CS6, CS8, CB6 & CB8 SERIES CLUTCH SHIFT PTOmuncieptoandparts.com/Muncie-CS-6-and-CS-8-Series-PTO-Service-a… · CS6, CS8, CB6 & CB8 SERIES. CLUTCH SHIFT PTO. PARTS LIST AND SERVICE

CS6, CS8, CB6 & CB8 SERIES

CLUTCH SHIFT PTOPARTS LIST AND SERVICE MANUAL

Muncie Power Products, Inc.

Cover DetaIlSee Page 7

InPut gear aSSeMblySee Page 4

outPut ShaftSee Page 6

ClutCh PaCkDISk loCatIonS

CS6 & CS8 SERIESEXPLODED VIEW

� MUNCIE POWER PRODUCTS, INC.

PARTS LIST AND DESCRIPTION

IteM qty Part no. DeSCrIPtIon

1 1 SeeGearDataChartPage5(TableA) 2 2 10T34006 InputBearing(03-04)–(A6705) 2a 2 10T35776 InputBearing(05-14) 3 1 18T34622 Spacer(03-04)–(A6705) 4 4 21T34621 ThrustRace(03-04) 4a 1 SeeChartPage5(TableB) 5 2 10T34620 ThrustBearing(03-04)–(A6705) 6 4 19T35237 Capscrew 7 1 15T36717 ClosedCoverStd. 15T36860 ClosedCover(CS6G) 15T39966 ClosedCoverCBSeries(seepage8) 8 1 11T36124 Seal 8a 1 24T36894 SnapRing 9 1 12T34003 O-Ring 10 1 10T21017 Bearing 10a 1 10T21017 Bearing(std.) 1 10T38248 Bearing(I,DorZ) 11 4 26T36175 RollPin(notincludedCS_GorCB_) 12 1 21T36473 Plate(notincludedCS_GorCB_) 13 1 21T36511 ThrustWasher(notincludedCS_GorCB_) 14 1 21T36512 Plate(notincludedCS_GorCB_) 15 1 24T27240 SnapRing 16 2 24T35480 SnapRing 17 2 21T29017 ThrustRace 18 1 10T36285 Bearing 18a 1 10T37008 Bearing(2or4Assy-requires18&18a) (seepg.4) 19 1 SeeOutputGearChartPage5(TableC) 20 1 02T38792 ClutchHub 20b 1 24T37951 SnapRing(I,DorZ) 21 8 49T33564 FrictionDisc 22 7 49T33563 SpacerDisc 23 2 27T38791 Spring 24 1 49T36560 Piston(CS8) 49T38878 Piston(CS6) 49T38387 Piston(I,DorZ) 49T38758 Piston(2&4Assy) 25 1 12T36054 O-Ring(CS8) 12T36472 O-Ring(CS6) 26 2 12T36471 O-Ring 2 12T36053 O-Ring(I,DorZ) 27 1 49T36561 PistonCup—(CS8)(5.25”O.D.) 49T36464 PistonCup—(CS6)(4.5”O.D.) 49T36115 PistonCup(I,DorZ)(5.25”O.D.) 49T38757 PistonCup(2&4Assy)(5.25”O.D.) 28 1 24T36470 SnapRing 1 24T36040 SnapRing(I,DorZ) 29 2 12T35949 O-Ring(03-04)+(A6705) 12T35774 O-Ring(05-14) 30 1 19T35785 Setscrew 31 1 07T35947 IdlerShaft(03-04)+(A6705) 07T37071 IdlerShaft(05-14) 32 1 01T36713 6BoltHousing(03-04)‘1’STD&(A6705) 01T36706 6BoltHousing(03-04)‘3’STD&(A6705) 01T37073 6BoltHousing(05-14)‘1’,‘2’STD 01T37072 6BoltHousing(05-14)‘3’,‘4’STD 01T37107 6Bolt“N”Housing(05-14)‘1’“N” 01T37106 6Bolt“N”Housing(05-14)‘3’“N” 01T37966 6Bolt“F”Housing(05-14)‘1’‘F’F84 01T37965 6Bolt“F”Housing(05-14)‘3’‘F’F84 01T39816 6BoltHousing(03-04)‘1’(I,DorZ) 01T39817 6BoltHousing(03-04)‘3’(I,DorZ) 01T38337 6BoltHousing(05-14)‘3’(I,DorZ) 01T38338 6BoltHousing(05-14)‘1’(I,DorZ)

IteM qty Part no. DeSCrIPtIon

01T39411 6BoltHousingSpecial(39409) 01T36715 8BoltHousing(03-04)‘1’STD 01T36711 8BoltHousing(03-04)‘3’STD 01T37075 8BoltHousing(05-14)‘1’,‘2’STD 01T37074 8BoltHousing(05-14)‘3’,‘4’STD 01T38350 8BoltHousing(05-14)‘3’(I,DorZ) 01T38351 8BoltHousing(05-14)‘1’(I,DorZ) 01T38856 8BoltHousing(05-14)‘3’(E) 01T38857 8BoltHousing(05-14)‘1’(E) 33 1 OutputShaftSeePage6 34 1 WoodruffKeySeePage6 35 1 ORingSeePage6 36 1 SealSeePage6 37 1 OutputFlangeSeePage6 38 4 CapscrewSeePage6 41 1 16T41119 Cover 42 4 19T41118 Capscrew 48 1 13M13541 AllisonGasket.031(U60) 1 13M35091 Gasket.0106-Bolt 1 13M35092 Gasket.0206-Bolt 2 13M35151 Gasket.0108-Bolt 2 13M35152 Gasket.0208-Bolt 1 13T35198 Gasket.010(I85) 1 13T35199 Gasket.020(I85) 49 1 43T37385 OrificeFitting(P-SpecialOption) 50 2 26T37992 DowelPin(F84Only)

GASKET/SEALKITSANDREBUILDKITSSeePage13

NOTE:A68inputisreplacedbyA67inputoptions.

�MUNCIE POWER PRODUCTS, INC.

