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1/23/2014
1
Chapter 3 - 1
Non dense, random packing
Dense, ordered packing
Dense, ordered packed structures tend to havelower energies.
Energy and PackingEnergy
r
typical neighborbond length
typical neighborbond energy
Energy
r
typical neighborbond length
typical neighborbond energy
Chapter 3 - 2
atoms pack in periodic, 3D arraysCrystalline materials...
-metals-many ceramics-some polymers
atoms have no periodic packingNoncrystalline materials...
-complex structures-rapid cooling
crystalline SiO2
noncrystalline SiO2"Amorphous" = NoncrystallineAdapted from Fig. 3.23(b),Callister & Rethwisch 8e.
Adapted from Fig. 3.23(a),Callister & Rethwisch 8e.
Materials and Packing
Si Oxygen
typical of:
occurs for:
1/23/2014
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Chapter 3 - 3
Metallic Crystal Structures How can we stack metal atoms to minimize
empty space?2-dimensions
vs.
Now stack these 2-D layers to make 3-D structures
Chapter 3 -
Polycrystals
4
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3
Chapter 3 -
Crystal Structure
5
Chapter 3 -
Bravais Lattice
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4
Chapter 3 - 7
Rare due to low packing density (only Po has this structure) Close-packed directions are cube edges.
Coordination # = 6(# nearest neighbors)
Simple Cubic Structure (SC)
Click once on image to start animation(Courtesy P.M. Anderson)
Chapter 3 - 8
Body Centered Cubic Structure (BCC)
ex: Cr, W, Fe (), Tantalum, Molybdenum
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Chapter 3 - 9
Face Centered Cubic Structure (FCC)
Chapter 3 - 10
A sites
B B
B
BB
B B
C sites
C C
CA BB sites
ABCABC... Stacking Sequence 2D Projection
FCC Unit Cell
FCC Stacking Sequence
B B
B
BB
B BB sites
C C
CAC C
CA
AB
C
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Chapter 3 - 11
ABAB... Stacking Sequence 3D Projection 2D Projection
Adapted from Fig. 3.3(a),Callister & Rethwisch 8e.
Hexagonal Close-Packed Structure (HCP)
c
a
A sites
B sites
A sites Bottom layer
Middle layer
Top layer
Chapter 3 - 12
Theoretical Density,
where n = number of atoms/unit cellA = atomic weight VC = Volume of unit cell = a3 for cubicNA = Avogadros number
= 6.022 x 1023 atoms/mol
Density = =
VCNAn A =
CellUnitofVolumeTotalCellUnitinAtomsofMass
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Chapter 3 - 13
Ex: Cr (BCC) A = 52.00 g/molR = 0.125 nmn = 2 atoms/unit cell
theoretical
a = 4R/ 3 = 0.2887 nm
actual
aR
= a3
52.002atoms
unit cellmolg
unit cellvolume atoms
mol
6.022x 1023
Theoretical Density,
= 7.18 g/cm3
= 7.19 g/cm3
Adapted from Fig. 3.2(a), Callister & Rethwisch 8e.
Chapter 3 - 14
Densities of Material Classesmetals > ceramics > polymers
Why?
Data from Table B.1, Callister & Rethwisch, 8e.
(g/
cm )3
Graphite/ Ceramics/ Semicond
Metals/ Alloys
Composites/ fibersPolymers
1
2
20
30Based on data in Table B1, Callister
*GFRE, CFRE, & AFRE are Glass,Carbon, & Aramid Fiber-ReinforcedEpoxy composites (values based on60% volume fraction of aligned fibers
in an epoxy matrix).10
345
0.30.40.5
Magnesium
Aluminum
Steels
Titanium
Cu,NiTin, Zinc
Silver, Mo
TantalumGold, WPlatinum
GraphiteSiliconGlass -sodaConcreteSi nitrideDiamondAl oxide
Zirconia
HDPE, PSPP, LDPEPC
PTFE
PETPVCSilicone
Wood
AFRE*CFRE*GFRE*Glass fibers
Carbon fibersAramid fibers
Metals have... close-packing
(metallic bonding) often large atomic masses
Ceramics have... less dense packing often lighter elements
Polymers have... low packing density
(often amorphous) lighter elements (C,H,O)
Composites have... intermediate values
In general
1/23/2014
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Chapter 3 - 15
Some engineering applications require single crystals:
Properties of crystalline materials often related to crystal structure.
