Customized Solutions for the Future - Eatonpub/@eaton/@hyd/...EATON Cylinders Product Selection and Programs Guide E-DIOV-BB005-E May 2016 3 Eaton Industrial Cylinders Eaton Express

Eaton® Industrial CylindersProduct Selection and Programs Guide

Customized Solutions for the Future

2 EATON Cylinders Product Selection and Programs Guide E-DIOV-BB005-E May 2016

Eaton Industrial Cylinders

Customizing Solutions for the Future… Hydraulics and Beyond.

Eaton’s global cylinder footprint provides its channel with local engineering, project management, service, and repair support. With many years of cylinder experience, Eaton’s cylinder products group deliver a comprehensive industrial cylinder program.

Hydraulic Cylinders

Hydraulic cylinders convert fluid power energy into linear mechanical energy. As pressurized fluid enters the cap end of a cylinder, the fluid force pushes on the piston extending the piston rod creating a linear force. As pressurized fluid enters the rod end of the cylinder, the fluid force pushes on the piston retracting the piston rod. Eaton industrial cylinders are manufactured to order and offer a wide range of bore, rod and mounting combinations. The size and style of a hydraulic cylinder will vary depending on the application and load requirements.

Tie Rod: Industrial Tie Rod cylinders are held together by the use of tie rods and nuts. Considered one of the most common types of constructions meeting the (NFPA and ISO) industry standards.

Light Duty Pneumatic: Broad range of repairable, light weight, low-cost, air cylinders.

Threaded: Head and cap thread onto the body tube, providing a clean, compact profile ideal for wash-down environments or applications with space limitations.

Welded: Eliminate system leaks in high side load applications with the innovative sealing design. Built with high-yield strength steel to keep systems operating smoother.

Mill Duty: Engineered to survive in the extremely demanding environments of primary metals, and other HD type applications.

Extra Large Custom: Custom engineered to order cylinder solutions for some of the world’s toughest applications.

Eatonite® Laser Cladding: Eatonite laser cladding is a high performance, field repairable rod coating designed for fresh and saltwater environments. It offers premier corrosion resistance for piston rods.

Available in standard or custom-engineered models, Eaton industrial cylinders offer reliable quality, variety and features to meet the needs of the most demanding applications around the world. Eaton's cylinders are reliable in the harshest environments including offshore drilling rigs, steel mills to the technologically advanced applications including bridges and hydropower gates.

Eaton’s decades of application expertise and cylinder experience translates to better solutions for all types of infrastructure applications. Eaton’s cylinders can be found worldwide, used in prestigious locations such as the Panama Canal, the Thao Long Dam, and the Emsworth Dam.

This experience coupled with the comprehensive product offering results in Eaton’s reputation as a trusted leader for reliable, consistent, and high performance cylinders.

Contents

Eaton Hydraulic Cylinders . . . . . . . . . . . . . . . . . . . . . . 2

Eaton Cylinder Programs . . . . . . . . . . . . . . . . . . . . . . . 3

Cylinder Configurations . . . . . . . . . . . . . . . . . . . . . . . . 3

Eatonite® Laser Cladding . . . . . . . . . . . . . . . . . . . . . . . 4

Application Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . 5

Series Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Literature/Catalogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Markets and Applications . . . . . . . . . . . . . . . . . . . . . . .8

3EATON Cylinders Product Selection and Programs Guide E-DIOV-BB005-E May 2016

Eaton Industrial Cylinders

Eaton Express Ready Cylinders:

• NZ NFPA High Pressure, Hydraulic Tie Rod

• RE NFPA Low Pressure Hydraulic/Pneumatic Tie Rod

• VP Single Rod Aluminum, Pneumatic Tie Rod

• TA Threaded Series

1.50 – 6.00” Bore, Stroke to 60”, Many Mounts, Cushions, and more.

Eaton Express Program Requirements:

• Clearly mark orders with “Cylinder Express” and email to [email protected]

• Orders must be drop shipped to the end-customer’s location (Exceptions will be made for shipments to Canada and Mexico only)

• Valid customer ship-to information & routing instructions are required at time of order

• Standard distributor CCR discounts apply.

