73
Copyright © 2019 The Crosby Group LLC All Rights Reserved 83 Shackles Quenched and Tempered. Alloy bows, Alloy bolts. Forged Alloy Steel 200 thru 300 metric tons. Meets performance requirements of Grade 8 shackles. Working Load Limit is permanently shown on every shackle. 200, 250, and 300 metric ton shackle bows are Dimetcoted ® ; pins are Dimetcoted and painted red. All sizes are larger than 1-1/2 IN, RFID EQUIPPED. Approved for use at -40° C (-40° F) to 204° C (400° F). Shackles are Quenched and Tempered and can meet DNV impact requirements of 42 Joules (31 ft•lbf) at -20° C (-4° F). All sizes are individually proof tested to 2.0 times the Working Load Limit. Refer to page 87 for Crosby COLD TUFF ® shackles that meet the additional requirements of DNV rules for certification of lifting applications - Loose Gea . Shackles are provided as follows: Serialized bolt and bow Material certification (chemical Magnetic particle inspected. Certification must be requested at time of orde . Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, these shackles meet other critical performance requirements including impact properties and material traceability, not addressed by ASME B30.26. Type Approval certification in accordance with ABS 2016 Steel Vessel Rules and 2016 ABS Guide for Certification of Lifting Appliances. Certificates available when requested at time of order and may include additional charges. Look for the Red Pin ® . . . the mark of genuine Crosby quality. * Note: Maximum Proof Load is 2 times the Working Load Limit. For 200 thru 400 metric tons, Minimum Ultimate Load is 4 times the Working Load Limit. † Furnished with Round Head Bolts with a handle for handling. For Working Load Limit reduction due to side loading applications, see page 94. Crosby ® Alloy Easy-Loc ® Shackles G-2140E Crosby ® Alloy Easy-Loc Shackles G-2140E G-2140E meets the performance requirements of Federal Specificatio RR-C-271G, Type IVA, Grade B, Class 3, except for those provisions required of the contractor. For additional information, see page 452. Nominal Shackle Size (in) Working Load Limit (t)* Stock No. Weight Each (lb) Dimensions (in) Tolerance + / - G-2140E A B C D +/- .02 E F G H J K L M N A E 4-3/4 † 200 1021475 458 7.25 10.50 5.00 4.75 15.19 4.58 20.84 23.01 27.81 11.00 4.75 4.00 1.80 0.25 0.25 5 † 250 1021484 597 8.50 12.00 5.63 5.00 18.50 4.48 23.63 23.84 32.63 13.00 5.00 4.00 1.80 0.25 0.25 6 † 300 1021493 791 8.38 13.00 6.06 6.00 18.72 4.89 24.76 25.01 34.2813.00 5.88 4.00 1.80 0.25 0.25 On Page 92 of the General Catalog SEE APPLICATION INFORMATION Para Español: www.thecrosbygroup.com C G K A F H M N E J D L B

Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

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Page 1: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Copyright © 2019 The Crosby Group LLC All Rights Reserved 83

Sh

ackl

es

• Quenched and Tempered. • Alloy bows, Alloy bolts.• Forged Alloy Steel 200 thru 300 metric tons. Meets performance

requirements of Grade 8 shackles.• Working Load Limit is permanently shown on every shackle. • 200, 250, and 300 metric ton shackle bows are Dimetcoted®; pins are

Dimetcoted and painted red.• All sizes are larger than 1-1/2 IN, RFID EQUIPPED.• Approved for use at -40° C (-40° F) to 204° C (400° F).• Shackles are Quenched and Tempered and can meet DNV impact

requirements of 42 Joules (31 ft•lbf) at -20° C (-4° F).• All sizes are individually proof tested to 2.0 times the Working Load Limit.• Refer to page 87 for Crosby COLD TUFF® shackles that meet the additional

requirements of DNV rules for certification of lifting applications - Loose Gea .• Shackles are provided as follows:

• Serialized bolt and bow • Material certification (chemical• Magnetic particle inspected. • Certification must be requested at time of orde .

• Meets or exceeds all requirements of ASME B30.26 including identification,ductility, design factor, proof load and temperature requirements. Importantly, these shackles meet other critical performance requirements including impact properties and material traceability, not addressed by ASME B30.26.

• Type Approval certification in accordance with ABS 2016 Steel Vessel Rules and 2016 ABS Guide for Certification of Lifting Appliances. Certificatesavailable when requested at time of order and may include additional charges.

• Look for the Red Pin® . . . the mark of genuine Crosby quality.

* Note: Maximum Proof Load is 2 times the Working Load Limit. For 200 thru 400 metric tons, Minimum Ultimate Load is 4 times the Working Load Limit. † Furnished with Round Head Bolts with a handle for handling. For Working Load Limit reduction due to side loading applications, see page 94.

Crosby® Alloy Easy-Loc® Shackles

G-2140E Crosby® Alloy Easy-Loc Shackles

G-2140E G-2140E meets the performance

requirements of Federal Specificatio RR-C-271G, Type IVA, Grade B,

Class 3, except for those provisions required of the contractor. For

additional information, see page 452.

Nominal Shackle

Size(in)

Working LoadLimit(t)*

Stock No. WeightEach(lb)

Dimensions (in)

Tolerance + / -

G-2140E A B CD

+/- .02 E F G H J K L M N A E4-3/4 † 200 1021475 458 7.25 10.50 5.00 4.75 15.19 4.58 20.84 23.01 27.81 11.00 4.75 4.00 1.80 0.25 0.25

5 † 250 1021484 597 8.50 12.00 5.63 5.00 18.50 4.48 23.63 23.84 32.63 13.00 5.00 4.00 1.80 0.25 0.256 † 300 1021493 791 8.38 13.00 6.06 6.00 18.72 4.89 24.76 25.01 34.28 13.00 5.88 4.00 1.80 0.25 0.25

On Page 92 of the General CatalogSEE APPLICATION INFORMATION

Para Español: www.thecrosbygroup.com

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Page 2: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Copyright © 2019 The Crosby Group LLC All Rights Reserved 85

Sh

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• All sizes Quenched and Tempered for maximum strength.• Forged alloy steel from 75 through 300 metric tons. • Proof tested as follows:

• 7-75 metric tons and 200-300 metric tons: 2 x WLL. • 125 metric tons: 1.6 x WLL.

• All ratings are in metric tons, embossed on side of bow. • G-2160E, (75t and larger), bows are furnished Dimetcoted, and pins are

Dimetcoted, then painted red.• Shackles are RFID EQUIPPED.• Can be used to connect HIGH STRENGTH Synthetic Web Slings, HIGH

STRENGTH Synthetic Round Slings or Wire Rope Slings. • Increase in shackle bow radius provides minimum 58% gain in sling bearing

surface and eliminates need for a thimble. • Increases usable sling strength minimum of 15% and greatly improves life of

wire rope slings. • Approved for use at -40° C (-40° F) to 204 degrees C (400° F).• Bow and bolt are certified to meet charpy impact testing of 42 Joules

(31 ft • lbf) min. avg. at -20° C (-4 degrees F).• All 2160E shackles are individually proof tested and magnetic particle

inspected. Crosby certification available at time of orde .• Shackles requiring ABS, Lloyds and other certifications are available upon

special request and must be specified at time of orde .• Shackles have DNV Type Approval to Rules for Certification of Liftin

Appliances, and are produced in accordance with DNV MSA requirements. Databook is provided that includes required documents.• Serialization / Identification• Material Testing (Physical / Chemical / Charpy) • Proof Testing

• Look for the Red Pin® . . . the mark of genuine Crosby quality.

G-2160E

Crosby® Wide Body Shackles

G-2160E Crosby® Easy-Loc “Wide Body” Shackles

On Page 92 of the General CatalogSEE APPLICATION INFORMATION

Para Español: www.thecrosbygroup.com

Working LoadLimit(t)*

StockNo. Weight

Each(lb)

Dimensions(in)

G-2160E S-2160E AB

+/- .25 CD

+/- .02 E G H J K M N P REffective Body

Diameter75 1021500 – 110 15.04 4.13 2.39 2.75 5.34 3.75 11.54 5.00 3.64 4.00 1.80 12.64 18.66 6.3125 1021509 – 190 17.70 5.12 3.10 3.15 6.50 3.75 14.37 5.91 4.33 4.00 1.80 15.47 23.00 6.8200 1021518 – 408 19.35 5.91 3.39 4.12 8.41 5.25 18.91 8.56 5.42 4.00 1.80 20.27 30.44 9.5300 1021527 – 787 22.61 7.38 4.30 5.25 10.50 6.13 23.63 10.38 6.31 4.00 1.80 23.93 37.51 11.4

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*Note: Maximum Proof Load is 2 times the Working Load Limit on 75 thru 300 metric tons (except for 125 metric tons which is proof tested to 1.6 times the Working Load Limit). Minimum Ultimate Load is 5 times the Working Load Limit on 75 thru 300 metric tons.

Page 3: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Copyright © 2013 The Crosby Group LLCAll Rights Reserved

88

S-209TTHEATRICAL

SHACKLES

• Sizes: 3/8” through 3/4”• Capacities: 1 through 4-3/4 metric tonnes.• Forged - Quenched and Tempered, with alloy pins.• Working Load Limit permanently shown on every shackle.• Flat black baked on power coat finish.• Fatigue Rated.• Industry leading 6 to 1 design factor.• Screw pin anchor shackles meet the performance requirement of Federal

Specification RR-C-271F Type A, Grade A, Class 2, except for those provisions required of the contractor.

• Meets the performance requirements of EN 13889:2003.• Meets or exceeds all requirements of ASME B30.26 including identification,

ductility, design factor, proof load and temperature requirements. Importantly, these shackles meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26.

