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Page 1 of 168
CUSHMAN TRUCKSTER / HAULSTER
MODEL 898459A
1992 – 1994
22 HP OMC POWERED
PARTS LIST & DIAGRAMS
Page 2 of 168
THIS PAGE INTENTIONALLY LEFT BLANK
Page 3 of 168
INDEX
Page Description
5 BRAKE SYSTEM
8 FRONT HUBS & BRAKES
11 1” BRAKE MASTER CYLINDER
13 REAR BRAKE ASSEMBLIES
15 PARKING BRAKE ASSEMBLY
19 2 WEIGHT GOVERNOR
23 4 WEIGHT GOVERNOR
28 ALTERNATOR
30 BATTERY CONNECTORS & CLAMPS
33 CAPACITOR IGNITION SYSTEM
35 STANDARD IGNITION
37 ELECTRICAL COMPONENTS
41 ELECTRICAL CONNECTORS
43 LIGHTS
46 SPEEDOMETER
48 STANDARD EQUIPMENT & ELECTRIC FUEL PUMP
50 STARTER MOTOR
52 TACHOMETER
54 CAB
60 FLAT BED ASSEMBLY
62 FRAME & CHASSIS
66 MIRROR ASSEMBLIES
68 SEAT COMPONENTS
71 STEEL DOOR ASSEMBLIES
75 INSULATION
77 DELUXE REAR BUMPER
78 SPARE TIRE CARRIER
79 SWING OUT BATTERY TRAY
81 BATTERY BOX
83 ENGINE AIR DUCTING
85 DASH ASSEMBLY
87 DRAW BAR ASSEMBLY
89 INTERIOR SHEET METAL
92 CAM SHAFT & PUSH RODS
95 CRANK SHAFT, PISTONS & BEARINGS
97 CRANKCASE & CYLINDERS
101 DRIVE SHAFT
103 ENGINE & TRANSMISSION MOUNTING
105 ENGINE FAN HOUSING
107 FLYWHEEL & RING GEAR
108 OIL SYSTEM
111 DRIVE TRANSMISSION
116 CLUTCH ASSEMBLY
Page 4 of 168
INDEX - continued
Page Description
120 SHIFTER LINKAGE
123 MANIFOLDS
125 EXHAUST SYSTEM
128 HEATER SYSTEM
132 STEERING SYSTEM
135 FRONT SUSPENSION
139 REAR SUSPENSION
141 SHOCKS FRONT & REAR
143 FOOT THROTTLE ASSEMBLY
146 WALBRO CARBURETOR
149 NELSON AIR CLEANER
151 CHOKE CABLE
153 FUEL SYSTEM
156 WORM DRIVE DIFFERENTIAL
162 2 SPEED DIFFERENTIAL CONTROL CABLE
163 2 SPEED DIFFERENTIAL
Page 5 of 168
BRAKE SYSTEM
Page 6 of 168
Item Part # Description Qua 1 103867 WSHR,.31.69.06 YS FLT 4
2 112050 TSCRW,.25-20.62 YS HW (KEG KC 3
3 306325 LWSHR .319 .591 .078 YS 2
4 306435 SCREW, HEX HEAD CAP 1
5 306501 SCREW 1
6 306932 NUT, 5/16 - 18 YS HX 2
7 800227 PLUG,.12-27NPTF ZS HS (SHORT) 1
8 809137 CLIP 4
9 809196 WSHR,.62 1.00.03 NS FLAT (KC) 1
10 810435 CLAMP 1
11 812445 CLAMP,TUBE/WIRE.188 ID STEEL 4
12 815421 TUBE,HYD BRAKE 1
13 817307 GROMMET 1
14 817938 HOSE,HYDRAULIC 2
15 820008 FITTING,HYD TEE 2
16 820958 TUBE,HYDRAULIC 1
17 820959 TUBE,HYDRAULIC 1
18 826711 TUBE,HYDRAULIC 1
19 829049 TUBE 1
20 832584 CLAMP (PLATED) 2
21 832585 BRACKET,TEE MTG (PLATED) 2
22 832587 HOSE, HYDRAULIC 2
23 886173 MASTER CYLINDER AY 1
24 886182 SWITCH KIT, STOPLIGHT 1
Page 7 of 168
25 888743 TUBE AY,HYDRAULIC 1
26 886371 CYLINDER AY, WHEEL 4
Page 8 of 168
FRONT HUB & BRAKES
Page 9 of 168
Item Part # Description Qua 1 304636 COTTER PIN, 12 x 1.12 YS KEG KC 1
2 306325 LWSHR .319 .591 .078 YS 4
3 306450 SCRW, 5/16 - 18 X 3/4 YS HX G5 4
4 306932 NUT, 5/16 - 18 YS HX 4
5 311537 NUT,.75-16 YS HX CASTLE 1
6 385174 CONE,TPRD RLR BRG.75ID 1
7 805030 DRUM, BRAKE BLK 1
8 805860 NUT,WHL .44-20 YS HX 45 DEG SEAT 4
9 806274 STUD, WHEEL .44-20 1.56 F YS G5 4
10 815403 CONE,TPRD RLR BRG 1.00ID 1
11 815838 SCRW,WHL .44-20 3.19 YS HX G5 4
12 817250 CAP,GREASE 1
13 817928 SEAL 1
14 826010 SPACER,WHEEL 1
15 878159 LINING & RIVET KIT (SUPERSEDE TO 887284
As Req'd
16 800318 RIVET#3-3.5 PB CNTRSNK TBLR(KC 12
17 881109 FRT WELDED HUB AY BLK 1
18 808088 CUP,TPRD RLR BRG 1.78OD.48T 1
19 814474 CUP, TAPERED ROLLER BEARING 1
20 886292 SHOE AY, SHIELD/BRAKE 1
21 304104 NUT,.62-18 YS HX JAM (KC) 1
22 306319 NUT,.38-24 YS HEX (KEG KC) 2
23 306353 LWSHR,.38.07 YS SPRING (KC) 2
Page 10 of 168
24 306396 LOCKWASHER, .255 .493 .062 YS 2
25 306419 SCRW, .25-20.50 HX YS G5 2
26 306494 LWSHR,.62.12 YS SPRNG (KEG KC 1
27 805441 SPRING,EXTENSION 1
28 806761 PIN, ADJUSTMENT 2
29 809252 RING, XT RET.625 ID.37T PS 1
30 829348 PIN, HEEL 1
31 835841 PLUG,HOLE 1
32 884399 SHIELD AY BLK 1
33 886371 CYLINDER AY, WHEEL 1
34 811775 REPAIR KIT 1
35 811794 SCRW,BLEEDER.25-28 ZS 1
36 811910 PISTON, WHEEL CYL 2
37 811911 SPRING,COMPRESSION 1
38 887284 LINING AY, BRAKE SHOE 2
Page 11 of 168
1” MASTER CYLINDER
Item Part # Description Qua
1 103867 WSHR,.31.69.06 YS FLT 1
2 120177 LOCKWASHER , .382 .688 .094 2
3 130981 NUT,.44-20 YS HX JAM (KC) 1
4 306328 PIN,COTTR.09 x.75 YS (KEG KC 1
5 306562 NUT, 3/8 - 16 YS HX 2
6 306837 SCRW,.38-16 3.25 YS HX G5 (KC) 2
7 800227 PLUG,.12-27NPTF ZS HS (SHORT) 1
8 809423 PLUG,BRAKE LINE 1
9 812364 ROD,BRAKE (PLATED) 1
10 823089 SPRING,EXTENSION 1
11 886173 MASTER CYLINDER AY 1
12 800227 PLUG,.12-27NPTF ZS HS (SHORT) 1
Page 12 of 168
13 810443 WASHER,.515.81.03 PC FLAT 1
14 810444 WASHER,.609.81.03 NC FLAT 1
15 811918 MAS CYL PUSH ROD 1
16 830817 FITTING 1
17 839140 BOLT,MASTER CYLINDER (PLATED) 1
18 886444 REPAIR KIT 1
19 811928 BOOT, MASTER CYL 1
20 886519 FILLER PLUG AY. 1
21 829155 LABEL, MASTER CYLINDER 1
22 829558 GASKET-MASTER CYL. 1
Page 13 of 168
REAR BRAKE ASSEMBLIES
Item Part # Description Qua
1 306325 LWSHR .319 .591 .078 YS 4
2 306932 NUT, 5/16 - 18 YS HX 4
3 805030 DRUM, BRAKE BLK 1
4 805860 NUT,WHL .44-20 YS HX 45 DEG SEAT 4
5 806274 STUD, WHEEL .44-20 1.56 F YS G5 4
6 809018 BSHG,THRUST.26.44.12 NYLON 1
7 809257 RETAINING RING (KC) 1
8 815838 SCRW,WHL .44-20 3.19 YS HX G5 4
9 821153 GEAR,SPEEDOMETER 1
10 821154 SPEEDOMETER GEAR 1
11 824925 CAP 1
12 826010 SPACER,WHEEL 1
Page 14 of 168
13 827019 HUB,WHEEL 1
14 878159 LINING & RIVET KIT (SUPERSEDE TO 887284 As
Req'd.
15 800318 RIVET#3-3.5 PB CNTRSNK TBLR(KC 12
16 881152 SHOE AY,SHLD & BR 1
17 883034 SHOE AY 1
18 130084 NUT,.62-18 YS HEX (KEG KC) 1
19 306319 NUT,.38-24 YS HEX (KEG KC) 2
20 306353 LWSHR,.38.07 YS SPRING (KC) 2
21 306396 LOCKWASHER, .255 .493 .062 YS 2
22 306419 SCRW, .25-20.50 HX YS G5 2
23 306494 LWSHR,.62.12 YS SPRNG (KEG KC 1
24 805441 SPRING,EXTENSION 1
25 806758 PIN, HEEL 1
26 806761 PIN, ADJUSTMENT 2
27 809252 RING, XT RET.625 ID.37T PS 1
28 884402 SHIELD AY BLK 1
29 889593 SHIELD AY,BRK DUST 1
30 835841 PLUG,HOLE 1
31 886371 CYLINDER AY, WHEEL 1
32 811775 REPAIR KIT 1
33 811794 SCRW,BLEEDER.25-28 ZS 1
34 811910 PISTON, WHEEL CYL 2
35 811911 SPRING,COMPRESSION 1
36 887284 LINING AY, BRAKE SHOE 2
Page 15 of 168
PARKING BREAK ASSEMBLY
Page 16 of 168
Item Part # Description Qua 1 103867 WSHR,.31.69.06 YS FLT 10
2 306325 LWSHR .319 .591 .078 YS 9
3 306328 PIN,COTTR.09 x.75 YS (KEG KC 1
4 306375 NUT, HEX 1/4-20 1
5 306396 LOCKWASHER, .255 .493 .062 YS 1
6 306409 SCRW,.25-20.875 YS HX G5 (KC) 1
7 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 1
8 306435 SCREW, HEX HEAD CAP 3
9 306450 SCRW, 5/16 - 18 X 3/4 YS HX G5 4
10 306932 NUT, 5/16 - 18 YS HX 7
11 800178 SCRW,#8-32.50 YS PR G2 (KC) 1
12 806703 PIN,CLEVIS.31.97 PS (KC) 1
13 812368 SPRING,EXTENSION 1
14 815058 CLAMP 1
15 817104 STOP,WIRE 1
16 819195 TSCRW,#8-18.50 YS PR SLF-DRL 2
17 825380 CLAMP,CABLE (PLATED) 1
18 825590 BRACKET, PARKING BRAKE BLK 1
19 831008 COVER 1
20 834203 BRACKET BLK 1
21 834204 BRACKET BLK 1
22 838708 CONTROL, BRAKE RELEASE 1
23 882984 CALIPER AY,PARK BR 1
Page 17 of 168
24 823459 BRACKET 1
25 823460 SPRING 1
26 823461 WASHER 1
27 823462 SNAP RING 1
28 823463 SCRW,.38-24 2.5 BRAKE CALIPER 2
29 823465 SPRING 2
30 823466 NUT 2
31 829159 CAM 1
32 829160 WASHER 1
33 829161 BUSHING 2
34 883141 RIB PLATE & FRIC AY 1
35 883487 LINING SET 1
36 826077 RIVET,BRAKE LINING 8
37 884079 PLATE AY, STUD 1
38 886186 PK.BRAKE REPAIRSET 1
39 306328 PIN,COTTR.09 x.75 YS (KEG KC 1
40 814079 PIN, CLEVIS .31 1.12 PS 1
41 884985 BRAKE SUPPORT KIT 1
42 301431 SCRW,.38-16 2.50 YS HX G5 (KC) 1
43 800292 NUT,.38-16 YS HX CNTRLCK KEGKC 1
44 885727 CABLE AY,CONTROL 1
45 885783 YOKE & DISC AY 1
46 891087 KIT,PARK BRAKE 1
47 103867 WSHR,.31.69.06 YS FLT 4
Page 18 of 168
48 306325 LWSHR .319 .591 .078 YS 3
49 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 2
50 306450 SCRW, 5/16 - 18 X 3/4 YS HX G5 1
51 306932 NUT, 5/16 - 18 YS HX 3
52 800428 NUT, 8-1.25 MS HX MTRC G8.8 2
53 837745 BRACE,PARK BRAKE BLK 1
54 888846 BR.LEVER ASSY 1
Page 19 of 168
2 WEIGHT GOVERNOR
Item Part # Description Qua 1 111768 CLAMP, TIMER 2
2 111771 GASKET 1
3 111824 STUD 2
Page 20 of 168
4 112048 OVERTRAVEL, BALL LINK 1
5 133079 NUT,#8-32 YS HX (KC) 2
6 306396 LOCKWASHER, .255 .493 .062 YS 4
7 306397 NUT,.25-28 YS HX 2
