu used (indicated by an O__ in the upper left hand corner), P 1.17 Password must first be accessed as detailed in Figure 7.2-1.


7

Figure 7.2-1 Control Panel Operation

M1Monitor V 1-21

V2 Output Frequency..V21 Calc Motor Temp

V1Motor speed 61.6 %

M2Parameters G 0-1

G1BASIC PARAMETERS

P 1-27

G0SYSTEM PARAMETERS

P 1-3

P1.1 Min Frequency..P1.27 Power-up restart

M3Reference R 11

R5Reference 77.7 %

R5Reference 100.0 %

Press

ENTER

M4Buttons B 12

B1Clr Oph Countr Off

B2Clr MWh Countr Off

P 1.1

Min Frequency 77.7 %

P 1.1

Min Frequency 100.0 %

Press

ENTER

B1Clr Oph Countr On

B1Clr Oph Countr On

Press

ENTER

2-3 Sec.

Scroll the Active Fault ListM5Active Faults F 19

F11. Overcurrent

Scroll the Active Fault ListM6Fault History H 19

H12. Overvoltage

M7Contrast 22

CContrast 17

02 Output Frequency..021 Calc Motor Temp

01Motor speed 61.6 %


M8Operate O 121

Press

ENTER

2-3 Sec.

HV9000CONTROL PANEL

7

7.3 Monitoring Menu M1

The Monitoring menu can be entered when the symbol M1 is visible on the first line of the Multiline Display. How to view the monitored values is presented in Figure 7.3-1. All monitored signals are listed in Table 7.3-1. Values are updated once every 0.5 seconds.

This menu is meant only for signal checking. The values cannot be altered using the Monitoring menu.

NOTE: The values available in this menu are also directly accessible in the Operating menu Figure 7.10-1.

Figure 7.3-1 Monitoring Menu

M1Monitor V 121

V2 Output Frequency..V21 Calc Motor Temp

V1Motor speed 61.6 %

Number Signal Name Unit Description

V1 Motor Speed % Motor Speed in %

V2 Output Frequency Hz Frequency to the Motor

V3 Motor Speed RPM Calculated Motor Speed

V4 Motor Current A Measure Motor Current

V5 Motor Torque % Calculated Actual Torque/Nominal Torque of the Unit

V6 Motor Power % Calculated Actual Power/Nominal Power of the Unit

V7 Motor Voltage V Calculated Motor Voltage

V8 DC-Bus Voltage V Measured DC-Link Voltage

V9 Unit Temperature C Heat Sink TemperatureV10 Op Day Counter DD.dd Operating Days (max. 32,500 days)

V11 Service Days DD Service Days Reset by button B1

V12 Op Hours Counter HH.h Operating Hours Reset by Button B1(max. 23.9 hours)

V13 MWh Counter MWh Total Megawatt hours

V14 Megawatt Hrs MWh Total Megawatt hours Reset by Button B2

V15 Kilowatt Hrs KWh Total KWh Reset by Button B2

V16 Voltage/Analog Input V Voltage of Terminal +Vin (Terminal 2)

V17 Current/Analog Input mA Current of Terminals +Iin and Iin (Terminals 4 & 5)

V18 Dig Input A Status Digital Input Status Group A See Figure 7.3-2

V19 Dig Input B Status Digital Input Status Group B See Figure 7.3-3

V20 Dig & Rel Output Digital & Relay Output Status See Figure 7.3-4

V21 Control Program Displays Control Software Version Number

V22 Drive Option SW Displays Software Version on Option Card

V23 Unit Nomnl Power kW Power Size of the Drive

V24 Calc Motor Temp % 100% = Nominal Motor Temp. has been reached

DD = Full Days Table 7.3-1 Monitored Signals Table dd = Decimal Part of Day


7

V18Dig input A Stat011

0 = Open Input1 = Closed Input (Active)

Example:Input Terminal

DIA1 8Closed

DIA2 9Closed

DIA3 10Open

V19Dig input B Stat101


DIB4 14Closed

DIB5 15Open

DIB6 16Closed

V20Dig & Rel Output001


Digital Output 20Closed (Sinking Current)

Relay Output 1 21Open


Figure 7.3-2 Digital Inputs Group A Status

Figure 7.3-3 Digital Inputs Group B Status

Figure 7.3-4 Output Signal Status

HV9000CONTROL PANEL

7

7.4 Parameter Group Menu M2

When the symbol M2 is visible on the first line of the Multiline Display, the Parameter Group Menu has been reached. Parameter values are changed as shown in Figure 7.4-1.

