Cryeng Group Pty. Ltd. Group - Capability Statement.pdf · Cryeng Group Pty Ltd ... Freeport LNG CB&I / Chiyoda/ Zachry JV Vacuum Jacketed Piping (VIP) project for Freeport Liquefaction

Cryeng Group Pty Ltd

8 Charles Street, St. Marys, NSW 2760, Australia Tel: +61 2 8603 5260, Fax:+61 2 8603 5266, Email: [email protected], Web: www.cryeng.com

Page 1 of 23

Cryeng/Maxcon Workshops in Ipswich, Queensland Australia

Cryeng Group Pty. Ltd. ABN 56 071 997 763

Capability Statement & Customer Reference Updated: May 2017

Workshop No.3,

Blasting/Painting

Workshop No.1,

General fabrication

Offices

Workshop No.2,

Cryogenic tanks

Lay-down area for Large Cryogenic Tanks



Page 2 of 23

1. INTRODUCTION

1.1 Company

Cryeng Group Pty Ltd is a ‘One-Stop-Shop’ specializing in engineering products and services for Cryogenics and Oil & Gas projects from customer consultation during Front End Engineering Design (FEED) through to detail design and fabrication of final products to customers’ specific needs for Engineering, Procurement and Construction (EPC) projects. Cryeng’s origin dates back to 1965 when the design team produced Australia's first generation of cryogenic vessels.

Cryeng Group is operated by directors and managers with professional engineering backgrounds and 100% Australian owned.

As shown in Figure 1, “202 LTD” is the Holding Company and locally known as “Aquatec Group”, employing over 400 skilled staff members in Australia (QLD, NSW, VIC, and SA), Thailand, Indonesia, and Korea. Company Group Workshops are located at Rayong (Thailand), Jakarta (Indonesia), Sydney (Australia) and Ipswich (Queensland, Australia) and managed by Maxcon Industries (“Workshops Division”).

Figure 1: Company Group Organisational Structure

202 Ltd

(Holding Company)


(Head Office: Sydney Australia)

(Cryogenics, Oil & Gas)

Cryeng (Thailand)

PT Cryofab (Indonesia)

Korea

(Business Development)

Aquatec Maxcon Group

(Ispwich, Australia)

(Water Treatment)

Maxcon Industries

(Workshops)

Aquatec Maxcon

(Water)

Aquatec Services & Civil

(Installation)

MPA Engineering

(Electrical Controls)



Page 3 of 23

1.2 Products and Services

Product ranges are continually reconstituted to deliver improved performance, reliability and safety using the latest design technologies.

1.2.1. Static Storage Tanks - Cryogenic static storage tanks for Oil & Gas and general Industries o LNG, Propane, Ethylene, Liquid Nitrogen/Oxygen/Argon, CO2 and other industrial gases; o Standard vacuum insulated tanks, 3 to 300m3 capacity for standard industries; o Large vacuum insulated tanks, up to 600m3 for gas plants (max. Ø5m x 40m long/high); o Special tanks, up to 3,000 m3 for LNG bunkering (max. Ø10m x 40m long); o Flat-bottom tanks, up to 15,000 m3 (max. Ø26m x 35m high).

1.2.2. Transportable Containers and Tankers

o ISO Shipping containers, 20’ and 40’ for international shipping; o Road Tankers up to 55m3 per trailer – Semi, B-Double, Pocket-train.

1.2.3. Fluid Transmission

o Vacuum Insulated/Jacketed Pipe (VIP or VJP): up to 1,500mm (60”) NB (Award Winner); o LNG pipelines from storage tanks to ship or bunkering; o Liquefied air-gas transfer lines from Air Separation Unit (ASU) to storage tanks; o Standard gas pipes (exposed or buried).

1.2.4. LNG On-Shore plants

o LNG Regasification Plant; EPC o LNG Micro Station; o LNG Bunkering/Station; o Jetty and Module constructions.

1.2.5. LNG Marine and Off-shore

o LNG fuel tanks for ships, up to 3,000 m3; o LNG process equipment for FLNG and FSU.

1.2.6. Nuclear

o Nuclear pressure vessels and piping; o Radiation shielding (gamma and neutron); o Nuclear reactor design consultation.

1.2.7. General Engineering Design and Consultation

o Design Verification; o Options & Feasibility Studies; o HAZOP & HAZIP; o Project management from concept development through to commissioning.

VJP Project for LNG Transmission



Page 4 of 23

1.3 Clientele

Major customers of Cryeng Group include, but not limited to, reputable and global Oil & Gas companies as graphically shown below. A recent award of the trophy as being one of top three performers out of no less than 200 oil & gas contractors in the world is a good example what Cryeng Group can achieve, including design capabilities, product quality, adherence to stringent project specifications and completion on time.



