Custom Crimp catalog 2015

customcrimp.com

www.customcrimp.com

Product Catalogcustomcrimp.com

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For over 25 years CustomCrimp® has been one of the leading world producers of hydraulic hose crimpers, crimping dies and accessories for the hose assembly industry. Our design and engineering staff is available to answer your questions and provide products to service your hose assembly requirements.

ABOUT US

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ABOUT US

Custom Crimp is a fully integrated design, manufacturing and production facility. All of the components used including the pumps and cylinders, are produced on CNC (Computer Numerically Controlled) equipment to assure quality, consistency and optimum manufacturing cost control. All Custom Crimp products are manufactured and assembled in Valparaiso, IN.

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TABLE OF CONTENT

CRIMPERS ServiceD100H/D100P...............................................................6D100-SH/D100-SP........................................................7D105.............................................................................8D165/D165-T420..........................................................9D160-SH/D160-SH-T420/D160-SP/D160-SP-T420...10D205............................................................................11CC30/CC15.................................................................12

CRIMPERS General ProductionCC38/CC150...............................................................14CC4-50/CC200...........................................................15CC60/CC400...............................................................16

TEST BENCHESMANUAL TEST BENCHES...........................................30ELECTRONIC TEST BENCHES..................................31INDUSTRIAL TEST BENCHES...............................32-33

CRIMPERS Production / IndustrialCC440.........................................................................18CC650/CC650MIC......................................................19CC1000..................................................................20-21CC1200.......................................................................22

CRIMPERS Special Applications660-T/670-T.................................................................24NCC38/NCC60...........................................................25

DIESHYDRAULIC/INDUSTRIAL DIES...........................36-37FERRULE VISE DIES...................................................38

CC-FP10 FITTING PUSHER.......................................................29

SERVICE: Rebuild / Repair / Upgrade OVERHAULED CRIMPERS........................................39

AVAILABLE ACCESSORIES .................................................34-35

SM300 HOSE SKIVER.............................................................28

HOSE SAWS HS Series HS-150/HS-300/HS-500.............................................26HOSE SAW BLADES AND ACCESSORIES.................27

CustomCrimp® is constantly improving the functions and features of all products. Products and specifications may be changed from time to time without prior notification.

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CRIMPERS Service

6 Available Dies - See page 36 - 37 [email protected]

D100H/D100P Service Hose Crimpers

D100PD100Dies

D100H / D100P35 Ton1" - 1 - 2 Wire¾" - 4SPL: 16" x W: 16" x H: 17"Weight: 75 lbsD100H Power: HandD100P Power: Air

Accurate and Repeatable: An infinitely adjustable micrometer and the Micro Site indicator make precise and repeatable crimps.

High Visibility: Inverted die position allows operator to accurately position the fitting prior to crimping.

D100 SERIES Carrying Case

D100H / D100PSTANDARD

D100H

With high strength aluminum flanges to minimize weight and a convenient carrying case, the D100 series crimpers are truly portable crimpers. The choice of a 10,000 psi hand pump or pneumatic power unit and a precision micrometer adjustment give the D100 series crimpers the power and accuracy to crimp up to 1" hose wherever service is required.

Available Dies - See page 36 - 37 7customcrimp.com

D100-SH/D100-SP Service Hose Crimpers

D100-SP

D100-SH / D100-SP35 Ton1" - 2 Wire¾" - 4SPL: 12-½" x W: 12-½" x H: 24"Weight: 38 lbsD100-SH Power: HandD100-SP Power: Air


Weighing in at only 38 lbs and mounted on a light weight tubular frame, this 35 ton crimper can be carried to almost any location where service is required. The D100 series crimpers are the “go anywhere” crimpers for hose sizes up to 1".


Light Weight Portable Unit: Truly “portable” crimper can be carried to almost any location where service is required.

D100H / D100PSTANDARD OPTIONAL

D100Dies

D100-SH


D105 Service Hose Crimper

D105

The D105 crimper series is the bench mounted version of the D100 series crimper with additional features like automatic shut off and a retraction stop which means that the ram does not have to fully retract between repetitive crimps.

D100Dies

D10535 Ton1" - 1 - 2 Wire¾" - 4SPL: 22" x W: 13" x H: 22-½"Weight: 114 lbsPower: 1HP/110V/1Phase (Standard)

2HP/220V/1Phase (Optional)

D105STANDARD OPTIONAL

Accurate and Repeatable: An infinitely adjustable micrometer and electronic shutoff switch.