8 306506 LWSHR,#6.03 YS SPRING (KC) 1
9 306510 NUT,#6-32 PB HX 1
10 306991 LWSHR,#8 ZS SHKPRF EXT (KC) 2
11 886866 TIMER & GOVERNOR AY 1
12 110895 SPRING 1
13 111755 GEAR, DRIVEN 1
14 111769 GASKET 1
15 111770 WASHER,.50.69.09 SPS WAVE 1
16 111812 YOKE, SPOOL 1
17 111813 SEAL, SHAFT 1
18 111814 WSHR,.632 1.10.09 NS THRUST 1
19 111816 WSHR,.632 1.10.03 NS THRUST 1
20 111817 SPOOL,GOVERNOR 1
21 111822 BRG,BALL.50 1.12.25 "OP" 1
22 111823 RING, INTERNAL RETAINING 1
23 111939 RING,RETAINING 1
24 112840 BEARING, THRUST 1
25 114308 LEVER 1
26 120590 WASHER, .25.62.03 YS FLAT 1
27 160409 LEVER & SHAFT AY (PLATED) 1
Page 21 of 168
28 160411 CARRIER & WEIGHT AY 1
29 UNKNOWN
30 UNKNOWN
31 111820 PIN-GOV WEIGHT 2
32 160421 ARM AY,THROTTLE 1
33 160423 HOUSING & PIN AY 1
34 202310 PLUG,EXPANSION 1
35 300977 SCREW, HEX HEAD CAP 1
36 306396 LOCKWASHER, .255 .493 .062 YS 3
37 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 3
38 306506 LWSHR,#6.03 YS SPRING (KC) 2
39 306915 SCRW,#6-32.312 YS PS G5 (KC) 1
40 306966 PIN,RLL.125.750 CARBN STL KC 1
41 308090 WSHR,.25.62.05 YS FLT KEG KC 1
42 603501 PIN,SPIROL.12.75 PS (KC) 1
43 800048 NUT,TPLOCK.25-28 YS GR A HEXKC 1
44 828547 SPRING,EXTENSION 1
45 828548 BRACKET 1
46 885738 BRACKET AY (PLATED) 1
47 886835 TIMER AY 1
48 121038 WASHER,.16.38.03 PB FLAT 1
49 306506 LWSHR,#6.03 YS SPRING (KC) 3
50 306510 NUT,#6-32 PB HX 1
51 307136 SCRW,#6-32.31 YS AS (KC) 3
Page 22 of 168
52 308120 SCRW,#10-32.25 YS PS G5 1
53 510185 SCRW, ECCENTRIC #6-32.22 ZS 1
54 510479 INSULATING BLOCK 1
55 510480 CLIP,OILER 1
56 510487 RING,RETAINING 1
57 510490 SCRW,#10-32.25 ZS PS SEMS 1
58 510530 SCRW, TERMINAL #6-32.81 ZB 1
59 510598 BUSHING,INSULATING 1
60 510599 BAIL, COVER 1
61 510613 CONDENSER 1
62 580394 BREAKER AY 1
63 307594 CLIP,SPRING 1
64 581010 WICK AY,OILER 1
65 580427 COVER AY, DUST 1
66 580433 HOUSING AY 1
67 510499 SEAL 1
68 510505 BEARING, NEEDLE 1
69 580485 BASE & POST AY 1
70 887235 TIMER SHAFT 1
71 111939 RING,RETAINING 1
72 580518 CAM & PIN AY 1
73 887260 SPRING/WEIGHT SET 1
Page 23 of 168
4 WEIGHT GOVERNOR
Item Part # Description Qua 1 111768 CLAMP, TIMER 2
2 111771 GASKET 1
3 111824 STUD 2
Page 24 of 168
4 112048 OVERTRAVEL, BALL LINK 1
5 120052 LOCKWASHER .194.337.047 3
6 133079 NUT,#8-32 YS HX (KC) 2
7 306396 LOCKWASHER, .255 .493 .062 YS 4
8 306397 NUT,.25-28 YS HX 2
9 306506 LWSHR,#6.03 YS SPRING (KC) 1
10 306510 NUT,#6-32 PB HX 1
11 306531 NUT, 10-24 YS HEX 3
12 306991 LWSHR,#8 ZS SHKPRF EXT (KC) 2
13 308089 WASHER, PLAIN 1
14 800215 SCRW,#10-24.625 YS PR G5 (KC) 1
15 800271 SCRW,#10-24.50 YS PR G2 2
16 817104 STOP,WIRE 1
17 824133 BRACKET 1
18 827821 KNOB 1
19 830786 CABLE, GVNR CNTRL 1
20 886900 TIMER & GOVERNR AY 1
21 110700 SPRING, EXTENSION 1
22 110895 SPRING 1
23 111755 GEAR, DRIVEN 1
24 111769 GASKET 1
25 111770 WASHER,.50.69.09 SPS WAVE 1
26 111812 YOKE, SPOOL 1
27 111813 SEAL, SHAFT 1
Page 25 of 168
28 111814 WSHR,.632 1.10.09 NS THRUST 1
29 111816 WSHR,.632 1.10.03 NS THRUST 1
30 111817 SPOOL,GOVERNOR 1
31 111822 BRG,BALL.50 1.12.25 "OP" 1
32 111823 RING, INTERNAL RETAINING 1
33 111939 RING,RETAINING 1
34 112840 BEARING, THRUST 1
35 114308 LEVER 1
36 114444 SPRING 1
37 120590 WASHER, .25.62.03 YS FLAT 1
38 160409 LEVER & SHAFT AY (PLATED) 1
39 160410 CARRIER&WEIGHT AY 1
40 UNKNOWN
41 UNKNOWN
42 111820 PIN-GOV WEIGHT 4
43 160421 ARM AY,THROTTLE 1
44 160423 HOUSING & PIN AY 1
45 160766 BRACKET & PIN AY (PLATED) 1
46 202310 PLUG,EXPANSION 1
47 300977 SCREW, HEX HEAD CAP 1
48 302288 SCREW, HEX HEAD CAP 1
49 306328 PIN,COTTR.09 x.75 YS (KEG KC 1
50 306375 NUT, HEX 1/4-20 3
51 306396 LOCKWASHER, .255 .493 .062 YS 4
Page 26 of 168
52 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 4
53 306506 LWSHR,#6.03 YS SPRING (KC) 2
54 306915 SCRW,#6-32.312 YS PS G5 (KC) 2
55 306966 PIN,RLL.125.750 CARBN STL KC 1
56 308090 WSHR,.25.62.05 YS FLT KEG KC 3
57 603501 PIN,SPIROL.12.75 PS (KC) 1
58 800048 NUT,TPLOCK.25-28 YS GR A HEXKC 1
59 800263 SCRW,.25-20 1.25 YS PR G2 1
60 830783 ARM, GVNR PIVOT (PLATED) 1
61 830784 PIN,CLEVIS.25 1.88 ZS (KC) 1
62 886835 TIMER AY 1
63 121038 WASHER,.16.38.03 PB FLAT 1
64 306506 LWSHR,#6.03 YS SPRING (KC) 3
65 306510 NUT,#6-32 PB HX 1
66 307136 SCRW,#6-32.31 YS AS (KC) 3
67 308120 SCRW,#10-32.25 YS PS G5 1
68 510185 SCRW, ECCENTRIC #6-32.22 ZS 1
69 510479 INSULATING BLOCK 1
70 510480 CLIP,OILER 1
71 510487 RING,RETAINING 1
72 510490 SCRW,#10-32.25 ZS PS SEMS 1
73 510530 SCRW, TERMINAL #6-32.81 ZB 1
74 510598 BUSHING,INSULATING 1
75 510599 BAIL, COVER 1
Page 27 of 168
76 510613 CONDENSER 1
77 580394 BREAKER AY 1
78 307594 CLIP,SPRING 1
79 581010 WICK AY,OILER 1
80 580427 COVER AY, DUST 1
81 580433 HOUSING AY 1
82 510499 SEAL 1
83 510505 BEARING, NEEDLE 1
84 580485 BASE & POST AY 1
85 887235 TIMER SHAFT 1
86 111939 RING,RETAINING 1
87 580518 CAM & PIN AY 1
88 887260 SPRING/WEIGHT SET 1
89 887065 BRACKET AY, CABLE (PLATED) 1
Page 28 of 168
ALTERNATOR
Item Part # Description Qua
823683 HARNESS 1
Not Offered .Bumper 1
1 103867 WSHR,.31.69.06 YS FLT 1
2 120177 LOCKWASHER , .382 .688 .094 1
3 130167 SCRW,.31-18 2.25 YS HX G5 3
4 306325 LWSHR .319 .591 .078 YS 5
5 306396 LOCKWASHER, .255 .493 .062 YS 4
6 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 1
7 306562 NUT, 3/8 - 16 YS HX 1
8 311213 SCREW, 3/8 - 16 X 2 YS HX G5 1
Page 29 of 168
9 816864 V-BELT 1
10 816873 BRACKET BLK 1
11 825347 ADAPTER, GENERATOR PULLEY 1
12 827383 SCREEN,FLYWHEEL 1
13 828098 V-BELT 1
14 883239 ALTERNATOR SET 1
15 103867 WSHR,.31.69.06 YS FLT 1
16 306325 LWSHR .319 .591 .078 YS 1
17 800413 NUT,6-1.0 MS HX METRIC G 8.8 1
18 800414 SCRW,M8-1.25 30 MS HX G8.8 (KC 2
19 816867 PULLEY FAN 1
20 823689 RESISTOR 1
21 826468 DECAL 1
22 830377 PULLEY 1
23 830378 SPACER 1
24 883825 PULLEY AY,5.50 DIA BLK 1
25 888616 BRACKET SET,ALTNTR 1
26 120052 LOCKWASHER .194.337.047 2
27 300646 SCRW,.25-20.75 YS HX G5 KEGKC 2
28 306396 LOCKWASHER, .255 .493 .062 YS 4
29 308090 WSHR,.25.62.05 YS FLT KEG KC 2
30 800022 SCRW,#10-24.38 YS PR G5 2
Page 30 of 168
BATTERY CONNECTORS & CLAMPS
Page 31 of 168
Item Part # Description Qua 1 320107 TIE, STRAP 2
2 809137 CLIP 7-Mar
3 809206 GROMMET,1.13 1.88.38 RBR 1
4 809231 GROMMET,.56 1.06.44 RBR SPLIT 3-Jan
5 810437 CLAMP,TUBE/WIRE.50 ID STEEL 3-Jan
6 810439 CLIP 3
7 811650 PLUG,METAL BUTTON .53 HOLE .05/.06 PNL 3-Feb
8 812445 CLAMP,TUBE/WIRE.188 ID STEEL 7-Apr
9 813688 CLAMP,TUBING 5-Mar
10 813840 CLIP (KC) 6-Feb
11 814924 CLAMP, TUBE .50 ID YS 8-Mar
12 815058 CLAMP 3-Jan
13 817307 GROMMET 1
14 817320 CLAMP 4-Jan
15 818500 CLAMP 11
16 818962 CLAMP,TUBING 6-Feb
17 823549 TIE, CABLE 15.5" KC 5-Feb
18 824438 PLUG,HOLE 1
19 825358 CLAMP, WORM DR .88 TO 2.75 DIA. 2
20 825380 CLAMP,CABLE (PLATED) 1
21 825477 CLIP 2
22 825624 CLAMP, WORM DR .25 TO .625 DIA 15-24
23 833368 CLAMP, WORM DR 2.31-3.25 DIA 2
Page 32 of 168
24 825779 GROMMET 1
25 825893 BUSHING,STRAIN RLF (KC 1
26 825900 BUSHING,STRAIN RLF (KC) 2
27 825917 GROMMET 5-Feb
28 825919 PLUG, HOLE (KC) 2
29 825922 PLUG,HOLE 3-Jan
30 827492 COVER,BATT TERM 1
31 828876 FILLER,DASH 1
32 829101 PLUG,HOLE 3
33 829144 FILLER,STRG COL 1
34 829994 CLAMP, CABLE BLK 1
35 830083 PLUG,FLUSH HEAD 1
36 830776 CLAMP 1
Page 33 of 168
CAPACITOR IGNITION SYSTEM
Item Part # Description Qua
888452 SEE SN 541 DISC.
825748 TERMINAL,1/4 FEMALE 14-16AWG 1 Not illustrated.
320107 TIE, STRAP 2 Not illustrated.
580394 BREAKER AY 1 Not illustrated.
825880 CONNECTOR,1 CONTACT MALE 1 Not illustrated.
Page 34 of 168
1 306396 LOCKWASHER, .255 .493 .062 YS 1
2 800019 SCREW,.25-20.50 YS PR G5 1
3 884398 DIODE AY 1
4 888421 WIRE AY, IGN 1
5 888422 WIRE AY,IGN 1
6 888550 WIRE AY,C.D. IGN,DIODE 1
7 300646 SCRW,.25-20.75 YS HX G5 KEGKC 2
8 302288 SCREW, HEX HEAD CAP 1
9 302754 SCRW,.25-20 2.25 YS HX G5 (KC) 1
10 303459 SCRW,.25-20 1.5 YS HX G5 (KC) 1
11 306375 NUT, HEX 1/4-20 3
12 306396 LOCKWASHER, .255 .493 .062 YS 5
13 308090 WSHR,.25.62.05 YS FLT KEG KC 3
14 582508 COIL AY, IGNITION 2
15 819707 BUSHING 1
16 888349 BRACKET AY BLK 1
17 888394 WIRE AY 1
18 888853 AMPLIFIER AY DISC.