Page 5 of 23

2. FACILITIES & LOCATIONS 2.1 Head Office: 8 Charles Street, St Marys (Sydney), New South Wales, 2760, Australia Cryeng’s Head Office is located in Sydney where all commercial and technical aspects of Cryeng businesses are carried out, including, but not limited to, marketing, sales, tendering, engineering, product development, R&D, liaison with workshops and sub-contractors, liaison with customers, and overall contract & project management. The team structure is shown in Figure 2 below.

General Manager Shane Kim

Technical Manager

Deputy General Manager Patrick Camilleri

202 LTD Holding

Company

Engineering Manager

Board of Directors

Sales/Marketing

Accounting/Admin

OHS /QA

Projects Manager

Engineering Admin

• Design Engineer • F.E.A. Engineer • Design Drafters • Technicians • Trainees

• Project Managers • Project Engineers • Technical Writer • Procurement

Figure 2.1-A: Cryeng Group – Head Office Team Structure



Page 6 of 23

Figure 2.1-B: St Marys Offices: Cryeng, Maxcon (Workshops) & Aquatec Maxcon (Water projects)

Figure 2.1-C: Sydney Workshops: 1,000 m2 (under-roof) with Cranes rated at 8T + 5T + 8T



Page 7 of 23

2.2 Ipswich Workshops: Maxcon Industries 119 Toongarra Road, Ipswich, Queensland, 4305, Australia

• Workshop No. 1: 2,280 m2 (under-roof) with Cranes: 16T + 10T + 6T • Workshop No. 2: 1,280 m2 (under-roof) with Cranes: 16T + 16T • Workshop No. 3: Painting/Blasting, 2,220 m2 (under-roof) with Cranes: 20T + 16T

Figure 2.2-A: Ipswich Facilities

Figure 2.2-B: Workshop No. 2

Figure 2.2-C: 2x185kL LIN tanks Figure 2.2-D: 185kL tank leaving Workshop

2.3 Indonesia: PT Cryofab Industries Indonesia Jl. Raya Parung, Bogor Km.27, Situ Lebakwangi – Parung, Bogor 16330, Indonesia

Figure 2.3-A: PT Cryofab Indonesia Figure 2.3-B: PT Cryofab workshop



Page 8 of 23

2.4 Thailand - Cryeng (Thailand) Co. Ltd.

7/241 Moo 6 Soi Pornprapha, T. Mabyangpornm A. Pluakdaeng, Rayong, 21140, Thailand

Workshops (Covered) Width (m) Length (m) Height (m) Cranes No 1 (Lot 1): 1,536m2 16 96 12 2x10T + 15T No 2 (Lot 1): 1,536m2 16 96 12 5T + 10T + 15T No 3 (Lot 1): 720m2 12 60 10 2x15T No 4 (Lot 2): 4,020m2 30 84 14 4x5T + 10T/50T

Figure 2.4-A: Cryeng Thailand Workshops

Figure 2.4-B: Workshop No. 4

Figure 2.4-C: Workshop No. 1 & 2



Page 9 of 23

Figure 2.4-D: Project Team Structure: Cryeng interface with Workshops

Cryeng Thailand

68 staff



Page 10 of 23

3. CERTIFICATIONS

Certificates of :

• ISO9001-2008 • ISO14001:2004 • OH&S Management System



Page 11 of 23

Certificates of ASME-U, PP, NB and R for Maxcon Industries (Workshops, Australia) and Cryeng (Thailand Workshops)



Page 12 of 23

4. RECENT PROJECTS since 2008

Note: 1. Shown major jobs only. 2. Commercial values of projects are not disclosed due to confidentiality agreement with customers.

Project Customer Products Completion ISO containers, full stainless steel

BOC Air Liquide Others

CSC/IMDG/ADR/RID/TIR/UN approved for international transportation of dangerous goods More than 30 ISO containers, 20,000L 23bar

1/2010 and On-going

Static cryogenic storage tanks

BOC, Air Liquide, Coregas, SSJV and Various customers

Over 60 off, ranging from 3,000L to 300,000L, and 17bar to 35bar. LIN/LOX/LAR/CO2/LNG

On-going

SF6 recovery system – R&D

ABB Concept development to product realization. Triple layered cryogenic tanks with internal heat exchanger. R&D project

5/2010

Design CSIRO 200kW Solar Energy process equipment 5/2010 Nuclear Liquid Waste Storage

Aust. Nuclear Science & Tech Org (ANSTO)

4 off 7,000L tanks for Mo-99 radioactive liquid waste storage tanks.