(Courtesy P.M. Anderson)
-- Ex: Quartz fractures more easily along some crystal planes than others.
-- diamond singlecrystals for abrasives
-- turbine bladesFig. 8.33(c), Callister & Rethwisch 8e. (Fig. 8.33(c) courtesy of Pratt and Whitney).
(Courtesy Martin Deakins,GE Superabrasives, Worthington, OH. Used with permission.)
Crystals as Building Blocks
Chapter 3 - 16
Most engineering materials are polycrystals.
Nb-Hf-W plate with an electron beam weld. Each "grain" is a single crystal. If grains are randomly oriented,
overall component properties are not directional. Grain sizes typically range from 1 nm to 2 cm
(i.e., from a few to millions of atomic layers).
Adapted from Fig. K, color inset pages of Callister 5e.(Fig. K is courtesy of Paul E. Danielson, Teledyne Wah Chang Albany)
1 mm
Polycrystals
Isotropic
Anisotropic
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9
Chapter 3 - 17
Single Crystals-Properties vary withdirection: anisotropic.
-Example: the modulusof elasticity (E) in BCC iron:
Data from Table 3.3, Callister & Rethwisch 8e. (Source of data is R.W. Hertzberg, Deformation and Fracture Mechanics of Engineering Materials, 3rd ed., John Wiley and Sons, 1989.)
Polycrystals-Properties may/may notvary with direction.
-If grains are randomlyoriented: isotropic.(Epoly iron = 210 GPa)
-If grains are textured,anisotropic.
200 m Adapted from Fig. 4.14(b), Callister & Rethwisch 8e.(Fig. 4.14(b) is courtesy of L.C. Smith and C. Brady, the National Bureau of Standards, Washington, DC [now the National Institute of Standards and Technology, Gaithersburg, MD].)
Single vs PolycrystalsE (diagonal) = 273 GPa
E (edge) = 125 GPa
Chapter 3 - 18
Polymorphism Two or more distinct crystal structures for the same
material (allotropy/polymorphism)
titanium, -Ti
carbondiamond, graphite
BCC
FCC
BCC
1538C
1394C
912C
-Fe
-Fe
-Fe
liquidiron system
1/23/2014
10
Chapter 3 - 19Fig. 3.4, Callister & Rethwisch 8e.
Crystal Systems
7 crystal systems
14 crystal lattices
Unit cell: smallest repetitive volume which contains the complete lattice pattern of a crystal.
a, b, and c are the lattice constants
Chapter 3 - 20
Point CoordinatesPoint coordinates for unit cell
center area/2, b/2, c/2
Point coordinates for unit cell corner are 111
Translation: integer multiple of lattice constants identical position in another unit cell
z
x
ya b
c
000
111
y
z
2c
b
b
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Chapter 3 - 21
Crystallographic Directions
1. Vector repositioned (if necessary) to pass through origin.
2. Read off projections in terms of unit cell dimensions a, b, and c
3. Adjust to smallest integer values4. Enclose in square brackets, no commas
[uvw]
ex: 1, 0, => 2, 0, 1 => [ 201 ]-1, 1, 1
families of directions
z
x
Algorithm
where overbar represents a negative index
[111 ]=>
y
Chapter 3 - 22
ex: linear density of Al in [110] direction
a = 0.405 nm
Linear Density Linear Density of Atoms LD =
a
[110]Unit length of direction vector
Number of atoms
# atoms
length
13.5 nma2
2LD ==Adapted fromFig. 3.1(a),Callister & Rethwisch 8e.
