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Custom pressure vessels and Custom pressure vessels and skid skid - - mounted process systems mounted process systems Complete design engineering and metal fabrication services Complete design engineering and metal fabrication services

Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

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Page 1: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

Custom pressure vessels and Custom pressure vessels and skidskid--mounted process systemsmounted process systems

Complete design engineering and metal fabrication servicesComplete design engineering and metal fabrication services

Page 2: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

Provide the highest quality products

Deliver on schedule

Maintain a safe work environment

Maintain highest level of honesty and integrity

Our MissionOur Mission

Page 3: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

Our FacilityOur Facility•

Gulfex

50 yrs. old established 1966 in South Houston•

80,000 sq.ft. fab

area Pressure Vessels & Towers –

7 bays 36 feet high up to 200 feet long–

200 ton lifting capacity / have shipped 450 Tons–

Up to16 feet diameter x 260 plus feet long–

ASME Div I & II, CS, 300 Grade SS & Various Alloys–

Plate roll up to 1.5 inch thick x 10 feet wide–

Fabrication capabilities up to 8”

thick–

Future 6.5”

Plate roll x 12 feet wide

50,000 sq.ft. fab

area Truckable

Process Skids & Modules

Page 4: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

Gulfex

Office 7 Bays Fabrication

701 Louisiana St. South Houston, Tx. 77587

Page 5: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

Our FacilityOur Facility

Bay 6 Completed July 2012

Bay 4

Bay 5

Page 6: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

90’

x 210’, (2) –

100 Ton Cranes

Bay 7 Completed

March2014

Page 7: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

Crude Tower leaving Bay 7 –

206’

x 800,000 lbs.

Page 8: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

EngineeringEngineering

Mechanical Engineering staff–

4 Professional Engineers

3 Masters Mechanical Engineering

Detailed, comprehensive project management

Compress and AutoCad

engineering and design –

latest versions

Structural, Instrument and Electrical Capabilities

©

2013 Gulfex, LP

Page 9: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

EngineeringEngineering

This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP.This vessel was fabricated for an oil refinery in the USA. It was 132" ID x 40'-0" T/T x 4.25" THK. It was designed for 1165 PSI @ 500F and material for this vessel was SA-516-70N. This vessel weighed more than 300,000 lbs.

Page 10: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

Plate rolling up to 1.25”

thick by 10 ft. wide

Fabrication of carbon steel and alloy products from nickel alloys (hastelloy, inconel, incoloy, and clad materials)

Plasma cutting of alloy plate up to 4”

thick•

Weld overlay work•

Various forming processes available.

Our CapabilitiesOur Capabilities

Page 11: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

80,000 sq.ft. -

Pressure Vessels & Towers–

Towers / Columns–

Drums / Separators / Reactors–

Trayed

Towers–

Trays installed & inspected, sand blasted & painted, insulated, trial fit ladders & platforms so 100% complete & ready to ship & set on foundation.

Replacement Vessels & Towers •

Turnaround Vessels, Towers & Specialty Items–

Field Service Parts–

Nozzle and Manway

Assemblies and Repads–

Internal Parts–

Custom Fabricated Equipment–

Rapid Turnaround as required•

Piping & Large Ductwork•

Rolled & Welded Cylinders50,000 sq.ft. -

Process Skids & Modules–

Metering Skids

Our ProductsOur Products

Page 12: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

TrayedTrayed

ColumnsColumns

Naptha

Splitter

Stripper Tower

Deethanizer

Page 13: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

HP Stripper

Process Towers / ColumnsProcess Towers / Columns

Page 14: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

Depropanizer

Process Towers / ColumnsProcess Towers / Columns

Page 15: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

This dehydrator was designed for an internal pressure of 500 PSI @ 550 F. 144" ID x 19'-0" T/T x 2.0 " THK. The material used to construct this vessel was SA-516-70N. This vessel weighed more than 100,000 lbs.

As per the requirement of AD-160.2, Condition A, a fatigue analysis was performed on this dehydrator for a full range pressure cycle plus operating pressure cycle exceeding 20% of design pressure over 1000 cycles using latest FEA software.

ASME VIII Division 2 VesselsASME VIII Division 2 Vessels

Page 16: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

ASME Section VIII Div 2

HP Separator Design to 3062 psig at 120F•

78”

ID x22’-0”

S/S 6-5/16”

Thick ASME VIII Div 2 •

FMC-CDS Internals

Page 17: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

ModulesModules

Refinery Double Level Process Module

Page 18: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

ModulesModulesSales Gas Metering Skids

Page 19: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

This is a Heat Media Skid designed and fabricated at Gulfex

Gulfex

fabricates modules based on the customer requirements and can build modules up to 25' tall and over 100' long. We have significant experience with modules for offshore applications, metering skids including UT meters, and on-shore process system modules.

ModulesModules

Page 20: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

ModulesModulesCompressor Module

Compressor Valve Skid

Page 21: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

ModulesModulesHeat Media Skid

Scrubber Skid

Page 22: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

ReactorsReactorsGasoline Hydro Treater

Page 23: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

Oil Treater

Extractor

Process VesselsProcess Vessels

Page 24: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

Process VesselsProcess Vessels

Depropanizer

Page 25: Custom pressure vessels and skid-mounted process systems€¦ · 2013 Gulfex, LP. Engineering This is a High Pressure Separator designed, analyzed and fabricated at Gulfex, LP. This

What Sets Gulfex

Apart in the Industry

Quality engineering, design and fabrication products monitored with quality assurance groups

Ability to meet tough schedules with “Can-Do”

attitude

Reliable and committed to deadlines and budget

Technical expertise in engineering, design and fabrication

Engineering and design services utilizing the latest versions of

Compress and AutoCad

Detailed, comprehensive project management, including status reports and schedules updated bi-weekly on all major projects to ensure awareness of project team member needs

Multi-discipline design projects, including mechanical, structural, instrument and electrical elements