CS6 & CS8 SERIES INPUT GEAR ASSEMBLIES

3

52

42

5

44

1

4

12a 4a

2a

1

2a4a

2a

4

3

52

42

5

44

1

4

12a 4a

2a

1

2a4a

2a

4

3

52

42

5

44

1

4

12a 4a

2a

1

2a4a

2a

4

ITEM QTY PART NO. DESCRIPTION

1 1 SeeTABLEA InputGear–Page5 � � 10T�4006 InputBearing(0�&04)+(A6705) �a � 10T�5776 InputBearing(05-14) � 1 18T�46�� Spacer(0�&04)+(A6705) 4 4 �1T�46�1 ThrustRace(0�&04)+(A6705) 4a 1 SEETABLEB InputBearingShims–Page5

Ratios 03,04Ratio A6705 (after 6/07)1 or 3 Arrng.

Ratios 05, 06, 07, 09, 12, 14Ratio A6805 (before 6/07)1 or 3 Arrng.

Ratios 05, 06, 07, 09, 2 or 4 Arrng

4 MUNCIE POWER PRODUCTS, INC.

GEAR DATA

DESIg. PART NO. TEETh gEAR DATA

A6703 03T41318 26/14 6.86P20ºPASPUR A6704 03T41319 26/17 6.86P20ºPASPUR A6705 03T41320 26/18 6.86P20ºPASPUR**A6805 03T40699 26/18 6.86P20ºPASPUR≠*A6907 03T37980 30/23 6.86P20ºPASPUR C6112 03T37067 20/30 6.1P25ºPA32.28ºLH C7009 03T37652 23/26 7P25ºPA30.78ºLH C7012 03T37068 23/30 7P25ºPA30.78ºLH F1012 03T37984 42/30 10.1P20ºPASPUR F1107 03T37156 42/23 10.1P21.5ºPASPUR F6107 03T37147 21/23 6.1P20.5ºPA29LH F6307 03T37086 24/23 6.35P20ºPA22ºLH F6309 03T38356 24/26 6.35P20ºPA22ºLH F6312 03T37087 24/30 6.35P20ºPA22ºLH F6607 03T38502 24/23 6.65P20ºPA21.5ºLH F6609 03T38503 24/26 6.65P20ºPA21.5ºLH F6612 03T38504 24/30 6.65P20ºPA21.5ºLH F7005 03T38195 26/18 7P23ºPA26LH F7007 03T38194 26/23 7P23ºPA26LH F7009 03T40234 26/26 7P23ºPA26LH F8405 03T37741 28/18 8.38P18ºPA33.1LH F8407 03T37742 28/23 8.38P18ºPA33.1LH F8409 03T37743 28/26 8.38P18ºPA33.1LH F8412 03T37908 28/30 8.38P18ºPA33.1LH F8507 03T37066 34/23 8.55P21ºPASPUR F8607 03T39447 28/23 8.38P18ºPA33.1RH F8609 03T39448 28/26 8.38P18ºPA33.1RH I8403 03T37329 34/14 8.46P20ºPASPUR I8404 03T37330 34/17 8.46P20ºPASPUR I8405 03T37331 34/18 8.46P20ºPASPUR I8407 03T37332 34/23 8.46P20ºPASPUR I8505 03T37091 38/18 8.46P20ºPASPUR I8507 03T37092 38/23 8.46P20ºPASPUR M6504 03T36775 26/17 6.48P17.65ºPASPUR M6505 03T37070 26/18 6.48P17.65ºPASPUR

DESIg. PART NO. TEETh gEAR DATA

M6507 03T37058 26/23 6.48P17.65ºPASpur M6509 03T37059 26/26 6.48P17.65ºPASpur M6512 03T37060 26/30 6.48P17.65ºPASpur M8306 03T38760 30/20 8.38P19.16ºPA24º58’LH(2&4Assy)

M8307 03T38761 30/23 8.38P19.16ºPA24º58’LH(2&4Assy)

M8309 03T38762 30/26 8.38P19.16ºPA24º58’LH(2&4Assy)

S6007 03T37061 21/23 6P17.5ºPA26.17ºLH S6807 03T37062 26/23 6/8P20ºPASpur S6809 03T37063 26/26 6/8P20ºPASpur S6812 03T37064 26/30 6/8P20ºPASpurS6814(8-Bt) 03T37110 26/33 6/8P20ºPASpur S7009 03T37065 24/26 7P17.5ºPA28.07ºLH S7107 03T37149 29/23 7P17.5ºPA18ºLH S7109 03T37134 29/26 7P17.5ºPA18ºLH S7307 03T37919 28/23 7P22.5ºPA19ºLH S7309 03T38171 28/26 7P22.5ºPA19ºLH S7312 03T38170 28/30 7P22.5ºPA19ºLH U6003 03T36737 24/14 6P20ºPASpur U6004 03T36738 24/17 6P20ºPASpur U6005 03T37069 24/18 6P20ºPASpur U6806 03T38262 24/20 6/8P20ºPASpur U6807 03T37038 24/23 6/8P20ºPASpur U6809 03T37039 24/26 6/8P20ºPASpur U6812 03T37040 24/30 6/8P20ºPASpurU6814(8-Bt) 03T37042 24/33 6/8P20ºPASpur U6005 03T38803 24/18 6P20ºPASpur(2&4Assy) U6809 03T38801 24/26 6/8P20ºPASpur(2&4Assy)

ITEM 4a DIMENSION

18T35783 Shim0.1150/0.113018T38725 Shim0.1175/0.115518T35782 Shim0.1200/0.118018T38726 Shim0.1225/0.120518T35781 Shim0.1250/0.1230

ITEM 4a DIMENSION


ITEM 4a DIMENSION


PART NO. RATIO TEETh

02T36744 03 42T02T36745 04 39T02T36746 05 38T02T37913 06 36T02T36747 07 33T02T36748 09 30T02T36749 12 26T


02T36750 14 23T02T38988 03 42TI&ZOutput02T38989 04 39TI&ZOutput02T38990 05 38TI&ZOutput02T38991 06 36TI&ZOutput02T38817 07 33TI&ZOutput02T38992 09 30TI&ZOutput


02T38994 12 26TI&ZOutput02T38995 14 23TI&ZOutput02T38763 05 38T2&4Ass’y02T38764 06 36T2&4Ass’y02T38765 07 33T2&4Ass’y02T38766 09 30T2&4Ass’y02T41324 03 42T(A67)02T41325 04 39T(A67)02T41326 05 38T(A67)

TABLE A — INPUT gEAR - ITEM 1

**Producedafter06/07usesneedlebearings andrequiresthe03-04housing.A67inputgear replacesA68inputgear.

*Requires23M60270and20TK4360tomount.