• Express orders received by 12:00 pm CST will ship by the end of the 3rd day after order receipt

• Maximum order quantity of 5 per model code, per ship-to address

Eaton Cylinder Programs

For more information:

- Go to PowerSource, Cylinders

- Go to www.eaton.com/Eaton/ProductsServices/Hydraulics/Cylinders

- Literature: E-CYNC-BB002-E

Eaton Cylinder 3 Day Express Program When you need it fast!

Selection and Use

It’s good to understand where and why cylinders are used.

• Typically, industrial cylinders can be found in manufacturing, metals processing, oil and gas, and renewable energy. Cylinders are used for stabilizing oil rigs in ocean water, rotating the turbine blades on a wind turbine, and regulating water flow of a hydro-electric dam.

• When choosing cylinders, there are a few key selection criteria to keep in mind: operating pressure, force requirements, bore size and rod diameter, stroke, mounting, environmental conditions, speed, operating fluid, and port and rod end connections.

The Online Cylinder Pricing and CAD Configurator

Selection Criteria

The Online Cylinder Pricing and CAD Configurator

The Online Cylinder Pricing and CAD Configurator is a configuration tool designed to help equipment manufacturers and distributors create model codes, list prices, and CAD drawings for our cylinder products. You can download the exact product model needed from more than 150 CAD and graphic formats, including native formats in Autodesk® Inventor™, SolidWorks®, CATIA® and many more. These on-demand capabilities eliminate the wait for CAD drawings and cylinder quotations.

This user-friendly tool delivers quick access to CAD drawings and list prices to meet distributor needs whether behind the desk or on the go. Our mobile device compatibility feature lets you to configure a cylinder while sitting in a meeting with a customer. It provides you with online immediate access to:

• List Pricing (Distributor feature only)

• Typical Lead-times

• 2D & 3D Drawings

• PDF Datasheets

• Application Guides

• Calculation Tools

• IOS and Android Mobile Device Compatibility

www.Eaton.com/cylinderconfig


Eatonite® Laser Cladding

Eatonite laser cladding provides uptime and reliability to enhance operating efficiency. Anti-corrosion protection is an important requirement for high-functioning cylinders, and our award-winning Eatonite anti-corrosion laser cladding is best in class.

Eatonite laser cladding is a high-performance, field repairable, third-party certified, cylinder rod coating for the most demanding salt water applications and harshest operating environments.

A primary benefit of Eatonite laser cladding is field repairability. Over time, rods are damaged due to:

• Harsh environments

• Improper material handling practices

• Hard debris falling from the upper derrick or floating in the water

• Swinging chains

Application Base Coatings: ABC

Find out more about Eatonite Laser Cladding: E-CYNC-BB004-E

Or go to: http://www.eaton.com/Eatonite

Eaton Industrial CylindersEatonite Laser Cladding

Eatonite Laser Cladding

Reliable coating for a more efficient operation

Laser cladded coatings

ABC-L1

Eatonite™ ABC-L1 laser cladding is a high performance, field repairable, DNV certified, cylinder rod coating for the most demanding applications and harshest operating environments, that provides uptime and reliability to enhance offshore rig / ship operating efficiency. Premier fresh and salt water corrosion resistance designed for salt water splash zone.

ABC-L2Laser cladding cylinder rod coating with excellent corrosion and ductility for non splash zone applications.

Ceramic and HVOF coatings

ABC-H Metallic HVOF sprayed coating for highly corrosive and abrasive environments.

ABC-P3

Metal oxide plasma sprayed coating for abrasion and corrosion resistance in fresh and brackish water environments and for Hypos applications.

Galvanic

Coatings

ABC-G2 Galvanic nickel chromium plating with standard wear resistance and increased corrosion resistance.

ABC-G1Galvanic hard chromium plating with standard wear resistance and corrosion resistance.

Comprehensive coating portfolio – Let us help select the right coating for your application.