NominalSize(in.)

Working LoadLimit(t)*

S-209TStock No.

WeightEach(lbs.)

Dimensions(in.)

Tolerance+ / -

A B C D E F G H L M P C A3/8 1 1018706 .31 .66 .44 1.44 .38 1.03 .91 1.78 2.49 .25 2.02 .38 .13 .067/16 1-1/2 1018724 .38 .75 .50 1.69 .40 1.16 1.06 2.03 2.91 .31 2.37 .44 .13 .061/2 2 1018742 .72 .81 .63 .188 .50 1.31 1.19 2.31 3.28 .38 2.69 .50 .13 .065/8 3-1/4 1018760 1.37 1.06 .75 2.38 .63 1.69 1.50 2.94 4.19 .44 3.34 .69 .13 .063/4 4-3/4 1018778 2.35 1.25 .88 2.81 .75 2.00 1.81 3.50 4.97 .50 3.97 .81 .25 .06

S-209T Theatrical Shackles

APPLICATION INSTRUCTIONSSEE PAGE 89 OF THE GENERAL CATALOG

Crosby® Specialty Shackles

* Minimum Ultimate Load is 5 times the Working Load Limit.

Page 4: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

SOLAS and USCG Approved LightsThe yellow L160 and L161 are SOLAS approved; the orange L162 and L163 are USCG approved. In addition to the above approvals, both L161 and L163 are also approved by ATEX and IECEx and are ETL listed under UL913 which means they are Intrinsically Safe (category 1) and can be used in hazardous zones 0, 1 and 2.

Fit and ForgetAll Lifebuoy Lights offer a five year life. No maintenance or replacement batteries are required. This saves time and expense during inspections.

Compact sizeThese Lifebuoy Lights are amongst the smallest and lightest lights avail able on the market today.

76 Metres Drop Height MED/SOLAS and USCG standards call for the Lifebuoy lights to be dropped from 30 metres. All these Lifebuoy lights have passed a drop height test from 76 metres high. This makes these new lifebuoy lights suitable for use on any platform or vessel with high bridge wings.

Mounting made easyAll Lifebuoy Lights are supplied with a unique mounting bracket, enabling easy fitting in all locations.

LED Technology All Lifebuoy Lights are using the latest advances in LED tech­nology. They feature very low current consumption and en ­hanced reliability. All our Lifebuoy Lights feature a flashing light.

Low Cost transportation These new lights are exempt from transport packing, marking and labelling regulations under surface ADR and IMDG Special provision 188, IATA Packing Instruction 970 Part 1, making shipping easier, quicker and cheaper.

www.daniamant.com

Lifebuoy Lights L160 - L163

Daniamant design and manufacture all of our products in line with the

relevant worldwide approvals, technical specifications, current legislation and

International directives.

Our mission is to achieve World class performance through partnerships with

our suppliers, customers and employees, providing products and services that

enhance the safety and security of our customers.

Daniamant products cover 11 key areas:• Lifejacket Lights

• Liferaft Lights• Lifebuoy Lights

• Intrinsically Safe Lights• Special Lights

• LED Flares• Bridge Navigational Watch

Alarm System (BNWAS)• Salinometers

• Oil Level Alarm• Electronic Inclinometer

• Agency for a range of world­renowned safety product brands

(supplied to the Danish market)

Further InformationFor further information on our

products, please see our website: www.daniamant.com

BROCHURE

Be safe at sea

99-2

02N

Issu

e 3

0038/YYYY

Page 5: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Daniamant LtdUnit 3, The Admiral Park

Airport Service RoadPortsmouth, PO3 5RQ

United Kingdom

Tel +44 23 92 67 51 00Fax +44 23 92 67 51 01

[email protected]

Daniamant ApSIndustrivej 24C3550 Slangerup

Denmark

Tel +45 47 37 38 00Fax +45 47 37 38 09

[email protected]

Daniamant Electronics A/SIndustrivej 24C3550 Slangerup

Denmark

Tel +45 47 37 38 00Fax +45 47 37 38 09

[email protected]

SOLAS/MED . Minimum 2 hours life and 2 cd output

L160

The L160 is fully approved to SOLAS/MED standards. The L160 replaces the well established L41B and L120 Lifebuoy lights.

L161 – Intrinsically SafeThe L161 is fully approved to SOLAS/MED standards and also holds ATEX, IECEx and ETL listing under UL913. It is intrinsically safe (category 1) and as such is suitable for use in hazardous zones 0, 1 and 2. The L161 is our new intrinsically safe Lifebuoy Light and replaces the well­ established L40 Light.

USCG/SOLAS/MED. Minimum 15 hours life and 2 cd output

L162The L162 is fully approved to USCG standard UL1196. In addition, it also holds SOLAS/MED approval.

L163 – Intrinsically SafeThe L163 is fully approved to USCG standard UL1196. In addi­tion, it also holds ATEX, IECEx and ETL listing under UL913 and is approved by SOLAS/MED. It is intrinsically safe (category 1) and as such is suitable for use in hazardous zones 0, 1 and 2. The L163 is the only light to offer all these standards and brings, for the first time, the ability to fit a USCG approved Intrinsically Safe Light to vessels classified under USCG requirements.

An Adapter Plate is available to make the transition from the older L40, L41B, L90 and L120 to these new Lights much easier. The Adapter Plate mounts on to the existing mounting holes and allows the new Lifebuoy Light to be easily affixed to the Adapter Plate. Order Part Number 62-070A from your Distributor at the same time as you order your new Lifebuoy Light.

www.daniamant.com

BROCHURE

Be safe at sea

EU ATEXDirectiveApproval

ATEX number: ITS09ATEX26366X

IECEx number: ITS09.0022X 3195124

0038/YYYY

Page 6: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Daniamant design and manufacture all of our products in line with the

relevant worldwide approvals, technical specifications, current legislation and

International directives.

Our mission is to achieve World class performance through partnerships with

our suppliers, customers and employees, providing products and services that

enhance the safety and security of our customers.

Daniamant products cover 11 key areas:• Lifejacket Lights

• Liferaft Lights• Lifebuoy Lights

• Intrinsically Safe Lights• Special Lights

• LED Flares• Bridge Navigational Watch

Alarm System (BNWAS)• Salinometers

• Oil Level Alarm• Electronic Inclinometer

• Agency for a range of world-renowned safety product brands

(supplied to the Danish market)

Further InformationFor further information on our

products, please see our website: www.daniamant.com

Daniamant LtdUnit 3, The Admiral Park

Airport Service RoadPortsmouth, PO3 5RQ

United Kingdom

Tel +44 23 92 67 51 00Fax +44 23 92 67 51 01

[email protected]

Lifejacket Lights

www.daniamant.com

Dan M2The light is a single compact flashing unit. It is manually activated by rotation of the light dome. Easily fitted with two different backing plates, one to go over a thin strap and one to go over a 5cm belt.

Dan MR2 MR2 is the recessed version of the Dan M2. This light has a special fitting clip, designed for attachment to a lifejacket so that only the dome is above the fabric on the jacket. The light is specially designed for lifejackets used on passenger vessels with evacuation or chute systems for mass evacuation of passengers.

Dan W2 This is the automatic version of Dan M2. The light activates automatically when in water and can be turned off manually if required. The light has the same attachment arrangement as the Dan M2.

Dan WR2WR2 is the recessed version of the Dan W2. This light has a special fitting clip, designed for attachment to a lifejacket so that only the dome is above the fabric on the jacket. The light is specially designed for lifejackets used on passenger vessels with evacuation or chute systems for mass evacuation of passengers.

BROCHURE

Be safe at sea

99-2

01N

Issu

e 2

0038/YYYY

Page 7: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Daniamant ApSIndustrivej 24C3550 Slangerup

Denmark

Tel +45 47 37 38 00Fax +45 47 37 38 09

[email protected]

Daniamant LtdUnit 3, The Admiral Park

Airport Service RoadPortsmouth, PO3 5RQ

United Kingdom

Tel +44 23 92 67 51 00Fax +44 23 92 67 51 01

[email protected]

Daniamant Electronics A/SIndustrivej 24C3550 Slangerup

Denmark

Tel +45 47 37 38 00Fax +45 47 37 38 09

[email protected]

www.daniamant.com

L7A2The unique L7A2 now replaces the well-established L7A. The design is similar, however the L7A2 is around half the length of the earlier light. The L7A2 can be supplied with a new, shorter receptacle for permanent mounting into the foam material of the inherently buoyant lifejacket, or it can be retrofitted into the existing L7A receptacle.

L6

The L6 is a small, compact and robust flashing Lifejacket light fully meeting the latest stringent IMO SOLAS requirements. The L6 is a manually activated, one piece light. It is operated by a simple pull ring that is easy to use even with gloved hands or in adverse conditions.

L6A

The L6A is very similar to the manual L6, but it is an automatically activated light. It uses a lead to ensure the light comes on in the water and that lead allows the light to be switched off if required.

The L6, L6A and L7A2 all utilise the latest electronic circuitry that ensures the light flashes at between 50 -70 times per minute. The L6 and the L6A are both supplied with a unique mounting clip to assist easy fixning to a wide range of lifejackets.

Please note that intrinsically safe versions of the L6 and L6A are now available. These new Lights are known as L6-Ex and L6A-Ex and full details can be found in the intrinsically safe section of our web site

BROCHURE

Be safe at sea0038/YYYY

Page 8: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

© Copyright 2012, DB Industries, Inc.

DESCRIPTIONS

DBI/SALA boatswain’s chairs, work seats, and seat slings are available in various styles and confi gurations. Following are descriptions of typical systems. See Figure 1.