Save Time: Removable fitting stop for multiple crimps of the same hose and fitting.

Save Time: Adjustable retraction stop limits ram retraction.



D165 / D165-T420

The D165 crimper has the features of the D105 series, but the more powerful 62 ton cylinder gives it the capability to crimp up to 1-¼" 4 wire hose while still retaining the small footprint of the D105 series crimpers.

D100 orT420

Rough Service: D160-T420 Rubber caged dies sets for heavy duty environments.

D165 / D165-T42062 Ton1-¼" - 1 - 2 Wire1-¼" - 4SPL: 22-½" x W: 13" x H: 22-½"Weight: 140 lbsPower: 1HP/110V/1Phase (Standard)


D165 / D165-T420STANDARD OPTIONAL

Accurate and Repeatable: An infinitely adjustable micrometer and electronic shutoff switch.




D160-SH/D160-SP Service Hose Crimpers

D160-SH-T420D160-SH

D160-SP-T420D160-SP (Shown)

Weighing only 72 lbs and mounted on a convenient carrying frame, this 62 ton crimper can be carried to almost any location where service is required. A removable pusher and a “Micro Site” indicator make this crimper a unique 1-¼" portable crimper.

Rough Service: D160-T420 Rubber caged dies sets for heavy duty environments.



D160-SH-T420 / D160-SP-T420 D160-SH / D160-SP62 Ton 62 Ton1-¼" - 1 - 2 Wire 1-¼" - 1 - 2 Wire1-¼" - 4SP 1-¼" - 4SPL: 17" x W: 10-¼" x H: 18-½" L: 17" x W: 10-¼" x H: 21"Weight: 74 lbs Weight: 72 lbsPower: Hand / Air Power: Hand / Air

D100 orT420

D160-SH-T420 / D160-SH D160-SP-T420 / D160-SPSTANDARD OPTIONAL


D205D200 /

D200DA

Save Time: Adjustable retraction stop limits ram retraction.

Flexibility: Double angle dies effectively double the crimping force to 160 ton.

Bent Tube & Special Fittings: Easily removable pusher and split dies accommodate difficult crimps.


The D205 is a unique vertical crimper with functions and features that enable you to quickly and accurately crimp all of your hose assemblies up to 2" 6 wire hose (with Double Angle Dies). This powerful and versatile crimper is one of the best values on the market.

D20580 Ton

Single angle dies160 TonDA dies

1-¼" - 1 - 2 Wire 2" - 1 - 2 Wire1-¼" - 4SP 2" - 4SP1-¼" - 6SP 2" - 6SPL: 32" x W: 17" x H: 29"Weight: 305 lbsPower: 2HP/220V/1Phase (Standard)


D205STANDARD OPTIONAL



CC30/CC15 Service Hose Crimpers

CC30

84S

K16

CC30: The CC30 is a small footprint horizontal crimper with a large 4.9" (125mm) throat opening and 155 tons of crimping force. Quick change die tooling is included and the easy to read micrometer makes consecutive crimping fast and precise. CC15: The CC15 is an economical horizontal crimper for those applications that require a small production machine.

CC15

CC30 CC15155 Ton 33 Ton2" - 1 - 2 Wire ⅝" - 1 - 2 Wire1-¼" - 4SP ½" - 4SP1"- 6SP N/A - 6SPL: 16" x W: 23" x H: 19" L: 16" x W: 23" x H: 19"Weight: 236 lbs Weight: 150 lbsPower: 1HP/110V/1Phase (Standard)

2HP/220V/1Phase (Optional)Power: 1HP/110V/1Phase (Standard)


CC15STANDARD

CC30STANDARD OPTIONAL

Micrometer Style Adjustment: Provides speed, precision and repeatability.


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CRIMPERS General Production


CC38/CC150 General Production Hose Crimper

Quick Change Tool: Makes die changes a quick and simple process.

CC38

CC1501 Products covered by all or some of these Patents: US 7,383,709; US 8,230,714; EP 1,909,987 and Patents Pending.

Patented ACTTM Controller: Offers 4 language settings to choose from English, Espanol, Deutsch and Francais.