Page 35 of 168
STANDARD IGNITION SYSTEM
Item Part # Description Qua 891477 KIT,COIL IGNITION 1
1 112940 CLAMP 1
2 120052 LOCKWASHER .194.337.047 4
3 132520 NUT, #10-32 YS HEX 4
4 306375 NUT, HEX 1/4-20 1
5 306396 LOCKWASHER, .255 .493 .062 YS 1
6 308090 WSHR,.25.62.05 YS FLT KEG KC 1
7 383444 IGNITION COIL AY 2
8 800462 CBOLT,.25-20 2.75 YS G2 (KC) 1
9 823319 SPACER 1
Page 36 of 168
10 825994 RESISTOR AY 1
11 838191 SPARK PLUG, SPECIAL - 14 MM 2
12 884384 WIRE AY 1
13 886898 WIRE AY, H.T. LEAD 1
14 886899 WIRE AY, H.T. LEAD 1
15 887243 H.T. LEAD AY. 1
16 887244 H.T. LEAD AY. 1
17 510613 CONDENSER 1
Page 37 of 168
ELECTRICAL COMPONENTS
Page 38 of 168
Item Part # Description Qua 1 120052 LOCKWASHER .194.337.047 4
2 130152 SCRW,#6-32.500 YS RS 4
3 300646 SCRW,.25-20.75 YS HX G5 KEGKC 6
4 302437 NUT, #6-32 YS HX (KC) 6
5 306375 NUT, HEX 1/4-20 6
6 306396 LOCKWASHER, .255 .493 .062 YS 4
7 306531 NUT, 10-24 YS HEX 4
8 306990 LOCKWASHER, #6 ZS SHAKEPROOF EXT (KC) 4
9 308090 WSHR,.25.62.05 YS FLT KEG KC 2
10 800215 SCRW,#10-24.625 YS PR G5 (KC) 2
11 800296 SCRW,#10-24.75 YS PR G2 2
12 817309 SWITCH,DIMMER 1
13 825501 FLASHER,TURN & HAZARD 12V 1
14 825939 LIGHT INDICATOR,RED 1
15 825940 LIGHT INDICATOR,BLUE 1
16 825996 CONNECTOR,4X FUSE HOLDER 1
17 826000 FUSE,20 AMP 4
18 828470 LENS IND LIGHT 1
19 828473 BULB,IND LIGHT 1
20 833279 GAUGE,FUEL 1
21 833280 GAUGE,AMMETER 1
22 836389 GASKET,HORN 1
23 885848 SWITCH AY, LIGHT 1
Page 39 of 168
24 885999 LIGHT AY 1
25 826726 CONNECTOR,1 CONTACT FEMALE 2
27 828772 LOCKWASHER,LT MTG 1
28 886090 HORN AY-SERVICE 1
29 828613 BRACKET,HORN 1
30 886182 SWITCH KIT, STOPLIGHT 1
31 887215 BUZZER AY 1
32 887822 BUZZER AY,TURN SIGNAL 1
33 888315 SWITCH AY 1
34 888502 HOLDER AY,LAMP 1
35 811953 BULB,#53 LIGHT 1
36 889673 SOLENOID KIT, 12V 1
37 120052 LOCKWASHER .194.337.047 2
38 132520 NUT, #10-32 YS HEX 2
39 306325 LWSHR .319 .591 .078 YS 2
40 306932 NUT, 5/16 - 18 YS HX 2
41 890154 KIT,IGNITION SWITCH 1
42 837295 SWITCH, IGNITION 1
43 837299 SPACER 1
44 837300 SPACER (PLATED) 1
45 890158 WIRE AY,CONN & 1
46 890809 KIT,CLUTCH SWITCH 1
47 308404 WSHR,.12.25.02 YS FLAT (KC) 2
48 320107 TIE, STRAP 2
Page 40 of 168
49 548020 TSCRW,#10-16.62 YS PS (KC) 1
50 800225 SETSCREW, #10-24.25 BS NH C 1
51 837531 CAM,CLUTCH SAFETY SWITCH 1
52 837533 PLATE,MOUNTING CL.SAFETY(PLTD) 1
53 888503 SERVICE KIT 1
54 800587 NUT,#4-40 YS HX w/XT LWSHR (KC 2
55 890808 SWITCH AY,CLUTCH 1
56 825743 SWITCH,STARTING 1
Page 41 of 168
ELECTRICAL CONNECTORS
Page 42 of 168
Item Part # Description Qua
826191 TUBING As Req'd
Not Illustrated
826192 DISCON/NO REPLACEMENT As Req'd
Not Illustrated
826193 DISCON/NO REPLACEMENT As Req'd
Not Illustrated
826190 TUBING As Req'd
Not Illustrated
1 825880 CONNECTOR,1 CONTACT MALE 41
2 825877 CONNECTOR,6 CONT 1
3 825894 CONNECTOR 2
4 825949 CONNECTOR 1
5 825970 BOOT 1
6 825971 CONNECTOR, ALT 1
7 825973 CONNECTOR,6 CONT 2
8 825996 CONNECTOR,4X FUSE HOLDER 2
9 825998 TERM,FUSE CLIP 1-WAY 2 LEAD 7
10 825999 TERM,FUSE CLIP 3-WAY 1 LEAD 2
11 826726 CONNECTOR,1 CONTACT FEMALE 15
Page 43 of 168
LIGHTS
Page 44 of 168
Item Part # Description Qua 1 103867 WSHR,.31.69.06 YS FLT 4
2 306325 LWSHR .319 .591 .078 YS 4
3 306375 NUT, HEX 1/4-20 4
4 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 4
5 306419 SCRW, .25-20.50 HX YS G5 2
6 306488 LWSHR,.25 ZS SHKPRF EXT (KC) 2
7 306932 NUT, 5/16 - 18 YS HX 4
8 306992 LWSHR,.25 ZS SHKPRF INT 2
9 308090 WSHR,.25.62.05 YS FLT KEG KC 4
10 320107 TIE, STRAP 2
11 800024 SCRW,.25-20 1.50 YS PR G2 2
12 809152 WASHER, .31 1.12.10YS FLAT (PLATED) 2
13 825939 LIGHT INDICATOR,RED 1
14 826726 CONNECTOR,1 CONTACT FEMALE 1
15 828876 FILLER,DASH 1
16 832649 GUARD,TAILLIGHT BLK 2
17 837303 HEADLIGHT,RECTANG 2
18 884385 WIRE AY 1
19 884479 TURN SIGNAL AY 1
20 825880 CONNECTOR,1 CONTACT MALE 1
21 826726 CONNECTOR,1 CONTACT FEMALE 1
22 885964 LAMP AY, TURN SIGNAL 1
23 825850 LENS, BLACK 1
Page 45 of 168
24 825851 LENS, AMBER 1
25 837670 BULB, MINIATURE 1
26 886023 LAMP AY,STOP 1
27 312288 SCRW,#6-32.625 YS PS G5 (KC) 2
28 829131 GASKET 1
29 829132 LENS, RED 1
30 837670 BULB, MINIATURE 1
31 886148 LAMP AY 1
32 812288 Screw, #6-32 x 5/8 2
33 822049 MINIATURE BULB 1
34 829099 LENS & GASKET KIT 1
35 829100 LENS 1
36 888089 LAMP AY,SERVICE RH 1
37 888090 TAILLIGHT AY,LH 1
38 306375 NUT, HEX 1/4-20 2
39 306396 LOCKWASHER, .255 .493 .062 YS 2
40 800069 CBOLT,.25-20 1.00 YS GS 2
41 822049 MINIATURE BULB 1
42 826190 TUBING As Req'd
43 826726 CONNECTOR,1 CONTACT FEMALE 2
44 832633 LENS,TAILLIGHT 1
45 832634 LAMP, #57 1
46 832664 SCRW,TAILLIGHT LENS 1
Page 46 of 168
SPEEDOMETER
Page 47 of 168
Item Part # Description Qua 1 823549 TIE, CABLE 15.5" KC 1
2 826726 CONNECTOR,1 CONTACT FEMALE 1
3 884823 CABLE AY,SPDOM 1
4 886725 SPEEDOMETER AY 1
5 886770 LAMP AY. 1
6 819953 Bulb, light, #53 1
Page 48 of 168
STANDARD EQUIPMENT & ELECTRIC FUEL PUMP
Item Part # Description Qua 889105 FUEL PUMP KIT Order Components only 1
1 111778 COVER,FUELPUMP MTG 1
2 111779 GASKET 1
3 300646 SCRW,.25-20.75 YS HX G5 KEGKC 2
4 306375 NUT, HEX 1/4-20 3
5 306396 LOCKWASHER, .255 .493 .062 YS 5
6 306419 SCRW, .25-20.50 HX YS G5 2
Page 49 of 168
7 306488 LWSHR,.25 ZS SHKPRF EXT (KC) 1
8 308090 WSHR,.25.62.05 YS FLT KEG KC 1
9 320107 TIE, STRAP 8
10 523213 CLIP, CUSHIONED 1
11 800026 SCREW, 1/4 -20 X 3/4 YS PR G2 1
12 814439 GROMMET,.11.69.28 RBR SPLIT 1
13 825624 CLAMP, WORM DR .25 TO .625 DIA 10
14 825878 TERMINAL,1/4FEM 14-16AWG 2LEAD 2
15 825884 CLAMP,TUBE/WIRE 1.75 ID STEEL 1
16 825917 GROMMET 2
17 826590 HOSE,FUEL.31 I.D.X 25FT As
Req'd.
18 830425 HOSE, 25 FT FUEL As
Req'd.
19 832774 FILTER,FUEL 1
20 884398 DIODE AY 1
21 889284 WIRE AY, SOLENOID TO SWITCH 1
22 889285 WIRE AY, 16GA OR 27".25/ 1
23 889286 WIRE AY, FUEL PUMP POWER 1
24 889401 OIL SENDER KIT 1
25 835609 COVER,SENDER 1
26 891476 PUMP AY-BRACKET AND 1
27 838154 BRACKET,MOUNTING FUEL PUMP 1
Page 50 of 168
STARTER MOTOR
Page 51 of 168
Item Part # Description Qua
885987 GREASE & BOTTLE AY 1 Not Illustrated
Not Offered .Bumper 1
1 120177 LOCKWASHER , .382 .688 .094 5
2 306414 SCREW, 3/8 - 16 X 1 YS HX G5 3
3 884982 STARTER AY, MOTOR 1
4 318584 ARMATURE 1
5 826087 THRU BOLT 1
6 887515 CAP AY-OBSOLETE 1
7 385952 BRUSH&SPR SET AY 1
8 887923 DRIVE AY & LUBE KIT 1
9 887924 DRIVE KIT,W/LUBE 1
10 888033 SEAL KIT,STARTER 1
11 832481 SEAL,STARTER DRIVE 1
Page 52 of 168
TACHOMETER
Page 53 of 168
Item Part # Description Qua
883203 CONNECTOR AY,ELECT 1 Not Illustrated.
825429 DECAL 1 Not Illustrated.
825748 TERMINAL,1/4 FEMALE 14-16AWG 1 Not Illustrated.
884384 WIRE AY 1 Not Illustrated.
825886 TERMINAL,1/4 LMALE 14-16AWG 1 Not Illustrated.
887166 WIRE AY,TACH TO FUSE 1 Not Illustrated.
1 887031 TACHOMETER SET 1
2 825880 CONNECTOR,1 CONTACT MALE 1
3 826726 CONNECTOR,1 CONTACT FEMALE 3
4 886770 LAMP AY. 1
5 811953 BULB,#53 LIGHT 1
Page 54 of 168
CAB ASSEMBLY
Page 55 of 168
Item Part # Description Qua
825844 ADHESIVE,FOAM PADS As Req'd Not Illustrated.
897120 CAB SET, 3 WHEEL 1
888669 CAB SET,4W 1
829071 SEALER As Req'd Not Illustrated.
830902 DECAL,INSTRUCTION 1 Not Illustrated.
889073 CAB AY, 3 WHL, SERVICE 1
303916 LWSHR,#10 ZS SHKPRF EXT 1 Not Illustrated.
826726 CONNECTOR,1 CONTACT FEMALE 1 Not Illustrated.
1 103867 WSHR,.31.69.06 YS FLT 6
2 302288 SCREW, HEX HEAD CAP 4
3 306325 LWSHR .319 .591 .078 YS 6
4 306375 NUT, HEX 1/4-20 21
5 306396 LOCKWASHER, .255 .493 .062 YS 21
6 306450 SCRW, 5/16 - 18 X 3/4 YS HX G5 2
7 306932 NUT, 5/16 - 18 YS HX 6
8 308090 WSHR,.25.62.05 YS FLT KEG KC 26
9 320107 TIE, STRAP 2
10 548910 NUT,.25-20 YS HSF (KC) 8
11 800026 SCREW, 1/4 -20 X 3/4 YS PR G2 9
12 800030 SCRW,.31-18 1.0 YS PR G2 4
13 800167 NUT,.25-20 PS SPEED FLAT (KC) 6
Page 56 of 168
14 800631 RIVET,.156.312 PA POP (KC) 4
15 800456 NUT,ACORN (KC) 8
16 814924 CLAMP, TUBE .50 ID YS 1
17 825859 FOAM, DOOR PANEL As Req'd
18 827769 INSULATION, ENGINE COVER 1
19 828388 SEAL-SEAT(10FT) As Req'd
20 828934 ANGLE BLK 1
21 828935 ANGLE BLK 1
22 828976 WEATHERSTRIP As Req'd
23 829536 STRIP,FILLER 3 WH 1
24 829537 STRIP,FILLER 4 WH 1
25 829815 STUD,THREADED (KC) 8
26 829966 PAD GASKET 1
27 830355 SEAL,DOOR As Req'd
28 830904 INSULATION 1
29 830908 SEAL As Req'd
30 831582 BRACKET BLK 2
31 833851 SEAL 2
32 885911 SUPPORT AY,DOOR LH BLK 1
33 885912 SUPPORT AY,DOOR RH BLK 1
34 886383 SUPPORT AY,DOOR LH BLK 1
35 886384 SUPPORT AY,DOOR RH BLK 1
36 887246 MIRROR SET 2
37 306375 NUT, HEX 1/4-20 2
Page 57 of 168
38 823201 CAP,VINYL PUSH ON 1
39 888641 STUD AY (PLATED) 6
40 889072 CAB AY, 4-WHEEL, SERVICE 1
41 300646 SCRW,.25-20.75 YS HX G5 KEGKC 1
42 302437 NUT, #6-32 YS HX (KC) 8
43 303459 SCRW,.25-20 1.5 YS HX G5 (KC) 1
44 306328 PIN,COTTR.09 x.75 YS (KEG KC 2
45 306375 NUT, HEX 1/4-20 12
46 306396 LOCKWASHER, .255 .493 .062 YS 13
47 306463 PIN,COTTER.06.50 YS (KC) 3
48 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 1
49 306488 LWSHR,.25 ZS SHKPRF EXT (KC) 2
50 306506 LWSHR,#6.03 YS SPRING (KC) 8
51 306531 NUT, 10-24 YS HEX 1
52 306982 WASHER, PLAIN 2
53 306998 LOCKWASHER, #10 SHKPRF YS INT-EXT KC 1
54 308087 WASHER,.16.31.04 YS FLAT 8
55 308088 WASHER, .19.38.05 YS FLAT 1
56 308090 WSHR,.25.62.05 YS FLT KEG KC 13
57 316056 SCRW,#6-32.75 YS AS (KC) 8
58 800024 SCRW,.25-20 1.50 YS PR G2 2
59 800026 SCREW, 1/4 -20 X 3/4 YS PR G2 10
60 800296 SCRW,#10-24.75 YS PR G2 1
61 805245 BUSHING, STEEL .266.400.204 2
Page 58 of 168
62 805451 SPRING,EXTENSION 1
63 810379 BSHG, .26 .38 .88 PS 1
64 810446 GROMMET,.69 1.31.38 RBR 1
65 814924 CLAMP, TUBE .50 ID YS 2
66 821068 O RING 4
67 821427 WASHER,SEALING 1/4 (KC) 5
68 828376 STRIP As Req'd
69 828384 SEAL As Req'd
70 826037 BLADE 1
71 828682 ARM,WINDSHIELD WIPER 1
72 828736 TROUGH, WHITE DRIP RH 1
73 828972 TROUGH, WHITE DRIP LH 1
74 828990 PAD,CAB BACK 1
75 829735 FOAM,SOUND 1
76 830790 NAMEPLATE, CUSHMAN 17.38" 1
77 833971 SCREEN, VENT OPENING BLK 1
78 834077 MEMBER (PLATED) 1
79 825642 WINDSHIELD 1
80 886023 LAMP AY,STOP 1
81 828668 WINDOW 2
82 886447 HARNESS AY,STOPLIGHT 1
83 886497 WIPER MOTOR SET 1
84 886131 SHAFT AY 1
85 886448 HARNESS AY,WIPER 1
Page 59 of 168
86 888684 PIVOT AY, VENT LEVER BLK 1
87 888815 COVER AY,VENT 1
88 800736 RIVET,.12.390 PA POP (KC) 8
89 829717 GASKET 1
90 833972 BRACKET 2
91 888831 ROD AY BLK 1
92 888832 BRACKET AY 1
93 888835 ARM AY 1
94 316946 PIN,SPIROL.312.875 PS (KC) 1
95 888836 LEVER AY, DOOR OPENING (PLATED) 1
96 888842 LEVER AY VENT DOOR (PLATED) 1
97 884395 BELT AY,SEAT 2
Page 60 of 168
FLAT BED ASSEMBLY
Page 61 of 168
Item Part # Description Qua 889983 FLATBED SET 1
1 103867 WSHR,.31.69.06 YS FLT 17
2 120177 LOCKWASHER , .382 .688 .094 8