Boatswain’s Chair:1001140: Seat board: 12 in. x 24 in. x 1 in.1001134: Seat board: 12 in. x 24 in. x 1 in., tongue buckle belt with 3 in. pad, and back D-ring1001170: Seat board: 12 in. x 24 in. x 1 in., cushion1001180: Seat board: 12 in. x 24 in. x 1 in., side snaps for tools1001190: Seat board: 12 in. x 24 in. x 1 in., cushion, side snaps for tools1001378: Seat board: 18 in. x 15 in. x 1 in., full chair, 420 lbs capacity

Work Seats:1001150: Seat board: 8 in. x 18 in. x 3/4 in. 1001004: Seat board: 8 in. x 18 in. x 3/4 in.; tongue buckle body belt; back D-ring; adjustable leg and shoulder straps1001044: Seat sling: 3 in. wide web; belt with suspension D-rings

Seat Slings:1001120: Seat sling: 4 in. wide; belt attachment loops and suspension D-rings1001090: Seat sling: 8 in. wide; belt attachment loops and suspension D-rings

WARNING: This product is part of a suspended support system. The user must follow the manufacturer’s instructions for each component of the system. These instructions must be provided to the user of this equipment. The user must read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for proper use and maintenance of this equipment. Alterations or misuse of this equipment, or failure to follow instructions, may result in serious injury or death.

IMPORTANT: If you have questions on the use, care, or suitability of this equipment for your application, contact DBI/SALA.

IMPORTANT: Record the product identifi cation information from the ID label in the “Inspection and Maintenance Log”.

USER INSTRUCTION MANUAL FORBOATSWAIN’S CHAIRS, WORK SEATS, AND SEAT SLINGS

This manual is intended to meet the Manufacturer’s Instructions as required by ANSI Z359.1 and should be used as part of an employee training program as required by OSHA.

Boatswain’s Chair(Large Seat Board)

Work Seat(Small Seat Board)

Figure 1 - Personnel Riding Systems

Work Seat withSeat Sling Seat Sling

Instructions for the following series products:

Boatswain’s Chairs, Work Seats, and Seat Slings

(See back page for specifi c model numbers.)

1001134 shown

1001004 shown

1001044 shown

1001090 shown

Form: 5902116Rev: F

Page 9: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

2

DEFINITIONSANCHORAGE: A properly selected means, such as a structural beam or member, to which the system is

anchored.

ANCHORAGE CONNECTOR: A component, such as a connector or subsystem, specifi cally intended for coupling the system to an anchorage.

CONNECTOR: A component or element used to couple parts of the system together, such as a lifeline to an anchorage using a carabiner as an anchorage connector.

COMPONENT: An assembly of parts which cannot be disassembled without mutilating, or without the use of special tools, intended to perform one function in the system. Examples of components include a full body harness, lanyard, and connector.

Work Seat

D-ring

Body BeltID Label

Suspension BeltID Label

Tool Snap(if present)

18 X 24 X 1Seat Board

Boatswain’s Chair

Webbing

Cushion(if present)

Buckle(if present)

Body Belt(if present)

InspectionLog Label

Suspension Belt ID Label

Inspection Log Label

Buckle

8 X 18 X 3/4 Seat Board(if present) Leg Straps

(if present)

Body Belt

D-ring

Shoulder Strap(if present)

D-ring

Inspection Log LabelSuspension Belt ID Label

Seat Webbing

Seat Sling

Figure 2 - Boatswain’s Chair, Work Seat, and Seat Sling

Page 10: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

3

WARNING: This product is part of a personal restraint, work positioning, suspension, or rescue system. These instructions must be provided to the user and rescuer (see section 8.0 Terminology). The user must read and understand these instructions or have them explained to them before using this equipment. The user must read and follow the manufacturer’s instructions for each component or part of the complete system. Manufacturer’s instructions must be followed for proper use and maintenance of this product. Alterations or misuse of this product or failure to follow instructions may result in serious injury or death.

IMPORTANT: If you have questions on the use, care, or suitability for use of this safety equipment, contact DBI-SALA.

1.0 APPLICATIONS

1.1 PURPOSE: Boatswain’s chairs, work seats, and seat slings are intended to be used as part of a personnel riding system. Applications include: Inspection work, window washing, painting, and maintenance. Some work seats can be used in work positioning applications.

A. PERSONNEL RIDING: Boatswain’s chairs, work seats, and seat slings are used in conjunction with a complete backup fall arrest system to support, suspend, position, or transport the worker. See Figure 3.

B. FALL ARREST (BACKUP): A separate fall arrest system is required by OSHA to be used with boatswain’s chairs, work seats, or slings. This typically consists of a full body harness in conjunction with a rope grab and lifeline.

C. WORK POSITIONING: Some work seats and tree trimmer’s belts can be used to help position and support the user at a work position.

1.2 LIMITATIONS: Consider the following application limitations before using this equipment:

A. CAPACITY: This equipment is designed for use by persons with a combined weight (person, clothing, tools, etc.) of no more than 310 lbs (no more than 420 lbs for 1001378).

B. ENVIRONMENTAL HAZARDS: Use of this equipment in areas where environmental hazards exist may require additional precautions to reduce the possibility of injury to the user or damage to the equipment. Hazards may include, but are not limited to; high heat, caustic chemicals, corrosive environments, high voltage power lines, explosive or toxic gases, moving machinery, or sharp edges.

C. SWING IMPACTS: Swing impacts may occur when a suspended worker uses some means to move their seat or sling from directly beneath their anchor point. The force of striking an object in a swing may cause serious injury or death. Minimize swing impacts by working as close to directly below the anchorage point as possible. Do not permit a swing if injury could occur. Swinging will significantly increase the clearance required when a self retracting lifeline or other variable length connecting subsystem is used for the backup fall arrest system.

D. FREE FALL: Boatswain’s chairs, work seats, and seat slings are not to be used to arrest a free fall.

E. TRAINING: This equipment is intended to be used by persons trained in its correct application and use.

1.3 APPLICABLE STANDARDS: A separate fall arrest system is required by OSHA (see OSHA1910.28 and OSHA1926.451) to be used with boatswain’s chairs work seats, or seat slings. This typically consists of a full body harness in conjunction with a rope grab and lifeline or self retracting life line attached to the back D-ring. Refer to national standards, including ANSI Z359.1, ANSI A10.14, and local, state, and federal (OSHA 1910.66, appendix D, 1926.500, 1926.451) requirements for more information on personal fall arrest systems and associated components.

WORKING LINE

PROTECT LINESOVER SHARP EDGES

ANCHOR FOR BACK-UP

FALL PROTECTIONANCHOR FORWORKING LINE

BACK UPLIFELINE

ROPE GRAB

SHOCK ABSORBING

LANYARD

HARNESS

BOATSWAIN’SCHAIRLINES TO

LOWER LEVEL OR GROUND

Figure 3 - Applications

Page 11: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

4

2.0 SYSTEM REQUIREMENTS

2.1 COMPATIBILITY OF CONNECTORS: DBI/SALA equipment is designed for use with DBI/SALA approved components and subsystems only. Substitutions or replacements made with non-approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system.

COMPATIBILITY: Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertantly open regardless of how they become oriented. Contact DBI/SALA if you have any questions about compatibility. Connectors ( hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22kN). Connectors must be compatible with the anchorage or other system components. Do not use equipment that is not compatible. Non-compatible connectors may unintentionally disengage. See Figure 4. Connectors must be compatible in size, shape, and strength. Self locking snap hooks and carabiners are required by ANSI Z359.1 and OSHA.

2.2 MAKING CONNECTIONS: Only use self-locking snap hooks and carabiners with this equipment. Only use connectors that are suitable to each application. Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked.

DBI/SALA connectors (snap hooks and carabiners) are designed to be used only as specifi ed in each product’s user’s instructions. See Figure 5 for inappropriate connections. DBI/SALA snap hooks and carabiners should not be connected:

A. To a D-ring to which another connector is attached.

B. In a manner that would result in a load on the gate.

NOTE: Large throat opening snap hooks should not be connected to standard size D-rings or similar objects which will result in a load on the gate if the hook or D-ring twists or rotates. Large throat snap hooks are designed for use on fi xed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook.

C. In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor and without visual confirmation seems to be fully engaged to the anchor point.

D. To each other.

E. Directly to webbing or rope lanyard or tie-back (unless the manufacturer’s instructions for both the lanyard and connector specifically allows such a connection).

F. To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock, or that roll-out could occur.

G. In a manner that does not allow the connector to align properly while under load.

Figure 4 - Unintentional Disengagement Figure 5 - Inappropriate ConnectionsIf the connecting element to which a snap hook (shown) or carabiner attaches is undersized or irregular in shape, a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner. This force may cause the gate (of either a self-locking or a non-locking snap hook) to open, allowing the snap hook or carabiner to disengage from the connecting point.

Small ring or other non-compatibly shaped element

Force is applied to the Snap Hook.

The Gate presses against the Connecting Ring.

The Gate opens allowing the Snap Hook to slip off.

A. B. C. D.

E. F. G.

2.3 ANCHORAGE STRENGTH: The anchorage strength required is dependent upon the application:

A. PERSONNEL RIDING: The structure (mounting surface) selected for personnel riding applications must sustain a static load of at least 2,500 lbs. applied in the directions permitted by the personnel riding system when in use.

B. FALL ARREST (BACKUP SYSTEM): Anchorages used for personal fall arrest systems must be capable of sustaining static loads in the directions permitted by the personal fall arrest system of at least: 3,600

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5

lbs. with certification of a qualified person; or 5,000 lbs. without certification. See ANSI Z359.1 for certification definition. When more than one personal fall arrest system is attached to an anchorage, the strengths stated above must be met at each anchorage location independently.

