Custom Orb 1 Sept 2008

8/13/2019 Custom Orb 1 Sept 2008

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Traditional corrugatedsteel cladding

• cuSTOM Orb ® is t famo s LYSAGHT®

o gat o l i al fo t a itio al oo t m o a y sig• Lo g a wi• St o g, lig tw ig t a o omi al• It a x i kly a asily• St l oof o wall la i g t at sim ly off s

o tsta i g al

Custom Orb



Lysaght Custom Orb®

Traditional corrugated steel cladding

cuSTOM Orb is t famo s LYSAGHT® o gat ofil , ally atom wit t a itio al a o t m o a y sig . It is a lo g, wi , st o g,lig tw ig t a o omi al ofil w i a i kly a asily alig .A t s f at s a yo a a st l oof o wall la i g t atsim ly off s o tsta i g al .

Simple, low-cost fixingcuSTOM Orb a fix wit x a s ws w i is fasta sim l . T sta a o la is o a a alf o gatio s.

CurvingcuSTOM Orb is ot i t fo ma i i g. Fo ll osi g scuSTOM bLue Orb® . Fo wat ta ks s AquApLATe ® st l.

ColourscuSTOM Orb is a aila l i a att a ti a g of olo s icOLOrbOnd® fa to y - ai t st l a i ai t zIncALuMe ® al mi i m/ i alloy oat st l.

zIncALuMe® st l o i s a mi im m of twi t lif of o tio algal a is st l i t sam i o m t.

Sta a cOLOrbOnd ® is a aila l i a f ll a g of 20 o t m o a yolo s s ita l fo all il i g oj ts, t cOLOrbOnd ® MeTALLIcfi is o i s s io a st ti aliti s, a cOLOrbOnd ® uLTrAfi is is i t fo s oastal o i st ial i o m ts.

Minimum roof pitchA s ial a ti- a illa y fo mi g i t si la allow yo to scuSTOM Orb o oof it s as low as 5 g s (1 i 12). S tl gt s of to 24m a s fo a x a sio joi t is i .

Masses

BMT kg/m kg/m 2 m 2/tZINCALUME® 0.42 3.26 4.28 234

COLORBOND ® 0.42 3.32 4.35 230

ZINCALUME®

0.48 3.70 4.86 206COLORBOND ® 0.48 3.76 4.93 203

(mm)

Lysaght Custom Orb®

is versatile and economical

Material specifications• zIncALuMe ® al mi i m/ i alloy- oat st l om lyi g wit

AS-1397—2001 G550, Az150 (550Mpa mi im m yi l st ss,150g/m2 mi im m oati g mass); or

• Stai l ss st l sta a g a sig atio is AISI/ASTM Ty 430;unS no. S43000

T as m tal t i k ss is 0.42 o 0.48mm. T cOLOrbOnd ® ai t st l om li s wit AS/nzS2728:1997.

LengthsS ts a s li stom t.

TolerancesL gt : + 10mm, – 10mmWi t : + 4mm, – 4mm

Walking on roofsG ally, k yo w ig t ly ist i t o t sol s of ot f tto a oi o t ati g yo w ig t o it ls o to s. Always w asmoot soft-sol s o s; a oi i sol s t at i k a ol smallsto s, swa f a ot o j ts.

Maximum Support SpacingsT maxim m omm s o t s a i gs a as o t sti g ia o a wit AS1562.1-1992, AS4040.1-1992 a AS4040.2-1992.

roof s a s o si ot sista to wi ss a lig t ooft affi (t affi a isi g f om i i tal mai t a ). Wall s a s o sisista to wi ss o ly.

T ss o si is as o il i gs to 10m ig ir gio b, T ai cat go y 3, M s=0.85, Mi=1.0, Mt=1.0 wit tfollowi g ass m tio s ma :

Roofs:C

i =+0.20, c =-0.90, Kl=2.0 fo si gl a s a s, K l=1.5 foi t al s a s.

Walls:C

i =+0.20, c =-0.65, Kl=2.0 fo si gl s a s, K l=1.5 fo i t al s a s.

T s s a i gs may a y y s i a ility a st gt limit stat s foa ti la oj ts.

762 mm cover

16 mm

UnderlapOverlap



Crest fixing for roof or walls

Valley fixing for walls only

Don't fix herebecause underlapped

sheet would leak.

Prevailing weather Direction of laying

Sheet 1Sheet 2Sheet 3

InstallationFastening sheets to supportscuSTOM Orb is i -fix to st l o tim s o ts. T is m a s t atfast s ws ass t o g t s ti g.

To maximis wat tig t ss, always la oof s ws t o g t sts.Fo walli g, yo may s it st- o all y-fixi g.