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Chapter 3 - 23
HCP Crystallographic Directions
1. Vector repositioned (if necessary) to pass through origin.
2. Read off projections in terms of unitcell dimensions a1, a2, a3, or c
3. Adjust to smallest integer values4. Enclose in square brackets, no commas
[uvtw]
[ 1120 ]ex: , , -1, 0 =>
Adapted from Fig. 3.8(a), Callister & Rethwisch 8e.
dashed red lines indicate projections onto a1 and a2 axes a1
a2
a3
-a32
a2
2a1
-
a3
a1
a2
z
Algorithm
Chapter 3 - 24
HCP Crystallographic Directions Hexagonal Crystals
4 parameter Miller-Bravais lattice coordinates are related to the direction indices (i.e., u'v'w') as follows.
=
=
=
'ww
t
v
u
)vu( +-)'u'v2(
31
-
)'v'u2(31
-=
]uvtw[]'w'v'u[
Fig. 3.8(a), Callister & Rethwisch 8e.
-
a3
a1
a2
z
1/23/2014
13
Chapter 3 - 25
Crystallographic Planes
Adapted from Fig. 3.10, Callister & Rethwisch 8e.
Chapter 3 - 26
Crystallographic Planes Miller Indices: Reciprocals of the (three) axial
intercepts for a plane, cleared of fractions & common multiples. All parallel planes have same Miller indices.
Algorithm1. Read off intercepts of plane with axes in
terms of a, b, c2. Take reciprocals of intercepts3. Reduce to smallest integer values4. Enclose in parentheses, no
commas i.e., (hkl)
1/23/2014
14
Chapter 3 - 27
Crystallographic Planesz
x
ya b
c
4. Miller Indices (110)
example a b c z
x
ya b
c
4. Miller Indices (100)
1. Intercepts 1 1 2. Reciprocals 1/1 1/1 1/
1 1 03. Reduction 1 1 0
1. Intercepts 1/2 2. Reciprocals 1/ 1/ 1/
2 0 03. Reduction 2 0 0
example a b c
Chapter 3 - 28
Crystallographic Planesz
x
ya b
c
4. Miller Indices (634)
example1. Intercepts 1/2 1 3/4
a b c
2. Reciprocals 1/ 1/1 1/2 1 4/3
3. Reduction 6 3 4
(001)(010),
Family of Planes {hkl}
(100), (010),(001),Ex: {100} = (100),
1/23/2014
15
Chapter 3 - 29
Crystallographic Planes (HCP) In hexagonal unit cells the same idea is used
example a1 a2 a3 c
4. Miller-Bravais Indices (1011)
1. Intercepts 1 -1 12. Reciprocals 1 1/
1 0 -1-1
11
3. Reduction 1 0 -1 1a2
a3
a1
z
Adapted from Fig. 3.8(b), Callister & Rethwisch 8e.
Chapter 3 - 30
Crystallographic Planes We want to examine the atomic packing of
crystallographic planes Iron foil can be used as a catalyst. The
atomic packing of the exposed planes is important.
a) Draw (100) and (111) crystallographic planes for Fe.
b) Calculate the planar density for each of these planes.
1/23/2014
16
Chapter 3 - 31
Planar Density of (100) IronSolution: At T < 912C iron has the BCC structure.
(100)
Radius of iron R = 0.1241 nm
R3
34a =
Adapted from Fig. 3.2(c), Callister & Rethwisch 8e.
2D repeat unit
= Planar Density =a2
1atoms
2D repeat unit=
nm2atoms12.1
m2atoms
= 1.2 x 10191
2R
334area
2D repeat unit
Chapter 3 - 32
Planar Density of (111) IronSolution (cont): (111) plane 1 atom in plane/ unit surface cell
333 22
R3
16R3
42a3ah2area =
===
atoms in planeatoms above planeatoms below plane
ah23
=
a2
1= =
nm2atoms7.0
m2atoms0.70 x 1019
3 2R3
16Planar Density =
atoms2D repeat unit
area
2D repeat unit
1/23/2014
17
Chapter 3 - 33
X-Ray Diffraction
Diffraction gratings must have spacings comparable to the wavelength of diffracted radiation.