FROM OSHA 1926.500 AND 1910.66: Anchorages used for attachment of personal fall arrest systems shall be independent of any anchorage being used to support or suspend platforms, and capable of supporting at least 5,000 lbs. per user attached, or be designed, installed, and used as part of a complete personal fall arrest systems which maintains a safety factor of at least two, and is under the supervision of a qualified person.

C. WORK POSITIONING: The structure to which the work positioning system is attached must sustain static loads applied in the directions permitted by the work positioning system of at least 3,000 lbs., or twice the potential impact load, whichever is greater. See OSHA 1926.502. When more than one work positioning system is attached to an anchorage, the strengths stated above must be multiplied by the number of work positioning systems attached to the anchorage.

3.0 OPERATION AND USE

WARNING: Do not alter or intentionally misuse this equipment. Consult DBI/SALA when using this equipment in combination with components or subsystems other than those described in this manual. Some subsystem and component combinations may interfere with the operation of this equipment. Use caution when using this equipment around moving machinery, electrical hazards, chemical hazards, and sharp edges.

WARNING: Consult your doctor if there is reason to doubt your fi tness to safely absorb the shock from a fall arrest. Age and fi tness seriously affect a worker’s ability to withstand falls. Pregnant women or minors must not use DBI/SALA boatswain’s chairs, work seats, seat slings, or fall arrest back up systems.

3.1 BEFORE EACH USE of this equipment, carefully inspect it according to steps listed in section 5.0 of this manual.

3.2 PLAN your fall arrest system before using this equipment. Consider all factors that will affect your safety during use of this equipment. Consider the following points when planning your system:

A. ANCHORAGE: Select a rigid anchor point that is capable of sustaining the loads specified in section 2.3. For fall arrest applications, select anchorage locations that will minimize free fall and swing fall hazards.

B. FALL CLEARANCE (BACKUP FALL ARREST): Ensure sufficient clearance exists in your fall path to prevent striking an object during a fall. The clearance required is dependent upon the subsystem (rope grab and lanyard, rope grab and carabiner) and lifeline properties.

C. SHARP EDGES: Avoid working where your chair’s support system, lifeline subsystem, or other system components will be in contact with, or abrade against, unprotected sharp edges. If working with this equipment around sharp edges is unavoidable, provide protection by using a heavy pad over the exposed sharp edge.

D. RESCUE: The employer must have a rescue plan and the ability to implement it.

E. AFTER A FALL: Components which have been subjected to fall arrest forces must be removed from service and destroyed.

F. GENERAL USE CONSIDERATIONS: Avoid working where your lifeline may cross or tangle with that of another worker. Do not allow your lifeline to pass under your arms or between your feet.

3.3 DONNING AND USE: Sit in the chair or sling with the support webbing in front of your body. If belts are present, make sure the belts pass through the appropriate loops in the webbing to assure the user is tied into the system correctly. Refer to Figure 1 for examples of properly donned equipment. Make sure belts are snug and buckles are fully engaged (see Figure 6). If leg straps are present, secure the straps around each leg and adjust to a snug fi t. For seat slings, position the seat webbing under the buttocks for maximum support and comfort. Attach backup fall protection system per the manufacturer’s instructions for that system.

3.4 AFTER USE of this equipment, clean and store according to section 6.0 of this manual.

Figure 6 - Buckle Connections

Parachute Buckle: Pass webbing under buckle and over roller and down between roller and frame. Pull web end to tighten. Three inches of web must extend past buckle.

Tongue Buckle: Pass webbing through buckle and insert tongue through grommet.

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6

4.0 TRAINING

4.1 It is the responsibility of the user to assure they are familiar with these instructions, and are trained in the correct care and use of this equipment. User must also be aware of the operating characteristics, application limits, and the consequences of improper use of this equipment.

WARNING: Training must be conducted without exposing the trainee to a fall hazard. Training should be repeated on a periodic basis.

5.0 INSPECTION

5.1 FREQUENCY:

• Before Each Use inspect according to steps listed in section 5.2.

• This Equipment must be inspected according to steps listed in section 5.2 by a competent person, other than the user, at least annually. Record the results of each inspection in the “Inspection and Maintenance Log”.

IMPORTANT: Extreme working conditions (harsh environments, prolonged use, etc.) may require increasing the frequency of inspections.

5.2 INSPECTION STEPS:

Step 1. Inspect hardware (D-rings, buckles, tool snaps, etc.). These items must not be damaged, broken or distorted. These items must be free of sharp edges, burrs, cracks, worn parts, or corrosion. Hook gates must move freely and lock upon closing.

Step 2. Inspect webbing for concentrated wear. Material must be free of frayed strands, broken yarns, cuts, abrasions, burns, and discoloration. The webbing must be free of excessive soiling, paint build-up, and rust staining. Check for chemical or heat damage; indicated by brown, discolored, or brittle areas. Check for ultraviolet damage; indicated by discoloration and splinters and slivers along the webbing surface. All of the above factors are known to reduce strength. Damaged or questionable webbing should be removed from use.

Step 3. Inspect the wooden seat of the chair for cracks, especially near the webbing holes. Also check for rough edges or gouges that could result in slivers.

Step 4. Inspect labels. All labels must be present and fully legible. See “Labeling”.

Step 5. Inspect each system component or subsystem according to manufacturer’s instructions.

Step 6. Record the inspection date and results in the “Inspection and Maintenance Log”.

5.3 If inspection reveals an unsafe or defective condition, remove the equipment from service and destroy, or contact an authorized service center for repair.

6.0 MAINTENANCE, SERVICING, STORAGE

6.1 Clean the webbing with water and a mild detergent. Wipe hardware dry with a clean, dry cloth and hang to air dry. Do not force dry with heat. An excessive build-up of dirt, paint, etc. may in severe cases, weaken the webbing.

6.2 Additional maintenance and servicing procedures must be completed by an authorized service center. Authorization must be in writing. Do not disassemble this equipment.

6.3 Store the chair or sling in a cool, dry, clean environment, out of direct sunlight. Avoid areas where chemical vapors may be present. Thoroughly inspect the equipment after extended storage.

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7

7.0 SPECIFICATIONS

7.1 MATERIALS SPECIFICATIONS:

BOATSWAIN’S CHAIRS: Model no. 1001140, 1001134, 1001170, 1001180, 1001190, 1001378 D-ring: Drop forged, alloy steel 5,000 lbs. tensile strength. Webbing: Polyester wooden seat: 1 in., 15 ply plywood Thread: Polyester, size 346 and nylon, size 69 WORK SEATS: Model no. 1001150 V-ring: Drop forged, alloy steel 4,000 lbs. tensile strength. Webbing: Polyester wooden seat: 3/4 in., 13 ply plywood Model no. 1001004 D-ring: Drop forged, alloy steel 5,000 lbs. tensile strength. Webbing: Polyester wooden seat: 3/4 in., 13 ply plywood Thread: Polyester, size 346 and nylon, size 69 Model no. 1001044 D-ring: Drop forged, alloy steel 5,000 lbs. tensile strength. Webbing: Polyester Thread: Polyester, size 346 and nylon, size 69

SEAT SLINGS: Model no. 1001120, 1001090 D-ring: Drop forged, alloy steel 5,000 lbs. tensile strength. Webbing: Polyester Thread: Polyester, size 346 and nylon, size 69 Thread: Polyester, size 346 and nylon, size 69

8.0 TERMINOLOGY

AUTHORIZED PERSON: A person assigned by the employer to perform duties at a location where the person will be exposed to a fall hazard (otherwise referred to as “user” for the purpose of these instructions).

RESCUER: Person or persons other than the rescue subject acting to perform an assisted rescue by operation of a rescue system.

CERTIFIED ANCHORAGE: An anchorage for fall arrest, positioning, restraint, or rescue systems that a qualified person certifies to be capable of supporting the potential fall forces that could be encountered during a fall or that meet the criteria for a certified anchorage prescribed in this standard.

QUALIFIED PERSON: A person with a recognized degree or professional certificate and with extensive knowledge, training, and experience in the fall protection and rescue field who is capable of designing, analyzing, evaluating and specifying fall protection and rescue systems to the extent required by this standard.

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8

9.0 LABELING

9.1 THE FOLLOWING LABELS MUST BE PRESENT AND FULLY LEGIBLE:

ALL BOATSWAIN’S CHAIRS, SLING SEATS, AND TREE TRIMMER BELTS IN THIS MANUAL ARE REQUIRED TO HAVE THE FOLLOWING TWO LABELS:

Inspection Log Label

Suspension Belt Identifi cation Label

BOATSWAIN’S CHAIR MODEL NUMBER 1001134 IS REQUIRED TO HAVE THE FOLLOWING LABEL IN ADDITION TO THE LABELS ABOVE.

Body Belt Identifi cation Label

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INSPECTION AND MAINTENANCE LOG

SERIAL NUMBER:

MODEL NUMBER:

DATE PURCHASED: DATE OF FIRST USE:

INSPECTION DATE INSPECTION ITEMS NOTED

CORRECTIVE ACTION MAINTENANCE PERFORMED

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

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Page 18: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

This instruction applies to the following Models:

1001001100100210010031001004100100510010061001007100101210010131001014

1001015100101610010171001019100102010010211001022100102310010241001031

1001032100103310010341001035100103710010411001042100104310010441001045

1001046100104710010531001054100105510010561001057100106010010611001062

1001063100106410010651001070100107110010801001081100108210010901001100

1001110100112010011251001131100113210011331001134100113510011361001137

1001140100115010011551001170100118010011851001190100120010012701001271

1001272100127310012741001275100127610012801001281100128210012831001284

1001378100322510032268900001

Additional Model Numbers may appear on the next printing of these instructions.