3 304364 NUT,.44-14 YS HEX (KEG KC) 2
4 306325 LWSHR .319 .591 .078 YS 17
5 306414 SCREW, 3/8 - 16 X 1 YS HX G5 8
6 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 4
7 306450 SCRW, 5/16 - 18 X 3/4 YS HX G5 13
8 306562 NUT, 3/8 - 16 YS HX 8
9 306932 NUT, 5/16 - 18 YS HX 17
10 311397 SCRW,.44-14 3.00 YS HX G5 (KC) 1
11 816991 DECAL,NOTICE ALT-BATT SVC 1
12 828819 BRACKET BLK 2
13 833868 PANEL, STOPWALL BLK 1
14 882931 BRACKET AY, BOX PIVOT 2
15 889982 FLATBED AY, COMPLETE 1
Page 62 of 168
FRAME & CHASSIS
Page 63 of 168
Item Part # Description Qua
826307 DECAL,WARNING VEH OP 1 Not illustrated
826728 DECAL,WARNING HAND THROTTLE 1 Not illustrated
828082 DECAL,GOV & THROT 1 Not illustrated
828913 DECAL,PARK BRAKE RELEASE 1 Not illustrated
834748 DECAL,SAFETY 1 Not illustrated
838695 DECAL,AUXILIARY TRANSMISSION 1 Not illustrated
838696 DECAL,POWER TAKE-OFF 1 Not illustrated
838700 DECAL,WARNING AUX TRANSMISSION 1 Not illustrated
807439 FITTING, GREASE 1 Not illustrated
816991 DECAL,NOTICE ALT-BATT SVC 1 Not illustrated
822819 DECAL,WARNING-PARKING BRAKE 1 Not illustrated
825622 DECAL,WARNING-BRAKE FLUID 1 Not illustrated
1 103867 WSHR,.31.69.06 YS FLT 22
2 112050 TSCRW,.25-20.62 YS HW (KEG KC 4
3 120052 LOCKWASHER .194.337.047 2
4 120177 LOCKWASHER , .382 .688 .094 8
5 306322 SCRW,.31-18.875 ZS HX G5 (KKC 4
6 306325 LWSHR .319 .591 .078 YS 30
7 306375 NUT, HEX 1/4-20 2
Page 64 of 168
8 306396 LOCKWASHER, .255 .493 .062 YS 2
9 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 12
10 306464 SCRW,.31-18 2.50 YS HX G5 (KC) 8
11 306531 NUT, 10-24 YS HEX 2
12 306562 NUT, 3/8 - 16 YS HX 8
13 306835 SCREW, HEX HEAD CAP 8
14 306932 NUT, 5/16 - 18 YS HX 26
15 306981 WSHR, FLAT .41 .81 .06 YS 16
16 308089 WASHER, PLAIN 2
17 308090 WSHR,.25.62.05 YS FLT KEG KC 2
18 548911 NUT,.31-18 YS HSF KC 8
19 800019 SCREW,.25-20.50 YS PR G5 2
20 800271 SCRW,#10-24.50 YS PR G2 2
21 810149 BUMPER, RUBBER 2
22 810152 COVER 2
23 828107 PLATE,COVER BLK 1
24 828609 SHIELD,MODESTY BLK 1
25 830355 SEAL,DOOR As Req'd
26 830762 PLATE BLK 2
27 833490 SUPPORT,ENG MTG BLK 2
28 885476 FRAME AY,AXLE GD BLK 1
29 892447 FRAME AY,4W FRONT -SERVICE 1
30 306322 SCRW,.31-18.875 ZS HX G5 (KKC 1
31 306325 LWSHR .319 .591 .078 YS 1
Page 65 of 168
32 306932 NUT, 5/16 - 18 YS HX 1
33 888599 SHAFT AY, CLUTCH PIVOT BLK 1
34 890098 SUPPORT AY, FLATBED BLK 1
35 890099 SUPPORT AY, FLATBED BLK 1
36 891384 PLATFORM AY 1
37 891226 PLATFORM AY,1 TON BLK 1
Page 66 of 168
MIRROR ASSEMBLIES
Page 67 of 168
Item Part # Description Qua 1 887246 MIRROR SET 2
2 306375 NUT, HEX 1/4-20 2
3 823201 CAP,VINYL PUSH ON 2
4 887585 SUPPORT SET,MIRROR 1
5 302030 SCREW, .25-20 1.25 YS HX G5 8
6 306375 NUT, HEX 1/4-20 4
7 306396 LOCKWASHER, .255 .493 .062 YS 4
8 308090 WSHR,.25.62.05 YS FLT KEG KC 4
9 800024 SCRW,.25-20 1.50 YS PR G2 4
10 800059 NUT,.25-20 YS HX CNTRLOCK (KC) 8
11 815680 WSHR,.266 1.12.07 YS FLAT (KC 8
12 825846 WASHER,FRICTION 4
13 831578 SUPPORT, MIRROR BLK 2
14 831593 TUBE, MIRROR SUPT. BLK 2
15 887573 LOOP AY, MIRROR BLK 2
Page 68 of 168
SEAT COMPONENTS
Page 69 of 168
Item Part # Description Qua
1 103867 WSHR,.31.69.06 YS FLT 14
2 120052 LOCKWASHER .194.337.047 3
3 300646 SCRW,.25-20.75 YS HX G5 KEGKC 8
4 306322 SCRW,.31-18.875 ZS HX G5 (KKC 8
5 306325 LWSHR .319 .591 .078 YS 14
6 306396 LOCKWASHER, .255 .493 .062 YS 6
7 306409 SCRW,.25-20.875 YS HX G5 (KC) 4
8 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 6
9 306531 NUT, 10-24 YS HEX 3
10 306932 NUT, 5/16 - 18 YS HX 14
11 308089 WASHER, PLAIN 3
12 308090 WSHR,.25.62.05 YS FLT KEG KC 6
13 800271 SCRW,#10-24.50 YS PR G2 3
14 884497 BACKREST AY 2
15 826127 COVER 1
16 884819 HANDHOLD AY,LEFT BLK 1
17 884820 HANDHOLD AY,RIGHT BLK 1
18 885988 BACKREST SUPPORT AY BLK 2
19 886996 SEAT AY, WITH HINGE 1
20 800215 SCRW,#10-24.625 YS PR G5 (KC) 5
21 800299 SCRW,#10-24 1.0 YS PR G2 2
22 812208 HINGE, CONTINUOUS 1
23 817606 NUT,#10-24 PS TEE LONG PRONG 14 Not Illustrated
Page 70 of 168
24 825357 BUMPER,PLASTIC 2
25 837581 ENVELOPE,PLASTIC-SNAP CLOSURE 1
26 886995 COVER AY., SEAT 1
27 887011 SEAT AY, W/HINGE 1
28 800215 SCRW,#10-24.625 YS PR G5 (KC) 5
29 800299 SCRW,#10-24 1.0 YS PR G2 2
30 812208 HINGE, CONTINUOUS 1
31 817606 NUT,#10-24 PS TEE LONG PRONG 14 Not Illustrated
32 825357 BUMPER,PLASTIC 2
33 837581 ENVELOPE,PLASTIC-SNAP CLOSURE 1
34 884567 COVER AY, SEAT 1
35 888464 BACKREST AY 1
36 810386 NUT,.25-20 YS T LONG PRONG (KC 4 Not Illustrated
37 888465 COVER AY,BACKREST 1
38 888361 BACKREST AY, GRAY 1
39 810386 NUT,.25-20 YS T LONG PRONG (KC 4 Not Illustrated
40 888360 COVER AY, BACKREST 1
41 884395 BELT AY,SEAT 2-Jan
Page 71 of 168
STEEL DOOR ASSEMBLIES
Page 72 of 168
Item Part # Description Qua 890510 ACC,DOOR,AC RH STEEL 1
887213 DOOR AY,STEEL ACLH 1
1 103867 WSHR,.31.69.06 YS FLT 2
2 112050 TSCRW,.25-20.62 YS HW (KEG KC 4
3 306325 LWSHR .319 .591 .078 YS 2
4 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 2
5 306932 NUT, 5/16 - 18 YS HX 2
6 306982 WASHER, PLAIN 1
7 308090 WSHR,.25.62.05 YS FLT KEG KC 2
8 516634 PIN,CLEVIS.38 1.75 YS (KC) 1
9 800270 TSCRW,#10-16.50 YS PR (KC) 4
10 800294 NUT,.44-14 YS HX CNTRLCK KEGKC 1
11 825500 WSHR,.45 1.25.12 YS CUPPED KC 4
12 825816 STRIKER,DOOR 1
13 825823 STRAP 1
14 828700 BRACKET BLK 1
15 828976 WEATHERSTRIP As Req'd
16 829038 BRACKET (PLATED) 1
17 829040 BRACKET (PLATED) 1
18 829137 SPACER As Req'd
19 830908 SEAL As Req'd
20 833999 ANGLE,SEAL BLK 1
Page 73 of 168
21 306463 PIN,COTTER.06.50 YS (KC) 4
22 306532 SCRW,#10-24.625 YS FS (KC) 2
23 308089 WASHER, PLAIN 4
24 312288 SCRW,#6-32.625 YS PS G5 (KC) 2
25 548971 SCRW,.31-18.62 YS HSF G5 (KC) 4
26 800053 NUT, #10-24 YS HEX CENTERLOCK 1
27 800059 NUT,.25-20 YS HX CNTRLOCK (KC) 4
28 800135 TSCRW,#8-16.50 YS PS (KC) 4
29 800263 SCRW,.25-20 1.25 YS PR G2 4
30 800306 SCREW, #10-24x= HEX WASHER HEAD (KC) 1
31 800339 NUT (KC) 5
32 800344 TSCRW,#10 TYPE AB.62 YS TR KC 5
33 800631 RIVET,.156.312 PA POP (KC) 4
34 823418 GUIDE 1
35 825817 LATCH, DOOR R/H 1
36 825818 LATCH, DOOR L/H 1
37 825819 LATCH,WINDOW 1
38 825826 NUT,WELD (KC) 2
39 825839 NUT,#8A PS SPEED "U" (KC) 4
40 825840 MOLDING,WINDOW 1
41 825924 SEAL, PUSH-ON 1
42 828694 COVER CLR 1
43 828697 ARM (PLATED) 1
44 828698 ROD 1
Page 74 of 168
45 828699 ROD (PLATED) 1
46 828718 RETAINER, BLK 1
47 828719 RETAINER, WHITE 1
48 828731 GUIDE 1
49 828733 MOLDING 3
50 828834 FOAM 1
51 830209 TEENUT,#10-24 YS (KC) 2
52 884654 WEATHERSTRIP AY. As Req'd
53 885927 HANDLE AY, PADDLE W/KEY 1
54 885928 HANDLE AY,PADDLE 1
55 828734 WINDOW 1
56 828735 WINDOW 1
57 886162 BRACKET AY, WHITE LOWER LH HINGE 1
58 886163 BRACKET AY, WHITE LOWER RH HINGE 1
59 886164 BRACKET AY, WHITE UPPER LH PIVOT 1
60 886165 BRACKET AY, WHITE UPPER RH HINGE 1
Page 75 of 168
INSULATION
Page 76 of 168
Item Part # Description Qua
1 825859 FOAM, DOOR PANEL As Req'd
2 826274 FOAM, REAR DOOR 1
3 827769 INSULATION, ENGINE COVER 1
4 828388 SEAL-SEAT(10FT) As Req'd
5 828577 PAD GASKET 2
6 828657 MAT,FLOOR 1
7 828992 SEAL,FOAM 1
8 828998 SEAL,FOAM 1
9 829043 FOAM,SOUND 1
10 829735 FOAM,SOUND 1
11 829966 PAD GASKET 1
12 833745 INSULATION, ENGINE COVER 1
Page 77 of 168
DELUXE REAR BUMPER
Item Part # Description Qua
1 120177 LOCKWASHER , .382 .688 .094 3
2 306414 SCREW, 3/8 - 16 X 1 YS HX G5 3
3 306562 NUT, 3/8 - 16 YS HX 3
4 306981 WSHR, FLAT .41 .81 .06 YS 3
5 883883 BUMPER AY BLK 1
Page 78 of 168
SPARE TIRE CARRIER
Item Part # Description Qua
886470 SPR.TIRE MNTG. SET 1
1 306325 LWSHR .319 .591 .078 YS 3
2 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 2
3 306932 NUT, 5/16 - 18 YS HX 2
4 548159 WASHER, PLAIN 1
5 607544 KNOB,NUT 1
6 828192 BRACKET 1
7 828193 ROD,SPARE TIRE (PLATED) 1
Page 79 of 168
SWING OUT BATTERY TRAY
Page 80 of 168
Item Part # Description Qua 1 103867 WSHR,.31.69.06 YS FLT 6
2 302030 SCREW, .25-20 1.25 YS HX G5 2
3 306325 LWSHR .319 .591 .078 YS 10
4 306375 NUT, HEX 1/4-20 6
5 306396 LOCKWASHER, .255 .493 .062 YS 6
6 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 6
7 306932 NUT, 5/16 - 18 YS HX 10
8 308090 WSHR,.25.62.05 YS FLT KEG KC 8
9 548604 SCRW,.31-18.75 ZS HG G5 KEGKC 1
10 800017 SCRW,.25-20 1.0 YS PR G2 1
11 800026 SCREW, 1/4 -20 X 3/4 YS PR G2 3
12 800177 SCREW, 5/16 - 18 X 3/4 YS PR G2 2
13 812313 BOLT,J .31-18 4 YS 2
14 825128 WSHR,.34.75.10 ZS FLAT(PL) 2
15 834079 ANGLE,SUPPORT BLK 2
16 836282 FLAP,MUD 1
17 837667 BRACKET,HOLD-DOWN BLK 1
18 837689 BRACKET,BATTERY SUPPORT BLK 1
19 837690 GUARD,SPLASH 1
20 888769 PANEL AY,RH BLK 1
21 891003 BRACKET AY,INLET DUCT BLK 1
22 891004 COMPARTMENT AY,BATTERY BLK 1
23 891007 BRACKET AY,LATCH BLK 1
Page 81 of 168
BATTERY BOX
Page 82 of 168
Item Part # Description Qua 1 103867 WSHR,.31.69.06 YS FLT 2
2 300646 SCRW,.25-20.75 YS HX G5 KEGKC 4
3 306322 SCRW,.31-18.875 ZS HX G5 (KKC 2
4 306325 LWSHR .319 .591 .078 YS 4
5 306375 NUT, HEX 1/4-20 2
6 306396 LOCKWASHER, .255 .493 .062 YS 4
7 306932 NUT, 5/16 - 18 YS HX 4
8 308090 WSHR,.25.62.05 YS FLT KEG KC 6
9 800026 SCREW, 1/4 -20 X 3/4 YS PR G2 2
10 800279 NUT,.25-20 PS SPEED "U" (KC) 4
11 812313 BOLT,J .31-18 4 YS 2
12 815847 HOLD-DOWN, BATTERY BLK 1
13 835269 BOX,BATTERY BLK 1
14 885918 COVER AY,BATTERY BLK 1
Page 83 of 168
ENGINE AIR DUCTING
Page 84 of 168
Item Part # Description Qua 1 120052 LOCKWASHER .194.337.047 4
2 300646 SCRW,.25-20.75 YS HX G5 KEGKC 1
3 306375 NUT, HEX 1/4-20 8
4 306396 LOCKWASHER, .255 .493 .062 YS 8
5 306401 SCREW, MACHINE-ROUND HEAD SLOTTED 9
6 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 7
7 306531 NUT, 10-24 YS HEX 4
8 308089 WASHER, PLAIN 18
9 308090 WSHR,.25.62.05 YS FLT KEG KC 10
10 800053 NUT, #10-24 YS HEX CENTERLOCK 5
11 821893 TRIM (12' ROLL), BLACK PUSH-ON As Req'd
12 828976 WEATHERSTRIP As Req'd
13 830876 COVER, AIR INDUCTION 1
14 830877 PANEL BLK 1
15 830888 SUPPORT BLK 1
16 830899 STRAP BLK 2
17 830903 STRIP (35'), SEALING As Req'd
18 887149 PANEL AY, AIR INDUCTION BLK 1
Page 85 of 168
DASH ASSEMBLY
Item Part # Description Qua
1 300646 SCRW,.25-20.75 YS HX G5 KEGKC 8
2 306375 NUT, HEX 1/4-20 11
3 306396 LOCKWASHER, .255 .493 .062 YS 11
4 308090 WSHR,.25.62.05 YS FLT KEG KC 11
5 800026 SCREW, 1/4 -20 X 3/4 YS PR G2 4
6 800169 NUT, .25-20 SP SPEED "U" 9
7 800279 NUT,.25-20 PS SPEED "U" (KC) 15
8 800449 NUT, SPEED J 1/4 - 20 14
9 800495 NUT,.25-20 BS SPD "U" W/NUT KC 4
Page 86 of 168
10 800580 PLUG,HOLE 1
11 800582 SCRW,.25-20.X 3/4 OS TR G2 15
12 800739 SCRW,.25-20 1.50 OS TR G5(KC) 6
13 811650 PLUG,METAL BUTTON .53 HOLE .05/.06 PNL 1
14 824438 PLUG,HOLE 1
15 825919 PLUG, HOLE (KC) 2
16 828623 PANEL, FRONT BODY 1
17 830083 PLUG,FLUSH HEAD 1
18 830355 SEAL,DOOR As
Req'd.