≠Requireshousingchangeto03-04housingon unitsdatebefore06/07.

TABLE B — INPUT gEAR BEARINg ShIMS - ITEM 4a (Shim Kit 18TK4586) (1 of ea.)

TABLE C — OUTPUT gEAR - ITEM 19

5MUNCIE POWER PRODUCTS, INC.

33

37

39

47

3635

10a40 33 37

37

37d37c

38

"X" Shaft

"C" & "2" Comp. FlangeTyp. Hyd. Flange

19

17

18 18a

Ratios 05,06,07,09 (2 or 4 Arrng.)

2 or 4 Assy.

33

37

39

47

3635

10a40 33 37

37

37d37c

38

"X" Shaft

"C" & "2" Comp. FlangeTyp. Hyd. Flange

19

17

18 18a

Ratios 05,06,07,09 (2 or 4 Arrng.)

2 or 4 Assy.

33

37

39

47

3635

10a40

Typ. Hyd. Flange

40b

CS6 & CS8 SERIES OUTPUT GEAR 2 OR 4 ASSEMBLIES


10a 1 10T21017 Bearing(std.) 1 10T38248 Bearing(“I”,“D”or“Z”) 33 1 06T36892 OutputShaft“B”1-1/4”Rd 06T37088 OutputShaft“G”DanaSpecial 06T41013 OutputShaft“D”DIN5462 (withspecialmountinghole) 06T36893 OutputShaft“K”7/8”-13Spl 06T37090 OutputShaft“Q”&”S”7/8”-13Spl 06T37089 OutputShaft“P”“L”1”-15Spl 06T38964 OutputShaft“R”5/8”-9Spl 06T37336 OutputShaft“T”3/4-11Spl 06T37372 OutputShaft“2”,“C”,“X”20Spl 06T37167 OutputShaft“B”(CS6G) 06T37168 OutputShaft“K”&”6”(CS6G) 06T39526 OutputShaft“I”CS6GDIN5462 06T38996 OutputShaft“I”Std.DIN5462 (sameas“D”withoutspecialhole) 06T38908 OutputShaft“Z”1-1/4”-14Spl 06T38767 OutputShaft“B”2or4Assy 06T39533 OutputShaft“K”2or4Assy 06T40236 OutputShaft“P”2or4Assy 06T40205 OutputShaft“E”SpecialOrder1-1/4”-14Spl 34 1 26T01627 WoodruffKey 35 1 12T36751 ORing 12T38344 ORing(“I”“D”&“Z”) 36 1 11T37790 Seal 11T37795 Seal(“E”“I”“D”&“Z”) *** It is recommended to use Loctite #640 on outside of seal when replacing seal in this

bearing cover.


17 2 21T29017 ThrustRace 18 1 10T36285 Bearing 18a 1 10T37008 Bearing(2or4Assyrequires18&18a) 19 1 SeeTABLEC OutputGear–Page5

Ratios 05, 06, 07, 09 (2 or 4 Arrng.)

“C” & “2” Companion FlangeTypical hydraulic Flange

“X” Shaft


37 1 15T34576 BearingCover,Open“B”,“2”,“C”,“X”*** 14T37779 HydFlange“K”“P” 14T39137 HydFlange“G” 14T38354 HydFlange“I” 14T39406 HydFlange“I”(CS6G),“D”(std.endcover) 14T39141 HydFlange“Q”“R”&“T” 14T35464 HydFlange“S” 14T38343 HydFlange“Z” 14T37378 “2”CompanionFlange 14T37357 “C”CompanionFlange 14T38981 HydFlange(“6”) 14T40714 Flange“L”–(forLowBox–pg.15) 14T38719 HydFlange(E) 37c 1 19M38266 Capscrew(“2”,“C”,“X”) 37d 1 21T20092 FlatWasher(“2”,“C”,“X”) 38 4 19T33233 Capscrew(“B”) 39 4 19T34462 SocketCapscrew“K”“P”&“Z”“L”Hyd 19T39257 SocketCapscrew“G”“Q”“S”“R”“T”Hyd 19M84478 SocketCapscrew“I”“D” 19T96512 SocketCapscrew“I”CS6G 39 8 19M84478 Capscrew(E)8Req. 40 1 28T36546 Spacer,HydOutput 40b 1 24T38347 SnapRingI,Z,D 47 1 25T35724 CapPlug“K”“S”“Q”“G”(StorageOnly) 25T35725 CapPlug“P”(StorageOnly)

OUTPUT SHAFT & FLANGE


46

46

46

46

45

45

45

44

45

44

7

1818a

4a

2 or 4 Arrangement 1 or 3 Arrangement

2427

33

1

19

ASSEMBLY OF 2 or 4 ARRANGEMENT CS6/8

18

4a

46

46

46

46

45

45

45

44

45

44

7

1818a

4a

2 or 4 Arrangement 1 or 3 Arrangement

2427

33

1

19

ASSEMBLY OF 2 or 4 ARRANGEMENT CS6/8

18

4a

CS6, CS8 SERIESITEM #7 END COVER DETAIL


44 2 25T21684 PipePlug 45 4 19T36174 Setscrew 46 4 27T36173 Spring


44 2 25T21684 PipePlug

CS6S, 6B, 6N, CS8S, 8B

CS6g, CS8g

CB6/8 COVER DETAIL ON Pg. 8

ASSEMBLY OF 2 OR 4 ARRANGEMENT CS6/8

Componentsforthe2&4arrangementarelistedonpages3,4,5&6.

Notetheadditionalbearinginthe2/4arrangementPTO.

Notethelocationoftheinputgearshim4aoneachassembly.


12

34

56

78

910

1112

13

14

CoverDetail(Backside)

12

34

56

78

910

1112

13

14

CoverDetail(Backside)

CB6 & CB8 SERIES EXPLODED VIEW

Thesecomponentsreplacethedragbrakecomponents,Items11,1�,1�,14,15anditems7&��foundonpage�&�.Theclutchplatesanddiscsareadditionaltotheonesshownonpage�&�.

