CSA-QF-03!01!07-66 CPB Engine Rebuild Spec - VTA28 (1710)

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Document No.: CSA-QF-03-01-07-66

Date: 30.08.2009

Rev.: 2

JOB No

ESN.

CPL.

ARTISAN SIGNATURE

ARTISAN SIGNATURE

ARTISAN SIGNATURE

ARTISAN SIGNATURE

CUSTOMER

Engine Rebuild Specification Limits and Check Sheet .(V28/00/EA/ECS)

VTA 28 (1710)

ENGINE REBUILD SPESIFICATIONS

D:\New folder (6)\Removable Disk\Rebuild checksheet\CSA-QF-03-01-07-66 CPB Engine Rebuild spec - VTA28 (1710)

Page 1 of 9 Created by: N. Langenhoven




Date: 30.08.2009

Rev.: 2

Engine Model VTA28(1710)

Engine Rebuild Specification Limits and Check Sheet . Job #

ESN

NOTE: 1) SIGN OFF ALL COMPLETED SECTIONS AT THE END OF EACH DAY, OR AS THEY ARE COMPLETED.

2) ALL re-used parts and rebuild components MUST meet Cummins Specifications.

Any abnormal condition to be reported to the Workshop Manager Cylinder Block Re - used New CQ

Pistons Part Number Re - used New

Liners Part Number Re - used NewCamshaft LB. Part Number Re - used New Date

Camshaft RB. Part Number Re - used New DateOil Pump Part Number Re - used New Blue Box

Turbo R/B Part Number Re - used New Blue BoxTurbo L/B Part Number Re - used New Blue BoxInjectors Part Number Re - used New Blue Box

Fuel Pump CodeCylinder Heads Part Number Re - used New RX

Crankshaft Polish New CQ Grind

Oil Coolers Re - used New

Aftercoolers Left Front Re - used New

Aftercoolers Left Rear Re - used New

Aftercoolers Right Front Re - used New

Aftercoolers Right Rear Re - used New

N.B. Engrave Date on rear of camshaft if it is New

Main Bearings Std 0.010" 0.020"Big Ends Std 0.010" 0.020"

Head gaskets Std 0.010" 0.020"

Liner Shims Std 0.002" 0.004"

Liner Size Std 0.010" 0.020"

Cam Timing

ENGINE SUMMARY AFTER REBUILD






Date: 30.08.2009

Rev.: 2

Engine Rebuild Specification Limits and Check Sheet . Engine Model VTA28(1710)

Main Bearing Thickness UPPER SHELLS LOWER SHELLS Mechanic/Fitter

STANDARD 1

0.1692"- 0.1712" 2

Thrust Bearing (0.2445" - 0.2475") 3

4

5

6

7

Connecting Rod Bearing Thickness UPPER SHELLS LOWER SHELLS Mechanic/Fitter

1

STANDARD 2

0.1232" - 0.1250" 3

4

5

6

7

8

9

1011

12







Date: 30.08.2009

Rev.: 2

Engine Rebuild Specification Limits and Check Sheet . Engine Model VTA28(1710)

Main Bearing Clearance .066mm-.152mm or .0026"-.006" 1 Mechanic/Fitter

23

4

5

6

7

Big End Bearing Clearance .046mm-.135mm or .0018"-.0053" L 1 Mechanic/Fitter

L 2L 3

L 4

L 5

L 6

R 1

R 2

R 3

R 4

R 5

R 6







Date: 30.08.2009

Rev.: 2

Torque WrenchFeature Specification / Torque Number Actual Reading Mechanic / Fitter

Liner Protrusion .10mm-.15mm or .004"-.006"

Main Bearing Capscrews

Step 1 175 N.m or 130 ft.lb



Step 4 Loosen Completely



Side Bolts

Step 1 102 N.m or 75 ft.lbStep 2 190 N.m or 140 ft.lb

Crankshaft end float .15mm-.33mm or .006"-.013"