19 830908 SEAL As
Req'd.
20 830790 NAMEPLATE, CUSHMAN 17.38" 1
21 833180 DISCON/USE 834883 1
22 833401 PLATE,NAME 1
23 833830 SCREW,SHOULDER (KC 16
24 834083 PANEL, GLOVE BOX 4W BLK 1
25 836832 PANEL,RETAINER BLK 2
26 836833 PANEL,HEADLIGHT RECTANG. BLK 2
27 837303 HEADLIGHT,RECTANG 2
28 885835 BODY AY, 4-WHEEL FRONT. BLK 1
29 889160 PANEL AY,DASH 1
30 829101 PLUG,HOLE 1
31 833943 BRACKET, CLAMPING BLK 2
32 302288 SCREW, HEX HEAD CAP 3
Page 87 of 168
DRAW BAR ASSEMBLY
Page 88 of 168
Item Part # Description Qua 897005 DRAWBAR KIT 1
306835 SCREW, HEX HEAD CAP 2
1 120177 LOCKWASHER , .382 .688 .094 7
2 306414 SCREW, 3/8 - 16 X 1 YS HX G5 5
3 306562 NUT, 3/8 - 16 YS HX 7
4 306981 WSHR, FLAT .41 .81 .06 YS 10
5 869000 DRAWBAR 1
6 869010 DECAL,540 PTO OP INSTR 1
7 882770 HITCH PIN AY 2
8 882933 PIN AY,PULL 1
9 897007 RECEIVER AY,DBAR BLK 1
10 897008 HANGER AY,DRAWBAR 1
11 869009 DECAL,WARNING-PTO SHIELD 1
Page 89 of 168
INTERIOR SHEET METAL
Page 90 of 168
Item Part # Description Qua
1 WSHR,.31.69.06 YS FLT 4
2 112050 TSCRW,.25-20.62 YS HW (KEG KC 6
3 300646 SCRW,.25-20.75 YS HX G5 KEGKC 8
4 306325 LWSHR .319 .591 .078 YS 4
5 306375 NUT, HEX 1/4-20 20
6 306396 LOCKWASHER, .255 .493 .062 YS 20
7 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 4
8 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 1
9 308090 WSHR,.25.62.05 YS FLT KEG KC 15
10 800169 NUT, .25-20 SP SPEED "U" 1
11 800277 SCRW,.25-20.63 YS PR G5 12
12 800279 NUT,.25-20 PS SPEED "U" (KC) 6
13 800390 RIVET,.125.390 ZS POP (KC) 2
14 825922 PLUG,HOLE 2
15 826538 DECAL,WARNING-RAISED BOX 1
16 826755 PANEL, FILLER 1
17 828378 STRIPPING As Req'd
18 829023 BAFFLE,ENGINE BLK 1
19 829024 BRACKET 1
20 829025 DISCON/NO REPLACEMENT 1
21 829880 PAD FOAM 3
22 830777 BRACKET 1
23 830778 BRACKET (PLATED) 1
Page 91 of 168
24 830780 CATCH,LATCHING (KC) 1
25 830781 RETAINER (KC) 1
26 830885 PANEL,LEFT COVER CLR 1
27 830908 SEAL As Req'd
28 831004 WEATHERSTRIP As Req'd
29 884670 COVER AY BLK 1
30 886791 COVER AY, AC ENGINE 1
31 822819 DECAL,WARNING-PARKING BRAKE 1 Not illustrated.
32 825912 DECAL, SHIFT PATTERN 1 Not illustrated.
33 828516 DECAL 1 Not illustrated.
34 829405 DECAL,CNTFGL CLU 1 Not illustrated.
35 831136 DECAL,NOTICE ENG CVR LATCHING 1 Not illustrated.