Push the RIGHT MENU button to move to the submenus under Basic Parameter Group G1, or use the UP/DOWN BROWSER button to go to System Parameter Group G0.

Locate the parameter you want to change by using the UP/DOWN BROWSER button. Pressing the RIGHT MENU button again allows you to enter the Edit Mode.

Once your are in the Edit Mode, the symbol of the parameter will start to blink. Set your new value with the UP/DOWN BROWSER button, then confirm the change by pressing the ENTER button again. The blinking will stop and the new value will be visible.

Several parameters are locked, i.e. uneditable, when the drive is running. If you try to change the value of a locked parameter, the text * locked * will appear on the display.

You can return to the Main Menu anytime by pressing the LEFT MENU button for 2-3 seconds.

The basic application uses only those parameters necessary for operating the drive. Entering your password allows you to access Parameter Group 0.

If you are at the last parameter in a parameter group, you can move directly back to the first parameter in the group by pressing the UP BROWSER button.

Figure 7.4-1 Parameter Setting on the Control Panel

P1.2..P1.27

P1.1Min Frequency 12 Hz

P1.1Min Frequency 33.33 Hz

P1.1Min. Frequency 33.33 Hz

P0.1..P0.3

P0.2Load ParametersLoadDefaults

ENTER

ENTER

P0.2Load ParametersSelect

P0.2Load ParametersLoadDefaults

G1BASIC PARAMETERS P 127

M2Parameters G 01

G0SYSTEM PARAMETERS P 13


7

7.5 Reference Menu M3

When the symbol M3 is visible on the first line of the Multiline Panel, the Reference Menu has been reached.

If the control panel is the active control source, the % of maximum frequency can be changed by changing the display value with the UP/DOWN BROWSER button.

Note: The reference value cannot be changed if a Smoke Purge Signal is present at DIB4 (closed contact at term. 14), when a PM Setback signal is present at DIB5 (closed contact at term. 15), or when the control panel is not the active source.

Figure 7.5-1 Reference Setting from the Control Panel

7.6 Buttons Menu M4

When the symbol M4 is visible on the first line of the Multiline Panel, the Buttons menu has been reached.

Sub-menus B1 and B2 serve as virtual buttons that can reset the drives operating hours and mwh counters respectively.

Pressing the ENTER button for 2-3 seconds toggles the counters from On or Off, resetting the counters.

Figure 7.6-1 Button Menu Setting

R5Reference 77.7 %

M3Reference R 11

R5Reference 100.0 %

R5Reference 100.0 %

ENTER

M4Buttons B 12

Press

ENTER

2-3 Sec.

B1Clr Oph Countr On

B1Clr Oph Countr Off

B2Clr MWh Countr Off

B2Clr MWh Countr On

Press

ENTER

2-3 Sec.

HV9000CONTROL PANEL

7

7.7 Active Faults Menu M5

The Active Faults menu is reached when M5 is visible on the first line of the Multiline Display as shown in Figure 7.7-1.

When a fault brings the frequency converter to a stop, the fault code F__ and a description of the fault are automatically displayed.

If there are several faults at the same time, the list of active faults can be browsed with the UP/DOWN BROWSER button.

The display can be cleared with the STOP/RESET button and the read-out will return to the same display it had before the fault trip.

Figure 7.7-1 Active Faults Menu

7.8 Fault History Menu M6

The Fault History Menu can be entered from the Main Menu when the symbol M6 is displayed on the first line of the Multiline panel, as shown in Figure 7.8-1.

The memory of the drive can store up to 9 faults in the order of their appearance.

The most recent fault has the number 1, the second latest the number 2, etc. If there are 9 uncleared faults in memory, the next fault will erase the oldest from memory.

Pressing the ENTER button for 2-3 seconds will reset fault history. The symbol F__ will then change to 0.