Benefits of Eatonite Laser Cladding

• Corrosion-resistance – Field tests have shown Eaton's cylinders have been offshore/on rigs for more than 5 years (43,800 hours +) without performance degradation in a salt water environments

• Flexibility without cracking – Can be applied to cylinder rods up to 21 meters long and can withstand up to 180-degree bend without cracking

• Impact resistance and wear – Withstands impact up to 24 foot pounds of force without cracking

• Field repairable – Repair damaged coatings on-site

Features of Eatonite Laser Cladding

• Third party certified

• Suitable for offshore deep water exploration and production, marine and other heavy duty applications

• Applicable to new or refurbished hydraulic cylinders

• Proven in offshore cylinder applications

• Optimized corrosion, wear, scratch and impact resistance

• Tight process control designed for consistent results

• Optimized for ductility and toughness


Eaton Industrial CylindersApplication Data Sheet

Cylinder Application Data Sheet Customer Name:

Contact:

Phone:

Fax:

E-mail:

Project Name/RFQ #

RFQ Due Date

Application

Market

Cylinder Specifications Quantity

Customer Drawing #

Rev #

Series/Construction Mounting Style Bore Rod Diameter Stroke

Cushions Rod end style Port Size/Type Port Position Seals

Non Cushioned

Cylinder Orientation Degrees from Vertical

° Rod End Connection Known Side Load

Weight connected to rod

Special Rod Material

Transducer Requirements

3rd Party Certification None

Cylinder Operating Environment Environment Other (define)

Operation Fluid

Temperature

°C Operating Pressure Extend

Operating Pressure Retract

Extend Force

Retract Force

Extend Velocity

Retract Velocity

Cycle Rate

Cycle Life of Cylinder

Cycle Life Seals

Other Requirements Material Certs Required: None Special Paint Requirements:

Other Special Requirements: None

Additional Information/Special Requirements:

Prepared By

Date

Submit an application data sheet today to have Eaton's cylinder engineers recommend the right cylinder for your application.


Eaton Industrial CylindersSeries Specifications

Industrial Tie-RodSeries Description Comment

Series 3000 PSI, NFPA 1-8” Bore Lead cylinder product to drive sales growth

NZ Vickers Easy interchangeability

- Full range of NFPA interchangeable mounts to allow for drop in replacement

Designed for easy low cost serviceability

- Special tools not required

Series 3000 PSI, 10-30” Bore - Unitized rod cartridge design for easy seal installation

VG Vickers Designed for long life

- High strength steel heads, caps and tubing

- Rolled tie rod threads

Direct replacement for: Parker (Miller, Atlas, Shrader, Lin-Act), Rexroth, Sheffer, Yates

Series 210 bar ISO 6020-2 DIN 24552 Easy Interchangeability

TV 25–200mm Bore Full range of ISO 6020-2 interchangeable mounts to allow for drop in replacement

Vickers Competitors to replace: Parker (Miller, Atlas, Shrader, Lin-Act), Rexroth, Sheffer

Series 250 PSI Air, 1000 PSI Heavy duty steel pneumatic NFPA cylinderRE/RF Hydraulic NFPA , 1½ -14” Bore Improves application coverage, and lead-time

Vickers Direct replacement for: Parker (Miller, Atlas, Shrader, Lin-Act), Rexroth, Sheffer

Light Duty PneumaticsSeries Description Comment

Series L

VP NFPA Aluminum, 3/4-8” Bore 250 PSI Repairable, low cost aluminum tie-rod cylinder. 22 NFPA interchangeable mounts

RL Rodless 16–80mm Bore 15–150 PSI Compact, smooth and precise performance at high velocity. Extruded aluminum

BL Non-Rotating, 1.125–4” Bore150–250 PSI

Aluminum twin rod design for non-rotating, anti-torque applications. Interchangeable with NFPA cylinders

ML ISO 6431/VDMA 24562, 32–320 mm Bore Modular design with wide range of bolt-on mountings

SL Stainless steel, 1.125 – 8” Bore 250 PSI

NFPA interchangeable mounts. 303/304 Stainless steel construction with aluminum alloy piston

Competitors to replace: Festo, Parker, SMC

Welded SeriesSeries Description Comment

Series W

WH 3000 PSI 4 – 12” Bore Compact design fits into tight spaces

Vickers Designed for serviceability

- Fully serviceable for lower downtime

Designed for long life

- High strength caps and tubing

- Precision machined ductile iron gland provides a long bearing surface for side-loading resistance and prevention of premature seal failure

- Mechanically energized seals ensures smooth operation for longer life

Competitors to replace: Hanna, Hunger (Parker/Atlas, Clover, CRC)