Always i t s ws i la to t s ti g, a i t tof t o gatio o i .

do ’t la fast s l ss t a 25mm f om t s of s ts.

Side-lapscuSTOM Orb sta a la is 1.5 o gatio s. It is g ally o sigoo a ti to s fast s alo g si -la s ow , w la i g iss o t as i i at i maxim m s o t s a i gs, si -la fast sa ot s ally .

End lappinge -la s a ot s ally ssa y a s cuSTOM Orb is a aila li lo g l gt s. If -la s a s , om l t a of s ts f omg tt to i g . S al la at ot s wit a 3mm a of t al

sili o s ala t.

Fo oofs, allow a mi im m -la of 200mm fo it s of 5 to 15g s, a 150mm fo it s a o 15 g s. Fo walls, allow

mi im m -la s of 100mm.

W yo i t to -la cuSTOM Orb a cuSTOM bLue Orb ® ,

o t m at t sam tim to s a goo fit.

Ends of sheetsIt is s al to allow oof s ts to o la i to g tt s y a o t 50mm.T all ys of s ts s o l t - ow at low s, at - at s. us fi fast i gs at t s of s ts.

Laying procedureFo maxim m w at -tig t ss, sta t layi g s ts f om t of t il i g t at will i t l of t wo st-a ti i at o

aili g w at .

Lay s ts towa aili g w at . It is m asi a saf tot s ts o t g o t a o t oof. b fo lifti g s ts oto t oof, k t at t y a t o t way a t o la i gsi is towa s t g of t oof f om w i i stallatio will sta t.pla l s of s ts o o a fi m s o ts, ot at mi s a ofoof m m s.

Maximum roof lengths for drainage measured fromridge to gutter (m)p t atio s will alt t flow of wat o a oof. Fo assista i sigof oofs wit t atio s, l as s k a i f om o i fo matio li .

Crest: 3 fixings†

Valley: 3 fixings†

Valley: 5 fixings†

Crest: 5 fixings†

† Fasteners per sheet per supportS = Side-lap

S

S



The Perfect nishing touch

LYSAGHT rainwater goodsW t yo ’ o ati g a lassi A st alia o s o s a i g foa isti ti look fo a w om , a t f t fi is i g to toyo cuSTOM Orb oof wit o xt si a g of ai wat goo s.LYSAGHT ai wat goo s o i t f t fi is i g to .

O ai wat goo s a ma fa t f om zIncALuMe st l witcOLOrbOnd® ai t st l a aila l , so t y’ll sta to y a sof t a s st A st alia limat .

T oi of olo s a styl s is xt si , o i g yt i g yoo l f om g tt s a ow i s, to fas ia, flas i gs aa i gs, as w ll as fast s a fixi g li s.

Gutters and downpipesW ma fa t t f t g tt i g syst m fo yo om , w att styl . Yo a oos f om quAd, TrIMLIne ® , SheerLIne ® ,

eMLIne®

o a m of ot sig s.All sig s a om l m t wit o om l t a g of s aa o ow i s a ai wat a sso i s.

To s i k a asy i stallatio t is also a f ll a g ofmat i g fixi g li s.

FasciaLYSAGhT nOvALIne® fas ia is att a ti a asy to i stall. It is st o g,lig tw ig t a a s as a om l t syst m. S ial li s aalso a aila l to fix quAd a TrIMLIne ® g tt s to t fas ia.

Flashings and cappings

W s ly flas i gs a a i gs sta a o stom ma .T fi is a lai zIncALuMe st l o cOLOrbOnd® st l.

Mix and matchT wi oi of cOLOrbOnd ® st l olo s a LYSAGHT ofil sallows yo to mix a mat wit as .

One call gets it allW o i yt i g yo , wit o o all, o o ao i g a o . So fo yo xt oj t, it mak s s s to i sist ost l s ti g a ai wat goo s f om bl S o Lysag t.

Why you should always insist on LYSAGHTW yo s ify LYSAGHT o ts yo a t a a a tagof ali g wit a om a y w os x tis a x i wit st lst t s a k fo w ll o a t y. A om a y wit a tatiofo o sist tly o i g to ality o ts.

O o ts a a k y a fo ma wa a ty fo to 25

y a s. T bl S o Lysag t wa a ty g a a t s i w iti g t atyo o ts will fo m xa tly to s ifi atio s w i stall ia o a wit o omm atio s.



I S

E S

I S

E S

E nd s p a n s i f e nd l a p

or e x p a n s io n jo i n t

i n s hee t i n g E S E S

Singlespan

Spacing definitionsES = End spanIS = Internal span

O = Overhang

I S

I S I S

O

O

O

O Limit states wind pressuresCUSTOM ORB® offers the full benefits of the latest methods for modellingwind pressures. The Wind Pressure capacity table is determined by fullscale tests conducted at BlueScope Lysaght’s NATA-registered testinglaboratory, using the direct pressure-testing rig.