Figure 7.8-1 Fault History Menu

STOP

Scroll the Active Fault List

Remove Any External Start Signal Before Resetting a Fault toPrevent an Unintentional Restart. Then Press to Clearany Active Faults and Reset the Drive

M5Active Faults F 19

F11. Overcurrent

Scroll the Active Fault List

to Reset the Fault History

M6Fault History H 19

H12. Overvoltage Press

ENTER

2-3 Sec.


7

7.9 Contrast Menu M7

When the symbol M7 is visible on the first line of the Multiline Display the Contrast Menu has been reached, as shown in Figure 7.9-1.

Use the RIGHT MENU button to enter the editing submenu.

When the symbol C starts to blink, you can change the contrast using the UP/DOWN BROWSER button. The change takes effect immediately. Press the LEFT menu button to return to the M7 Contrast Menu.

Figure 7.9-1 Contrast Setting

M7Contrast 22

CContrast 17

HV9000CONTROL PANEL

7

7.10 Operating Menu M8

When the symbol M8 is visible on the first line of the Multiline Display, the Operating Menu has been reached. The symbol in the lower right hand corner prompts you to press the ENTER button until the Operating Submenu is entered. How to browse through monitored values is presented in Figure 7.10-1, monitored signals are listed in Table 7.10-1.

Values are updated once every 0.5 seconds. Values can be changed in the operating menu using the UP/DOWN BROWSER button. To exit the submenu, press the ENTER button until P 1.17 Password is displayed, re-enter your password, then press ENTER again

Figure 7.10-1 Operating Menu

Number Signal Name Unit Description

O1 Motor Speed % Motor Speed in %

O2 Output Frequency Hz Frequency to the Motor

O3 Motor Speed RPM Calculated Motor Speed

O4 Motor Current A Measure Motor Current

O5 Motor Torque % Calculated Actual Torque/Nominal Torque of Unit

O6 Motor Power % Calculated Actual Power/Nominal Power of Unit

O7 Motor Voltage V Calculated Motor Voltage

O8 DC-Bus Voltage V Measured DC-Link Voltage

O9 Temperature C Heat Sink TemperatureO10 Operating Day Counter DD.dd Operating Days (max. 32,500 days)

O11 Service Days DD Service Days Reset by Button B1

O12 Operate Hrs HH.h Operating Hours Reset by Button B1(max. 23.9 hours)

O13 MW Hours Counter MWh Total MWh

O14 Megawatt Hrs MWh Total MWh Reset by Button B2

O15 Kilowatt Hrs KWh Total KWh Reset by Button B2

O16 Voltage/Analog Input V Voltage of Terminal +Vin (Terminal 2)

O17 Current/Analog Input mA Current of Terminals +Iin and Iin(Terminals 4 & 5)

O18 Digital Input Status Group A See Figure 7.10-2

O19 Digital Input Status Group B See Figure 7.10-3

O20 Digital & Relay Output Status See Figure 7.10-4

O21 Control Program Displays Control Software Version Number

O22 Drive Option SW Displays Software Version on Option Card

O23 Unit Nominal Power kW Power Size of the Drive

O24 Motor Temperature Rise % 100% = Nominal Motor Temperature reached

DD = Full Days Table 7.10-1 Operating Signals Table dd = Decimal Part of Day

02 Output Frequency..021 Calc Motor Temp


M8Operate O 121

M1Monitor V 121

P1.17Password 0

ENTER

Press

ENTER

2-3 Sec.

Press

ENTER

2-3 Sec.


7

018Dig input A Stat011

0 = Open Input1 = Closed Input (Active)


DIA1 8Closed

DIA2 9Closed

DIA3 10Open

019Dig input B Stat101


DIB4 14Closed

DIB5 15Open

DIB6 16Closed

020Dig & Rel Output001


Digital Output 20Closed (Sinking Current)



Figure 7.10-2 Digital Inputs Group A Status

Figure 7.10-3 Digital Inputs Group B Status

Figure 7.10-4 Output Signal Status

HV9000CONTROL PANEL

7

7.11 Active Warning Display

When a warning occurs, text with the symbol A_ _ appears on the display. Warning codes are explained in Table 7.11-1.