Eaton Industrial CylindersSeries Specifications

Mill Duty SeriesSeries Description Comment

Series M

EM 250/2000/3000 PSI Heavy duty Mill Duty construction

Imperial 2–16” Bore Designed for easy low cost serviceability

Eaton - Fully serviceable for lower downtime


- An integral bearing and seal design featuring heavy duty wearbands resists side loads. The wide separation of these wearbands reduce bearing stresses and maximize cylinder service

IM 25 MPA ISO 6022 - Greater bending stress capacity for increased durability

Metric 40–320 mm Bore

Eaton - Threaded body flanges provides 22% better yield strength vs. welded

material for higher shear safety factors

- High strength wearbands eliminate metal to metal contact providing increased load carrying capability

Direct replacement for: Rexroth, Hanna, Anker Holth, Hunger, Hydranamics

Threaded Series Series Description Comment

Series 3/4-8” Bore Compact profile eliminates wasted space

TA/TB 250 PSI air; 1000 PSI hydraulic Clean design, no tie rods to collect dirt and debris Vickers Ideal for wash-down environments (e.g. Food processing equipment)

Fully adjustable cushions


- Nitride cast iron rod cartridge

- High strength steel heads, caps and tubing - Hardened piston rod

- Long heads threaded onto the body provide greater side load distribution and improved rod guidance

XL SeriesSeries Description Comment

XL 300–1000 mm Bore No industry standard

Engineered to order

Varying construction methods

3rd party certifications, as required

Direct replacement for: Rexroth, Douce

Literature ReferenceAccess the complete Eaton Product Literature library at PowerSource.com > Tools > Literature

NZ Heavy Duty Tie Rod: V-CYTR-MC002-E2VG Series Large Bore Heavy Duty: V-CYTR-MC001-ETV Series Hydraulic: 4147RE/RF Series Medium Duty Tie Rod: V-CYTR-MC002-E4Light Duty Tie Rod: V-CYPN-MC001-E EM Series, Imperial Mill Type: E-CYMG-MC001-E1IM Series Metric Mill Duty: E-CYMG-MC002-EWH Series Industrial Welded: V-CC-MC-0002-EXL Cylinders: E-CYCM-MS008-E1NZ / RE Maintenance Manual E-CYNC-BB001-E

Hydraulic and Pneumatic CylindersHeavy-duty imperial mill type Series EM

NZ Series Heavy Duty NFPA Tie Rod Cylinders

Catalog Series NZRE/RF Series Medium Duty NFPA Tie Rod Cylinders Catalog


Eaton Industrial CylindersMarket Application

For more information about these and other products, Guide to Mobile and Industrial Hydraulics M-HYOV-MR001-E4. www.eatonpowersource.com/literature/

Tie Rod Mill Type Welded Threaded XL

Heavy Duty

Medium Duty Imperial Metric Custom

Market Application NZ VG TV RE/RF EM IM WH TA/TB

Plastic Machinery

Blow Molds X X XInjection Molding X X X X XJack Rams X X XStructural Foam X X X X

Machine ToolTransfer Lines X X X X XClamping X X XFeed X X X

Discrete Manufacturing

Metal Forming and Cutting X X X X XPress Brakes X X X X XExtrusion Presses X X X X X XForging Presses X X X X X

Processing

Furnace Cylinders X X X X XRolling Mill X X X XPulp and Paper Mills X X XFood Processing Equipment X X X

Mining & Bulk Material Handling

Stacker Reclaimers X X X XRope Shovels XTippers and Crushers X X XHigh Wall Mining Systems X X XTunnel Boring X X X X

Oil & Gas

Motion Compensation X X XCantilever Skidding Systems X X XPipe Laying Equipment X X XMooring Systems X XBOP Handling XChain Jack Systems X X X X

Alternative EnergyTurbine Governer Control X X X X X XWind Turbine Pitch Control X X X X XNuclear Power X X X

Marine

Ship Steering Systems & A-frames X X X X XNaval Vessels X X X X XSubsea Systems X X XSplit and Piling Barge X X X XDredging and Dump Scowl X X X X