Endcover(item1)shownhereusesthesealandsnapring(items8and8a)shownonpages�&�andarenotshownhere.

TheCBseriesisonlyavailablewiththestandardroundoutputshaft,1-1/4roundwithkeyandtheHydraulicSAEB7/8”1�Tspline,andonlyarrangements1or�.

TheCBseriesbrakedoesnotneedtobeadjusted.

CB6, CB8 SERIES PTO WITh hI-TORQUE BRAKE

ITEM QTY. PART NO. DESCRIPTION

1 1 15T39966 Cover 2 1 28T39965 BrakeRing 3 1 24T24315 SnapRing 4 add4 49T33563 SpacerDisc 5 add3 49T33564 FrictionDisc 6 1 28T39964 BrakeHub 7 2 12T35343 O-Ring 8 1 12T39967 O-Ring 9 1 28T39963 Piston 10 1 27T40389 Spring 11 1 28T40390 Spacer 12 1 24T35480 Snapring 13 1 06T39874 1-1/4Rd.Shaft 06T40812 “K”Hyd.Shaft 14 2 25T21684 PipePlug


CS6 & CS8 SERIES CS6S DISASSEMBLY AND REASSEMBLY

DISASSEMBLY PROCEDURE (REFERENCE EXPLODED VIEW ON PAGE 2) 1.RemovetheCS6Sinputgear,byremovingthesetscrewinthepadand

drivingtheidlershaftfromthehousing.(Items�0,��) �.Removethesetscrews(Item45)fromthebearingcover(Item7)whichhold

thedragbrakesprings(Item46).Positionthehousingsothatthespringsfallfromhousing.

�.Removethefour(4)capscrews(Item6)whichholdthebackcovertothePTOhousing.

4.Positionthehousingagainstabenchblockandhittheendoftheoutputshaftwithasoftfacehammertoremovetheentireoutputshaftassemblywithwbearingcover.

5.Removethetwo(�)pipeplugs(Item44)fromthebearingcover.Thisex-posestheballbearingassemblywithinthecover.

6.Usinga1/4”punchandalternatingbetweenthetwoholes,drivethebear-ingandshaftassemblyfromthebearingcover.

7.Usingabearingpullerremovetherearbearing(Item10)bygrabbingthedragbrakeplate(Item1�)andremovingbothpieces.Thebronzebrakedisk(Item1�)canberemoved.

8.Usingabearingpullerremovethedragbrakerotor(Item14). 9.Thepistonandclutchpackmaybeservicedwithoutremovalofthedragbrake.Usingsnapringpliers,removethesnapring

(Item�8)locatedontheoutputshaftendwhilegentlypushingonthepistoncup(Item�7).10.Pullthepistoncup(Item�7)fromtheshaftandthepiston(Item�4)willgowithit.11.Tapthepistoncuponawoodsurfacetoremovethepiston.1�.Removethespring(Item��).Theclutchfrictiondiscs(Item�1)andspacerdiscs(Item��)andinnerclutchhub(Item�0)can

beremovedbypointingtheshaftenddown.1�.Withthedragbrakeremoved,thesnaprings(Item15&16)onthisend

ofthebellgearcanberemovedwithsnapringpliers.Thisallowsthebellgeartoberemovedtowardstheclosedend.Theinternalbearing(Item18)ofthebellgearcaneasilyberemoved.

REASSEMBLY PROCEDURE 14.Thereassemblyoftheunitismadeinreverseofthedisassembly.15.Besuretolubricatetheo’ringsandallbearingsuponinstallation.

Torquecapscrewstothevaluesshownortothefollowingvalues. •1/4setscrew-9ft.lb. •5/16capscrews-18ft.lb. •5/16Hyd.FlangeCS-�5ft.lbs. •�/8capscrews-�6ft.lb.16.Placetheinputbearingintotheinputgearandslidethisgroupintothe

housingtolineuptheidlershaft.

TAPERED ROLLER BEARINg INSTALLATION:17.Taptheidlershaftintothehousingandthroughbothbearingraces.18.Toseatthebearings,taptheidlershaftinthereversedirectionwhile

rotating the gear back and forth. Move the shaft so that it is flush with thebearinginthisassembly.PositionthePTOsothattheidlershaftispointeddownandperpendiculartothetable.Insertthethickestshimthatcanbeinstalledbyhandinthegapbetweenthebearingandthehousing.Rotatetheinputgeartoensureitisnotexcessivelytightorloose.Usingafeelergauge,measuretheclearancebetweentheshimandthebearingrace.Recom-mendedbearingclearanceis.00�”looseto.006”loose.Ifmeasurementislessthan.00�”thenremovetheshimandreplaceitwiththenextthinnershim.Ifthemeasure-mentisgreaterthan.006”thenremovetheshimandreplacewiththenextthickershim.

NEEDLE ROLLER BEARINg INSTALLATION:17.Besuretoplacethethrustwasherandthrustbearingoneachsideoftheinputgearpriorto

insertinggearassemblyintohousing.18.Thisdoesnotrequiremeasuringthepreloadofthebearings.Besuretoalignthewashers

andbearingsintheidlershaftastheshaftisinsertedintothehousing.19.Taptheidlershaftintopositionandinstallthesetscrew.DRAg BRAKE ADJUSTMENT (the gB series brake does not need to be adjusted)�0.Wheninstallingtherearcoverbesuretoaligntherollpinsinthedragbrakeplatewith

theholesintherearcover.�1.Afterthecoverhasbeenattachedtothehousinginsertthespringsintotheholes.��.Insertthesetscrewoverthespringandturnthescrewseven(7)fullturns.��.FollowthetestandadjustmentproceduresinthePTOOwner’smanual.