Testing was conducted in accordance with AS 1562.1—1992 Design andInstallation of Sheet Roof and Wall Cladding—Metal, and AS 4040.2—1992 Resistance to Wind Pressure for Non-cyclonic Regions.

The pressure capacities for serviceability are based on a deflection limitof (span/120) + (maximum fastener pitch/30).

The pressure capacities for strength have been determined by testing thecladding to failure (ultimate capacity). These pressures are applicable whenthe cladding is fixed to a minimum of 1.0mm, G550 steel. For material lessthan 1.0mm thick, seek advice from our information line.

Adverse conditionsIf this product is to be used in marine, severe industrial, or unusuallycorrosive environments, ask for advice from our information line.

Metal & timber compatibilityLead, copper, bare steel and green or some chemically-treated timbersare not compatible with this product; thus don’t allow any contact of theproduct with those materials, nor discharge of rainwater from them ontothe product. If there are doubts about the compatibility of products beingused, ask for advice from our information line.

MaintenanceOptimum product life will be achieved if all external surfaces are washedregularly. Areas not cleaned by natural rainfall (such as the tops of wallssheltered by eaves) should be washed down every six months.

Safety, storage and handlingHandling Safety - Lysaght product may be sharp and heavy. It isrecommended that heavy-duty cut resistant gloves and appropriate manual

LYSAGHT CUSTOM ORB®: Limit State wind pressure capacities (kPa)

handling techniques or a liftingplan be used when handlingmaterial. Keep the product dry andclear of the ground. If stacked orbundled product becomes wet,separate it, wipe it with a clean cloth and stack it to dry thoroughly.

Handle materials carefully to avoid damage: don’t drag materials overrough surfaces or each other; carry tools, don’t drag them; protect fromswarf.

CuttingFor cutting thin metal on site, we recommend a circular saw with ametal-cutting blade because it produces fewer damaging hot metalparticles and leaves less resultant burr than a carborundum disc.

Cut materials over the ground and not over other materials.

Sweep all metallic swarf and other debris from roof areas and guttersat the end of each day and at the completion of the installation. Failureto do so can lead to surface staining when the metal particles rust.

Sealed jointsFor sealed joints use screws or rivets and neutral-cure silicone sealantbranded as suitable for use with galvanised or ZINCALUME® steel.

Non-cyclonic areasThe information in this brochure is suitable for use only in areas wherea tropical cyclone is unlikely to occur as defined in AS 1170.2—2002.

For information on the use of LYSAGHT products

in cyclonic conditions, refer to the DesignCapacities for Cyclonic Areas brochure(formerly Cyclonic Area Design Manual) whichis available by ringing Steel Direct on1800 641 417 or on our website: www.lysaght.com.

LAT

27 ° S N O N - C Y C L O N I C

A R E A



Information, brochures and your local distributor

1800 641 417Please check the latest information which is always available at www.lysaght.comLYSAGHT, CUSTOM ORB, NOVALINE, TRIMLINE, ThermatechTM, SHEERLINE, COLORBOND and ZINCALUME are registered trademarks ofBlueScope Steel Limited, ABN 16 000 011 058. The LYSAGHT ® range of products is exclusively made by BlueScope Steel Limited

New COLORBOND steel with Thermatech ™ technologyThe next generation COLORBOND® steel incorporates Thermatech™ technology, which providesa new level of thermal protection by absorbing less heat. Average reduction in solar absorptionacross all colours is 5%.

Now 14 of the 20 COLORBOND® steel colours are ‘medium to light’ under the BASIX colourclassification, which means reflective foil at the roof is not required. It also means a drop ofR0.5 for roof insulation.

Disclaimer, warranties and limitation of liabilityThis publication is intended to be an aid for all trades and professionals involved withspecifying and installing LYSAGHT products and not to be a substitute for professional

judgement.Terms and conditions of sale available at local BlueScope Lysaght sales offices.

Except to the extent to which liability may not lawfully be excluded or limited, BlueScope SteelLimited will not be under or incur any liability to you for any direct or indirect loss or damage(including, without limitation, consequential loss or damage such as loss of profit or anticipatedprofit, loss of use, damage to goodwill and loss due to delay) however caused (including,without limitation, breach of contract, negligence and/or breach of statute), which you maysuffer or incur in connection with this publication.

© Copyright BlueScope Steel Limited September 1, 2008

www.lysaght.com

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Custom Orb 1 Sept 2008