Civil

Moveable Bridges X X XFlood Control Gates X X X X X XLocks and Canal Gates X X XDam Gates X X X X X XRising Stem Valve Cylinders X X X

Scrap & Waste Management

Cardboard Balers X X X XRubber Balers X X X XStationary Compactors X X X X

Entertainment

Motion Bases X X X X X XWave Making Machines X X X X X XSimulators X X X X XAnimation X X X X

Literature Reference:www.eatonpowersource.com/literature/

NZ Heavy Duty Tie Rod: V-CYTR-MC002-E2VG Series Large Bore Heavy Duty: V-CYTR-MC001-ETV Series Hydraulic: 4147RE/RF Series Medium Duty Tie Rod: V-CYTR-MC002-E4Light Duty Tie Rod: V-CYPN-MC001-E

EM Series, Imperial Mill Type: E-CYMG-MC001-E1IM Series Metric Mill Duty: E-CYMG-MC002-EWH Series Industrial Welded: V-CC-MC-0002-EXL Cylinders: E-CYCM-MS008-E1


DISCRETE MANUFACTURING PROCESSING

NZ TV VGVG NZ

RE/RF

EM IM

TA/TB

EM IM

TA/TB

XL Custom

Injection Molds: 21 standard NFPA interchangeable mounts. Unitized rod bearing provides maximum bearing support and wear resistance. Fully adjustable cushion allows maximum acceleration, faster cycle times, and increased machine production.

Pulp and Paper Mills:Imperial and metric heavy duty tie rod cylinders. Electro-hydraulic options allow for precise position measurement.

Metal Forming: Bore sizes range from 1.50" to 14". 17 NFPA interchangeable mounts available. Unitized rod bearing allows for easy rod seal maintenance.

Rolling Mill:Imperial and metric designs available. Threaded body flange provide improved performance and increased safety factor.

Extrusion Press: Integral bearing design with wearbands provides improved side load capability. Threaded body flange offers higher safety factors over welded flange designs.

Clamping: Compact design to address space constraints. Able to withstand high side loads. Bore sizes range from 3/4" to 8".

Food Processing:Clean compact design is ideal for wash-down environments. Able to withstand high side loads. Bore sizes range from 3/4" to 8".

Furnace, Steel Processing, Foundries:Bore sizes range from 300 to 1000 mm. Engineered to order. Alternative coatings offer enhanced wear and abrasion.


Markets

Tilt & Electric Arc Furnace

Grinding Mills

Steel Processing

Foundries

Food Processing

Pulp & Paper Mills

Balers & Compactors

DISCRETE MANUFACTURING PROCESSING

Cylinders

Tie Rod: NZ and TV

Mill Type: EM, IM

Threaded TA/TB

XL Custom

Markets

Metal Forming

Injection Molding

Blow Mold Machines

Forging & Extrusion Press

Press Brake

Die Casting

Clamping

Transfer Lines

Cylinders

Tie Rod: NZ, VG,TV and RE/RF

Mill Type: EM, IM

Threaded: TA/TB

XL Custom


MATERIAL HANDLING / MINING

WH

EM IM

XL Custom

Stacker Reclaimer: Integral bearing design with wearbands provides improved side load capability. Threaded body flange offers higher safety factors over welded flange designs.

High Wall Mining System: Industrial grade cylinder with gland and sealing system designed for side load protection. Bore sizes range from 4" to 12".

Rope Shovels:Engineered-to-order hydraulic cylinders. Alternative coatings offer enhanced wear and abrasion.


Markets

Stacker Reclaimers

Rope Shovels

Tippers and Crushers

High Wall Mining Systems

Tunnel Boring

MINING / MATERIAL HANDLING

Cylinders

Mill Type: EM, IM

Welded: WH

XL Custom

ALTERNATIVE ENERGY / WAVE

EM IM

RE/RF

WH

XL Custom

Wave Power: Threaded body flange offers higher safety factors over welded flange designs. Eatonite Laser Cladding extends the rod coating life and increases operational predictability.

Nuclear Power:Bore sizes range from 1.50" to 14". 17 NFPA interchangeable mounts available. Unitized rod bearing allows for easy rod seal maintenance.

Wind Turbine:Industrial grade cylinder with gland and sealing system designed for side load protection. Bore sizes range from 4" to 12".