5/ 2010

Design methane hydrate experimental rig

ANSTO / CSIRO Sponsored by Exxon & Woodside

Closed-loop methane gas circulation system at 20MPa with water injection for methane hydrate forming experiment using neutron scattering nuclear reactor)

6/2010

Road tankers (LNG & Air Gas)

Wesfarmer/Kleenheat Air Liquide, MRL

Tri-axle type, custom-design. 45kL LNG and Air Gas road tankers

2011 to current

QCLNG Bechtel / BG Ethylene storage tanks (4x285kL), ASME-U stamp Dec 2011 QCLNG Bechtel / BG Vacuum Insulated Piping, DN6” to 48” dia. core pipes,

3.8km for LNG plants Mar 2012

APLNG Bechtel /ConocoPhilips Ethylene storage tanks (2 x 288kL) Sept 2013 APLNG Bechtel /ConocoPhilips Vacuum Insulated Piping, 8” to 60” dia. core pipes,

4km for LNG plants Aug 2013

APLNG Bechtel Customer pipe spool modifications Mar 2014 GLNG Bechtel / Santos Ethylene storage tanks (3 x 280kL) Jun/2013 APLNG / GLNG Bechtel / Santos Ethylene ISO containers (84 off) 2014 - 2015 CO2 tanks BOC 4 off 475,000L @22 bar, Horizontal Dec 2014 DLNG (Darwin) ConocoPhilips &

Worley Parsons Darwin LNG Vacuum Insulated Piping, Modification during Shutdown

Sep 2014

Cameron (USA) CB&I / Chiyoda 2 x 330m3 Ethylene Bullets - LNG refrigerants, USA Est. Feb 2016 Mini LNG Plant (EPC) Stage 1

Mineral Resources (Australia)

15 TPD LNG – Western Australia 7 x 60 m3 LNG storage tanks, 50m3 Road Tanker, 1 mmscfd Ambient Air Vaporizers (AAV), Control and Process System – EPC.

Oct 2014 – mid 2015

LNG Regas Plant (EPC) Stage 1

Myanmar / Thailand

LNG Receiving Terminal and Regasification Plant, including VIP (from FSU), storage tanks, vaporizers, pumps, plant control systems and gas send-out to power plants. Stage 1(35mmscfd). 4 stages total.

2015 - 2017

Scarborough FLNG FEED (Korea/Australia)

NK (Korea) / Hyundai For Esso Australia

FEED – Engineering consultation and design development of LNG refrigerant storage systems for Floating LNG. 4 x 1,250m3 IGC Type C.

2015 - 2016

Freeport LNG

CB&I / Zachry JV Vacuum Jacketed Piping (VIP) and Field Joint Installation for LNG plant.

2015-2017

Cameron LNG LLC

CB&I / Chiyoda JV Vacuum Jacketed Piping (VIP) for plant.

2015-2017

SF6 recovery system

ABB Triple layered cryogenic tanks with internal heat exchanger.

2015-2016

Freeport LNG CB&I / Chiyoda/ Zachry JV

Vacuum Jacketed Piping (VIP) project for Freeport Liquefaction Train 3.

2016-2017



Page 13 of 23

5. PHOTO GALLERY 5.1 Standard cryogenic storage tanks for Air Gas: LIN, LOX, LAR, CO2

Standard tanks at Ipswich Workshops: 15kL to 60kL

4 x 500kL tanks for LIN/LOX at ASU plant, WA

250kL tank, Port Kembla

185kL LIN for Pluto LNG Plant, Karratha

310kL tanks for LIN – Cryeng Thailand, 2010

310kL tanks at Port Laem Chabang, Thailand

Figure 5.1-A: Cryogenic Storage Tanks – More than 1,000 units have been manufactured to date.



Page 14 of 23

Cilegon Map

Figure 5.1-B . Supply and installation of CO2 tanks in Cilegon Indonesia

2500 m3

Liq. Nitrogen

4 off 250m3 cryogenic

storage tanks supplied

by Cryofab/Cryeng

Krakatau Steel

Area



Page 15 of 23

5.2 Storage tanks for LNG, Ethylene, Ethane and other LNG refrigerants .

F.E.A. for Seismic and Winds

Transportation from Ipswich to jobsite in Tasmania, 2010

Figure 5.2-A: 300kL LNG Storage Tanks, Tasmania – Currently the tallest LNG tanks in Australia, 30m long