36 887443 LATCH AY 1
37 316935 PIN,SPIROL.156.625 PS (KC) 1
38 830658 SPRING 1
39 833090 PLATFORM,REAR BLK 1
40 833877 PAN,SKID 1
Page 92 of 168
CAM SHAFT & PUSH RODS
Page 93 of 168
Item Part # Description Qua 1 111658 RETAINER, SPRING 2
2 111668 SHAFT, ROCKER ARM 2
3 111669 ROCKER ARM 4
4 111727 SPRING,COMPRESSION 2
5 111728 CAP 4
6 111730 PUSH ROD AY 4
7 111732 SCRW,SPCL TAPPET ADJUSTING 4
8 111733 TAPPET 4
9 111739 VALVE, INTAKE 2
10 111741 VALVE, KEEPER HALF 8
11 111742 WASHER,.75 1.22.02 NS SPRING 4
12 111743 BUSHING 4
13 111750 SPRING,COMPRESSION 2
14 111751 O RING 8
15 111752 HOUSING, PUSH ROD 4
16 111759 RETAINER-PUSH ROD 2
17 111964 ROTATOR, VALVE 2
18 111966 VALVE, EXHAUST 2
19 111967 SPRING,COMPRESSION 2
20 160379 CAMSHAFT AY 1
21 111660 WASHER,THRUST 1
22 111661 CAMSHAFT - TWIN 1
23 111662 GEAR 1
Page 94 of 168
24 111667 COLLAR 1
25 111734 COVER, TIMING GEAR 1
26 111837 GROMMET,.66.94.16 RBR 1
27 306396 LOCKWASHER, .255 .493 .062 YS 3
28 306419 SCRW, .25-20.50 HX YS G5 3
29 306560 KEY,WDRUF.12 X.62 PS (KC 2
30 306325 LWSHR .319 .591 .078 YS 4
31 306390 NUT, JAM 8
32 306396 LOCKWASHER, .255 .493 .062 YS 2
33 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 2
34 309948 WASHER,.31.62.06 PS FLAT 4
35 830571 VALVE 2
36 830572 VALVE,INTAKE.010 OVERSIZE 2
37 887018 VALVE STEM SEALSET 2
38 887274 SEAL KIT, OIL 1
39 308132 PLUG,EXPANSION 1.312 NA 1
Page 95 of 168
CRANK SHAFT, PISTONS & BEARINGS
Item Part # Description Qua 1 111807 KEY,RECTANGLE.19.25 1.06 PS 1
2 160434 PISTON RING SET 2
3 160435 PISTON RING SET,.020 O.S. 2
4 160436 PISTON RING SET,.030 O.S. 2
5 160867 CONNECTING ROD AY 2
6 111694 BOLT, ROD 2
7 800221 NUT, .31-24 YS HEX CROWNLOCK 2
8 307662 KEY,WDRUF.25 X 1.0 PS (KC 1
9 884989 BEARING SET,MAIN 1
10 885146 BEARING,CONN.ROD 2
11 885212 BEARING SET,MAIN 1
Page 96 of 168
12 885218 BEARING SET.015 1
13 885235 BEARING SET-MAIN 1
14 885251 BEARING SET.015 2
15 885252 BEARING SET 2
16 885253 BEARING SET.015 1
17 885254 BEARING SET-REAR 1
18 886811 CRANKSHAFT AY 1
19 111656 PINION 1
20 111659 SPACER WASHER 1
21 307661 KEY,WDRUF.19 X.88 PS 1
23 886916 PISTON & PIN SET 2
24 831370 WRIST, PIN 1
25 886917 PISTON & PIN SET 2
26 831370 WRIST, PIN 1
27 886918 PISTON & PIN SET 2
28 831370 WRIST, PIN 1
29 831024 SEAL, OIL 1.38 2.25 .31 1
30 831025 SEAL, OIL 1
Page 97 of 168
CRANKCASE & CYLINDERS
Page 98 of 168
Item Part # Description Qua
887256 GASKET SET As Req'd
887845 GASKET SET As Req'd
160439 GASKET SET, SINGLE As Req'd
111964 ROTATOR, VALVE 1
111966 VALVE, EXHAUST 1
111967 SPRING,COMPRESSION 1
302288 SCREW, HEX HEAD CAP 1
303459 SCRW,.25-20 1.5 YS HX G5 (KC) 1
306396 LOCKWASHER, .255 .493 .062 YS 2
838191 SPARK PLUG, SPECIAL - 14 MM 1
887018 VALVE STEM SEALSET 1
111658 RETAINER, SPRING 1
111739 VALVE, INTAKE 1
111741 VALVE, KEEPER HALF 4
111742 WASHER,.75 1.22.02 NS SPRING 2
111745 GASKET 1
111746 BLOCK, OIL DRAIN 1
111747 TUBE, OIL DRAIN 1
111748 O RING 2
111750 SPRING,COMPRESSION 1
1 111071 PLUG, OIL DRAIN 1
2 111715 GASKET 2
Page 99 of 168
3 111716 GASKET 2
4 111731 CASTING, COVER, VALVE 2
5 111779 GASKET 2
6 111828 GASKET 4
7 111890 BLOCK, INSULATOR 1
8 111961 COVER, CAMSHAFT (PLATED) 1
9 112008 CEMENT 1
10 160354 CRANKCASE 1
11 111043 TAPER PIN 1
12 111349 TUBE 1
13 111717 SHAFT 1
14 111758 STD 3/8-16 3/8-24 1.69 HS G5KC 12
15 114082 PLUG 4
16 302600 SCRW,.38-16 1.50 YS HX G5 (KC) 8
17 306353 LWSHR,.38.07 YS SPRING (KC) 13
18 306396 LOCKWASHER, .255 .493 .062 YS 2
19 306405 WSHR,.39.69.06 YS FLT KEG KC 2
20 306837 SCRW,.38-16 3.25 YS HX G5 (KC) 1
21 307776 SCRW,.38-16 2.75 YS HX G5 (KC) 2
22 551094 SCREW, .38-16 1.75 YS HX G5 2
23 306405 WSHR,.39.69.06 YS FLT KEG KC 12
24 308132 PLUG,EXPANSION 1.312 NA 1
25 800217 NUT.31-24 YS HX ACORN (KC) 4
26 800228 PLUG,.75-14NPTF ZS HS (SHORT) 1
Page 100 of 168
27 800356 PLUG,.5-14NPTF ZS HS (LONG) 1
28 805837 LOCKNUT (KC) 12
29 887240 CYLINDER & VALVE AY 1
30 887241 CYLINDER & VALVE AY 1
31 111762 STUD (KC) 2
32 111786 STUD 4
33 888031 BRACKET AY 1
34 800229 SCRW,.25-20 1.00 YS AR 2
Page 101 of 168
DRIVE SHAFT
Page 102 of 168
Item Part # Description Qua 1 888615 DRIVE SHAFT & CTN 1
2 888294 U-JOINT AY BLK 1
3 807439 FITTING, GREASE 1
4 826284 CROSS, U-JOINT 1
5 826285 YOKE, UNIVERSAL 1
6 832958 YOKE 1
7 888410 U-JOINT AY 1
8 826284 CROSS, U-JOINT 1
9 885783 YOKE & DISC AY 1
10 888333 YOKE & SHAFT AY BLK 1
Page 103 of 168
ENGINE & TRANSMISSION MOUNTING
Item Part # Description Qua
1 103867 WSHR,.31.69.06 YS FLT 4
2 120177 LOCKWASHER , .382 .688 .094 6
3 130167 SCRW,.31-18 2.25 YS HX G5 4
4 131794 SCRW,.38-16 2.0 ZS HX G5.CAN USE 2702117 2
5 306325 LWSHR .319 .591 .078 YS 4
Page 104 of 168
6 306375 NUT, HEX 1/4-20 4
7 306396 LOCKWASHER, .255 .493 .062 YS 4
8 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 4
9 306562 NUT, 3/8 - 16 YS HX 4
10 306932 NUT, 5/16 - 18 YS HX 4
11 306981 WSHR, FLAT .41 .81 .06 YS 2
12 311213 SCREW, 3/8 - 16 X 2 YS HX G5 2
13 311391 SCRW,.38-16 4.00 YS HX G5 (KC) 2
14 806493 MOUNT,RUBBER 4
15 808959 SPACER 4
16 809174 WSHR,.40 1.94.10 YS FLAT (KC) 8
17 809242 RETAINER (PLATED) 4
18 823765 MOUNT,RUBBER 8
19 825318 WASHER,.38 1.50.06 NS FLAT 2
20 826218 MOUNT, MOTOR 2
21 830762 PLATE BLK 1
22 833490 SUPPORT,ENG MTG BLK 2
23 833880 MEMBER,MOUNTING BLK 1
24 833135 SPACER (PLATED) 2
Page 105 of 168
ENGINE FAN HOUSING
Item Part # Description Qua
1 111797 CASTING, FAN HOUSING CAP 2
2 120177 LOCKWASHER , .382 .688 .094 5
3 160365 PLUG AY, HSG & HOLE 1
4 112002 PLUG 1
5 306419 SCRW, .25-20.50 HX YS G5 1
6 308090 WSHR,.25.62.05 YS FLT KEG KC 1
7 825621 COVER,HOLE 1
8 830910 DECAL, TIMING MARK 1
9 302288 SCREW, HEX HEAD CAP 13
10 302600 SCRW,.38-16 1.50 YS HX G5 (KC) 5
Page 106 of 168
11 306396 LOCKWASHER, .255 .493 .062 YS 19
12 306419 SCRW, .25-20.50 HX YS G5 4
13 830455 HOUSING, REAR FAN 22 HP 1
14 831007 SPRING 2
15 887221 HOUSING AY 2
16 112002 PLUG 1
17 306419 SCRW, .25-20.50 HX YS G5 1
18 308090 WSHR,.25.62.05 YS FLT KEG KC 1
19 825621 COVER,HOLE 1
20 830886 DECAL, VEHICLE EMISSION CONTROL 1
21 830910 DECAL, TIMING MARK 1
22 887224 HOUSING & BAFFLE 1
23 887254 SEAL KIT 1
24 887322 BELLOWS KIT,SERVIC 2
25 306390 NUT, JAM 2
26 306799 LWSHR,.31 ZS SHKPRF EXT 1
27 800460 NUT,4-.7 MS HX METRIC G8.8 2
28 830454 SWIVEL, BALL 1
29 830459 ROD, AIR CONTROL DOOR (RIGHT) 1
30 830460 ROD, AIR CONTROL DOOR (LEFT) 1
31 830832 BELLOWS,TEMP.CNTRL 1
32 832268 BUSHING,SNAP (KC) 1
33 886892 BELLOW HOUSING AY BLK 1
Page 107 of 168
FLYWHEEL & RING GEAR
Item Part # Description Qua
1 111807 KEY,RECTANGLE.19.25 1.06 PS 1
2 305134 NUT,.88-14 YS HX JAM (KC) 1
3 308008 WWSHR,.88.29 YS SPRING 1
4 580563 FLYWHEEL&GEAR AY DISCONTINUED BY SUPPLIER 1
5 510551 GEAR, RING 1
Page 108 of 168
OIL SYSTEM
Page 109 of 168
Item Part # Description Qua 1 111719 COVER, OIL PUMP 1
2 111720 STRAINER, OIL 1
3 111721 COVER,OIL STRAINER 1
4 111745 GASKET 1
5 111746 BLOCK, OIL DRAIN 1
6 111747 TUBE, OIL DRAIN 1
7 111748 O RING 2
8 111753 GEAR, OIL PUMP 1
9 111757 CONNECTOR 1
10 111764 O RING 1
11 111773 GASKET 1
12 111783 GASKET 1
13 111784 GASKET 1
14 111790 VALVE, RELIEF 1
15 111791 SCRW,SPCL.5-20.75 ZS HX 1
16 111792 GASKET 1
17 111793 HOUSING 1
18 111804 FILLER, OIL 1
19 111810 TUBE AY,OIL SUPPLY 1
20 111827 SPRING,COMPRESSION 1
21 111836 FILTER, OIL 1
22 111838 O RING 1
23 111858 CAP,OIL FILLER 1
Page 110 of 168
24 111860 RETAINER 1
25 160376 GEAR & SHAFT AY 1
26 160380 HEX DRIVE SHAFT AY 1
27 111777 RING,EXT RET.240DIA SHAFT 1
28 302288 SCREW, HEX HEAD CAP 4
29 303459 SCRW,.25-20 1.5 YS HX G5 (KC) 3
30 306396 LOCKWASHER, .255 .493 .062 YS 25
31 306418 SCRW,.25-20 1.125 YS HX G5 KC 5
32 306487 SCREW, ¼ - 20 X 5/8 YS HX G5 12
33 835609 COVER,SENDER 1
34 888907 DIPSTICK AY 1
35 889401 OIL SENDER KIT 1
Page 111 of 168
DRIVE TRANSMISSION
Page 112 of 168
Item Part # Description Qua
800292 NUT,.38-16 YS HX CNTRLCK KEGKC 1 Not Illustrated.
1 120166 LWSHR, .506 .879 .171 YS 2
2 130538 SCREW, .44-14 1.25 YS HX G5 4
3 301988 NUT,.5-20 YS HX (KC) 2
4 303269 WASHER, SPRING LOCK 4
5 800198 NUT,.5-20 YS HX CRNLCK (KEGKC) 1
6 809180 WSHR,.50 1.12.19 YS FLAT 1
7 815180 SPACER 1
8 833743 LINK,SHIFTER (HEAT TREAT & PLT 2
9 880572 TRANSMISSION AY 1
10 800356 PLUG,.5-14NPTF ZS HS (LONG) 1
11 111074 PLUG 1
12 120177 LOCKWASHER , .382 .688 .094 7
13 301431 SCRW,.38-16 2.50 YS HX G5 (KC) 1
14 306322 SCRW,.31-18.875 ZS HX G5 (KKC 4
15 306325 LWSHR .319 .591 .078 YS 13
16 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 1
17 306435 SCREW, HEX HEAD CAP 3
18 306450 SCRW, 5/16 - 18 X 3/4 YS HX G5 4
19 603102 PIN,SPIROL.12 1.25 PS (KC) 2
20 800131 BALL,.312 DIA CARBON STEEL 2
21 807624 O RING 2
22 809211 WASHER,1.187 2.11.02 NS FLAT 1
Page 113 of 168
23 809254 RING,RETAINING (KC) 1
24 814627 BRG,BALL 1.18 2.44.63 "SR" 1
25 815137 PIN 1
26 815138 SPRING 1
27 815139 SLEEVE 1
28 815140 SLEEVE 1
29 815141 SLEEVE 1
30 815142 SLEEVE 1
31 815143 SLEEVE 1
32 815150 WASHER,THRUST 2
33 815151 SHAFT,REV IDLER 1
34 815154 SHIM 3
35 815156 PLATE 1
36 815157 FORK 1
37 815158 FORK 1
38 815160 BRG,BALL.98 2.05.59 "SR" 1
39 815161 GEAR, MAINSHAFT-LOW & REVERSE 1
40 815165 HUB, SECOND & HIGH CLUTCH 1
41 815166 SLEEVE, SECOND & HIGH CLUTCH 1
42 815167 PLATE,SHIFTING 3
43 815168 SPRING 2
44 815169 RING,RETAINING 1
45 815173 GASKET 1
46 815174 RETAINER 1
Page 114 of 168
47 815175 GASKET 1
48 815176 RETAINER 1
49 815177 SEAL 1
50 815178 GASKET 1
51 815179 PLATE 1
52 816503 WASHER,THRUST As Req'd
53 822238 SLEEVE 1
54 822239 SLEEVE 1
55 823544 PLUG 2
56 835910 SHAFT,MAIN 1
57 836225 JACKSHAFT 1
58 879798 CASE AY,TRANS 1
59 103867 WSHR,.31.69.06 YS FLT 1
60 111043 TAPER PIN 2
61 131794 SCRW,.38-16 2.0 ZS HX G5.CAN USE 2702117 6
62 306562 NUT, 3/8 - 16 YS HX 7
63 306932 NUT, 5/16 - 18 YS HX 1
64 306981 WSHR, FLAT .41 .81 .06 YS 7
65 815133 STUD (PLATED) 1
66 815134 STUD (PLATED) 1
67 879799 LEVER AY, SHIFTER 1
68 879800 LEVER AY, SHIFTER 1
69 879801 GEAR AY,REV IDLER 1
Page 115 of 168
70 548080 BRG.NDL.75 1.00.75 OPEN END 1
71 879804 GEAR AY,MAIN DRIVE 1
72 815171 BEARING, NEEDLE 1
73 888029 RING AY 2
74 889525 GEAR AY,SECOND 1
75 832233 BRG,NDL.81 1.06.88 OPEN END 1
76 889526 GEAR AY 1
77 548080 BRG.NDL.75 1.00.75 OPEN END 2
Page 116 of 168
CLUTCH ASSEMBLY
Page 117 of 168
Item Part # Description Qua 1 103867 WSHR,.31.69.06 YS FLT 1
2 120052 LOCKWASHER .194.337.047 1
3 120177 LOCKWASHER , .382 .688 .094 2
4 130538 SCREW, .44-14 1.25 YS HX G5 2
5 131590 SCREW, .31-18 3.00 YS HX G5 1
6 303269 WASHER, SPRING LOCK 4
7 304364 NUT,.44-14 YS HEX (KEG KC) 2
8 306319 NUT,.38-24 YS HEX (KEG KC) 2
9 306325 LWSHR .319 .591 .078 YS 12
10 306328 PIN,COTTR.09 x.75 YS (KEG KC 1
11 306396 LOCKWASHER, .255 .493 .062 YS 2
12 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 3
13 306423 SCRW,.31-18 1.75 YS HX G5 (KC) 1
14 306460 SCRW,#10-24.375 YS RS (KC) 1
15 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 2
16 306555 SCRW,.31-18.62 ZS HX G5 (KKC) 6
17 306562 NUT, 3/8 - 16 YS HX 2
18 306932 NUT, 5/16 - 18 YS HX 3
19 306971 PIN,RL.188 1.125 CARB STL(KC) 2
20 307662 KEY,WDRUF.25 X 1.0 PS (KC 1
21 307776 SCRW,.38-16 2.75 YS HX G5 (KC) 2
22 308089 WASHER, PLAIN 1
23 328018 SCRW,.44-14 1.12 YS HX G5 (KC) 2
24 800254 WSHR,.39.75.14 SPS SPRNG (KC 1
Page 118 of 168
25 800290 NUT,.31-18 YS HX CENTERLOCK KEG KC 1
26 807442 HOUSING 2
27 809152 WASHER, .31 1.12.10YS FLAT (PLATED) 2
28 812896 ADAPTOR,CLUTCH PLATE/CRNKSHAFT 1