The CC38 and the CC150 are horizontal production crimpers with the capacity to crimp 1-¼" multi-spiral hydraulic hose and 2" industrial hose. The CC38 is available with an optional dial micrometer or the ACT™ (Automatic Crimp Technology) controller that includes both pressure and position monitoring for accurate crimping.

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84S

84S



CC38 / CC150240 TonMax 2SP: 2", 4SP: 1-½", 6SP: 1-¼"Max Industrial: 2"L: 20" x W: 29" x H: 28"Weight: 495 lbsPower: 5HP/230V/3Phase (Standard) 5HP/440V/3Phase (Optional) 5HP/230V/1Phase (Optional)

CC38 Adjustability: Inch / MetricCC150 Adjustability: MetricOpening w/o dies: 120mm / 4.72"Master die travel: 38mm / 1.5"Adapter dies: N/A


CC4-50/CC200 General Production Hose Crimper

Protective Master Die Foam Pads: Keeps debris from dropping into the critical surfaces.

CC4-50

CC200

CC4-50 / CC200340 TonMax 2SP: 2-½", 4SP: 2-½", 6SP: 2-½"Max Industrial: 3"L: 20" x W: 29" x H: 32"Weight: 635 lbsCC4-50 Power: 7.5HP/230V/3Phase (Standard) 7.5HP/440V/3Phase (Optional)

5HP/230/1Phase (Optional)CC4-50 Adjustability: Inch / MetricCC200 Power: 5HP/230V/3Phase (Standard) 5HP/440V/3Phase (Optional)

5HP/230/1Phase (Optional)CC200 Adjustability: MetricOpening w/o dies: 160mm / 6.30"Master die travel: 38mm / 1.5"Adapter dies: Included

The CC200 with a 5HP pump and dial micrometer or the CC4-50 with a 7.5HP pump and the ACT™ (Automatic Crimp Technology) controller that includes pressure compensation are cost effective alternatives to fully automatic crimping without any sacrifice in range or capacity.

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1 Products covered by all or some of these Patents: US 7,383,709; US 8,230,714; EP 1,909,987 and Patents Pending.

99S /130S

CC4-50STANDARD OPTIONAL


99S /130S



CC60/CC400 General Production Hose Crimper

Pressure Compensation: Uses pressure to eliminate "trial and error".

Features Of Operator Interface: User friendly navigation, Manual Mode, Semi-Auto Mode, Full-Auto Mode and Production Features.

CC60

CC400

CC60 / CC400265 TonMax 2SP: 2", 4SP: 2", 6SP: 1-½"Max Industrial: 4"L: 20" x W: 29" x H: 32"Weight: 660 lbsCC60 Power: 7.5HP/230V/3Phase (Standard) 7.5HP/440V/3Phase (Optional) 5HP/230V/1Phase (Optional)CC60 Adjustability: Inch / MetricCC400 Power: 5HP/230V/3Phase (Standard) 5HP/440V/3Phase (Optional) 5HP/230V/1Phase (Optional)CC400 Adjustability: MetricOpening w/o dies: 182mm / 7.17"Master die travel: 60mm / 2.4"Adapter dies: Included

The CC400 with a 5HP pump and dial micrometer or the CC60 with a 7.5HP pump and the ACT™ controller that includes pressure monitoring are designed for the small to medium hose shop. The additional automatic features will take your industrial hose crimping to a different level. The industrial crimp calculator is included with the ACT™ (Automatic Crimp Technology) controller to take the guess work out of industrial crimping.

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99S / 145S



99S / 145S

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CRIMPERS Production / Industrial


CC440

Fixed 6 O’Clock Die Position: Allows the operator to place the fitting on bottom die and crimp.

CC440 Production / Industrial Hose Crimper

CC440265 TonMax 2SP: 2", 4SP: 2", 6SP: 1-½"Max Industrial: 4"L: 44" x W: 48" x H: 61"Weight: 1,840 lbsPower: 7.5HP/230V/3Phase (Standard) 7.5HP/440V-480V/3Phase (Optional) 5HP/230V/1Phase (Optional)

Adjustability: Inch / MetricMaster die travel: 102mm / 4"Adapter dies: Included

99P /160S

The CC440 Crimper with a 9-¾" (248mm) die opening will accept 4" flange and long drop fittings. The fixed 6 o’clock die and the ACT™ (Automatic Crimp Technology) controller with the Industrial Crimp Control make industrial hose crimping fast and accurate.

