Crude Calculations

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crude calculations, and its properties

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  • 12/03/2015 297208125.xlsx 1

    Viscosity of BlendTest Date:- 01-4-2003VBI = 41.10743-49.08258*@LOG(@LOG(VIS+0.8))VIS =10^(10^((41.10743-VBI)/49.08252))-0.8

    bbl/day liter/day Kg/day wt%NP QM US Local Blend Naspha 29.4 4.67E+03 3.87E+03 37.34

    Crude blend composition wt% 6.78 79.54 13.69 0 100.01 QM 38.8 6.17E+03 5.30E+03 51.24Specific Gravity @ 60/60 deg F 0.827 0.8599 0.835 0.8156 US 8.9 1.42E+03 1.18E+03 11.41

    8 92 16 0 101 22.9 3.64E+03 3.04E+03 #DIV/0!vol% 7.0 79.0 14.0 0.0 100.0 100 1.04E+04 100.00

    Viscosity of Residue cSt 300 650 230 29VBI 21.8 19.1 22.8 32.8 29.40% 29.4VBI-Fractional(wt% basis) 1.5 15.2 3.1 0.0 19.8 38.80% 38.8VBI-Fractional(vol% basis) 1.5 15.1 3.2 0.0 19.8 8.90% 8.9VIS cSt 300.0 650.0 230.0 29.0 528.0 1 22.8Measured viscosity cSt

    34.8 44.0506329114 0.3565039228Comments:- 65.2 79.512195122 0.6434960772The measured viscosity is high than the actual viscosity. It indicates the stripping off of lighter ends 0 0 0due to high stripping steam injection rate. 0 0 0

    123.562828033 1Pour Point of ResiduePPI = @exp(PP oF* 0.03)

    .NP QM US Local Blend US HSD

    Crude blend composition wt% 6.78 79.54 13.69 0 100.01 Crude blend composition wt% 29.4 38.8 8.9 22.9 100Specific Gravity @ 60/60 deg F 0.827 0.8599 0.835 0.8156 Specific Gravity @ 60/60 deg F 0.82 0.81 0.83 0.84

    8 92 16 0 117 36 48 11 27 122vol% 7.0 79.0 14.0 0.0 100.0 vol% 30.4 38.7 8.9 22.0 100.0

    Pour Point, Residue 36 24 30 49 Pour Point, Residue 36 24 30 4996.8 75.2 86 120.2 96.8 75.2 86 120.2

    PPI 18.2 9.5 13.2 36.8 PPI 18.2 9.5 13.2 36.8PPI-(Fractional, vol) 1.3 7.5 1.8 0.0 10.7 PPI-(Fractional, vol) 5.5 3.7 1.2 8.1 18.5Pour Point 96.79999 75.2 85.99999 120.2 78.900655 Pour Point 96.7999938913 75.199995254 85.99999457 120.19999 97.27645

    26.1 36.3Measured Pour Point Pour Point, Gas oil -56 -15 -15 -15

    -68.8 5 5 5PPI 0.1 1.2 1.2 1.2

    Pour Point, Gas oil -40 -1.6 -0.9 0 PPI-(Fractional, vol) 0.04 0.45 0.10 0.26 0.847-40 29.12 30.38 32 Pour Point -68.8 5.0 5.0000 5 -5.5

    PPI 0.3 2.4 2.5 2.6 -20.9PPI-(Fractional, vol) 0.02 1.89 0.35 0.0 2.262 Pour Point, corrected -0.9Pour Point -40 29.12 30.38 32 27.2 Measured Pour Point

    -2.7Pour Point, corrected 17.3 QM HSDMeasured Pour Point Crude blend composition wt% 34.8 65.2 0 0 100

    Specific Gravity @ 60/60 deg F 0.82 0.81 0.83 0.8442 80 0 0 123

    Flash Point Gas oil Residue Kero vol% 35.6 64.4 0.0 0.0 100.0IBP 216 140 Pour Point, Residue 36 24 30 49

    10% vol% 264 160 96.8 75.2 86 120.2Average temperature 240 352 150 PPI 18.2 9.5 13.2 36.8

    464 666 302 PPI-(Fractional, vol) 6.5 6.1 0.0 0.0 12.6F.P = 0.65T-100 202 333 96 Pour Point 96.7999938913 75.199995254 85.99999457 120.19999 84.56959T = Average temeprature 29.2Measured 208 295 99 Pour Point, Gas oil -49 -15 -15 -15

    -56.2 5 5 51. Low flash pint of gas oil is due to kero/ gas oil overlapping. PPI 0.2 1.2 1.2 1.22. High quantity was used as stripping steam which increased the flash point of residue. PPI-(Fractional, vol) 0.07 0.75 0.00 0.00 0.814

    Pour Point -56.2 5.0 5.00 5 -6.9-21.6

    Pour Point, corrected -1.6Measured Pour Point

    Resid after cutterCrude blend composition wt% 8.97 91.03 0 0 100Specific Gravity @ 60/60 deg F 0.82 0.81 0.83 0.84