29 878853 PLATE AY, CL MTG 1
30 809260 RING,RETNING INT 1.529 DIA(KC) 1
31 812899 BRG,BALL.62 1.38.43 "DA" 1
32 812902 SPRING, TORSION 1
33 812903 SPRING, TORSION 1
34 812904 LEVER, CLUTCH (PLATED) 1
35 812906 DISC AY,DRIVEN 1
36 812907 PLATE AY 1
37 812911 PRESSURE PLATE 1
38 812912 CLUTCH PIN 3
39 812913 LEVER BRACKET 3
40 812916 CLUTCH REL LEVER 3
41 812917 SCRW,.31-24.50 PS HX SPCL THD 3
42 879552 SPRING SET, CLUTCH 1
43 883705 PIN SET 1
44 823602 RETAINING RING 3
45 812908 SLEEVE AY, CLUTCH 1
46 812988 COVER,CLUTCH BLK 1
47 819337 BUSHING 1
48 825743 SWITCH,STARTING 1
Page 119 of 168
49 825918 SPRING,EXTENSION 1
50 825936 SPRING,EXTENSION 1
51 828069 SHIELD 1
52 831297 YOKE 1
53 878854 YOKE AY, CLUTCH BLK 1
54 878856 LINING SET & RIVETS 1
55 800222 RIVET, #4-3 PB CNTRSNK TUBULAR 8
56 885710 BRACKET AY BLK 1
57 887044 HOUSING AY, CLUTCH 1
58 831000 BUSHING 2
59 888759 CONTROL ROD AY BLK 1
60 888761 ROD AY,CONTROL BLK 1
61 890809 KIT,CLUTCH SWITCH 1
62 308404 WSHR,.12.25.02 YS FLAT (KC) 2
63 320107 TIE, STRAP 2
64 548020 TSCRW,#10-16.62 YS PS (KC) 1
65 800225 SETSCREW, #10-24.25 BS NH C 1
66 837531 CAM,CLUTCH SAFETY SWITCH 1
67 837533 PLATE,MOUNTING CL.SAFETY(PLTD) 1
68 888503 SERVICE KIT 1
69 800587 NUT,#4-40 YS HX w/XT LWSHR (KC 2
70 890808 SWITCH AY,CLUTCH 1
Page 120 of 168
SHIFTER LINKAGE
Page 121 of 168
Item Part # Description Qua 1 103867 WSHR,.31.69.06 YS FLT 9
2 120166 LWSHR, .506 .879 .171 YS 2
3 301988 NUT,.5-20 YS HX (KC) 2
4 306322 SCRW,.31-18.875 ZS HX G5 (KKC 2
5 306325 LWSHR .319 .591 .078 YS 3
6 306328 PIN,COTTR.09 x.75 YS (KEG KC 8
7 306562 NUT, 3/8 - 16 YS HX 2
8 306932 NUT, 5/16 - 18 YS HX 3
9 306981 WSHR, FLAT .41 .81 .06 YS 5
10 800254 WSHR,.39.75.14 SPS SPRNG (KC 4
11 800329 SCRW,.31-18 1.50 YS PR G2 (KC) 1
12 817387 PIN,ROD CONNECTING 2
13 825560 KNOB 2
14 825831 PLATE,SLIDE 1
15 833743 LINK,SHIFTER (HEAT TREAT & PLT 2
16 888694 LINK AY,SHIFTER (PLATED) 1
17 888697 PLATE AY 1
18 889104 SELECTOR AY,GEAR 1
19 303269 WASHER, SPRING LOCK 1
20 304364 NUT,.44-14 YS HEX (KEG KC) 1
21 315627 SCRW,.44-14 2.50 PS HX G5 (KC) 1
22 825533 PLATE (PLATED) 1
23 825538 SPRING, COMPRESSION 1
Page 122 of 168
24 833340 ARM,GEAR SELECTOR 2
25 834728 WASHER 6
26 834981 BUSHING 1
27 834982 CHANNEL (PLATED) 1
28 889289 LEVER AY (PLATED) 1
29 889281 LINK AY,SHIFTER(HT TRT,PLATED) 1
30 889722 ROD AY,SHIFTER BLK 1
31 889723 ROD AY,SHIFTER BLK 1
32 889103 SELECTOR AY, GEAR 1
33 303269 WASHER, SPRING LOCK 1
34 304364 NUT,.44-14 YS HEX (KEG KC) 1
35 315627 SCRW,.44-14 2.50 PS HX G5 (KC) 1
36 825533 PLATE (PLATED) 1
37 825538 SPRING, COMPRESSION 1
38 825539 GUIDE 1
39 833340 ARM,GEAR SELECTOR 2
40 834728 WASHER 6
41 834981 BUSHING 1
42 834982 CHANNEL (PLATED) 1
43 889288 LEVER AY (PLATED) 1
Page 123 of 168
MANIFOLDS
Page 124 of 168
Item Part # Description Qua 1 111761 GASKET 4
2 111908 CONNECTOR 1
3 160397 INTAKE AY, LH 1
4 160835 INTAKE AY,RH 1
5 306320 NUT, 5/16-24 YS HX 8
6 306325 LWSHR .319 .591 .078 YS 8
7 308180 CLAMP 3
8 813688 CLAMP,TUBING 1
9 828094 TUBE,CROSSOVER EXH HBK 1
10 885474 MANIFOLD AY HBK 1
11 886421 MANIFOLD AY HBK 1
Page 125 of 168
EXHAUST SYSTEM
Page 126 of 168
Item Part # Description Qua 1 103867 WSHR,.31.69.06 YS FLT 3
2 111761 GASKET 2
3 300646 SCRW,.25-20.75 YS HX G5 KEGKC 2
4 302288 SCREW, HEX HEAD CAP 2
5 306325 LWSHR .319 .591 .078 YS 7
6 306375 NUT, HEX 1/4-20 4
7 306396 LOCKWASHER, .255 .493 .062 YS 4
8 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 1
9 306435 SCREW, HEX HEAD CAP 4
10 306450 SCRW, 5/16 - 18 X 3/4 YS HX G5 2
11 306932 NUT, 5/16 - 18 YS HX 7
12 308090 WSHR,.25.62.05 YS FLT KEG KC 2
13 813688 CLAMP,TUBING 4
14 818962 CLAMP,TUBING
15 820889 CLAMP,TUBING 1
16 828086 TAILPIPE HBK 1
17 828643 PIPE, EXHAUST ADAPTER HBK 2
18 829687 TAILPIPE HBK 1
19 829716 BRACKET BLK 1
20 833864 SHIELD, HEAT HBK 1
21 833878 INSULATION 2
22 834199 SHIELD, HEAT BLK 1
23 884173 MUFFLER AY 1
Page 127 of 168
24 886420 EXHAUST TUBE AY HBK 1
25 886422 TUBE AY,EXHAUST HBK 1
26 886423 EXHAUST TUBE AY HBK 1
27 887175 HANGER AY, MUFFLER 1
28 306322 SCRW,.31-18.875 ZS HX G5 (KKC 1
29 548159 WASHER, PLAIN 2
30 800290 NUT,.31-18 YS HX CENTERLOCK KEG KC 1
31 831603 BRACKET 1
32 831604 STRAP,TAILPIPE HGR 1
Page 128 of 168
HEATER SYSTEM
Page 129 of 168
Item Part # Description Qua
887002 HEATER-DEFROST SET 1
818520 CAULKING 1 Not Illustrated.
826078 CEMENT, EXHAUST SYSTEM 1 Not Illustrated.
1 103867 WSHR,.31.69.06 YS FLT 2
2 120177 LOCKWASHER , .382 .688 .094 2
3 306325 LWSHR .319 .591 .078 YS 3
4 306375 NUT, HEX 1/4-20 7
5 306396 LOCKWASHER, .255 .493 .062 YS 7
6 306414 SCREW, 3/8 - 16 X 1 YS HX G5 2
7 306435 SCREW, HEX HEAD CAP 1
8 306562 NUT, 3/8 - 16 YS HX 2
9 306932 NUT, 5/16 - 18 YS HX 3
10 306981 WSHR, FLAT .41 .81 .06 YS 2
11 308090 WSHR,.25.62.05 YS FLT KEG KC 8
12 320107 TIE, STRAP 2
13 800026 SCREW, 1/4 -20 X 3/4 YS PR G2 2
14 800059 NUT,.25-20 YS HX CNTRLOCK (KC) 1
15 800146 TSCRW,#10 TYPE AB.75 YS TR KC 2
16 800170 NUT,#10-24 BS SPEED "J" (KC) 2
17 800171 NUT,.31-18 PS SPEED "U" (KC) 1
18 800177 SCREW, 5/16 - 18 X 3/4 YS PR G2 3
19 800218 SCRW,.25-20 1.38 YS PR G2 1
20 800277 SCRW,.25-20.63 YS PR G5 5
Page 130 of 168
21 800384 TSCRW,.25 TYP AB 1.00 YS PR KC 2
22 816651 SPRING,COMPRESSION 1
23 818499 HOSE,AIR 2
24 818500 CLAMP 13
25 818506 HOSE, AIR OUTLET RIGHT 1
26 818962 CLAMP,TUBING 4
27 821427 WASHER,SEALING 1/4 (KC) 2
28 823549 TIE, CABLE 15.5" KC 2
29 825722 HOSE,AIR 1
30 825724 HOSE, AIR 1
31 825726 CLAMP 2
32 825735 COUPLER 2
33 825779 GROMMET 1
34 826457 CLAMP,TUBE/WIRE 2.25 ID STEEL 1
35 829350 HOSE,AIR 1
36 830388 CLAMP 1
37 831404 DOOR, HEATER OUTLET BLK 1
38 831422 DETENT 1
39 833414 SUPPORT,HEAT EXCH. HBK 1
40 833415 BRACE,HEAT EXCH. HBK 1
41 834007 DUCT,DEFROSTER 1
42 884182 BLOWER AY 1
43 884471 DISCON/NO REPLACEMENT 1
44 800344 TSCRW,#10 TYPE AB.62 YS TR KC 3
Page 131 of 168
45 884188 DUCT AY, AIR 1
46 885888 BRACKET AY BLK 1
47 886027 EXCHANGER AY,HEAT HBK 1
48 886126 TUBE AY,AIR 1
49 886424 AIR DUCT AY BLK 1
50 887049 PLATE AY. 1
51 825772 GASKET 3
52 888301 WIRE AY 2
53 888315 SWITCH AY 1
54 828684 BRACKET BLK 1
55 834695 BRACKET,MOUNTING BLK 1
Page 132 of 168
STEERING SYSTEM
Page 133 of 168
Item Part # Description Qua 1 130538 SCREW, .44-14 1.25 YS HX G5 1
2 302288 SCREW, HEX HEAD CAP 3
3 303269 WASHER, SPRING LOCK 3
4 306325 LWSHR .319 .591 .078 YS 2
5 306375 NUT, HEX 1/4-20 3
6 306396 LOCKWASHER, .255 .493 .062 YS 3
7 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 2
8 306932 NUT, 5/16 - 18 YS HX 2
9 308090 WSHR,.25.62.05 YS FLT KEG KC 3
10 308197 SCRW,.44-14 1.50 YS HX G5 (KC) 2
11 311496 WASHER,.62 1.75.13 (KC) 1
12 548201 SETSCREW, 5/16-18 X 5/16 HEX SOCKET 1
13 800279 NUT,.25-20 PS SPEED "U" (KC) 3
14 808060 BEARING,NEEDLE 1
15 810666 COVER BLK 1
16 816652 NUT,STEERING WHEEL (PLATED) 1
17 816654 HORN BUTTON 1
18 819923 COLLAR,FOAM 1
19 819924 BEARING 2
20 825217 SWITCH,MICRO 1
21 826311 BRACKET BLK 1
22 828253 SPRING,COMPRESSION 1
23 828533 GUIDE,HORN PLUNGER 1
Page 134 of 168
24 828534 BUTTON, HORN 1
25 828590 HOUSING, BEARING (PLATED) 1
26 828773 RING,RETAINING 1
27 828904 ROD, CONTROL 1
28 829144 FILLER,STRG COL 1
29 839555 ARM, PITMAN -MANUAL GEAR BLK 1
30 885845 TUBE AY, STRG. COL. BLK 1
31 885852 SHAFT AY STRG COL 1
32 887516 SUPPORT SET 1
33 120177 LOCKWASHER , .382 .688 .094 1
34 306562 NUT, 3/8 - 16 YS HX 2
35 306834 SCREW, 3/8 - 16 x 3/4 YS HX G5 2
36 306981 WSHR, FLAT .41 .81 .06 YS 4
37 831301 BRACKET BLK 1
38 831402 SUPPORT, STRG COL BLK 1
39 831417 U-BOLT AY (PLATED) 1
40 103867 WSHR,.31.69.06 YS FLT 2
41 306325 LWSHR .319 .591 .078 YS 2
42 306932 NUT, 5/16 - 18 YS HX 2
43 831421 PLATE (PLATED) 1
44 888503 SERVICE KIT 1
45 800587 NUT,#4-40 YS HX w/XT LWSHR (KC 2
46 888527 STEERING WHEEL AY 1
47 889556 GEAR AY,STEERING BLK 1
Page 135 of 168
FRONT SUSPENSION
Page 136 of 168
Item Part # Description Qua 1 1120177 Lockwasher, 3/8 2
2 201131 WSHR,.75 1.62.12 PB FLAT 2
3 304104 NUT,.62-18 YS HX JAM (KC) 4
4 306562 NUT, 3/8 - 16 YS HX 2
5 306835 SCREW, HEX HEAD CAP 2
6 306982 WASHER, PLAIN 2
7 307665 NUT,.75-16 YS HX JAM (KEG KC) 2
8 307976 COTTER PIN, 5/32 X 1 1/4" 1
9 312272 WASHER, SPRING LOCK 2
10 80085 Nut, 5/8-18, jam, LEFT hand thread 4
11 800794 SCREW, HEX HEAD SMOOTH FLANGE 4
12 805874 CSHAFT DRIVE KEY (KC) 2
13 810144 ISOLATOR, RUBBER 1
14 813850 BUMPER,RUBBER 2
15 817543 SPRING,COIL 2
16 817889 THRUST WASHER 2
17 817891 BEARING,THRUST 2
18 818219 SEAL 2
19 823025 CAP,BALL JOINT BLK 2
20 823026 SPACER,BALL JOINT BLK 1
21 840079 LINK,DRAG BLK 1
22 834891 TIE-ROD, 8.5" 2
23 835279 ROD, TIE 17=" 1
Page 137 of 168
24 839268 NUT,.88-14 YS HX CASTLE (KC) 1
25 839787 STOP, PITMAN ARM BLK 1
26 839998 BEARING,NEEDLE 1.25 1.50 SEAL 2
27 887512 END AY,TIE ROD 4
28 306328 PIN,COTTR.09 x.75 YS (KEG KC 1
29 306825 NUT,.44-20 YS HX CASTLE (KC) 1
30 548224 FITTING,GREASE 1/4 SPCL TPR DR THD 1
31 816586 RETAINER,GREASE 1
32 887750 END AY, TIE ROD 3
33 306328 PIN,COTTR.09 x.75 YS (KEG KC 1
34 306825 NUT,.44-20 YS HX CASTLE (KC) 1
35 548224 FITTING,GREASE 1/4 SPCL TPR DR THD 1
36 816586 RETAINER,GREASE 1
37 884696 SPINDLE AY, RIGHT 1
38 884695 SPINDLE AY, LEFT 1
39 892188 BELLCRANK AY, POWER STRNG BLK 1
40 892190 AXLE AY, 4W TRUCKSTER FRT BLK 1
41 807439 FITTING, GREASE 3
42 818238 BEARING 4
43 892212 ARM AY, STEERING -RH BLK 1
44 892213 ARM AY, STEERING -LH BLK 1
45 892537 END AY,TIE ROD -RH 1
46 304636 COTTER PIN, 12 x 1.12 YS KEG KC 1
47 800858 NUT,11/16-18UNS YS HEX JAM(KC) 1
Page 138 of 168
48 800861 NUT,.56-18 YS HX CASTLE 1
49 831405 FTG, GREASE 90D.25-28 YS (KC) 1
50 840178 Retainer, grease 1
51 892538 END AY,TIE ROD -LH 1
52 304636 COTTER PIN, 12 x 1.12 YS KEG KC 1
53 800859 NUT,JAM 11/16-18 -LH THD (KC) 1
54 800861 NUT,.56-18 YS HX CASTLE 1
55 831405 FTG, GREASE 90D.25-28 YS (KC) 1
56 840178 Retainer, grease 1
Page 139 of 168
REAR SUSPENSION
Item Part # Description Qua
1 800294 NUT,.44-14 YS HX CNTRLCK KEGKC 6
2 807439 FITTING, GREASE 6
3 812218 PLATE (PLATED) 2
4 813850 BUMPER,RUBBER 2
5 828946 BUSHING 6
6 828947 SHACKLE BLK 2
7 828948 SCRW,.44-14 3.25 SPRG SHACKLE 4
8 834979 PLATE,UPSTOP BLK 2
9 885465 SPRING AY,LEAF 2
10 821734 BUSHING 2
Page 140 of 168
11 886014 SPRING AY,LEAF 2
12 821734 BUSHING 2
13 886015 SPRING AY,LEAF 2
14 821734 BUSHING 2
15 886016 SHACKLE AY BLK 2
16 805196 BEARING, SPRING 2
17 886084 SPRING AY,LEAF 2
18 821734 BUSHING 2
19 887187 U-BOLT SET,2 INCH 2
20 548061 NUT,.44-20YS HX UNITORQ GA(KEG 2
21 887188 U BOLT SET,2 1/2" 2
22 548061 NUT,.44-20YS HX UNITORQ GA(KEG 2
Page 141 of 168
SHOCKS FRONT & REAR
Page 142 of 168
Item Part # Description Qua 1 308091 WASHER, FLAT .50 1.06 .09 YS 1
2 311396 SCRW,.44-14 2.25 ZS HX G5 (KC) 3
3 800294 NUT,.44-14 YS HX CNTRLCK KEGKC 4
4 807332 SHOCK ABSORBER 4
5 823621 BUSHING 4
6 825500 WSHR,.45 1.25.12 YS CUPPED KC 8
Page 143 of 168
FOOT THROTTLE ASSEMBLY
Page 144 of 168
Item Part # Description Qua 1 103867 WSHR,.31.69.06 YS FLT 4
2 306320 NUT, 5/16-24 YS HX 3
3 306325 LWSHR .319 .591 .078 YS 3
4 306328 PIN,COTTR.09 x.75 YS (KEG KC 1
5 306416 SCRW,.31-18 1.0 ZS HX G5 KEGKC 2
6 306835 SCREW, HEX HEAD CAP 2
7 306932 NUT, 5/16 - 18 YS HX 2
8 306981 WSHR, FLAT .41 .81 .06 YS 2
9 308090 WSHR,.25.62.05 YS FLT KEG KC 1
10 521679 BUSHING 2
11 800053 NUT, #10-24 YS HEX CENTERLOCK 2
12 800254 WSHR,.39.75.14 SPS SPRNG (KC 1