Page 16 of 23

Fabrication at Ipswich workshops, 9 off, 2011-2013

Temporary storage at Ipswich workshops

Leaving Ipswich workshops

Trucking to Brisbane port – Jan 2013

Figure 5.2-B: 9 x 290kL Ethylene Storage Tanks for APLNG, QCLNG and GLNG projects. 38m long



Page 17 of 23

5.3 ISO Containers for LIN, LOX, LAR, CO2, LNG, Ethylene – 10barg to 23barg

Design Development: F.E.A verification. Full stainless steel construction. Structural tests to IMDG/CSC. Certified to AS 1210, ADR/RID (2009), IMDG (2008), CSC, ISO 1496-3 (1995), TC, TIR and Lloyd’s Register CCS.

ISO containers (Stainless Steel) on lease – Sydney

ISO containers built in Ipswich, QLD, 2010.

ISO containers built in Sydney, 2011 ISO containers built in Thailand, 2014 and 2015

Figure 5.3: ISO Containers – 20kL Gross, 10 bar to 23bar



Page 18 of 23

5.4 Road Tankers for LNG and AirGas

Figure 5.4: Road Tankers – Custom Designed to customers’ specifications. Made in Sydney, 2011-2013



Page 19 of 23

5.5 Vacuum Insulated/Jacketed Piping (VIP / VJP) VIP/VJP offers the following benefits over the conventional foam insulated piping:

• Thermal insulation performance: 6 to 10 times better and much less boil off rate; • Space saving: Insulation space is 50mm whereas foam insulation is typically 400mm thick (radial).

This saves installation space/footprint by 700mm in both horizontal and vertical directions. Pipe supporting structures such as jetties, modules or platforms can become more compact;

• Time saving: Core pipes remain cold much longer (many weeks) between use, thereby eliminating the need for subsequent cool-down processes if idle periods are less than 2 weeks. This saves time for loading/unloading LNG from ship;

• Money Saving: Cheaper jetty construction and less LNG boil-off; • Structural Integrity: Much more durable and less prone to accidental damage. No need for heat-

break for pipe supports; • In-service Inspection: Much easier to monitor and inspect pipe conditions and maintain.

Figure 5.5-A: VIP production at Cryeng Thailand: Core pipes from 6” to 60” diameter and up to 30m long



Page 20 of 23

Transportation from Cryeng Thailand to Port, 2013 VIP Module – loading onto barge, 2012 – 2013

VIP Modules from Thailand to Australia – 2012 to 2014

Media reports at http://www.lngglobal.com/latest/bechtel-marks-major-milestone-for-lng-projects-in-australia.html

VIP - QCLNG

VIP - APLNG

Figure 5.5-B: Vacuum Insulate Pipes (LNG), total lengths 3.7km (QCLNG) + 4km (APLNG)



Page 21 of 23

VIP Spools – loading onto the Ship, 2016 - 2017

Spools ready for shipment

VIP Spools with Multiple Fitting and Expansion Joints

VIP – Freeport LNG VIP – Cameron LNG

Figure 5.5-C: Vacuum Insulate Pipes (LNG), total lengths 6km (Freeport LNG), 1.5km (Cameron LNG)



Page 22 of 23

5.6 LNG Storage and Regasification Plant – EPC Contracts

LNG Receiving Terminal and Regasification Plant – 35 mmscfd per stage

LNG Liquefaction Site – Storage & Road Tanker Loading

LNG Storage & AAV package completed

Ambient Air Vaporiser (AAV)

Figure 5.6: LNG Storage and Regasification Projects – Engineering, Procurement and Construction

FSU, 120,000m3

Vacuum Insulated Pipe for LNG, 1.5km

BOG fed gas engines

Regasification Plant - Expandable

Gas Pipeline to Power Plant



Page 23 of 23

5.7 Nuclear Tanks and R&D Rigs

Nuclear Liquid Waste Storage Tanks (with neutron absorption device)

Installed in radiation shielding bunker, 2010

SF6 Recovery System – Design and Development for ABB, 2010

This system earned recognition by Engineering Excellence Award 2012, Institute of Engineers Australia Figure 5.7: Nuclear and R&D products 5.8 Other Projects by Company Group

Figure 5.8: Chemical and Water Treatment Plants by Aquatec Maxcon Group

Note: More project information is available on www.aquatecmaxcon.com.au and www.cryeng.com

Documents

Cryeng Group Pty. Ltd. Group - Capability Statement.pdf · Cryeng Group Pty Ltd ... Freeport LNG CB&I / Chiyoda/ Zachry JV Vacuum Jacketed Piping (VIP) project for Freeport Liquefaction