The display does not have to be cleared in any special way. The warning on the display does not disable the normal functions of the pushbuttons

.

Table 7.11-1 Warning Codes

ALARM

Code Warning Check:

A15 Motor stalled Motor stall protection. Check motor.

A28 The application change has failed. Choose the application again and push the ENTER button.

A30 Unbalanced current fault Unbalanced line load.

Contact your Cutler-Hammer distributor.

A45 HV9000 frequency converter overtemperature warning Temperature >70C.

Check the cooling air flow and the ambient temperature.

HV9000 Page 61STARTUP

8

8 STARTUP

8.1 Safety Precautions

8.2 Sequence of operation

1 Read and follow all safety precautions.

2 At installation ensure:

That the drive and motor are connected to ground.

That the utility and motor cables are in accordance with the installation and connection instructions as detailed in section 6.1.

That the control cables are located as far as possible from the power cables as detailed in section 6.1.4. That control cable shields are connected to protective ground That wires do not make contact with any electrical components in the HV9000.

That the common input of digital input groups is connected to +24V or ground of the I/O terminals or external supply as detailed in section 6.2.3.

That a maintained closed contact or jumper is present at DIA3 and DIA6 to allow the drive to start. Refer to Figure 10.2-1 for additional details.

Before startup, observe the following warnings and safety instructions.

1 Internal components and circuit boards (except the isolated I/O terminals) are at utility potential when the HV9000 drive is connected to the line. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it.

2 When the HV9000 drive is connected to the utility, the motor connections U (T1), V (T2), W (T3) and DC-link/brake resistor connections & + are live even if the motor is not running.

3 Do not make any connections when the HV9000 drive is connected to the utility line.4 Do not open the cover of the HV9000 immediately after disconnectiong power from the unit, because components within the drive remain at a

dangerous voltage potential for some time. Wait until at least five minutes after the cooling fan has stopped and the keypad or cover indicators are dark before opening the HV9000 cover.

5 The control I/O terminals are isolated from the utility potential, but relay outputs and other I/Os (if jumper X4 is in the OFF position refer to Figure 6.2.2-1) may have dangerous external voltages connected even if power is disconnected from the HV9000.

6 Before connecting to the utility make sure that the cover of the HV9000 is closed.!

HV9000STARTUP

8

3 Check the quality of the cooling air as detailed in sections 4.3 and 5.2.

4 Check that moisture has not condensed inside the HV9000 drive.

5 Check that all start/stop switches connected to the I/O terminals are in the stop state.

6 Connect the HV9000 to the utility and switch the power on.

7 Ensure that Group 1 parameters match the application by setting the following parameters to match the motor nameplate:

Parameter 1.11 = the nominal voltage or the motor.

Parameter 1.12 = the nominal F.L. frequency of the motor.

Parameter 1.13 = the nominal F.L. speed of the motor.

Parameter 1.14 = the motor nominal current.

and the incoming power supply:

Parameter 1.15 = the nominal input supply voltage to the drive.

Parameter 1.16 = the type of power supply 1 or 3.

8 Perform either Test A or Test B without the motor connected to the drive.

Test A Control from the Control Panel.

Apply input supply power to the drive.

Press the ENTER button for (2) seconds, then press ENTER again to acknowledge password.

Press the START button.

Go to the Monitoring Menu and check that the output frequency follows the reference as detailed in section 7.3.

Press the STOP/RESET button.

Test B Control from the I/O Terminals.

Apply input supply power to the drive.

Press the ENTER button for (2) seconds, then press ENTER again to acknowledge password.

Change control from the keypad to the I/O terminals.

Change the frequency reference.

Check from the monitoring menu at the control panel that the output frequency follows the frequency reference.

Stop the drive by either opening the run enable contact at DIA3 or the interlock contact at DIB6.

9 Disconnect all power to the drive. Wait until the cooling fan on the unit stops and the indicators on the panel are not lit. If no keypad is present, check the indicators in the cover. Wait at least 5 more minutes for the DC bus to discharge. Connect the motor to the drive and check for correct motor rotation. If possible, perform a startup test with the motor connected to the drive but not connected to the process. If the drive must be tested with the motor connected to the process, perform it under no-load or low-load conditions.