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LIMITED LIFETIME WARRANTY

Warranty to End User: D B Industries, Inc., dba CAPITAL SAFETY USA (“CAPITAL SAFETY”) warrants to the original end user (“End User”) that its products are free from defects in materials and workmanship under normal use and service. This warranty extends for the lifetime of the product from the date the product is purchased by the End User, in new and unused condition, from a CAPITAL SAFETY authorized distributor. CAPITAL SAFETY’S entire liability to End User and End User’s exclusive remedy under this warranty is limited to the repair or replacement in kind of any defective product within its lifetime (as CAPITAL SAFETY in its sole discretion determines and deems appropriate). No oral or written information or advice given by CAPITAL SAFETY, its distributors, directors, offi cers, agents or employees shall create any different or additional warranties or in any way increase the scope of this warranty. CAPITAL SAFETY will not accept liability for defects that are the result of product abuse, misuse, alteration or modifi cation, or for defects that are due to a failure to install, maintain, or use the product in accordance with the manufacturer’s instructions.

CAPITAL SAFETY’S WARRANTY APPLIES ONLY TO THE END USER. THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES, EXPRESSED OR IMPLIED. CAPITAL SAFETY EXPRESSLY EXCLUDES AND DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND SHALL NOT BE LIABLE FOR INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE, INCLUDING WITHOUT LIMITATION, LOST PROFITS, REVENUES, OR PRODUCTIVITY, OR FOR BODILY INJURY OR DEATH OR LOSS OR DAMAGE TO PROPERTY, UNDER ANY THEORY OF LIABILITY, INCLUDING WITHOUT LIMITATION, CONTRACT, WARRANTY, STRICT LIABILITY, TORT (INCLUDING NEGLIGENCE) OR OTHER LEGAL OR EQUITABLE THEORY.

Certificate No. FM 39709

I S O9001

A Capital Safety Company

CSG USA & Latin America3833 SALA Way Red Wing, MN 55066-5005 Toll Free: 800.328.6146Phone: 651.388.8282Fax: [email protected]

CSG Canada260 Export Boulevard Mississauga, ON L5S 1Y9 Phone: 905.795.9333 Toll-Free: 800.387.7484 Fax: 888.387.7484 [email protected]

CSG Northern EuropeUnit 7 Christleton CourtManor ParkRuncornCheshire, WA7 1ST Phone: + 44 (0)1928 571324Fax: + 44 (0)1928 [email protected]

CSG EMEA(Europe, Middle East, Africa)Le Broc CenterZ.I. 1ère Avenue5600 M B.P. 15 06511CarrosLe Broc CedexFrancePhone: + 33 4 97 10 00 10Fax: + 33 4 93 08 79 [email protected]

CSG Australia & New Zealand95 Derby StreetSilverwaterSydney NSW 2128AUSTRALIAPhone: +(61) 2 8753 7600Toll-Free : 1 800 245 002 (AUS)Toll-Free : 0800 212 505 (NZ) Fax: +(61) 2 87853 7603 [email protected]

CSG AsiaSingapore:16S, Enterprise Road Singapore 627666Phone: +65 - 65587758Fax: +65 - [email protected]

Shanghai:Rm 1406, China Venturetech Plaza819 Nan Jing Xi Rd,Shanghai 200041, P R ChinaPhone: +86 21 62539050Fax: +86 21 62539060

www.capitalsafety.com

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Equipped with

•CUSHIONED SHOULDER PADS Helpminimizepressureonshoulders. Designedsotheywon’tsliporslideoff yourshoulder.

QUICK CONNECT BUCKLESProvideone-handedoperation

forfast,easydonning.

CUSHIONED LEG AND HIP STRAPS Comfortableandofferadditional

securityduringafall.

TORSO BUCKLES Holdstrapsfirmlyinplace,adjust

easilyandcompletethe5-pointadjustmentsystem.

•BREATHABLE LINING Immediatelydrawsmoistureaway,keeping youdryandcomfortable.

ULTRA-SOFT EDGING Moveswithyou.

Doesn’truborchafe.

•EASY-GRIP END TABS Somethingsecuretohangontowhen adjustingthestraps.

BACK D-RINGKeepsyouuprighteverytime.5,000lb.minimum

tensilestrength.

REFLECTIVE PIPINGEnhancesvisibilityin

lowlightconditions.

•ANTI-TEAR BALLISTIC NYLON Abrasion-resistantforrugged strengthanddurability.Twice theenduranceofstandard nylonorpolyester.

ExoFit is the design that

changed what workers

expect from a harness.

It’s our original comfort fit harness, with a single piece of material that wraps around you in the shape of an X. It dons without tangling and provides comfortable security. ExoFit remembers your adjustments. Snap three buckles and you’re ready to work. Shoulder, hip and leg padding is built-in so it can’t slip. A breathable lining guarantees you’ll stay dry and comfortable.

The Industry’s First Comfort Harnesses

420 LB. CAPACITY

Model Shown1107981

F U L L B O D Y H A R N E S S E S

28

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X-LARGE SMALL MEDIUM LARGE

1108754 1108751 1108752 1108753 BackandshoulderD-rings,loopsforbelt,quickconnectbuckles.

1109226 1109228 1109225 1109229 Back,sideandshoulderD-rings,loopsforbelt,quickconnectbuckles.

1111428 1111425 1111426 1111427 Stainlesssteelhardware,backD-rings,loopsforbelt,quickconnectbuckles.

EXOFIT™ VEST-STYLE HARNESSES

1108581EXOFIT™ VEST-STYLE HARNESSBackandsideD-rings,loopsforbelt,quickconnectbuckles.(XLarge)

1108575Small

1108576Medium

1108577Large

1109358EXOFIT™ VEST-STYLE HARNESSBackD-ring,loopsforbelt,tonguebucklelegs.(XLarge)

1109355Small

1109356Medium

1109357Large

1107981EXOFIT™ VEST-STYLE HARNESSBackD-ring,loopsforbelt,quickconnectbuckles.(XLarge)

1107975Small

1107976Medium

1107977Large

VEST-STYLE HARNESS

Vest-style harnesses are the most universal, with multiple configurations and connection point options. They’re used across a wide variety of industries.

1108532EXOFIT™ VEST-STYLE HARNESSFrontandbackD-rings,loopsforbelt,quickconnectbuckles.(XLarge)

1108525Small

1108526Medium

1108527Large

1108606EXOFIT™ VEST-STYLE HARNESSFront,backandsideD-rings,loopsforbelt,quickconnectbuckles.(XLarge)

1108600Small

1108601Medium

1108602Large

EXOFIT™ CROSS-OVER STYLE HARNESSESA front-mounted D-ring

makes the cross-over style

ideal for ladder climbing

and rescue applications. 1108706EXOFIT™ CROSS-OVER STYLE HARNESS Front,backandsideD-rings,loopsforbelt,quickconnectbuckles.(XLarge)

1108700Small

1108701Medium

1108702Large

1108682EXOFIT™ CROSS-OVER STYLE HARNESS FrontandbackD-rings,loopsforbelt,quickconnectbuckles.(XLarge)

1108675Small

1108676Medium

1108677Large

D B I - S A L A™ W W W. C A P I TA L S A F E T Y. C O M 8 0 0 . 3 2 8 . 6 1 4 6

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1100303 EXOFIT™ DERRICK HARNESSVest-style,backD-ringwith18"extension,beltwithbackpadandbackD-ring,softseatslingwithpositioningD-rings,passthrubuckleconnectionsatshoulderfor1000570derrickbelt.(XLarge)

1100300Small

1100301Medium

1100302Large

1000570EXOFIT™DERRICK BELTPositioningD-rings,passthrubucklesforharnessconnection.(UniversalSize)

X-LARGE SMALL MEDIUM LARGE

1108979 1108977 1108978 1108975 BackandfrontD-ring,sewn-inbackpadandbeltwith sideD-rings,quickconnectbuckles.

1108519 1108516 1108517 1108518 BackD-ring,sewn-inbackpadandbeltwithside

D-rings,quickconnectbuckles,9504066and9504072toolpouches.

EXOFIT™ CONSTRUCTION STYLE HARNESSES1108507EXOFIT™ CONSTRUCTION STYLE HARNESSBackD-ring,sewn-inbackpadandbeltwithsideD-rings,quickconnectbuckles.(XLarge)

1108500Small

1108501Medium

1108502Large

1110478EXOFIT™ CONSTRUCTION STYLE HARNESSBackD-rings,sewninhippadandbeltwithsideD-rings,tonguebucklelegs.(XLarge)

1110475Small

1110476Medium

1110477Large

EXOFIT™ CONSTRUCTION STYLE HARNESSESMade for general

construction work, these

harnesses have excellent

tool-carrying capability,

a sewn-in hip pad and

removable body belt.

EXOFIT™

DERRICK HARNESSESThese harnesses are designed

specifically for workers who operate the

monkey and tubing boards on oil rigs.

They feature comfort and security, with

easy donning. These models include

connections for an optional derrick

belt, which provides comfort while

positioning for the next drilling pipe.

Harness at left pictured with 1000570 derrick belt

F U L L B O D Y H A R N E S S E S

30

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Our wind industry harnesses meet global compliance standards: ANSI, OSHA, CSA and CE.