7

6

7 10

1213

14

19 33

16

- DENOTES SPECIAL SERVICE PROCEDURES

18 19

1716

SET SCREWADJUSTMENTDRAG BRAKEDRAG BRAKE

ADJUSTMENTSET SCREW

THRUSTWASHERBEARINGWASHER

NEEDLEBEARING

SPACER

(BOTH SIDES OF GEAR)


CLUTCHSHIFT SERIESELECTRIC/AIR SHIFTINSTALLATION KIT 48TK3928

CLUTCHSHIFT SERIESELECTRIC/HYDRAULIC SHIFT

INSTALLATION KIT 48TK3927B

8 11 11

17

6

2018

11 20

12

7

13

1

5

1410

15

15

2221

To Lube TapRequired On AutomaticTransmissions

Connect Directly to Air TankDo Not Use Hose or Tubing

2

4

16

19

SPD-1000AOPTIONAL

OVERSPEEDCONTROL

CONNECT TO THE EOS or SPDINPUT SIGNAL CONNECTION

17

CONTROLOVERSPEED

OPTIONALSPD-1000A

14

15

14

9

7

6 18

4

5

13 1

2

Required On Automatic

INPUT SIGNAL CONNECTIONCONNECT TO THE EOS or SPD

Transmissions

To Lube Tap

TO TRANSMISSIONMAIN PRESSURE PORT

CUTHEREFORSPDINST.

FOR

INST.SPD

HERECUT

19

16

OPTIONAL

OPTIONAL

23

9

21

IN

EXH

CYL

3

**

##

**

#

##

CTOTach.Output

CTOTach.Output

See Page 14

See Page 14

**

**

**

**

**

*

*

*

##

##

#

8 11 11

17

6

2018

11 20

12

7

13

1

5

1410

15

15

2221

To Lube TapRequired On AutomaticTransmissions

Connect Directly to Air TankDo Not Use Hose or Tubing

2

4

16

19

SPD-1000AOPTIONAL

OVERSPEEDCONTROL

CONNECT TO THE EOS or SPDINPUT SIGNAL CONNECTION

17

CONTROLOVERSPEED

OPTIONALSPD-1000A

14

15

14

9

7

6 18

4

5

13 1

2


INPUT SIGNAL CONNECTIONCONNECT TO THE EOS or SPD

Transmissions

To Lube Tap

TO TRANSMISSIONMAIN PRESSURE PORT

CUTHEREFORSPDINST.

FOR

INST.SPD

HERECUT

19

16

OPTIONAL

OPTIONAL

23

9

21

IN

EXH

CYL

3

**

##

**

#

##

CTOTach.Output

CTOTach.Output

See Page 14

See Page 14

**

**

**

**

**

*

*

*

##

##

#


30T36270 SwitchAssembly12V(Incl1,2,4) 1 1 36MA1005 SwitchBracket 2 1 36T36271 FacePlateW/OLightAccess 4 1 30T35687 RockerSwitch12v 5 1 33T36299 FuseAssembly 6 1 35M12340B 12vSolenoidValve 7 1 30T37954 PressureSwitch 9 1 34T36941 WiringPigtail 13 3 34M18250 FemaleSpadeConnector 14 2 34M18009 RingTerminal 15 12 37M18000 ElectricWire12ft. 16 1 43T35867 Elbow,PipeToJIC 19 1 44MB2252 StreetTee NS 1 19T36623 Capscrew NS 1 22T35140 HexNut NS 1 21T37991 LockWasheradditional Parts Included with “P” SPeCIal feature 17 1 45M4R536 LubeHoseAss’y 18 1 43T37385 OrificeFitting NS 1 43M05522 Elbow(F85ONLY) NS 2 43T37429 Fitting(I85ONLY)for 24v electric/hydraulic kit no. 48tk3930b, Substitute: 30T36453 SwitchAss’y24v(Incl1,2,4) 4 1 30T35712 RockerSwitch24v 6 1 35M24340B SolenoidValve24vfor connection to SPD1001a use 36tk4971 (12v) (sold separately)** 1 32MSR12V LightAssembly 1 36M01006 FacePlateW/LightAccess 2 34M18187 SpadeTerminal

BatteryGroundSolenoidtobemountedinenginecompartmentoutofdirectsprayofroadcontaminents.REDlighttoturn“ON”whenPTOswitchisactivated.

BatteryGroundNotSuppliedwithStandardInstallationKit.OrderMuncie1�1-�-0001Separately.Solenoidtobemountedinenginecompartmentoutofdirectsprayofroadcontaminents.REDlighttoturn“ON”whenPTOswitchisactivated.

Onautomatictransmissionswithexternally,solenoidcontrolledconverterneutrallock-up,in-stalltheClutchShiftactivationcircuitcompletelyseparateofthelock-upcircuit.DoNotusethesamevalvetooperatebothcircuits.

See Page 14

See Page 14


30T36270 SwitchAssembly12V(Incl1,2,4) 1 1 36MA1005 SwitchBracket 2 1 36T36271 FacePlateW/OLightAccess 4 1 30T35687 RockerSwitch12v 5 1 33T36299 FuseAssembly 6 1 35M30692 12vSolenoidValve 7 1 30T37954 PressureSwitch 8 1 31M15759 Press.ProtectionValve 9 1 44MB2164 PipeNipple 10 1 34T36941 WiringPigtail 11 2 44MB6844 MaleConnector 12 2 44MB6842 MaleConnector 13 1 25T21684 PipePlug(UseAsReq.) 14 3 34M18250 FemaleSpadeConnector 15 2 34M18009 RingTerminal 16 12 37M18000 ElectricWire12ft. 17 1 31M14732 Press.SafetySwitch(N.O.80PSI) 18 1 44MB2254 StreetTee 19 1 44MB0942 ReducerBushing 20 1 45M44430 AirTubing30ft 23 1 44MB2252 StreetTee N.S. 1 48TA3953 SolenoidBracketKitadditional Parts Included with “P” SPeCIal feature 21 1 45M4R536 LubeHoseAss’y 22 1 43T37385 OrificeFitting NS 1 43M05522 Elbow(F85Only) NS 2 43T37429 Fitting(I85ONLY)for 24v electric/air kit no. 48tk3931, Substitute: 30T36453 SwitchAss’y24v(Incl1,2,4) 4 1 30T35712 RockerSwitch24v 6 1 35M31692 SolenoidValve24vfor connection to SPD1001a use 36tk4971 (12v) (sold separately)** 1 32MSR12V LightAssembly 1 36M01006 FacePlateW/LightAccess 2 34M18187 SpadeTerminal