Turbine Governor Control: Bore sizes range from 300 to 1000 mm. Engineered-to-order with electro-hydraulic options for precise position measurement.

Equipment Types

Turbine Governor Control

Wind Turbines

Nuclear Power

Wave Power

ALTERNATIVE ENERGY / WAVE

Cylinders

Tie Rod: NZ, VG,TV and RE/RF

Mill Type: EM, IM

Threaded: TA/TB

XL Custom


EM IM

WH

TA/TB

XL Custom

OIL & GAS

Mooring:Imperial and Metric designs available.Electro-hydraulic options allow for precise position measurement. ABS and DNV certification available.

Chain Jack Systems: Industrial grade cylinder with gland and sealing system designed for side load protection. Bore sizes range from 4" to 12". ABS and DNV certification available.

Pipe Laying Equipment, Clamping:Compact design to address space constraints. Able to withstand high side loads. Bore sizes range from 3/4" to 8".

Motion Compensation:3rd party certified engineered cylinders with Eatonite Laser Cladding extends life and increases operational predictability. ABS and DNV certification available.


OIL & GAS

NZ VG

EM IM

WH

XL Custom

MARINE

Ship Steering:21 standard NFPA interchangeable mounts. Unitized rod bearing provides maximum bearing support and wear resistance. ABS and DNV certification available.

Subsea Vessels:Imperial and Metric designs available. Eatonite Laser Cladding extends life of the piston rods. ABS and DNV certification available.

A-Frames: Industrial grade cylinder with gland and sealing system designed for side load protection. Bore sizes range from 4" to 12". ABS and DNV certification available.

Split and Piling Barge and Dredging:Bore sizes range from 300 to 1000 mm. Engineered to order. Alternative coatings offer enhanced wear and abrasion.

MARINE

Markets

Motion Compensation

Cantilever Skidding Systems

Pipe Laying Equipment

Mooring Systems

BOP Handling

Chain Jack Systems

Cranes

Cylinders

Mill Type: EM, IM

Welded: WH

Threaded: TA/TB

XL Custom

Markets

Ship Steering Systems

& A-frames

Naval Vessels

Subsea Systems

Split and Piling barge

Dredging and Dump Scowl

Salvage Equipment

Cylinders

Tie Rod: NZ, VG

Mill Type: EM, IM

Welded: WH

Threaded: TA/TB

XL Custom

EM IM

WH

XL Custom

CIVIL

Flood Control Gate:Threaded body flange provides improved performance and increased safety factor. Electro-hydraulic options allow for precise position measurement.

Rasing Stem Cylinders:Gland and sealing system designed for side load protection. Bore sizes range from 4" to 12". Alternative rod coatings available to extend cylinder life.

Lock and Canal, Dam Gates:Engineered-to-order cylinders. Eatonite Laser Cladding extends cylinder life and increases operational predictability. Variety of position measurement systems available.


CIVIL

EM IM

WH

TA/TB

SCRAP & WASTE MANAGEMENT

Cardboard and Rubber Baler:Threaded body flange provides improved performance and increased safety factor. Electro-hydraulic options allow for precise position measurement.

Stationary Compactor:Gland and sealing system designed for side load protection. Bore sizes range from 4" to 12".

Cardboard and Rubber Baler:Compact profile eliminates wasted space. Able to withstand high side loads. Bore sizes range from 3/4" to 8".

SCRAP & WASTE MANAGEMENT

Markets

Moveable Bridges

Flood Control Gates

Locks and Canal Gates

Dam Gates

Rising Stem Valve Cylinders

Waste Water Treatment

Cylinders

Mill Type: EM, IM

Welded: WH

Threaded: TA/TB

XL Custom

Markets

Cardboard balers

Rubber balers

Stationary Compactors

Cylinders

Mill Type: EM, IM

Welded: WH

Threaded: TA/TB

© 2016 EatonAll Rights Reserved Printed in USADocument No. E-DIOV-BB005-EMay 2016

Documents

Customized Solutions for the Future - Eatonpub/@eaton/@hyd/...EATON Cylinders Product Selection and Programs Guide E-DIOV-BB005-E May 2016 3 Eaton Industrial Cylinders Eaton Express