Cant resolve spacings < Spacing is the distance between parallel planes of
atoms.
Chapter 3 - 34
X-Rays to Determine Crystal Structure
X-ray intensity (from detector)
c
d = n2 sin c
Measurement of critical angle, c, allows computation of planar spacing, d.
Incoming X-rays diffract from crystal planes.
Adapted from Fig. 3.20, Callister & Rethwisch 8e.
reflections must be in phase for a detectable signal
spacing between planes
d
extra distance travelled by wave 2
1/23/2014
18
Chapter 3 - 35
X-Ray Diffraction Pattern
Adapted from Fig. 3.22, Callister 8e.
(110)
(200)
(211)
z
x
ya b
c
Diffraction angle 2
Diffraction pattern for polycrystalline -iron (BCC)
Inte
nsi
ty (re
lativ
e)z
x
ya b
c
z
x
ya b
c
Chapter 3 -
Octahedral and Tetrahedral Voids
36
1/23/2014
19
Chapter 3 -
Voids in FCC
37
Chapter 3 -
Octahedral Voids in HCP
38
1/23/2014
20
Chapter 3 -
Tetrahedral Voids in HCP
39
Chapter 3 -
Voids in BCC
40
1/23/2014
21
Chapter 3 - 41
Adapted from Fig. 2.7, Callister & Rethwisch 8e. (Fig. 2.7 is adapted from Linus Pauling, The Nature of the Chemical Bond, 3rd edition, Copyright 1939 and 1940, 3rd edition. Copyright 1960 byCornell University.)
Degree of ionic character may be large or small:
Atomic Bonding in Ceramics
SiC: smallCaF2: large
Chapter 3 - 42
Factors that Determine Crystal Structure1. Relative sizes of ions Formation of stable structures:
--maximize the # of oppositely charged ion neighbors.
Adapted from Fig. 12.1, Callister & Rethwisch 8e.
- -
- -
+
unstable
- -
- -
+
stable
- -
- -
+
stable2. Maintenance of
Charge Neutrality :--Net charge in ceramic
should be zero.--Reflected in chemical
formula:
CaF2: Ca2+
cationF-
F-
anions+
AmXpm, p values to achieve charge neutrality
1/23/2014
22
Chapter 3 - 43
Coordination # and Ionic Radii
Centre of Triangle
Centre of Tetrahedron
Centre of Octahedron
Centre of Cube
Chapter 3 - 44
Rock Salt StructureSame concepts can be applied to ionic solids in general. Example: NaCl (rock salt) structure
rNa = 0.102 nm
rNa/rCl = 0.564
cations (Na+) prefer octahedral sites
Adapted from Fig. 12.2, Callister & Rethwisch 8e.
rCl = 0.181 nm
1/23/2014
23
Chapter 3 - 45
AX Crystal Structures
939.0181.0170.0
Cl
Cs==
+
r
r
Adapted from Fig. 12.3, Callister & Rethwisch 8e.
Cesium Chloride structure:
Since 0.732 < 0.939 < 1.0, cubic sites preferred
So each Cs+ has 8 neighbor Cl-
Chapter 3 -
Zinc Blende Structure
46
402.0184.0074.0Zn
==
Sr
r
Tetrahedral sites
1/23/2014
24
Chapter 3 - 47
AmXp Crystal Structures
Calcium Fluorite (CaF2) Cations in cubic sites
UO2, ThO2, ZrO2, CeO2
Adapted from Fig. 12.5, Callister & Rethwisch 8e.
Fluorite structure 752.0133.0100.0
Cl
Ca==
+
r
r
Chapter 3 - 48
AmBnXp Crystal Structures
Adapted from Fig. 12.6, Callister & Rethwisch 8e.
Perovskite structure
Ex: complex oxideBarium Titanate- BaTiO3