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CC440STANDARD

Max Head Opening W/O Dies: Can accommodate 4" 150 lbs SAE flange.

248mm

9-¾"


99S / 160S

CC650

CC650MIC

Production / Industrial Hose Crimper

CC650 / CC650MIC350 Ton6SP: 3"Max Industrial: 6"L: 49" x W: 54" x H: 69"Weight: 4,000 lbsCC650 Power: 7.5HP/230V/3Phase (Standard) 7.5HP/440V-480V/3Phase (Optional) 5HP/230V/1Phase (Optional)CC650 Adjustability: Inch / MetricCC650MIC Power: 5HP/230V/3Phase (Standard) 5HP/440V-480V/3Phase (Optional) 5HP/230V/1Phase (Optional)

CC650MIC Adjustability: MetricMaster die travel: 128mm / 5"Adapter dies: Included

The CC650 with 350 tons of crimping force and 11-¼" (286mm) opening without dies will crimp any hose & fitting combination up to 6" industrial, including a 6" 150 lbs. flange. With all the production capabilities included, this crimper is the best value of any crimper in its class. The ACT™ (Automatic Crimp Technology) controller includes both pressure and position monitoring for accurate crimping.

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CC650 / CC650MICSTANDARD

CC650/CC650MIC


286mm

11-¼"



CC1000

With 485 tons of crimping force and a 13-¾" (350mm) die opening, the CC1000 can crimp hoses from ¼" up to 10" with the proper adapter dies. The ACT™ controller with the ability to store up to 50 different dies and 150 different crimp specs make the CC1000 one of the best investments you can make.

Quick Change Tool: Makes die changes a quick and simple process.



350mm

13-¾"



CC1000

The Industrial Crimp Calculator which is included with the ACT™ (Automatic Crimp Technology) controller takes the guess work out of industrial hose crimping for fast, accurate crimps the first time.

Industrial Crimp Calculator: Takes guesswork out of industrial crimping.

CC1000 Mirror: Helps the operator to position the hose where it needs to be and make a precise crimp.

Easy Maintenance: Through the 10 lubrication fittings.

Shown with Power Unit.

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1 Products covered by all or some of these Patents: US 7,383,709; US 8,230,714; EP 1,909,987 and Patents Pending.2 Die Sets: 99S/145S/230S/230OB

CC1000STANDARD

Dies 2

CC1000485 Ton3" - 1 - 2 Wire3" - 4SP and 6SPMax Industrial: 10"Crimper Size: L: 54" x W: 62" x H: 86"Power Unit Size: L: 28" x W: 33-½" x H: 45"Weight: 6,185 lbsPower: 7.5HP/230V/3Phase (Standard) 7.5HP/440V-480V/3Phase (Optional) 5HP/230V/1Phase (Optional)

Adjustability: Inch / MetricMaster die travel: 125mm / 4.9"Adapter dies: Included



CC1200

Quick Release Push Button: Unique 4 finger die system features a quick release die button.

CC1200485 TonIndustrial: From 4" up to 12"Crimper Size: L: 54" x W: 62" x H: 86"Power Unit Size: L: 28" x W: 33-½" x H: 45"Weight: 6,185 lbsPower: 7.5HP/230V/3Phase (Standard)

7.5HP/440-480V/3Phase (Optional) 5HP/230V/1Phase (Optional)

Adjustability: Inch / MetricMaster die travel: 152mm / 6"Adapter dies: Included

With the CC1200, 12" industrial hose crimping comes at an affordable price. The 19-¼" (489mm) die opening, the 485 ton cylinder and the industrial hose calculator make industrial hose crimping fast, accurate and profitable. The ACT™ (Automatic Crimp Technology) controller that includes both pressure and position monitoring make industrial hose crimping fast and accurate on the first crimp.

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1 Products covered by all or some of these Patents: US 7,383,709; US 8,230,714; EP 1,909,987 and Patents Pending.2 Die Sets: 160S/275S/381S

Shown with Power Unit.Dies 2

CC1200STANDARD


489mm

19-¼"

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SPECIAL ASSEMBLY APPLICATIONS

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660-T/670-T Ferrule Vise Crimpers

660-T

670-T

Ferrule Vise Crimpers are an ideal solution for repetitive light duty hose crimping. These crimpers will consistently produce good looking and accurate crimps time after time. Dies are available for both straight and ribbed fittings in a wide range of sizes.