CLUTCHSHIFT SERIESMANUAL AIR SHIFT

INSTALLATION KIT 48TK4508 - 12V LIGHT

31

ARRANGEMENT

42

Do Not Use Hose or TubingConnect Directly to Air Tank

* Battery Ground

6

3

15

510

2


12

7

4

13

14

15

89

9Transmissions

11

16

To Lube Tap

1

17

18

ACC TAP

## RED light to turn "ON" when PTO switch is activated.

##

11


1 1 32M12001 LightAssembly12v 2 1 33T36299 FuseAssembly 3 1 35M18653 AirValve 4 1 30T37954 PressureSwitch 5 1 31M15759 Press.ProtectionValve 6 1 44MB2164 PipeNipple 7 1 34T36941 WiringPigtail 8 1 44MB6942 Fitting-Elbow 9 2 44MB6842 MaleConnector 10 1 44MB6844 MaleConnector 11 1 25T21684 PipePlug 12 2 34M18009 RingTerminal 13 12 37M18000 ElectricWire12ft. 14 3 34T36362 ClosedEndCrimp 15 1 45M44430 AirTubing30ft 18 1 44MB2252 StreetTeeN.S. 1 36MA1004 DashBracketN.S. 1 36T38978 FacePlateN.S. 1 36MK1007 BoltKitadditional Parts Included with “P” SPeCIal feature 16 1 45M4R536 LubeHoseAss’y 17 1 43T37385 OrificeFittingfor 24v electric/air kit no. 48tk4509 , Substitute: 1 1 32M24001 LightAss’y24v

Pto tyPeClutchShift(StandardDragBrake)CSClutchBrake(OptionalShaftBrake)CBMountIngSAE6BoltStdMtg-6SSAE6BoltNon-Std.Mtg.-6DSAE6BoltNonStdMtgDeep-6NSAE6BoltStdMtgMetric-6MSAE6-BoltNonStdMetric-6CSAE8BoltStdMtg.-8SSAE8boltStdMetric-8MSAE8BoltNonStdMtg-8DSAE8BoltNonStdMtgMetric-8CtranSMISSIon (InPut gear oPtIonS)Aisin -I84 Fuller -F84Aisin -I85 Fuller -F85Allison -A67 Fuller -F86Allison -A69 Mack -M65Clark/Fuller-C61 Mercedes -M83Clark/Fuller -C70 Spicer -S73Fuller -F10 Spicer -S71Fuller -F11 Spicer -S60Fuller -F61 Spicer -S70Fuller -F63 Universal -S68Fuller -F66 Universal -U60Fuller -F70 Universal -U68SPeeD ratIo*03--0.33:1 07--0.70:104--0.44:1 09--0.87:105--0.47:1 12--1.15:106--0.56:1 14--1.44:1(8BoltOnly)

*Notallcombinationsareavailableforinputgearoptions. Refertoapplicationcatalogorservicepartslist.

SPeCIal featureX-NoneC-PulseGen./PresLube/SPD1001AD-PulseGen/SPD1001AP-PressureLubeR-PulseGen/NoPressLubeS-PulseGen/PressurelubeoutPut tyPeB-1-1/4Round5/16KWC-1410CompFlgD-DIN5462(Euro)G-SpecialI-DIN5462K-SAEB2&4BoltP-SAEB-B2&4BoltQ-SAEA2BoltR-SAEA2BoltS-SAEB2BoltT-SAEA2BoltZ-SAEB2&4BoltCshaft2-DINCompFlg6-SAEB2BoltaSSeMbly arrangeMent1,2,3,or4SeeBelowShIfter tyPeA—ManualAir H—Electric/Hyd12vE—Electric/Air12v J—Electric/Hyd24vF—Electric/Air24v5/16

CS 6S - M65 07 - E 1 B X

BatteryGroundREDlighttoturn“ON”whenPTOswitchisactivated.


7.004.88

[88.9]

4.00

[62.0]

7.284.58

0.50

1.25

6.25

1.17*

0.895

4.62*

3.33

3.08

*8 BOLT DIMENSION

9.25

[79.2]

[69.9]1.13

Standard 1 1/4 Round Keyed Shaft ("B" Option)

CS6N Housing Dimension"B", "K" or "6" Shaft Only, No Drag BrakeCS6G Housing Option

3.33 [84.5]

0.84 [21.2]

3.00[76.2]

4.13 [104.9]

CL PORT

CS6S / 8S Housing Dimension

[101.6]116.3]

[184.9]

[177.8][123.9]

3.50 2.44

[12.7]*

[235.0]*

[31.8]3.12

[117.3]

[158.8][22.7]

[29.7]

[84.6]

[78.2]

ÿ1.25 [31.8]

.31 [7.9] WOODRUFF KEY

2.75

[28.7]

SPLINE SHAFT

EQ. SP. ON 5.00[127.0] DIA B.C.1/2-13UNC-2B 4PLS.

7/8" [22.2] 13T INV.

DIA.

ALTERNATE FLANGE

OFFSET 16∞POSITION HOLE

EQ. SP. ON 5.75[146.1] DIA B.C.1/2-13UNC-2B 2PLS.6.58[167.1]

2.00[50.8]0.44[11.2]

4.00[101.6]

0.64[16.3]1.89[48.0]

8∞

ALTERNATE FLANGE

ALTERNATE FLANGEPOSITION HOLE

OFFSET 16∞

DIA.

SPLINE SHAFT7/8" [22.2] 13T INV.


1/2-13UNC-2B 2PLS.EQ. SP. ON 5.75[146.1] DIA B.C.

5.80[147.3]

1.20[30.5]0.39[9.9]

4.00[101.6]

0.49[12.4]1.74[44.2]

8∞

CL


DIA.

SPLINE SHAFT

0.42[10.7]

3.25[82.6]

0.25[6.35]

1.67[42.4]

1.12[28.4]

5.72[145.3]

DIA.

SPLINE SHAFT7/8" [22.2] 13T INV.

5/16-18UNC-2B 4PLS.[137.7]

[20.6]

0.25[6.35]

2.75[69.9]

1.09[27.7]

1.25[31.8]

2.63[66.8]

2.63[66.8]

5.42

0.81

SPLINE SHAFT


"Z"=1.25" [31.8] 14T INV.

DIA.

ALTERNATE FLANGE



2.00[50.8]0.44[11.2]

4.00[101.6]

"P"=0.64[16.3]"P"=1.89[48.0]

8∞

6.58[167.1]

"Z"=2.34[59.4]

"P"=1" [25.4] 15T INV.