Big End Nuts



Step 3 Loosen Completely

Step 4 Repeat Steps 1 and 2

Rod to crankshaft side clearance 0.20mm Min 0.008"

0.56mm Max 0.022"

Calibrate torque wrench before job






Date: 30.08.2009

Rev.: 2


Oil Pump Mtg Capscrews 47 N.m or 35 ft.lb

Oil Pump Backlash 0.15mm Min 0.006"

0.36mm Max 0.014"

Lube Oil Suction Tube 45 N.m or 35 ft.lb

Water Header Covers 45 N.m or 35 ft.lb

Cylinder Head Capscrews




Front Gear Housing

3/8" Capscrews 45 N.m or 35 ft.lb

1/2" Capscrews 100 N.m or 75 ft.lb

Idler Gear Capscrew 100 N.m or 75 ft.lb

Idler Gear End Thrust 0.03mm Min 0.001"

0.40mm Max 0.016"

Front Gear Train Backlash 0.15mm Min 0.006"

0.36mm Max 0.014"

Camshaft end Float 0.25mm-0.38mm or .010"-.015"






Date: 30.08.2009

Rev.: 2


Acc Drive Mounting Screws 60 N.m or 45 ft.lb

Front Gear Cover Housing

3/8" 45 N.m or 35 ft.lb

1/2" 100 N.m or 75 ft.lb

5/8" 220 N.m or 160 ft.lb

Accessory Drive Pulley Nut 150 N.m or 110 ft.lb

Front Engine Support Bolts 300 N.m or 220 ft.lb

Crankshaft Adaptor or Pulley



Vibration Damper Bolts 160 N.m or 120 ft.lb

Vibration Damper

Maximum Wobble 0.76mm or 0.030"

Maximum Eccentricity 1.40mm or 0.055"

Water Manifold 45 N.m or 35 ft.lb

Exhaust Manifold

Log - Type 45 N.m or 35 ft.lb

Wet Installation Type 110 N.m or 80 ft.lb






Date: 30.08.2009

Rev.: 2

Torque Wrench

Feature Specification / Torque Number Actual Reading Mechanic / Fitter

Injector Clamps

Step 1 6 N.m or 48 inch.lb

Step 2 18 N.m or 156 inch.lb

Rocker lever housing 100 N.m or 75 ft.lb

Valve Clearance

Inlet .36mm or .014"

Exhaust .71mm or .027"

Injector Setting

With Crown Rollers 8 N.m or 70 inch.lb

Without CrownRollers 5.7 N.m or 50 inch.lb

Turbo Mounting Nuts 45 N.m or 35 ft.lb

Rocker Lever Cover 45 N.m or 35 ft.lb

Aftercooler Bolts 45 N.m or 35 ft.lb

Oil Cooler

3/8" bolts 45 N.m or 35 ft.lb

7/16" bolts 70 N.m or 50 ft.lb

Rear Crankseal Housing 45 N.m or 35 ft.lb

Flywheel Housing

Standard 205 N.m or 150 ft.lb

Spot Faced Housing 265 N.m or 195 ft.lb






Date: 30.08.2009

Rev.: 2

Torque Wrench

Feature Specification / Torque Number Actual Reading Mechanic / Fitter

Flywheel




Water Pump 75N.m or 55 ft.lb

Fan Hub Assembly Bracket

3/8" Stud 120 N.m or 90 ft.lb

5/8" Capscrew 200 N.m or 150 ft.lb

7/16" Capscrew 70 N.m or 50 ft.lb

Oil Pan 45 N.m or 35 ft.lb

Turbocharger

Shaft End Play 0.0035" - 0.008"Radial Clearance 0.012" - 0.018"

Accessory Drive

Shaft End Play 0.002" - 0.010"

TIGHTEN ALL SUMP PLUGS



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CSA-QF-03!01!07-66 CPB Engine Rebuild Spec - VTA28 (1710)