CURRENT Measuring-rogowski Coil Principle

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CURRENT Measuring

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  • ROGOWSKI COILS

    David Ward, Rocoil Limited

    General Description

    Rogowski coils are used for measuring alternatingcurrent. They work by sensing the magnetic fieldcaused by the current without the need to make anelectrical contact with the conductor. These coilshave been used in various forms for detecting andmeasuring electric currents for decades but it isonly in recent years that their potential is beingrealised on a commercial scale.

    They operate on a simple principle. An 'air cored'coil is placed round the conductor in a toroidalfashion so that the alternating magnetic fieldproduced by the current induces a voltage in thecoil. The coil is effectively a mutual inductancecoupled to the conductor being measured and thevoltage output is proportional to the rate of change ofcurrent. To complete the transducer this voltage isintegrated electronically (figure 1)

    to provide an output that reproduces the current

    waveform. This combination of coil and integratorprovides a system where the output is independentof frequency, which has an accurate phaseresponse, and which can measure complex currentwaveforms. The output from the integrator can beused with any form of electronic indicating devicesuch as a voltmeter, oscilloscope, protectionsystem or metering equipment.

    The coils are wound either on a flexible former thatis subsequently wrapped round the conductor to bemeasured or on a rigid toroidal former.

    Features

    Other devices exist that measure electric currentwithout making electrical contact with theconductor. Many of these, including theconventional current transformer, use aferro-magnetic core and are subject to magneticsaturation effects that limit the range of currents that

    they can measure. A Rogowski coil, on the otherhand, is 'linear'; it does not saturate and the mutualinductance between the coil and the conductor isindependent of the current.

    Many of the useful features of Rogowski coilsystems result from their linearity.

    (i) They have a wide dynamic range in that the samecoil can be used to measure currents ranging from afew milliamperes to several million amperes.

    (ii) Calibration is easier because the coil may becalibrated at any convenient current level and thecalibration will be accurate for all currents includingvery large ones.

    (iii) They respond accurately to transient currentswhich makes them an excellent choice for use inprotection systems and for measuring currentpulses.

    (iv) They are useful in situations where theapproximate value of the current to be measured isnot known beforehand.

    Coils wound on flexible formers have the additionalunique feature that they can be wrapped round theconductor being measured. A long coil can be usedas a compact portable device to measure thecurrent in large conductors. Flexible coils can bemanufactured with a cross-section only a fewmillimetres (fraction of an inch) across and can beused where there is limited space round theconductor.

    Development

    In 1887 Professor Chattock of Bristol Universitydescribed the use of a long, flexible coil of wirewound on a length of india-rubber as a magneticpotentiometer. The output of such a coil isproportional to the line integral of the magnetic fieldalong its length ie. proportional to the'magnetomotive force' or the 'magnetic scalarpotential' between its ends. Chattock used his coilfor measuring the magnetic reluctance in ironcircuits but he calibrated his coil by bringing theends together to encircle an electric current. Thiscalibration method depended on Ampre's Law,which states that the value of the line integral ofmagnetic field along a loop which completelyencircles a current is equal to the current.

    Rogowski and Steinhaus described the technique in1912. They were also interested in measuringmagnetic potentials. Their paper describes severalingenious experiments to test that their

    coil was providing reliable measurements includingusing it to measure electric currents.

    For accurate measurements using a Rogowski coilit is essential that the winding is extremely uniform.From Ampre's Law, with a perfectly uniform coilencircling a current, the output does not depend on

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    1965, Rocoil Limited, 5, Almsford Avenue, Harrogate, North Yorkshire, UK. 0 01423 871792

  • the path the coil takes round the current or on theposition of the conductor within the loop. It is onlynecessary that the ends of the coil are broughttogether accurately. Also, if the coil does notencircle a current the output is zero even if the coilis positioned near a current-carrying conductor.These features are obviously highly desirable in aneffective current-measuring transducer.