1102343EXOFIT™ WIND ENERGY HARNESSQuickconnectbucklelegs,PVCcoatedfront,backandsideD-rings.(XLarge)

1102340Small

1102341Medium

1102342Large

1102388EXOFIT™WIND ENERGY HARNESSQuickconnectbucklelegs,PVCcoatedfront,backandsideD-rings,sewn-inhippadandbeltwithtoolloops.(XLarge)

1102385Small

1102386Medium

1102387Large

1100533EXOFIT™ IRON WORKER’S HARNESSBackD-ring,sewn-inbackpadandbeltwithsideD-rings,reinforcedseatstraps,tonguebucklelegs.(XLarge)

1100530Small

1100531Medium

1100532Large

1108657EXOFIT™ TOWER CLIMBING HARNESSFrontandbackD-rings,beltwithbackpadandsideD-rings,removableseatslingwithpositioningD-rings,quickconnectbuckles.(XLarge)

1108650Small

1108651Medium

1108652Large

EXOFIT™

WIND ENERGY HARNESSES

Excellent tool-carrying capability. Extra tough tubular web encases sub-pelvic webbing for added wear resistance for straddling beams.

Reinforced lumbar area for added back support. Tool loops allow you to keep your tools close at hand.

Integrated trauma straps minimize suspension trauma after a fall.

D B I - S A L A™ W W W. C A P I TA L S A F E T Y. C O M 8 0 0 . 3 2 8 . 6 1 4 6

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Model: 1113285

Belt Model: 1000570 PT = Pass Thru

TB = Tongue Buckle

Oil & Gas Harnesses (belt sold separately) Oil harness with hip pad & belt, tongue buckle

legs, front, back and side d-rings, rigid seat sling, attachments for Derrick Belt & 18” extension (9.5 lbs; 4.3 kg)

o 1113295 – Small (1003230 - TB) o 1113296 – Medium (1003220 - TB) o 1113297 – Large (1003221 - TB) o 1113298 – X-Large (1003222 - TB)

Oil harness with hip pad & belt, tongue buckle legs, front, back and side d-rings, soft seat sling, attachments for Derrick Belt & 18” extension (7.5 lbs; 3.4 kg)

o 1113290 – Small (1000572 – PT) o 1113291 – Medium (1000573 – PT) o 1113292 – Large (1000570 – PT) o 1113293 – X-Large (1000570 – PT)

Oil harness vest style, tongue buckle legs, front, back and lifting d-rings, attachments for Derrick Belt & 18” extension (7.5 lbs; 3.4 kg)

o 1113285 – Small (1003230 - TB) o 1113286 – Medium (1003220 - TB) o 1113287 – Large (1003221 - TB) o 1113288 – X-Large (1003222 - TB)

Oil harness with hip pad & belt, pass thru chest, tongue buckle legs, front, back and side d-rings, soft seat sling, attachments for Derrick Belt & 18” extension (7.5 lbs; 3.4 kg)

o 1113305 – Small (1000572 – PT) o 1113306 – Medium (1000573 – PT) o 1113307 – Large (1000570 – PT) o 1113308 – X-Large (1000570 – PT)

Model: 1113295

Specifications: Repel Technology Webbing:

o Material = Polyester o Width = 1.75 in (4.45cm) o T. Strength

Stan = 6,000lbs (2,722 kg) Belt = 11,000lbs (4,990 kg) T&B = 8,800lbs (3,992 kg)

o Treatment: Nanosphere Hybrid Comfort Padding

o Shoulder/Back, Hip, Leg, Chest o Materials (where applicable)

Nylon & Polyester Nylon 6-6 (belt loops) Dri-Lex® Aerospace Mesh EVA Foam 3M Scotchlite® Reflective

Duo-Lok™ Quick Connect Buckle o Materials

7075 & 6061 Aluminum Alloy Stainless Steel per ASTM A240 Alloy Steel SAE AMS 6350 (zinc

plated finish) o T. Strength = 4,000lbs (1,815kg)

Revolver™ Vertical Torso Adjustor o Materials

Alloy Steel AISI 4140 (zinc plated finish)

Stainless Steel Nylon 6-6

o T. Strength = 4,000lbs (1,815kg) Tech-Lite™ D-rings

o Material = 7075 Aluminum Alloy o T-Strength = 5,000 lbs (2,268 kg)

Labels o Material = Vinyl

Thread o Material = High Strength Polyester

Suspension Trauma Straps o Material

Case = EVA Foam Straps & thread = Nylon

Capacity: One user – 420 lbs (140 kg) Maximum Arresting Force: 1800lbs Standards: ANSI Z359, OSHA, CSA Z259.1,

(classes differ by model) Belly Board Belts

o Web = Nylon & Polyester o Thread = Nylon & Polyester o Hardware = Alloy Steel

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© Copyright 2009, DB Industries, Inc.

WARNING: This product is part of a personal restraint, work positioning, suspension, or rescue system. These instructions must be provided to the user and rescuer (see section 8 Terminology). The user must read and understand these instructions or have them explained to them before using this equipment. The user must read and follow the manufacturer’s instructions for each component or part of the complete system. Manufacturer’s instructions must be followed for proper use and maintenance of this product. Alterations or misuse of this product or failure to follow instructions may result in serious injury or death.

IMPORTANT: If you have any questions on the use, care, application, or suitability for use of this equipment, contact DBI-SALA.

IMPORTANT: Before using this equipment record the product identifi cation information (found on the I.D. label) in the inspection and maintenance log in section 10.0 of this manual.

USER INSTRUCTION MANUALLANYARDS WITH INTEGRAL ENERGY ABSORBERS AND ENERGY ABSORBER COMPONENTS USED IN PERSONAL FALL ARREST SYSTEMS (ANSI Z359.1)

Figure 1 - EZ STOP® Lanyards

Instructions for the following series products:

EZ Stop LanyardsShockWave Lanyards

EZ Stop Retrax Lanyards

(See back pages for specifi c model numbers.)

EZ Stop IIWeb Lanyards

EZ Stop IIShockwave Lanyards

EZ Stop IICable Lanyards

EZ Stop IITie-back Lanyards

EZ Stop IIIWeb Lanyards

EZ Stop IIIEnergy Absorber

Component

EZ Stop RetraxRetracting Lanyard

Shockwave 2Lanyard

DESCRIPTIONS

EZ STOP® II WEB LANYARDS

1-in. (2.5 cm) web, 9503175 hook each end.1-in. (2.5 cm) web, 9503175 hook one end, 2007153 hook other end. 1-in. (2.5 cm) web, 9503175 hook one end, 1200049 wire pipe clamp other end.1-in. (2.5 cm) web, 9503175 hook one end, 2000108 carabiner other end.1-in. (2.5 cm) web, web loop one end, 2007153 hook other end.1-in. (2.5 cm) web, web loop one end, 9503175 hook other end.1-in. (2.5 cm) web, adjustable, 9503175 hook each end.1-in. (2.5 cm) web, 100% tie-off, 9503175 hook center, 2007153 hook leg ends.1-in. (2.5 cm) web, 100% tie-off, 9503175 hook center and leg ends.1-in. (2.5 cm) web, 100% tie-off, 9503175 hook center, 2000108 carabiner leg ends.1-in. (2.5 cm) web, 100% tie-off, web loop center, 2007153 hook leg ends.1-in. (2.5 cm) web, 100% tie-off, web loop center, 9503175 hook leg ends.

This manual is intended to meet the Manufacturer’s Instructions as required by ANSI Z359.1, and should be used as part of an employee training program as required by OSHA.

Form: 5902143 Rev: K

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EZ STOP® II SHOCKWAVE™ WEB LANYARDS

1-in. (2.5 cm) elastic web, 9503175 hook each end.1-in. (2.5 cm) elastic web, 9503175 hook one end, 2007153 hook other end.1-in. (2.5 cm) elastic web, web loop one end, 2007153 hook other end.1-in. (2.5 cm) elastic web, web loop one end, 9503175 hook other end.1-in. (2.5 cm) elastic web, 100% tie-off, 9503175 hook center and both ends.1-in. (2.5 cm) elastic web, 100% tie-off, 9503175 hook center, 2007153 hook leg ends.1-in. (2.5 cm) elastic web, 100% tie-off, web loop center, 2007153 hook leg ends.1-in. (2.5 cm) elastic web, 100% tie-off, web loop center, 9503175 hook leg ends.

EZ STOP® II CABLE LANYARDS

7/32-in. (.6 cm) cable, 9503175 snap hook each end.7/32-in. (.6 cm) cable, 9503175 snap hook one end, 2007153 snap hook other end.7/32-in. (.6 cm) cable, 9503175 snap hook one end, 2000108 carabiner other end.

EZ STOP® II TIE-BACK LANYARDS

1-in. (2.5 cm) web, 9503175 hook both ends, fl oating D-ring.1-in. (2.5 cm) web, 100% tie-off, 9503175 hook center and leg ends, fl oating D-rings.

EZ STOP® III WEB LANYARDS

1 3/8-in. (3.5 cm) web, 9503175 hook each end.1 3/8-in. (3.5 cm) web, 9503175 hook one end, 2007153 hook other end.1 3/8-in. (3.5 cm) web, 9503175 hook one end, 2000108 carabiner other end.1 3/8-in. (3.5 cm) web, 9503175 hook one end, 1200049 wire pipe hook other end.1 3/8-in. (3.5 cm) web, web loop one end, 2007153 hook other end.1 3/8-in. (3.5 cm) web, web loop one end, 9503175 hook other end.

EZ STOP® II ENERGY ABSORBER COMPONENT

9503175 hook one end, D-ring one end, 24-in. length.

SHOCKWAVE 2™ WEB LANYARD

1 15/16-in. (4.9 cm) web, 9503175 hook each end.1 7/8-in. (4.8 cm) web, 9502116 hook one end, 9500810 hook other end

EZ STOP® RETRAX™ RETRACTING WEB LANYARD

1 3/8-in. (3.5 cm) web, 9503175 hook each end.1 3/8-in. (3.5 cm) web, 9503175 hook one end, 9510057 hook other end.1 3/8-in. (3.5 cm) web, 9503175 hook one end, 2007153 hook other end.1 3/8-in. (3.5 cm) web, 100% tie-off, 9503175 hook each end.Note: Other hook and lanyard options are available.