Ferrule Vise Dies: Wide variety of available dies in either ribbed or straight configuration.

Ribbed Dies: Utilizesindustry standard dies.

Adjustable Back Stop: Is ideal solution for fast, accurate repetitive crimps. (Available only for 670-T).

Quickly Exchangeable Dies: Remove the cover plate andslip another die finger intoposition.

Available Dies - See page 38

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NCC38 / NCC60

High Visibility: Fast loading and unloading.

Dual Crimp Capability:Customized dies sets for dual crimp faces.

Hand Crank Height Adjustment: Enables the operator to accurately position the fitting.

NCC38 / NCC60NCC38: Max Opening W/O Dies 120mm / 4.72"NCC60: Max Opening W/O Dies 182mm / 7.17"L: 24" x W: 32" x H: 49"Weight: 750 lbsPower: 10HP/230V/3Phase (Standard) 10HP/440V/3Phase (Optional) 10HP/230V/1Phase (Optional)

The NCC Crimpers come with unique features that make nut crimping a simple and profitable process. Height adjustments are made quickly and easily with the hand crank on the side of the crimper. Special “Dual Crimp” dies are available to perform both nut crimping operations simultaneously. The ACT™ (Automatic Crimp Technology) controller includes both pressure and position monitoring for accurate crimping.

2

1 Custom Die Sets are always available at CustomCrimp®, contact one of our engineers for your application.2 Products covered by all or some of these Patents: US 7,383,709; US 8,230,714; EP 1,909,987 and Patents Pending.

NCC38/NCC60 Nut Crimpers1


HS-150/HS-300/HS-500 HS Hose Saws Series

HS-150 HS-300 HS-5001-¼" 4SP 2" 2 Wire 2" 6SPL: 28-¾" x W: 21" x H: 12-¼" L: 29-¾" x W: 26-¾" x H: 16" L: 29-¾" x W: 26-¾" x H: 16"Weight: 70 lbs Weight: 120 lbs Weight: 120 lbsPower: 1HP/230V/1Phase (Standard) 1HP/110V/1Phase (Optional)

Power: 3HP/230V/3Phase (Standard) 3HP/480V/3Phase (Optional) 3HP/230V/1Phase (Optional)

Power: 5HP/230V/3Phase (Standard) 5HP/480V/3Phase (Optional) 5HP/230V/1Phase (Optional)

HS-150

HS-300

HS-500

These rugged, dependable saws offer features not found on other saws. Choose the one with the capacity and features which meet your individual requirements.

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HS-150/HS-300/HS-500 Hose Saws Blades

The counter: Makes it easy to keep track of the number of cuts made and is easily reset to zero.

(Standard)

Hose Channel System: Both measures and supports the hoses up to 2" diameter as they are being cut.

(Optional)

The Mister Hose Assembly: The mister sprays a fine mist of air tool oil on the saw blade for longer blade life and cleaner cuts.

(Optional)

Hose Helper: Keeps hose from sliding back after a cut.

(Standard)

Scalloped Blade

Scalloped Blade (General Purpose):Is recommended to cut multi-spiral hose.

Serrated Blade

Serrated Blade (General Purpose):Is recommended to cut multi-spiral hose.

Double Bevel Blade with SS Slots

Double Bevel Blade with SS Slots:Is recommended for braided hose with minimum debris during the cut.

The features found on these rugged CustomCrimp® HS series hose saws and the accessories included make it the best value of any hose saw in its class. Available with different types of cutting blades to meet your requirements.


SM300 Hose Skiver

Shown with optional Saw/Skiver cart.SM300

Laser Etched Scale: Is designed to help accurately calibrate the skive diameter.

ID Skiving Tool & Quick Disconnect: High Speed Steel cutting tool provides clean ID skiving.

OD Skiving Tool & Quick Disconnect: Long lasting carbine inserts have multiple cutting edges to eliminate sharpening.