    11 112 0 0 123vol% 10.7 89.3 0.0 0.0 100.0

    Pour Point, Residue -50 26 0 49-58 78.8 32 120.2

    PPI 0.2 10.6 2.6 36.8PPI-(Fractional, vol) 0.0 9.5 0.0 0.0 9.5Pour Point -57.9999963398 78.799995027 31.99999798 120.19999 75.09357

    23.9

    VIS = Viscosity in cSt @ 122 oF (50 oC)

    Pour Point Indices blend linearly with volume, Pour Point oF does not

    oC oCoF oF

    oF oFoC oCoC oC

    Comment(s):-The lower pour of residue and higher of gas oil indicates fuel oil transfer to gas oil. oF

    oCoF oF

    oCoC

    oF oCoCoCoC

    Comment(s):-Higher is showing heavy draw rate of gas oil

    oC oCoF

    oCoFoF oF

    oCoF oC

    oF

    oFoCoCoC

    oCoF

    oFoC

  • Cutter StockTest Date:- 04-02-2003VBI = 41.10743-49.08258*@LOG(@LOG(VIS+0.8))VIS =10^(10^((41.10743-VBI)/49.08252))-0.8

    Blend Cut-stk Local BlendCrude blend composition wt% 91 9 0 100Specific Gravity @ 60/60 deg F 0.968 0.798 0.8156

    94 11 0 105vol% 89.3 10.7 0.0 100.0

    Viscosity of Residue cSt 686.4368 0.9 30VBI 18.9 72.4 32.6VBI-Fractional(wt% basis) 17.2 6.5 0.0 23.7VBI-Fractional(vol% basis) 16.9 7.8 0.0 24.6VIS cSt 686.4 0.9 30.0 182.6Measured viscosity cSt

    Comments:-So, 6.5 wt% cutter stock wiil be required to bring the viscosity less than 180 cSt.

    VIS = Viscosity in cSt @ 122 oF (50 oC)

  • s%sulfur wt% Blend kg Resid % Resid kg Sulfur kg 0.097

    Nashpa 0.2 6.777808 20.80% 1.409784 0.00282 0.88QM 3.4 79.53545 40.50% 32.21186 1.095203 2.01US 2.69 13.68675 32.60% 4.461879 0.120025 2total 100 38.08352 1.218047

    Sulfur wt% in resid 3.20%

    s%0.181.36

    sulfur wt% Blend kg HSD % Resid kg Sulfur kg totalNashpa 0.06 6.777808 20.80% 1.409784 0.000846QM 1 79.53545 42.50% 33.80256 0.338026US 0.949 13.68675 54.70% 7.48665 0.071048total 100 42.699 0.40992

    Sulfur wt% in HSD 0.96% s%0.13.2

  • US HSD Sulfur16.1 0.015617 0.294333

    21.25 0.187 0.3884834.85 0.097485 0.08866512.5 0.25 0.22851954.7 0.550102 1

    1.005671

    1768.5QM HSD Sulfur 14760

    15.03 0.027054 16528.528.14 0.38270443.17 0.409758 0.106997

    0.949173

    K+resdi Sulfur8.97 0.00897

    91.03 2.91296100 2.92193

    2.92193

  • Export Naphtha spec

    US QM NashpaLN P% 86 82 60HN P% 67 54.9 40Blend 14 79 7

    Blend LN P% HN P% HN bbl LN bbl HN parrafins LN parrafinsUS 14 86 67 1.575 1.477 1.05525 1.27022QM 79 82 54.9 7.9395 6.3595 4.3587855 5.21479Nashpa 7 60 40 1.022 0.903 0.4088 0.5418total 100 10.5 8.74 5.82 7.02681

    HN P% 55.26%LN %P 80.40%

    Export blend HN BBL 4.987 (5.55 bbl to ORC-I)LN BBl 8.74

    71.27%Paraffins in export blend

  • CRUDE BLEND QM/US/NSHP 79/14/7 %VOLProducts GrossYields (LV %) Flow(bbl/day) Products Net Yields (LV %) Flow(bbl/day)LPG 2 900 LPG 1 450Isomerate - - Isomerate - -Export Naphtha 14.65 6592.5 Export Naphtha 14.65 6592.5HSD 45 20250 HSD 41.07 18481.5FO 32.8 14760 FO 34.57 15556.5MS* 5.55 2497.5 MS* 4.995 2247.75

    OUL 3.725 1676.25

    TOTAL 100 45000 TOTAL 100 45005*3.93% Cutter added to FO

    Product Properties Product Properties (After adding cutter)FO Vis 686.4 cst FO Vis 180.0 cstFO pour 26.1 C FO pour 23.9 CHSD pour 17.3 C HSD pour 17.3 CMax sulfur in FO 3.2% Max sulfur in FO 2.9%Max sulfur in HSD 0.96% Max sulfur in HSD 0.96%

    VisCutstkSulfurPONASheet2