1.0 APPLICATIONS

1.1 PURPOSE: DBI-SALA Energy Absorbing Lanyards and Energy Absorbers are intended to be used as part of a personal fall arrest system. Applications for these products include inspection work, construction and demolition, maintenance, oil production, confi ned space rescue, and similar activities where there exists the possibility of a fall. This equipment is specially designed to dissipate fall energy and limit fall arrest forces transferred to the body.

1.2 LIMITATIONS: The following application limitations must be considered before using this product:

A. CAPACITY: This equipment is for use by persons with a combined weight (person, clothing, tools, etc.) of no more than 310 lbs. (140.6 kg). CSA models meet Z25911-05 E4 or E6 classifications. See back cover for associated capacities and model numbers.

B. PHYSICAL AND ENVIRONMENTAL HAZARDS: Use of this equipment in areas containing physical or environmental hazards may require that additional precautions be taken to reduce the possibility of damage to this equipment or injury to the user. Hazards may include, but are not limited to: high heat, strong or caustic chemicals, corrosive environments, the possibility of electric current flowing through this equipment when working near high voltage power lines, explosive or toxic gases, moving machinery, sever cold, or sharp edges. Contact DBI-SALA if you have any questions about the application of this equipment in areas where physical or environmental hazards are present.

C. TRAINING: This equipment is intended to be installed and used by persons who have been properly trained in its correct application and use.

1.3 Refer to national standards including ANSI Z359 (.0, .1, .2, .3, and .4), family of standards on fall protection, ANSI A10.32, and applicable local, state, and federal (OSHA) requirements governing occupational safety for more information on Energy Absorbing Lanyards, Energy Absorbers and associated components. In Canada, see the Z259 group of CSA Standards.

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2.0 SYSTEM REQUIREMENTS

2.1 COMPATIBILITY OF CONNECTORS: DBI-SALA equipment is designed for use with DBI-SALA approved components and subsystems only. Substitutions or replacements made with non-approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system.

COMPATIBILITY: Connectors must be compatible with the anchorage or other system components. Do not use equipment that is not compatible. Non-compatible connectors may unintentionally disengage. See Figure 2. Connectors must be compatible in size, shape, and strength regardless of orientation. Self-locking snap hooks and carabiners are required by ANSI Z359.1 and OSHA. Contact DBI-SALA if you have any questions about compatibility.

Connectors ( hooks, carabiners, and D-rings) must be capable of supporting a tensile load of at least 5,000 lbs. (22.2 kN). Per ANSI Z359.1, connector gates must be able to withstand a load of 3,600 lbs (16 kN): the face of the gate must withstand 3,600 lbs (16 kN); the side of the gate must withstand 3,600 lbs (16kN), and the minor axis of a snap hook or carabiner must withstand 3,600 lbs (16 kN), except for those with captive eyes.

If the connecting element that a snap hook (shown) or carabiner attaches to is undersized or irregular in shape, a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner. This force may cause the gate (of either a self-locking or a non-locking snap hook) to open, allowing the snap hook or carabiner to disengage from the connecting point.

1. Force is applied to the snap hook.

2. The gate presses against the connecting ring.

3. The gate opens allowing the snap hook to slip off.

Figure 2 - Unintentional Disengagement (Roll-out)

Small ring or othernon-compatibly shaped element

2.2 MAKING CONNECTIONS: Only use self-locking snap hooks and carabiners with this equipment. Only use connectors that are suitable to each application. Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked.

DBI-SALA connectors (snap hooks and carabiners) are designed to be used only as specifi ed in each product’s user instructions. See Figure 3 for inappropriate connections. DBI-SALA snap hooks and carabiners should not be connected:

A. To a D-ring to which another connector is attached.

B. In a manner that would result in a load on the gate.

NOTE: Large throat-opening snap hooks should not be connected to standard size D-rings or similar objects which will result in a load on the gate if the hook or D-ring twists or rotates. Large throat snap hooks are designed for use on fi xed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook.

Figure 3 - Inappropriate Connections

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C. In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor, and without visual confirmation seems to be fully engaged to the anchor point.

D. To each other.

E. Directly to webbing or rope lanyard or tie-back (unless the manufacturer’s instructions for both the lanyard and connector specifically allows such a connection).

F. To any object which is shaped or dimensioned such that the snap hook or carabiners will not close and lock, or that roll-out could occur.

G. In a manner that does not allow the connector to align with the fall arrest device (i.e., lanyard) while under load.

2.3 ANCHORAGE STRENGTH: In accordance with ANSI Z359.1, anchorages selected for fall arrest systems shall have a strength capable of sustaining static loads applied in the directions permitted by the system of at least:

A. 5,000 pounds (22.2kN) for non-certified anchorages, orB. Two times the maximum arresting force for certified anchorages.

When more than one fall arrest system is attached to an anchorage, the strengths set forth in (A) and (B) above shall be multiplied by the number of systems attached to the anchorage.

WARNING: Anchorages must be rigid. Large deformations of the anchorage will affect system performance, and may increase the required fall clearance below the system, which could result in serious injury or death.

From OSHA 1926.500 and 1910.66: Anchorages used for attachment of PFAS shall be independent of any anchorage being used to support or suspend platforms, and capable of supporting at least 5,000 lbs. (22.2 kN) per user attached, or be designed, installed, and used as part of a complete PFAS which maintains a safety factor of at least two, and is supervised by a qualifi ed person Anchorages selected for work positioning systems shall have a strength capable of sustaining static loads applied in the directions permitted by the system of at least:

A. 3,000 pounds (13.3kN) for non-certified anchorages, orB. Two times the foreseeable force for certified anchorages.

When more than one work positioning system is attached to an anchorage, the strengths set forth in (A) and (B) above shall be multiplied by the number of systems attached to the anchorage.

3.0 OPERATION AND USE

WARNING: Do not alter or intentionally misuse this equipment. Consult DBI-SALA when using this equipment in combination with components or subsystems other than those described in this manual. Some subsystem and component combinations may interfere with the operation of this equipment. Use caution when using this equipment around moving machinery, electrical hazards, chemical hazards, and sharp edges. Do not loop the lanyard around small structural members.

WARNING: Working at height has inherent risks. Some risks are noted here but are not limited to the following: falling, suspension/prolonged suspension, striking objects, and unconsciousness. In the event of a fall arrest and/or subsequent rescue (emergency) situation, some personal medical conditions may affect your safety. Medical conditions identifi ed as risky for this type of activity include but are not limited to the following: heart disease, high blood pressure, vertigo, epilepsy, drug or alcohol dependence, psychiatric illness, impaired limb function and balance issues. We recommend that your employer/physician determine if you are fi t to handle normal and emergency use of this equipment

3.1 BEFORE EACH USE of this equipment, carefully inspect it to assure that it is in good working condition. Check for worn or damaged parts. Ensure all hardware is present and secure, and is not distorted or have any sharp edges, burrs, cracks, or corrosion. Ensure self-locking snap hooks or carabiners work properly. Inspect rope or webbing for wear, cuts, burns, frayed edges, breaks, or other damage. See section 5.0 for further inspection details. Do not use if inspection reveals an unsafe condition.

3.2 PLAN your fall protection system before starting your work. Take into consideration factors that affect your safety before, during, and after a fall. The following list gives some important points to consider when planning your system:

A. ANCHORAGE: Select a rigid anchorage point that is capable of supporting the required loads. See section 2.3. The anchorage location must be carefully selected to reduce possible free fall and swing fall hazards and to avoid striking an object during a fall. The anchorage should be generally level (horizontal) to prevent the anchorage connector from sliding down an incline when in use, which could cause serious injury to the user.

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B. FREE FALL: Personal fall arrest systems must be rigged such that the potential free fall is never greater than 6 ft. (1.8 m). Avoid working above your anchorage level to avoid an increased free fall distance.

IMPORTANT: Some energy absorbing lanyards, such as EZ Stop® Retrax™ and the Shockwave lanyards, make use of retracting devices designed to shorten their free length. These devices do not decrease free fall distance

C. FALL ARREST FORCES: The assembled fall arrest system must keep fall arrest forces below 1,800 lbs. (8.0 kN) when used with a full body harness.

D. FALL CLEARANCE: Should a fall occur, there must be sufficient clearance in the fall area to arrest the fall before striking the ground or other object. Energy absorbers can extend the fall arrest distance by up to 42 inches (106.7 cm). Figure 4 shows how to estimate fall clearance distance when using an energy absorbing lanyard or energy absorber subsystem. Other factors may influence the required clearance distances. For example, using an energy absorbing lanyard or energy absorber with a rope grab (fall arrestor) may require additional clearance due to stretch in the lifeline or sliding of the rope grab on the lifeline during fall arrest. Some full body harness models incorporate a sliding (positional) D-ring in the back as the fall arrest attachment, movement of this D-ring during fall arrest can increase the fall clearance distance required. Use caution when assembling system components that could act to extend the fall arrest distance (and therefore fall clearance required). Refer to manufacturer’s instructions for each part of the system for more information on fall clearance.

E. SWING FALLS: Swing falls occur when the anchorage point is not directly above the point where a fall occurs. The force of striking an object while swinging (horizontal speed of the user due to the pendulum affect) can be great and may cause serious injury. In a swing fall situation, the total vertical fall distance of the user will be greater than if the user had fallen vertically directly below the anchorage point. The user must therefore account for an increase in the total free fall distance and the area needed to safely arrest the fall. Swing falls can be minimized by working as directly below the anchorage point as possible. Never permit a swing fall if injury could occur. If a swing fall situation exists in your application contact DBI-SALA before proceeding. See Figure 5.