SM300Capable of skiving: Up to 3"Power: ⅓HP/110V/1Phase (Standard)Weight: 150 lbs w/o optional cart 175 lbs w/ optional cart

L: 29" x W: 25" x H: 21"w/o optional cartL: 30" x W: 29" x H: 49"w/ optional cart

The SM300 Hose Skiver has the capacity to skive hoses from ½" to 3" either internally or externally. The quick change tooling, carbide cutting inserts and dual arm external skiver make this product an outstanding value.

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CC-FP10 Fitting Pusher

CC-FP10

Elbow Fitting Adapter: Ability to adjust the position of the ram makes it possible to assemble a wide variety of fittings.

Easy Fitting Insertion: Fitting pusher makes inserting industrial fittings faster and safer.

Flexible Tie Down System: Securely grips hoses from 2 to 12 inches.

This fitting pusher solves the time consuming and difficult task of installing fittings on industrial hoses. Inserting fittings from 2" to 12" is quick, safe and simple.

CC-FP1010 TonPower: 1HP/110V/1Phase (Standard) 1HP/220V/1Phase (Optional)Weight: 465 lbsL: 91-½" x W: 29" x H: 24-⅝"


MANUAL TEST BENCHES

BE1500

In today’s safety conscious environment, testing is the final critical step in assuring that the product being delivered to your customer will meet all of the hose and fitting manufacturer’s specifications.

Safety Switch: Activates and drops pressure as soon as lidis opened.

Multi-Port Manifold Outlet: For multiple hose testing.

Removable Side Panel: Permits the testing of longer hose assemblies or the attachment of an optional trough.

BE 1500 BE 2500 BE 3500Inside cabinet dimensions L: 67" x W: 33" x H: 17"Overall dimensions L: 85" x W: 39" x H: 52"Weight: 955 lbsMax PSI: 21,750 Max PSI: 36,250 Max PSI: 50,750

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ELECTRONIC TEST BENCHES

BE3500E

Whether you are producing a single assembly or a production run, CustomCrimp® has the test equipment to give both you and your customer the assurance that the product has been assembled correctly. A programmable PLC Controller gives the operator the ability to pre-program and repeat a test sequence and print the results on the attached tape (optional save to USB).

BE 1500E BE 2500E BE 3500E BE 4000EInside cabinet dimensions L: 67" x W: 33" x H: 17"Overall dimensions L: 85" x W: 39" x H: 52"Weight: 955 lbsMax PSI: 21,750 Max PSI: 36,250 Max PSI: 50,750 Max PSI: 60,000

Intuitive Screens: Lead the operator through the set up and monitoring of the test procedure.

Safety Switch: Activates and drops pressure as soon as lid is opened.

Printer: Print a detailedreport of the tested assembly.


INDUSTRIAL TEST BENCHES

IND350/3500PLC

IND350 / 1500PLC IND350 / 2500PLC IND350 / 3500PLC IND350 / 4000PLCInside cabinet dimensions L: 80" x W: 44" x H: 27"Overall dimensions L: 98" x W: 50" x H: 65"Weight: 1,800 lbsMax PSI: 21,750 Max PSI: 36,250 Max PSI: 50,750 Max PSI: 60,000

The electronic benches include the most user friendly controller that guides you through the easy set up whether you want to do one or multiple cycles of the same assembly. Print out includes: company name, date and time of the test, job number, number of cycles and maximum pressure. All this information can also be downloaded to a computer or flash drive via USB.

Intuitive Screens: Lead the operator through the set up and monitoring of the test procedure.

Safety Switch: Activates and drops pressure as soon as lid is opened.

Printer: Print a detailedreport of the tested assembly.

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INDUSTRIAL TEST BENCHES

Industrial benches include a booster pump for faster filling of large diameter hoses. Additional troughs or customized benches are available at CustomCrimp®.

IND350/3500PLC

Shown with optional trough.

Optional Trough: In 10 foot sections for testing of longer hose assemblies.

Multi-Port Manifold Outlet: For multiple hose testing.

Removable Side Panel: Permits the testing of longer hose assemblies or the attachment of an optional trough.


