CSIR Today - Global Impact of ScienceScimago Institutions Ranking:

World Report 2017 (5250 Institutions)

CSIR is the only Indian Organization among the Top 100 Global Institutions

CSIR is 9th among 1207 Government R&D Organizations (Worldwide) in 2017

CSIR is 75 among 5250 R&D Organizations (Worldwide) in 2017

The top 5 includes:1. Chinese Academy of Sciences 2. Centre National de la Recherche Scientifique3. Harvard University4. National Institutes of Health 5. Helmholtz Gemeinschaft Based on research publications, citations in

publications and patents, web visibility

Established in 1960 to support state sector hydrocarbon industry

Initial (1962-66) technical collaboration with IFP, France

Globally benchmarked technology development with local adaptation capability for partner organizations

Exploit renewable resources and wastes for low cost pathways to fuels and chemicals

• Train the best of talent for the fuels and chemicals industries

No of Patents filed in India 322

No of Patents filed in foreign countries 140

No of Patents granted in India 201

No of Patent granted in foreign countries 84

• Exclusive production of either gasoline or diesel or aromatics from polyolefinic wastes (e.g. HDPE, LDPE, PP etc)

• Liquid fuel (gasoline & diesel) meet automotive fuel specifications (Euro III)• Fuel performance on engines at par with commercial fuel• 60-70 % of waste plastics can be used• Pollution free & environment friendly process• Economically viable: Payback period for 20 TPD ~ 2.5 years

10 TPD pilot plant being set up by GAIL for Indian railways. Project Management Consultancy by CSIR-IIP. TIP prepared, BDEP in progress

Interest received from various entrepreneurs

Product yield during different modes of operation

Socio-economic impact

• Clean and economical automotive grade fuel from alternative source• Impetus to waste plastics collection• Economic benefits to rag pickers• Green solution to waste plastics disposal

SCREW FEEDER

PYROLYZER

FEED (PE/PP)

FRAC

TIO

NAT

OR

GAS (C1-C5)

GASOLINE / DIESEL /AROMATICS

CATALYTICREACTOR

RESIDUE

CSIR-IIP-GAIL Process Schematic

Catalyst 1 Gasoline

Catalyst 2 Diesel

Catalyst 3 Aromatics

• Waste plastics• Generated as part of MSW in 60 major cities~ 15, 500 TPD (ie ~ 56 lakh TPA)• Added everyday which lie littered ((assuming 60 % recycling) ~6137 TPD

Source CPCB

Waste plastics scenario (India)

BackgroundMSAT – II regulations which became active on January 1st, 2011 (“EPA

Regulatory Announcement” – EPA420-F-07-017, FEBRUARY 2007) , restricts theannual average benzene level in Gasoline sold in U.S, to 0.62 % vol.

Reliance Industries Ltd. (RIL), a major exporter of Gasoline, was looking fortechnology for ‘Simultaneous Production of US Grade Gasoline and recoveryof high purity benzene’ from light FCC gasoline heart cut.

FeaturesCSIR – Indian Institute of Petroleum (CSIR-IIP) came up with a Extractive

Distillation based technology using a proprietary solvent system for achievingthe same.

The process provides benzene lean gasoline (Bz. < 0.3 % vol., Sulfur < 10ppm) and recovers more than 99.0 % benzene of the feed while achieving apurity of recovered benzene more than 97.0 % wt.

Role of CSIR – IIP and status :Proof of Concept Study - CompletedTechnology Conceptualisation - CompletedDetailed Technology Information Package - CompletedAid in development of Basic Design Engineering Package (BDEP) &Plant Commissioning - Ongoing Work till Plant’s 1st successful run

Commercial Plant HighlightsPlant Design Throughput : 0.7 MMTPALocation : RIL SITE Jamnagar, Gujarat Expected Rise in Sales revenue:~120 Million USD/AnnumBhoomi Puja conducted on 19TH August 2013Columns have been ordered, some have been erected as wellCivil work is in progressExpected Date of Completion / Commissioning : October 2014Conceptualisation to Commissioning : 1000 Days

Numaligarh Refinery has installed a Wax Deoiling Unit with investment of ~Euro 100M using CSIR-IIP Technology.

Production Capacity45,000/50,000 TPA Paraffin Wax5000 TPA Microcrystalline Wax

• Plant at full capacity – exceeds guarantees both on quality and energy

Dewaxing-Deoiling Pilot Plant at CSIR-IIP formed the basis of the technology licence

• Matches properties of petroleum derived Jet fuel

• Increased demand for green jet due to CO2 legislation, energy security, CORSIA

• HVO superior to FAME• Green Shipping Fuel

Deoxygenation/Selective Cracking/Isomerization

Light Gases

NaphthaBiomass Derived oil

Bio-Jet Fuel

Diesel (HVO)

Capacity: 100kg/day.

Demo flightplanned in2018

CSIR-IIP Pilot Plant