HV9000 Page 63Fault Tracing

9

9 Fault Tracing

When a fault trip occurs, the fault indicator is illuminated and the fault code and its description are displayed. The fault can be cleared with the reset button or via an I/O terminal.

The faults are sorted in fault history where they can be viewed as detailed in section 7.8. The fault codes are explained in Table 9-1.

Table 9-1 Fault Codes

Fault Codes

Fault Possible Cause Check:

F1 Overcurrent HV9000 frequency converter has measured too high a current (> 4 In) in the motor output:

Sudden heavy load increase. Short circuit in the motor cables. Unsuitable motor.

Check loading.Check motor size.

Check cables.

F2 Overvoltage The voltage of the internal DC link of the HV9000 frequency converter has exceeded nominal voltage by 35%: Deceleration time is too fast.

High overvoltage spikes at utility.

Adjust the deceleration time.Enable overvoltage supervision.

F3 Ground Fault Current measurement detected that the sum of the motor phase current is not zero:

Insulation failure in the motor or the cables.

Check the motor cables.

F4 Inverter Fault HV9000 frequency converter has detected faulty operation in the gate drivers of the IGBT bridge: Interference fault.

Component failure.

Reset the fault and restart the drive. If the fault occurs again contact your Cutler-Hammer distributor.

F5 Charge Switch DC bus charging contact/relay is open while Start command is active: Interference fault. Component failure.

Reset the fault and restart the drive. If the fault occurs again contact your Cutler-Hammer distributor.

F9 Undervoltage DC bus voltage has gone below 65% of nominal voltage:

Most common reason is failure of the utility supply.

Internal failure of the HV9000 frequency converter can also cause an undervoltage trip.

In case of temporary supply voltage break, reset the fault and restart the drive.

Check the utility input.

If the utility supply is correct an internal failure has occurred.

Contact a Cutler-Hammer distributor.

F10 Input Line Supervision

Input line phase is missing.Parameter 1.16 is set for the incorrect power type.

Check the utility connection.Check parameter 1.16.

F11 Output Phase

Supervision

Current measurement has detected that there is no current in one of the motor phases.

Check motor cables.

HV9000Fault Tracing

9

Table 9-1 Fault Codes

Fault Codes

Fault Possible Cause Checking

F13 HV9000Undertemperature

Temperature of heat sink below 10C.

Check the utility connection.

F14 HV9000

Overtemperature

Temperature of heat sink over 75C.For compact Nema 1 over 80C.

Check the cooling air flow.

Check that the heat sink is not dirty.

Check ambient temperature.

Check that the switching frequency is not too high when compared to ambient temperature and motor load.

F15 Motor Stalled The motor stall protection has tripped.

Check for free rotation of the motor and load.

F16 Motor Overtemperature

The HV9000 motor temperature model has detected motor overheating:

Motor is overloaded.

Decrease motor load.

Check the temperature model parameters if the motor was not overheated.

F17 Motor Underload The motor underload protection has tripped.

Check the motor, drive train, load, etc.

F18 Analog Input Hardware Fault

Component failure on control board. Contact your Cutler-Hammer distributor.

F20 10V Voltage Reference

+10V reference shorted on control board.

Check the cabling from +10V reference voltage.

F21 24V Supply +24V supply shorted on control board.

Check the cabling from +24V reference voltage.

F22F23

EEPROM Checksum Fault

Parameter restoring error:

Interference fault.

Component failure.

On resetting this fault the drive will automatically load the parameter default settings. Check all parameter settings after reset.

If the fault occurs again contact your Cutler-Hammer distributor.

F25 Microprocessor Watchdog

Interference fault.

Component failure.

Reset the fault and restart. If the fault occurs again contact your Cutler-Hammer distributor.

F26 Panel Communication Error

The connection between the control panel and the HV9000 drive is not working.

Check the panel cable, reset the panel.

F55 Protocol Not Supported (FLN(P1) only)

Application software is not compatible with the installed communication board.

Upgrade the software or obtain different communication board.

F56 Paraset not OK (FLN only)

Application parameters do not match option board parameters

Check that the correct application is loaded with the correct option board

F57 Communication Loss (FLN only)

Communica

Documents

Cutler Hammer Hv9000 Td_08h40te