AVAILABLE ACCESSORIES1

1 Not all options available with all equipment, contact your Sale Representative.

Hose HelperP/N:103297

CounterP/N:1895T42

Serrated Blade10" P/N:10350212" P/N:103187

16 StationDie TableP/N:101247-84 (84 Series Dies)P/N:101247-99 (99 Series Dies)

Work LampP/N:1668-02

Quick ChangeToolP/N:102572 (84 Series Dies)P/N:102571 (99 Series Dies)

Saw/SM300Mobile CartP/N:101956

CRIMPX Lubricant Grease 14 ozLarge gun tubeP/N:103886

CRIMPX Lubricant Grease 4 oz Can with brush P/N:104162

Pendent Bulb SwitchP/N:101349

MirrorP/N:103471

CRIMPX Lubricant Oil 4 oz bottle with dauber capP/N:103886

CRIMPX Lubricant Grease 3 ozMini grease tube P/N:103887

Hand PumpP/N:VHP-10-25(410cc Reservoir)P/N:VHP-10-43(700cc Reservoir)

Pneumatic PumpP/N:VAP-10-100(1650cc Reservoir)

Scalloped Blade10" P/N:10403412" P/N:104033

Hose Channel SystemP/N:103073

9 Station Die RackP/N:102616-84mm (84 Series Dies)P/N:102616-99mm (99 Series Dies)

CRIMPX GreaseMini Grease Gun With 3 oz tube ofCRIMPX Lubricant P/N:103889

CRIMPX Lubricant Grease 16 oz Can with brush P/N:104111

CC Foot SwitchP/N:CC-footswitch

Foot Pedal AssemblyP/N:104118

ManifoldP/N:102100 (4-Port High Pressure)P/N:104471 (4-Port 9/16" High Pressure)P/N:104470 (4-Port 9/16" Medium Pressure)

Trough ExtensionP/N:104186

Double BevelBlade with SS Slots10" P/N:10405012" P/N:102210

Mister Hose AssemblyP/N:103172

D105 DIE SHELFP/N:101431 (D100 Series Dies)

D205 DIE SHELFP/N:101625 (D200 Series Dies)

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AVAILABLE ACCESSORIES1

DC MicrometerP/N:101489

Dial Micrometer AssemblyP/N:102941-30 102941-38 102941-450

102941-60 102941-600

Coupling StopP/N:100954(D105/D165)

Coupling StopP/N:101631(D205/D206)

1 Not all options available with all equipment, contact your Sale Representative.

Die Segment w/ Date Code Stamp

Manual Back StopP/N:MBS-60(CC30-MBS)

ElectronicBack StopP/N:EBS-60

Prod

uces

Standard MicrometerP/N:100628

Metric MicrometerP/N: 101587

6" Touch Screen PanelP/N:102600-ACT


WIDE RANGE OF DIES1

Standard Die Package

1 Custom Die Sets are always available at CustomCrimp®, contact one of our engineers for your application.

HYDRAULICSDIES SIZES D100 T420 D200 D200DA K16 84S 99S 99P

Die Size

Effective Crimp Range

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

7mm 7-9mm 7 25 7 45 7 51 7 38 7 41 7 55 7 559mm 9-12mm 9 25 9 45 9 51 9 38 9 41 9 55 9 55

12mm 12-14mm 12 45 12 45 12 51 12 38 12 57 12 55 12 5514mm 14-16mm 14 45 14 45 14 51 14 38 14 57 14 55 14 5516mm 16-19mm 16 45 16 45 16 51 16 38 16 57 16 55 16 5519mm 19-23mm 19 45 19 57 19 51 19 38 19 57 19 55 19 5523mm 23-27mm 23 45 23 57 23 51 23 38 23 70 23 70 23 5527mm 27-31mm 27 57 27 57 27 63 27 38 27 70 27 70 27 5531mm 31-34mm 31 57 31 57 31 63 31 38 31 70 31 70 31 7034mm 34-39mm 34 57 34 57 34 63 34 70 34 75 34 7539mm 39-43mm 39 57 39 57 39 76 39 70 39 75 39 7541mm 41-45mm 41 57 41 57 41 76 41 70 41 90 41 7545mm 45-49mm 45 57 45 57 45 76 45 70 45 90 45 8048mm 48-52mm 48 70 48 57 48 76 48 70 48 90 48 8550mm 50-54mm 50 70 50 57 50 7651mm 51-56mm 51 70 51 90 51 8556mm 56-60mm 56 76 56 10857mm 57-63mm 57 90 57 100 57 9062mm 62-65mm 62 10863mm 63-69mm 63 90 63 110 63 10069mm 69-74mm 69 108 69 90 69 110 69 10074mm 74-78mm 74 125 74 110 74 10078mm 78-83mm 78 110 78 100