    To achieve these ideal properties the coil must bewound with a constant number of turns per unitlength on a former of uniform cross section. With aflexible coil the winding must remain uniform whenthe coil is bent. The more uniform the winding thebetter the coil will approximate to the ideal. BothChattock and Rogowski were aware of theimportance of good coil geometry and bothremarked that their coils left room for improvement!Rogowski only managed to wind one coil anddescribed how the wire broke three times in theprocess.

    Practical Systems

    By using the right technique it is now possible towind both flexible and solid coils with sufficientuniformity for them to be used in a wide range ofapplications including those demanding precisionmeasurements. The sensitivity of a completesystem comprising a coil and integrator is the ratiobetween the voltage output and the current beingmeasured. Referring to figure 1 the sensitivity isgiven by

    Where I is the current and M is the mutualinductance between the coil and the conductor. Fora given coil the sensitivity is adjustable over anenormous range by choosing suitable values of Cand R. For example, with a typical flexible coil thesensitivity can be varied over a range greater than1V/A to 1mV/A . With the coils themselves there isalso plenty of scope for modifying theircharacteristics by altering the turns density andcross-sectional area. The full range of permutationsof coils and integrators provides an exceptionallyversatile measuring system.

    Rogowski coils are not suitable for measuring directcurrents but by careful design, systems can be builtthat measure at frequencies as low as 0.1Hz. Thehigh-frequency limit is determined by theself-resonance of the coil and depends on the coildesign. High-frequency limits in the range 20kHz to1MHz are typical.

    Very high frequency measurements can be madeusing a Rogowski coil by terminating the coil with alow impedance and using the self-inductance of thecoil to perform the integration. The output signal is

    then a current rather than a voltage. Coils operatingon this principle have been used to measurecurrents up to 100MHz.

    Applications

    An area of applications where Rogowski coils havebeen particularly valuable is in the measurement ofcurrent transients. Conventional currenttransformers can become 'confused' during the initialstages of a transient especially if the transientcontains an asymmetric component (sometimesreferred to as a DC offset).

    Examples of transient measurements whereRogowski coils have been used are: (i) Monitoringthe current in precision welding systems. (ii)Measuring the plasma current in a fusionexperiment such as the JET experiment at CulhamLaboratory. (iii) Current measurement in arc meltingfurnaces: Arc furnaces use very large fluctuatingcurrents and they can be made more efficient bymonitoring the current and appropriately regulatingthe arc. (iv) Monitoring electrical plant for protectionpurposes: Rogowski coils give a more accuratemeasurement particularly of the early stages of afault current and are suitable for interfacing withmodern, all-electronic protection relays. (v)Measuring the current pulse in an electromagneticlauncher (rail gun): The current can be severalmillion amperes lasting a few milliseconds. (vi)Sudden short-circuit testing of generators.

    Rogowski coils have also been used to advantagefor the measurement of steady currents. Energymanagement systems that monitor the currentconsumption patterns of large buildings andindustrial plant are becoming increasingly important.Some systems use Rogowski coils because of theirversatility. They are useful for measurement of theharmonic components in electric currents because,being exceptionally linear, they faithfully reproducethe harmonic content. Rogowski coils are alsoused to measure currents with complex waveformssuch as in thyristor circuits. They are used in theRailway Industry to monitor the signalling currents inrailway lines. Flexible coils have been used to tracethe currents induced in metal structures exposed tomagnetic fields, for example near a largetransformer. The flexible coil has an educationalvalue as an excellent practical demonstration ofAmpre's Law.

    Reference

    'Using Rogowski coils for transient currentmeasurements', David A. Ward and John La T. Exon, IEE Engineering and Science Journal, June 1993, pp105 - 113.

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    1965, Rocoil Limited, 5, Almsford Avenue, Harrogate, North Yorkshire, UK. 0 01423 871792

    VoutI =

    MCR

    (volts per Ampere)