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Current Data Center Design James Monahan Sept 19 th 2006 IEEE San Francisco ComSoc

Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

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Page 1: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Current Data Center Design

James Monahan

Sept 19th 2006

IEEE San Francisco ComSoc

Page 2: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

What is the biggest facility problem in

your data center?

0%

5%

10%

15%

20%

25%

30%

35%

Exc

essi

ve h

eat

• Ins

uffic

ient

rais

ed fl

oor

• Ins

uffic

ient

pow

er

• Poo

r loc

atio

n

• Exc

essi

ve fa

cilit

y co

st

• Non

e of

the

abov

e

Series1

Source: Gartner 2006 Data Center Study

Page 3: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Example of a Traditional Datacenter

• 34’ x 34’ ~ 1150 sq ft datacenter

• 120 Watts/ft²

• Total Power ~140kW

• 2 x 150kW PDUs (N+1)

• 3 x 20 Ton CRAC Downflow (N+1)

• 40 racks

• 18” Raised floor

Page 4: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Example Server Room Layout

IT Equipment Racks

Computer Room Air Conditioner

Power Distribution Unit

Page 5: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Airflow Pattern – Hot/Cold Aisle

Hot Aisle Cold Aisle Hot Aisle Cold Aisle

Page 6: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Airflow Pattern – Raised Floor

Cold Air discharge underneath raised

floor with hot air stratifying

to return to CRAC

Cold Air discharge underneath

raised floor with ductwork to

return hot air to CRAC

Page 7: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Available Rack Enclosure Cooling Capability of a Floor Tile as a Function of Per-Tile Airflow

Above 300 cfm

can only be

achieved with

special effort:• Careful Raised

Floor Design

• Careful CRAC

Placement

• Control of Under-

Floor Airflow

Obstacles

Floor Tile Cooling - Practical

Limitations

Page 8: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Server Airflow Requirements

• For 20˚F server delta

Temperature rise the

server required 160cfm of

cold air per Kwatt

• From our previous slide

we see the raised floor

will provide 300 – 500

cfm

• Therefore average

density per rack density ~

2.5 - 3kW

Page 9: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Rack Historical and Future Loads

0

5

10

15

20

25

30

35

kW Per Rack

2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

Source: IBM 2006 Data Center Dynamics Conference

Dual and Multicore

Processing Efficiencies

Page 10: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

High Density Racks -The Culprits

Blade Servers

Page 11: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

The Culprits –High Density Servers

3 kW

3 kW

3 kW

3 kW

3 kW

3 kW

Would Require 8 Vented Floor Tiles per Rack(8x More than Normally Allocated)

Floor Tile

300 cfm

Floor Tile

300 cfm

Floor Tile

300 cfm

Floor Tile

300 cfm

Floor Tile

300 cfm

Floor Tile

300 cfm

Floor Tile

300 cfm

Floor Tile

300 cfm

Power Requirements:

18kW per rack

Cooling Requirements:

2,500 cfm per Rack

Page 12: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Resultant Airflow

Floor tile not supplying adequate air

flow to rack

Under floor obstructions

Incorrectly placed perforated tiles

Missing floor tiles

Unsealed floor openings

Re-circulation from Hot Aisle

Top portions are pulling in warm

re-circulated air from equipment

exhaust – cool air never reaches

top of rack

Page 13: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Prizes – Who’s done it?

Page 14: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

High Density Deployment Strategies

• Rare and extreme cases of large farms of high

density equipment with very limited physical

space

Provide high density cooling

capability to every rack. Whole Room

Cooling

• New construction or renovations

• Density 10-25kW per rack

• When requirement exist to co-locate high density

devices

Create a special high density row or

zone within the data center. Dedicated

High Density

Areas

• New construction or renovations

• Mixed environment

• High density equipment location is not known in

advance

Provide average cooling capability

with provision for supplemental

cooling equipment.

Supplemental

Cooling

•Existing data centers, when high density

equipment is a small fraction of the total load.

Provide average cooling capability

with rules to allow borrowing of

underutilized capacity.

Borrowed

Cooling

• Existing data centers, when high density

equipment is a small fraction of the total load.

Split the equipment among

enclosures to keep peak load down. Spread the

Load

ApplicationDescriptionDeployment

Strategy

Page 15: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

High Density Deployment Strategies

•Extreme capital & operating costs (up to 4X alternative methods•May result in extreme underutilization of expensive infrastructure

•Handles all future scenariosWhole Room

Cooling

•Need to plan a high density area in advance, or reserve space for it•Must segregate high density equipment

•Maximum density•Optimal floor space utilization, High efficiency•High density equipment does not need to be spread out

Dedicated

High Density

Areas

•Limited to about 10kW per enclosure•Racks and rooms must be designed in advance to support this approach

•High density where needed and when needed•Deferred capital costs, High efficiency, Good floor space utilization

Supplemental

Cooling

•Limited to about 2X the design power density•Uses more floor space•Requires enforcement of complex rules

•No new equipment needed•Essentially free in many cases

Borrowed

Cooling

•High density equipment must be spread out even more than the second approach, •Uses more floor space•Can cause data cabling issues

•Works anywhere, no planning needed•Essentially free in many cases

Spread the

Load

DisadvantagesAdvantagesDeployment

Strategy

Page 16: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Key Considerations

Approaches which are NOT Recommended

• Reducing Air Temperature– Reduce capacity of air conditioners

– Dramatically increase humidifier water consumption

– Dramatically decrease operating efficiency of DC (and significantly increase electrical bill)

• Replacing Vented Tile with Floor Grates– Decrease airflow in other areas

– Unpredictable variations to occur in airflow

• Installing Top of Rack Fans– Doesn’t address problematic hot air at front intake

– Fans make more heat

• Isolating Racks to Area Open on All Sides– Allows hot exhaust air to return to server intake

Approaches NOTRecommended

� Reducing Air Temperature

� Replacing Tile with Grates

� Installing Top of Rack Fans

� Isolating Racks

Page 17: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Building High Density Zones

• Simple Solution

– Coupling the heat source (servers) to the heat

sink (CRACs)

– Providing a PREDICTABLE supply and return

air distribution method

Page 18: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Rear Door - Airflow Diagram

• Fans pull in rack equipment exhaust air– Cable impedance is

overcome by high powered fans

• Ducted exhaust system (optional) delivers hot air to plenum– Eliminates hot air from

mixing with room air

• Proper airflow through the enclosure is ensured– Cool inlet air moves freely

to equipment in the rack

Page 19: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Installation Pictures

Page 20: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Bowling Alley with ARU –

6kW/Rack

Page 21: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

Bowling Alley ARU – 6kW/Rack

Page 22: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

HD Solutions - InRow Cooling

Page 23: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

HD Solutions - InRow Cooling

Page 24: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

HD Solutions - InRow Cooling Temps

Page 25: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

HD Solutions - InRow Cooling Airflow

Page 26: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

HD Solutions - IR Cooling Close Up

Page 27: Current Data Center Design - IEEE · Current Data Center Design James Monahan Sept 19th 2006 ... Available Rack Enclosure Cooling Capability of a Floor Tile as aFunction of Per-Tile

The End!!!

Questions?