"Z"=0.52[13.2]

6.58[167.1]

2.00[50.8]

1.89[48.0]

EQ. SP. ON 5.75[146.1] DIA B.C.

0.64[16.3]

DIA.4.00[101.6]

7/8" [22.2] 13T INV.SPLINE SHAFT

0.44[11.2]

1/2-13UNC-2B 2PLS.

ø0.44 [ø11.2] THRU HOLEø3.75 [ø95.3] B.C.

"X" SHAFT

1.3 [33.0] 20T SPLINE"X" SHAFT OPTION

1410 SERIES COMP. FLG.

7.22 [183.3]

7.86 [199.7]

2.75 [69.9]

ø4.62 [ø117.4] 2.87 [73.0]

2.41 [61.2]

7.14 [181.5]

2.52 [64.0]0.67 [17.0]

3.15 [80.1]

3.15[80.0]

3.15[80.0]

ø0.32 [ø8.0]THRU 6 PLS. EQ. SP.ON ø3.31 [ø84.0] B.C.

1.3 [33.0] 20T SPLINE"X" SHAFT OPTION

0.31 [7.8]

2.24 [57.0]

ø3.94 [ø100.0]7.86 [199.7]

0.08 [1.9] 6.34 [161.0]

2.23 [56.7]

0.50 [12.7]

3.15 [80.0]

M12 X 1.75, Special Hole

20 mm Deep

(European Style)

3.15[80.0]

3.15[80.0]

62 ø

DIMENSIONS

Special 7/8-13 Spline — “g” OptionOptionalPumpBoltKit19MK4717-SoldSeparately

SAE “B” 2 & 4 Bolt 7/8-13 Spline — “K” Option

SAE “B-B” 2 & 4 Bolt 1”-15 Spline — “P” OptionNon-STD�&4Bolt1-1/4”-14Spline“Z”Option

1410 Series Companion Flange — “C” Option

DIN 100 Companion Flange — “2” Option

SAE “A” 2 Bolt“Q”Option7/8-1�Spline

“R”Option5/8-9Spline

“T”Option�/4-11Spline

SAE “B” 2 Bolt 7/8-13 Spline — “S” Option

SAE “B” 2 Bolt 7/8-13 Spline — “6” Option

DIN 5462 4 Bolt A8x32x36 — “I” Option

DIN 5462 4 Bolt A8x32x36 — “D” Option

Also(CS6G-“I”Option)

1� MUNCIE POWER PRODUCTS, INC.

GASKET/REBUILD KITSRefer to Item Number on page 3.

KEY: (Qty.) Item#

CS6-gSK GASKETKIT Includes:(1)8,(1)9,(1)�5,(�)�6,(�)�9,(1)�5,(1)�6, (1)4�,(1)1�M�5091,(1)1�M�509�

CS8-gSK GASKETKIT Includes:(1)8,(1)9,(1)�5,(�)�6,(�)�9,(1)�5,(1)�6, (1)4�,(1)1�M�5151,(1)1�M�515�

CS6-RBK-03 REBUILDKIT(Ratio0�&04)

CS6-RBK-05 REBUILDKIT(Ratio05-14)

CS6-RBK-03-IZ REBUILDKIT(Ratio0�&04)OutputI,Z,D

CS6-RBK-05-IZ REBUILDKIT(Ratio05-14)OutputI,Z,D Includes:(�)�*,(4)4*,(�)5*,(1)8,(1)9,(�)10,(1)1�, (1)15,(�)16,(�)17,(1)18,(8)�1,(7)��,(1)��,(1)�5, (�)�6,(1)�8,(�)�9,(1)�5,(1)�6,(1)41,(�)46, (1)1�M�5091,(1)1�M�509� *usepartnumberasrequiredbyratioNo.

CS6-RBK-A6805 Includesabovewithbothinputbearingoptions(item�,4,5)

CS8-RBK-03 REBUILDKIT(Ratio0�&04)

CS8-RBK-05 REBUILDKIT(Ratio05-14)

CS8-RBK-03-IZ REBUILDKIT(Ratio0�&04)OutputI,Z,D

CS8-RBK-05-IZ REBUILDKIT(Ratio05-14)OutputI,Z,D Includes:(�)�*,(4)4*,(�)5*,(1)8,(1)9,(�)10,(1)1�, (1)15,(�)16,(�)17,(1)18,(8)�1,(7)��,(1)��,(1)�5, (�)�6,(1)�8,(�)�9,(1)�5,(1)�6,(1)41,(�)46, (1)1�M�5151,(1)1�M�515� *usepartnumberasrequiredbyratioNo.

Hi-Torque Brake Kits CB6-gSK GASKETKIT Includes:CS6-GSKaboveanditems(�)7and(1)8frompage8.

CB8-gSK GASKETKIT Includes:CS8-GSKaboveanditems(�)7and(1)8frompage8.

CB6-RBK-03 REBUILDKIT(Ratio0�&04) Includes:CS6-RBK-0�aboveanditems(1)�,(4)4,(�)5,(�)7,(1)8,and(1)10frompage8.

CB6-RBK-05 REBUILDKIT(Ratio05-14) Includes:CS6-RBK-05aboveanditems(1)�,(4)4,(�)5,(�)7,(1)8,and(1)10frompage8.

CB8-RBK-03 REBUILDKIT(Ratio0�&04) Includes:CS8-RBK-0�aboveanditems(1)�,(4)4,(�)5,(�)7,(1)8,(1)10and(1)1�frompage8.

CB8-RBK-05 REBUILDKIT(Ratio05-14) Includes:CS8-RBK-05aboveanditems(1)�,(4)4,(�)5,(�)7,(1)8,(1)10and(1)1�frompage8.

1�MUNCIE POWER PRODUCTS, INC.

4

3

1

2

3*

4

1

2

4

6-BOLT MOUNTING KIT 8-BOLT MOUNTING KIT

MOUNTING KITS

PRESSURE LUBE HOSE KIT

43TK3934 Hose Kit

12

SPECIAL OPTION C, D, R, & S16TK3833 SPEED SENSOR KIT

t0.72,1.68;ITEM QTY PART NUMBER DESCRIPTION

1

2

3

45

6

7

14

A

B

35M12340A 12v Valve W/Block (Incl. 35T40087)

BLOCK TYPE VALVE For CS6 w/"H" shift option

35M12340A 12v Valve W/Block (Incl. 35T40087)BLOCK TYPE VALVE For CS6 w/"H" shift option

4 - 5 ft.lb.