37customcrimp.com

WIDE RANGE OF DIES1

Standard Die Package


INDUSTRIAL DIE SIZES 130S 145S 160S 160OB 230S 230OB 275S 381S

Die Size

Effective Crimp Range

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

Die (mm)

Die Length (mm)

74mm 74-78mm 74 11078mm 78-83mm 78 11084mm 84-92mm 84 110 84 125 84 13092mm 92-100mm 92 110 92 125 92 130

100mm 100-108mm 100 110 100 125 100 130108mm 108-116mm 108 110 108 125 108 130114mm 114-122mm 114 125 114 130116mm 116-124mm 116 125 116 130118mm 118-124mm 118 125 118 130126mm 126-134mm 126 125 126 130135mm 135-143mm 135 130166mm 166-178mm 166 130 166 159 166 205178mm 178-190mm 178 130 178 159 178 205190mm 190-202mm 190 130 190 159 190 205215mm 215-245mm 215 159 215 205245mm 245-275mm 245 159 245 203281mm 281-310mm 281 159 275 203310mm 310-345mm 310 203


FERRULE VISE DIES1


FERRULE VISE DIES

STRAIGHT DIES

RIBBED DIES

Closed Dia. (Inch) Part Number Part Number0.275 662-T-2750.310 662-T-3100.350 662-T-3500.375 662-T-375 664-T-3750.400 662-T-400 664-T-4000.425 662-T-425 664-T-4250.425 662-T-425 664-T-4250.450 662-T-450 664-T-4500.475 662-T-475 664-T-4750.500 662-T-500 664-T-5000.525 662-T-525 664-T-5250.550 662-T-550 664-T-5500.575 662-T-575 666-T-5750.600 662-T-600 666-T-6000.625 662-T-625 666-T-6250.650 662-T-650 664-T-650 | 666-T-6500.675 662-T-675 666-T-6750.700 662-T-700 666-T-7000.725 662-T-725 666-T-7250.750 662-T-750 666-T-7500.775 662-T-775 666-T-7750.800 662-T-800 666-T-8000.825 662-T-825 666-T-8250.850 662-T-850 666-T-8500.875 662-T-875 666-T-875

FERRULE VICE DIES

STRAIGHT DIES

RIBBED DIES

Closed Dia. (Inch) Part Number Part Number0.900 662-T-900 666-T-9000.925 662-T-925 666-T-9250.950 662-T-950 666-T-9500.975 662-T-975 666-T-9751.000 662-T-1000 666-T-10001.025 662-T-1025 666-T-10251.050 662-T-1050 666-T-10501.075 662-T-1075 666-T-1075H1.100 662-T-1100 666-T-1100H1.125 662-T-1125 666-T-1125H1.150 662-T-1150 666-T-1150H1.175 662-T-1175 666-T-1175H1.200 666-T-1200H1.225 666-T-1225H1.250 666-T-1250H1.2751.300 662-T-13001.325 666-T-1325H

39customcrimp.com

CustomCrimp® can repair, rebuild and/or upgrade most manufacturers crimpers. Installing the ACT™ (Automatic Crimp Technology) controller can increase efficiency and productivity on your current crimper (old or new).

1

Speak to our service department for more information about overhauling your crimper and upgrading to an ACTTM controller.

When you receive an overhauled crimper back from CustomCrimp®

it is not “as good as new” it is better than it ever was when it was new.

Seals and damaged or worn parts are replaced and repaired. Custom Crimp stocks repair parts for many brands of competitive crimpers.

Upgrade your crimper by installing the ACTTM controller:

• 50 different dies can be stored in memory• 150 different die/crimp combinations can be stored in memory.• Inch/metric conversion is automatic.• Easy screen prompts and touch screen.• Production mode supports periodic/configurable inspections which prompt the operator to verify quality crimps.

Imperial Eastman®KK120-KK300 Series


SERVICE: Rebuild / Repair / Upgrade

Custom Machining Services, Inc326 North 400 East

Valparaiso, Indiana 46383Phone: 219-462-6128

Fax: 219-464-2773

All products made and assembled in the USA

Updated on 09/09/2015Product Catalog

customcrimp.com

CustomCrimp® Hose Assembly EquipmentFor Every Industry

Documents

Custom Crimp catalog 2015