13 800271 SCRW,#10-24.50 YS PR G2 2
14 800292 NUT,.38-16 YS HX CNTRLCK KEGKC 2
15 805447 SPRING,EXTENSION 1
16 817707 SPRING,EXTENSION 1
17 825368 END,CONTROL ROD 1
18 830165 BUSHING 2
19 830768 CONNECTOR 1
20 830799 PIN,ROD CONNECTING (PLATED) 1
21 831023 BRACKET 1
22 833428 PEDAL,THROTTLE BLK 1
23 833600 TREAD, PEDAL 1
Page 145 of 168
24 833699 ROD,THROTTLE BLK 1
25 834095 ROD,THROTTLE 1
26 834100 ROD,THROTTLE BLK 1
27 835270 PAD, PEDAL-THROTTLE BLK 1
28 887255 CONTROL & BUSHING 1
29 813007 BUSHING 1
Page 146 of 168
WALBRO CARBURETOR
Page 147 of 168
Item Part # Description Qua
Not Offered .Bumper 1
110893 PLUG,DRIVE-IN 1 Not Illustrated
1 888098 CARBURETOR &CON.AY 1
2 120052 LOCKWASHER .194.337.047 4
3 306266 ELBOW 1
4 800498 SCRW,#10-32.750 BS HS G8 (KC) 4
5 831984 CONNECTOR 1
6 832443 GASKET 1
7 832610 BOWL, FUEL 1
8 832611 CLIP, SHAFT 1
9 832612 VALVE, THROTTLE 1
10 832613 VALVE, CHOKE 1
11 832614 SHAFT, FLOAT 1
12 832615 VALVE,INLET NEEDLE 1
13 832616 PLUG, CUP 2
14 832617 PLUG, WELCH 2
15 832618 BALL 1
16 832619 GASKET 1
17 832620 GASKET 1
18 832621 SCRW,WALBRO CARBURETOR 4
19 832622 SCRW,WALBRO CARB 1
20 832623 SCRW,WALBRO CARBURETOR 1
21 832624 SPRING,IDLE NEEDLE 1
Page 148 of 168
22 832625 SPRING,CHOKE FRCTN 1
23 832626 SPRING 1
24 832627 SPRING 1
25 832628 NEEDLE, IDLE 1
26 832629 JET, MAIN .044 1
27 832630 JET, MAIN .0465 1
28 832631 JET,MAIN.050 1
29 832705 WASHER 1
30 888124 REBUILD KIT As Req'd
31 888125 SHAFT AY,THROTTLE 1
32 888126 SHAFT AY,CHOKE 1
33 888127 FLOAT AY 1
34 888226 BRACKET AY (PLATED) 1
35 111767 GASKET 1
36 302479 SCRW,.31-18 1.12 YS HX G5 (KC) 2
37 306325 LWSHR .319 .591 .078 YS 2
38 306932 NUT, 5/16 - 18 YS HX 2
Page 149 of 168
NELSON AIR CLEANER
Item Part # Description Qua
1 111834 GASKET 1
2 111898 CLAMP,CABLE 1
3 120052 LOCKWASHER .194.337.047 1
4 160387 COVER & VENT AY 1
5 111744 BREATHER VALVE 1
6 306375 NUT, HEX 1/4-20 4
Page 150 of 168
7 306391 SCRW,#10-32.31 YS RS (KC) 1
8 306396 LOCKWASHER, .255 .493 .062 YS 7
9 306418 SCRW,.25-20 1.125 YS HX G5 KC 2
10 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 5
11 308090 WSHR,.25.62.05 YS FLT KEG KC 5
12 825358 CLAMP, WORM DR .88 TO 2.75 DIA. 3
13 830456 HOSE, AIR CLEANER 1
14 832164 HOSE,AIR FILTER 1
15 832448 SUPPORT BLK 1
16 832460 AIR CLEANER AY 1
17 832537 FILTER,AIR 1
18 832605 O-RING,NELSON A/C 1
19 832606 WASHER,NELSON AC 1
20 832607 NUT,WING 1
21 832608 NUT,WING 1
22 832609 VALVE,DUST EJECTOR 1
23 888075 MOUNTING AY,STRAP 1
24 302288 SCREW, HEX HEAD CAP 1
25 306375 NUT, HEX 1/4-20 1
26 888226 BRACKET AY (PLATED) 1
27 888487 HOSE KIT, BREATHER 1
28 832949 CLAMP, HOSE 2
Page 151 of 168
CHOKE CABLE
Page 152 of 168
Item Part # Description Qua 1 306025 LWSHR,.38 YS SHKPRF EXT (KC) 1
2 306319 NUT,.38-24 YS HEX (KEG KC) 1
3 523292 CABLE,CHOKE 1
4 813840 CLIP (KC) 2
5 819538 CHOKE CABLE,5' 1
Page 153 of 168
FUEL SYSTEM
Page 154 of 168
Item Part # Description Qua 1 306325 LWSHR .319 .591 .078 YS 6
2 306375 NUT, HEX 1/4-20 3
3 306396 LOCKWASHER, .255 .493 .062 YS 5
4 306450 SCRW, 5/16 - 18 X 3/4 YS HX G5 2
5 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 2
6 306932 NUT, 5/16 - 18 YS HX 2
7 308090 WSHR,.25.62.05 YS FLT KEG KC 1
8 800026 SCREW, 1/4 -20 X 3/4 YS PR G2 1
9 800029 SCRW,.31-18 2.0 YS PR G2 2
10 809231 GROMMET,.56 1.06.44 RBR SPLIT 1
11 814924 CLAMP, TUBE .50 ID YS 1
12 817320 CLAMP 1
13 825562 STRAP, BLK 2
14 825624 CLAMP, WORM DR .25 TO .625 DIA 8
15 825884 CLAMP,TUBE/WIRE 1.75 ID STEEL 1
16 826590 HOSE,FUEL.31 I.D.X 25FT As Req'd
17 830425 HOSE, 25 FT FUEL As Req'd
18 830585 FILTER, FUEL 1
19 832774 FILTER,FUEL 1
20 890144 FUEL TANK AY, ON ROAD 1
21 120052 LOCKWASHER .194.337.047 15
22 800021 SCRW,#10-32 X 1/2 YS TR G2 13
23 833368 CLAMP, WORM DR 2.31-3.25 DIA 2
Page 155 of 168
24 825920 CAP,FUEL TANK 1
25 829954 GASKET 1
26 834308 SENDER, FUEL LEVEL 1
27 835808 GASKET 1
28 837283 INSERT,FUEL 1
29 837284 HOSE,FUEL FILLER NECK 1
30 UNKNOWN
31 889902 PICKUP AY,FUEL (PLATED) 1
32 891476 PUMP AY-BRACKET AND 1
33 103867 WSHR,.31.69.06 YS FLT 2
34 306322 SCRW,.31-18.875 ZS HX G5 (KKC 2
35 300646 SCRW,.25-20.75 YS HX G5 KEGKC 2
36 837796 PLATE,SKID BLK 1
Page 156 of 168
WORM DRIVE DIFFERENTIAL
Page 157 of 168
Item Part # Description Qua 1 304636 COTTER PIN, 12 x 1.12 YS KEG KC 2
2 306325 LWSHR .319 .591 .078 YS 8
3 306932 NUT, 5/16 - 18 YS HX 8
4 800198 NUT,.5-20 YS HX CRNLCK (KEGKC) 1
5 805843 NUT, .62-18 ZS HX SLOTTED (KC) 2
6 805875 KEY,.19SQ X 1.75LG PS (KC) 2
7 808303 GASKET,WHEEL HUB 2
8 836674 WSHR,.56 1.38.13 YS FLAT 2
9 809180 WSHR,.50 1.12.19 YS FLAT 1
10 879476 RETAINER AY,SEAL 2
11 814488 SEAL, OIL 1
12 885040 DIFF AY,WORM GEAR 4.71:1 1
13 885041 DIFF AY,WORM GEAR 6.5:1 1
14 885042 DIFF AY,WORM GEAR 10.25:1 1
15 885907 DIFF AY,WORM GEAR 8.20:1 1
16 103867 WSHR,.31.69.06 YS FLT 5
17 120177 LOCKWASHER , .382 .688 .094 4
18 304055 SCRW,.31-18 1.38 YS HX G5 (KC) 6
19 306405 WSHR,.39.69.06 YS FLT KEG KC 4
20 306932 NUT, 5/16 - 18 YS HX 8
21 320122 CUP,TPRD RLR BRG 2.33OD.47T 2
22 551094 SCREW, .38-16 1.75 YS HX G5 4
23 800290 NUT,.31-18 YS HX CENTERLOCK KEG KC 6
Page 158 of 168
24 800356 PLUG,.5-14NPTF ZS HS (LONG) 2
25 805320 SHIM,.005 As Req'd
26 805321 SHIM,.010 As Req'd
27 805322 SHIM,.030 As Req'd
28 806251 SCRW,.31-18.94 ZS SPCL HED KC 8
29 812335 SEAL, OIL 1
30 814226 HOUSING, BEARING 1
31 814465 GASKET 2
32 814466 SHIM,.005 As Req'd
33 814467 SHIM,.010 As Req'd
34 814468 SHIM,.030 As Req'd
35 814469 SHIM,.003 As Req'd
36 814470 SHIM,.005 As Req'd
37 814471 SHIM,.010 As Req'd
38 814474 CUP, TAPERED ROLLER BEARING 2
39 814476 CUP,TPR RLR BRG 2.53OD.66T 2
40 814477 SEAL, OIL 2
41 815323 TAG, RATIO 1
42 815324 TAG, RATIO 1
43 815490 TAG, DIFF RATIO 1
44 816045 TAG, DIFFERENTIAL 1
Page 159 of 168
45 816515 SHIM,.003 As Req'd
46 818226 PLUG,EXPANSION 2.50 PS 1
47 879748 WORM GEAR AY 1
48 814475 CONE,TPR RLR BRG 1.19ID 2
49 886706 SLINGER SET, OIL 1
50 879892 WORM GEAR AY 1
51 814475 CONE,TPR RLR BRG 1.19ID 2
52 886706 SLINGER SET, OIL 1
53 879894 WORM GEAR AY 1
54 814475 CONE,TPR RLR BRG 1.19ID 2
55 886706 SLINGER SET, OIL 1
56 879961 WORM GEAR AY 1
57 814475 CONE,TPR RLR BRG 1.19ID 2
58 886706 SLINGER SET, OIL 1
59 879962 GEAR AY, CARRIER 1
60 306555 SCRW,.31-18.62 ZS HX G5 (KKC) 2
61 386767 CONE,TPRD RLR BRG 1.250ID 2
62 814204 GEAR, WORM 10.25:1 1
63 814481 GEAR, AXLE SHAFT 2
64 814482 GEAR, DIFF PLANET 4
65 814483 SPACER,.63 .88 .61 POWDERED METAL 4
66 814484 SPACER 1
67 815794 PLATE, LOCK 3
68 816812 SCRW,.38-16 1.25 PSHXG5SPCL(KC 6
Page 160 of 168
69 816823 PLATE, RETAINER 2
70 816824 PLATE, RETAINER 2
71 816825 SHAFT, DIFF GEAR 4
72 885033 AXLE AY, RIGHT 1
73 815403 CONE,TPRD RLR BRG 1.00ID 1
74 827018 BACKING RING 1
75 885034 AXLE AY, LEFT 1
76 815403 CONE,TPRD RLR BRG 1.00ID 1
77 827018 BACKING RING 1
78 886204 HOUSING AY - AXLE 1
79 812218 PLATE (PLATED) 1
80 834979 PLATE,UPSTOP BLK 1
81 887187 U-BOLT SET,2 INCH 1
82 548061 NUT,.44-20YS HX UNITORQ GA(KEG 2
83 887188 U BOLT SET,2 1/2" 1
84 548061 NUT,.44-20YS HX UNITORQ GA(KEG 2
85 886205 HOUSING AY-DIFFER. 1
86 812218 PLATE (PLATED) 1
87 827486 VALVE,PRESS RELIEF (KC) 1
88 834979 PLATE,UPSTOP BLK 1
89 887187 U-BOLT SET,2 INCH 1
90 548061 NUT,.44-20YS HX UNITORQ GA(KEG 2
91 887188 U BOLT SET,2 1/2" 1
92 548061 NUT,.44-20YS HX UNITORQ GA(KEG 2
Page 161 of 168
93 886990 GEAR AY, CARRIER 1
94 886991 GEAR AY, CARRIER 1
95 886999 GEAR AY, CARRIER 1
96 306555 SCRW,.31-18.62 ZS HX G5 (KKC) 2
97 386767 CONE,TPRD RLR BRG 1.250ID 2
98 814481 GEAR, AXLE SHAFT 2
99 814482 GEAR, DIFF PLANET 4
100 814483 SPACER,.63 .88 .61 POWDERED METAL 4
101 814484 SPACER 1
102 815794 PLATE, LOCK 3
103 816812 SCRW,.38-16 1.25 PSHXG5SPCL(KC 6
104 816823 PLATE, RETAINER 2
105 816824 PLATE, RETAINER 2
106 816825 SHAFT, DIFF GEAR 4
107 830225 GEAR,WORM 4.71:1 1
108 830226 GEAR, WORM 6.5:1 1
109 830557 GEAR,WORM 8.20:1 1
Page 162 of 168
2 SPEED DIFFERENTIAL CONTROL CABLE
Item Part # Description Qua
1 132520 NUT, #10-32 YS HEX 2
2 306328 PIN,COTTR.09 x.75 YS (KEG KC 1
3 306375 NUT, HEX 1/4-20 1
4 306396 LOCKWASHER, .255 .493 .062 YS 1
5 306487 SCREW, 1/4 - 20 X 5/8 YS HX G5 1
6 806703 PIN,CLEVIS.31.97 PS (KC) 1
7 837043 BRACKET (PLATED) 1
8 889106 CABLE AY,CONTROL 1
9 834996 KNOB,PULL 1
Page 163 of 168
2 SPEED DIFFERENTIAL
Item Part # Description Qua 1 112050 TSCRW,.25-20.62 YS HW (KEG KC 1
2 805860 NUT,WHL .44-20 YS HX 45 DEG SEAT 10
3 820008 FITTING,HYD TEE 1
Page 164 of 168
4 832584 CLAMP (PLATED) 1
5 832587 HOSE, HYDRAULIC 1
6 834161 ADAPTER,BRAKE LINE 2
7 836636 DRUM,BRAKE 2
8 836959 BRACKET,TEE MTG PLATED 1
9 836960 TUBE,LEFT BRAKE 1
10 836961 TUBE,RIGHT BRAKE 1
11 889905 SHOE AY,RIGHT 1
12 889906 SHOE AY,LEFT 1
13 891537 DIFFERENTIAL AY, 2-SPEED HYPOID 11.16:1 1
14 103867 WSHR,.31.69.06 YS FLT 22
15 111074 PLUG 2
16 111758 STD 3/8-16 3/8-24 1.69 HS G5KC 10
17 304636 COTTER PIN, 12 x 1.12 YS KEG KC 2
18 306322 SCRW,.31-18.875 ZS HX G5 (KKC 28
19 306325 LWSHR .319 .591 .078 YS 8
20 306405 WSHR,.39.69.06 YS FLT KEG KC 10
21 306423 SCRW,.31-18 1.75 YS HX G5 (KC) 2
22 306435 SCREW, HEX HEAD CAP 1
23 307776 SCRW,.38-16 2.75 YS HX G5 (KC) 3
24 548201 SETSCREW, 5/16-18 X 5/16 HEX SOCKET 1
25 548204 SSCRW,.38-16.38 BS NH C (KC) 1
26 548952 RING, INTERNAL RETAINING 1
27 800198 NUT,.5-20 YS HX CRNLCK (KEGKC) 2
Page 165 of 168
28 800718 NUT,HEX LOCK (KC) 1
29 800737 RING, RETAINING 2
30 805322 SHIM,.030 2
31 805837 LOCKNUT (KC) 10
32 805843 NUT, .62-18 ZS HX SLOTTED (KC) 2
33 807366 BUTTON,POSITIONING 1
34 808303 GASKET,WHEEL HUB 8
35 809018 BSHG,THRUST.26.44.12 NYLON 1
36 809180 WSHR,.50 1.12.19 YS FLAT 2
37 809254 RING,RETAINING (KC) 1
38 809257 RETAINING RING (KC) 1
39 811992 SHIM,.64 1.5 .02 PS 3
40 811993 BEARING, DRIVEN GEAR THRUST 1
41 812009 BRG,BALL.67 1.57.47 "OP" 1
42 812335 SEAL, OIL 1
43 815012 SPRING 1
44 831099 SEAL 2
45 836420 SPACER,PINION 1
46 836421 SHAFT,INPUT 1
47 836422 SHAFT,MAIN 1
48 836426 COLLAR,AXLE BRG-USE 4171761 WHEN STOCKS 2
49 836427 COLLAR,THRUST 1
50 836429 COLLAR,ENGAGING 1
51 836431 COVER,FRONT 1
Page 166 of 168
52 836439 TAG,11.16:1 RATIO 1
53 836440 PINION,18T 1
54 836441 GEAR,49T 1
55 836443 COVER,REAR 1
56 836657 FORK,SHIFT 1
57 836658 SHAFT, SHIFT (PLATED) 1
58 836662 BUSHING, GUIDE 1
59 836666 SHAFT,AXLE 1
60 836667 SHAFT,AXLE 1
61 836674 WSHR,.56 1.38.13 YS FLAT 2
62 836693 BRG,BALL 1.18 2.83.75 "OP" 3
63 836694 SEAL,O-RING 2
64 836695 BRG,TPRD RLR 1.38 2.56.55 2
65 836700 GEAR,SPEEDOMETER 1
66 836701 GEAR,SPEEDOMETER 1
67 836841 BRACKET, SHIFT CABLE MTG PLTD 1
68 836852 BREATHER 1
69 837020 BAFFLE,VENT 1
70 837198 FLAT OIL SLINGER 1/2"ID 1
71 838539 SEAL,OIL 2
72 887744 GEAR AY,CLUSTER 1
73 812004 BEARING 2
74 887745 GEAR AY, DRIVEN 1
75 812006 BEARING 2
Page 167 of 168
76 889065 RETAINER AY, SEAL 2
77 889781 HUB AY,WHEEL BLK 2
78 806274 STUD, WHEEL .44-20 1.56 F YS G5 5
79 889864 HOUSING AY,LH AXLE BLK 1
80 889865 HOUSING AY,RH AXLE BLK 1
81 889925 COVER AY,TOP 1
82 812004 BEARING 1
83 891089 JACKSHAFT AY 1
84 891829 HOUSING AY,CARRIER W/ GEARS 1
85 103867 WSHR,.31.69.06 YS FLT 14
86 111074 PLUG 1
87 111758 STD 3/8-16 3/8-24 1.69 HS G5KC 10
88 306450 SCRW, 5/16 - 18 X 3/4 YS HX G5 14
89 517226 BRG,SLV .33 .50 .20 SNTR IRON 2
90 836443 COVER,REAR 1
91 548937 LWSHR,.44.14 YS HI-COLLAR 1
92 800695 RING, RETAINING (KC) 1
93 517156 WSHR,.75 1.50.13 YS FLAT 1
94 810435 CLAMP 1
Page 168 of 168
MODEL 898459A
BACK COVER