20 ft.lb.

4

3

1

2

3*

4

1

2

4


MOUNTING KITS


43TK3934 Hose Kit

12



1

2

3

45

6

7

14

A

B




4 - 5 ft.lb.

20 ft.lb.

4

3

1

2

3*

4

1

2

4


MOUNTING KITS


43TK3934 Hose Kit

12



1

2

3

45

6

7

14

A

B




4 - 5 ft.lb.

20 ft.lb.

4

3

1

2

3*

4

1

2

4


MOUNTING KITS


43TK3934 Hose Kit

12



1

2

3

45

6

7

14

A

B




4 - 5 ft.lb.

20 ft.lb.

4

3

1

2

3*

4

1

2

4


MOUNTING KITS


43TK3934 Hose Kit

12



1

2

3

45

6

7

14

A

B




4 - 5 ft.lb.

20 ft.lb.

MOUNTING KITS6-BOLT & 8-BOLT


20TK4418STD(CS6S,CS6D,CS6N-S71,S73) 1 4 20M38150 Stud 2 4 22T39282 Nut 3 2 20T37032 StepStud 4 2 22T37605 LockNut N.S. 1 MC00-02 InstructionCard20TK4359HousingCode(CS6B,SH6C)Metric 1 4 20M39040 Stud 2 4 22T39282 Nut 3 2 20T37952 StepStud 4 2 22T37605 LockNut N.S. 1 MC00-02 InstructionCard20TK4360HousingCode(CS6B-A6907)Metric 1 4 20M39045 Stud 2 4 22T39282 Nut 3 2 20T38391 StepStud 4 2 22T37605 LockNut N.S. 1 MC00-02 InstructionCard20TK4440HousingCode(CS6B-I84**)Metric 1 4 20M38143 Stud 2 4 22T39282 Nut 3 2 20T38582 Step-Stud 4 2 22T37605 LockNut N.S. 1 MC00-02 InstructionCard20TK4046HousingCode(CS6F-F84**)Metric 1 4 20M39040 Stud 2 4 22T39282 Nut 3 2 20T37952 StepStud 4 2 22T37605 LockNut N.S. 1 13M51717 LoctiteGsk.Elim. N.S. 1 MC99-06 InstructionCard


1 1 31T35108 MagPickup 2 1 21T35109 JamNut 3 1 34MA1415 WiringHarness 4 1 21T36099 FlatWasher 5 1 12T35774 O-ring 6 1 16T35523 Cover,MagPickup 7 1 25T35565 Plug


20MK8800HousingCode(CS8S,CS8D)1619M44138Capscrew2220M44175Stud3821ML4375Lockwasher4222MX4420Nut20MKM801(CS8B,CS8C)Metric2820M47050Stud3821ML4375Lockwasher4822MX4420Nut


1 1 45M4R536 HoseAssemblyStd. 2 1 43M05522 Elbow


1 1 22T39429 Nut 2 1 35M12340DS 12VCoil 3* 1 N/A Stem 4 1 12T39408 O-ring

*Notsoldasaseparateitem.DIMA=1.89 DIMB=1.77

Delta Brand Coil Replacements

PART NO. DESCRIPTION

35T40087 12VCartridgeAssembly

6-Bolt Mounting Kit

8-Bolt Mounting Kit

Pressure Lube hose Kit

16TK3833 Speed Sensor KitSPECIAL OPTION C, D, R & S


CSGB-200-125EXPLODED VIEW & DIMENSIONS


1 1 43T37503 StraightJIC 2 1 43T36445 ElbowJIC 3 1 45T36308 LubeHose 4 1 43T35867 ElbowJIC 5 * 43T37385 OrificeElbow 6 * 43TK3934 LubricationHoseKit


1 1 12T36872 O-ring 2 1 01T40900 LowBoxHousing 3 3 10T35243 Bearing 4 2 21T35233 ThrustRace 5 1 07TA4956 InputAssembly 6 2 21T35242 ThrustRace 7 1 10T27216 Bearing 8 1 06TA3807 OutputShaftAssembly 9 1 26T01627 WoodruffKey 10 1 10T35239 Bearing 11 1 21T35241 ThrustRace 12 1 10T35253 Bearing 13 1 15T35209 LowBoxCover 14 2 26T35232 Pin 15 1 11T37790 OilSeal 16 8 19T32740 Screw,HexHead 17 1 25T34029 Caplug 18 2 21T36002 Washer 19 2 19T35998 Capscrew

*SuppliedwithPTO

43TK5020Lubrication Kit

CSgB-200-125

CS6B-A67]]_]]LP

CS6B-A67]]_]]LP

CSGB-200-125


SP96-05(Rev.11-09)PrintedintheU.S.A.©MunciePowerProducts,Inc.�009

Muncie Power Products, Inc. Member of the Interpump Hydraulics GroupGeneralOfficesandDistributionCenter•P.O.Box548•Muncie,IN47308-0548

(765)284-7721•FAX(765)284-6991•E-mail [email protected] site http://www.munciepower.com

DriveProducts,ExclusiveAgentsforCanada,ISO Certified by an Accredited Registrar

The CS6 & CS8 PTOs include mounting kit, special shim/gasket, wiring harness, dash bracket kit, and installation instructions. Additional components may be necessary for proper installation. Please refer to application catalog and read and understand the instruction manual. This in-stallation does not require any special tools. The PTO is available with an optional pulse generator pickup for use with the Muncie digital tachometer 38MK2000 (request MP92-04) or the SPD-1001A Muncie overspeed switch. The SPD-1001A is designed to control the engagement speed and provide overspeed protection of the PTO. Contact your Muncie Application Specialist for assistance with these options.

Documents

CS6, CS8, CB6 & CB8 SERIES CLUTCH SHIFT PTOmuncieptoandparts.com/Muncie-CS-6-and-CS-8-Series-PTO-Service-a… · CS6, CS8, CB6 & CB8 SERIES. CLUTCH SHIFT PTO. PARTS LIST AND SERVICE