F. SHARP EDGES: Avoid working where the lanyard, subsystem, or other system components will be in contact with, or abrade against, unprotected sharp edges. Do not loop lanyard around small diameter structural members. If working with this equipment near sharp edges is unavoidable, protection against cutting must be provided by using a heavy pad or other means over the exposed sharp edge.

G. RESCUE: The user (employer) must have a rescue plan and the ability to implement it when using this equipment

H. AFTER A FALL: Lanyards with integral energy absorbers, or energy absorber components which have been subjected to the forces of arresting a fall must be removed from service and destroyed. See Figure 18.

WARNING: Read and follow manufacturer’s instructions for associated equipment (full body harness, rope grab, etc.) used in your fall protection system.

IMPORTANT: For special (custom) versions of this product, follow the instructions herein. If included, see supplement for additional instructions.

3.3 MAKING CONNECTIONS: See Figure 6 for hook operation. When using a hook to connect to an anchorage, or when coupling components of the system together, ensure accidental disengagement (roll-out) cannot occur. Roll-out occurs when interference between a hook and the mating connector causes the hook’s gate or keeper to accidentally open and release. Roll-out may occur when a hook is connected to an undersized ring such as an eye bolt or other non-compatible shaped connector. Self-locking snap hooks or self-locking and self-closing gate carabiners should be used to reduce the possibility of roll-out when making connections. Do not use hooks or connectors that will not completely close over the attachment object. For

Figure 4 - Estimating Fall Clearance

Working Surface

Required Distance below working surface to nearest

obstruction “RD”

Nearest Obstruction

Free Fall Distance “FFD” 6 ft. (1.6 m) maximum allowed

Energy Absorber Deceleration Distance

“DD”

Height to Dorsal Connector when worker is suspended “H”

Clearance to obstruction “C” 1 1/2 ft. (.5 m) minimum required

“FFD” = Free Fall Distance“DD” = Energy Absorber Deceleration distance (3 1/2 ft. [1.1 m])“H” = Height to dorsal connector when worker is suspended“C” = Clearance to obstruction during fall arrest (1 1/2 ft. [.5 m] required)“RD” = Required distance below working surface to nearest obstruction“RD” = “FFD” + “DD” + “H” + “C”

Figure 5 - Swing Fall Hazard

Swing Fall Hazard

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6

A. CONNECTING TO ANCHORAGE OR ANCHORAGE CONNECTOR: See Figure 7. Always connect the energy absorber end of the lanyard to the body support (harness). Connect the lanyard end to the anchorage or anchorage connector. Component style energy absorbers should be connected to the body support first, then coupled to the rest of the system. Some anchorage connector devices may be supplied with permanently attached energy absorber. Use of an additional energy absorber or energy absorbing lanyard with these types of subsystems is not recommended.

100% Tie-off Lanyard Considerations: Commonly known as 100% tie-off, “Y” type, twin leg, or double lanyards; these energy absorbing lanyards can be used to provide continuous fall protection while ascending, descending, or moving laterally. With one lanyard leg attached, the worker can move to a new location, attach unused lanyard leg, and disconnect attached leg. This procedure is repeated until a new location is reached. With the EZ Stop® II Shockwave 100% tie-off type lanyard, only one leg of the lanyard shall be attached to the anchorage or anchorage connector once a working location is reached. Other practices that must be followed in order to use a 100% tie-off type lanyard safely include:

1. The energy absorber portion of the lanyard must be connected to the dorsal D-ring only. Use only the snap hook (or other connector provided) to attach the energy absorber portion directly to the harness dorsal D-ring. See Figures 8 and 9.

2. Do not connect the energy absorber to the anchorage. See Figure 10.

3. Do not attach the unused leg of the lanyard back to the harness at any location unless a specially designed lanyard retainer is provided for this purpose. See Figure 11.

4. Connection of both lanyard legs to separate anchorage points is acceptable. See Figure 12.

these situations, use a tie-off adaptor or other anchorage connector to allow a compatible connection. Do not knot the lanyard in any manner, and do not hook the lanyard back into itself (choker style). Snap hooks and carabiners must not be connected to each other. Do not attach snap hooks to web loops.

Figure 10 - Incorrect Attachment

Do not attachEnergy Absorberto anchor

Figure 6 - Making Connections

Push Up

Rotate Clockwise

PushInward

Step 1 Step 2 Step 3

Step 1 Step 2 Step 1 Step 2 Step 1 Step 2

Pull Back Gate with Thumb

Depress Locking Mechanism with Index Finger

Rotate Clockwise

PushInward

PushInward

Depress Locking Mechanism with Palm of Hand

Figure 7 - Connecting to Anchorage

Anchorage Connector

Anchorage Connector Anchorage

Connector

Energy Absorbing Lanyard

Energy Absorbing Lanyard

Energy Absorbing Lanyard

ConnectingSubsystem(Rope Grab)

Figure 8 - Correct Attachment

Figure 9 - Incorrect Attachment

Energy Absorbernot attachedto dorsal D-ring

Energy Absorberattached to dorsal D-ring

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5. When leapfrogging from one anchorage point to the next (such as traversing a horizontal or vertical structure) do not connect to anchorage points that are further apart than the lanyard length (as marked on the lanyard label). See Figure 13.

6. Never connect more than one person to a “Y” type lanyard at a time.

7. Do not allow any lanyard to pass under arms or legs during use.

Attaching a Tie-Back Lanyard: See Figure 14. Place the tie-back lanyard over the anchoring structure. Ensure the lanyard is not twisted. Adjust the floating D-ring so it hangs below the anchoring structure. Attach the lanyard end hook to the floating D-ring.

Attaching a Shockwave 2 Tie-Back Lanyard Shockwave 2 Tie-back lanyards (model no. 1244650 and 1244675) are the only Shockwave models suitable for tie back applications. Do not use regular Shockwave 2 models for tie back applications.

Tie back using the captive eye carabiner only. Do not tie back using the snap hook. The snap hook must be connected to the user’s harness.

Anchorage size limit: The red stitching must be outside of the captive eye carabiner when the lanyard is tight around the anchorage (under hand tension). See fi gure 15.

WARNING: Tying back beyond the red stitching will limit the amount of energy absorption in the event of a fall and could result in serious injury or death

If the stitching is located outside of the carabiner, choose an anchorage of smaller size (in accordance with the requirements in section 2.3) to prevent tying back beyond the red stitching.

Ensure the lanyard is cinched tight around the anchorage during use.

ATTACHING A LANYARD WITH WIRE FORM PIPE HOOK: The wire form pipe hook is intended for use with pipes up to 3 inches (7.6 cm) in diameter.

The anchorage must be geometrically compatible in size and shape. See Figure 16 for examples of proper and improper connections and intended load directions. Do not side load the pipe hook. Do not allow the pipe hook to contact electrical sources. Squeeze the handle to open the hook. Place hook around the anchorage and release handle. Only use a carabiner as the connecting element when attaching a personal fall arrest system to a pipe hook. When connecting to an anchorage, ensure the hook fully closes and closure hooks engage eye loops on hook body.

B. CONNECTING TO THE BODY SUPPORT: Connect the energy absorbing lanyard or energy absorber to the D-ring on the back between the shoulders (dorsal D-ring) on a full body harness. Connect so the energy absorber portion of the lanyard is on the body support side. DBI-SALA does not recommend using a body belt for fall arrest applications. If using a body belt, connect the energy absorbing lanyard or energy absorber to the D-ring and position the belt so the D-ring is located on the back side of the body.

Figure 12 - Acceptable Attachment

Figure 11 - Acceptable Designed Retainers

Figure 13 - Max Lanyard Reach

Max ≤ Lanyard

Length

Figure 14 - Attaching Tie-Back

Do not allow gate to contact anchorage

member

Proper Connection Improper Connection

Figure 16 - Attaching Wire Form

Proper Connection

Improper Connection

Improper Connection

Load Direction Load Direction

Load Direction

OK NO

Figure 15 - Shockwave 2 Tie-Back

Red Stitch

Red Stitch

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ATTACHING A LANYARD WITH WEB LOOPS: See Figure 17.

1. Insert the energy absorbing lanyard web loop through the harness web loop or D-ring.

2. Insert the opposite end of the energy absorbing lanyard through the connecting web loop.

3. Pull the attached energy absorbing lanyard through the connecting web loop to secure.

C. CONNECTING TO A ROPE GRAB (FALL ARRESTOR): It is recommended the lanyard end (vs. the energy absorber end) be attached to the rope grab. This recommendation is made to reduce possible interference with the operation of the rope grab by the energy absorber “pack”. Attaching a component style energy absorber to a rope grab is not recommended, with the exception of a “direct-coupling” between a rope grab and a harness. Some rope grabs may be supplied with a permanently attached energy absorbing lanyard. For these cases, use of an additional energy absorber connected between the rope grab and the body support is not recommended. In some cases it may be permissible to couple an energy absorber component between the anchorage (or anchorage connector) and the rope grab lifeline. In all cases, ensure the length of the energy absorber or energy absorbing lanyard does not exceed the rope grab manufacturer’s recommended maximum connection length (3 feet [.9 m] maximum per ANSI Z359.1).

D. CONNECTING TO SELF RETRACTING LIFELINE: DBI-SALA does not recommend connecting an energy absorbing lanyard or energy absorber component to a self retracting lifeline. Special applications do exist where it may be permissible. Contact DBI-SALA if considering connecting an energy absorbing lanyard to a self retracting lifeline.

3.4 ADJUSTING THE RETRAX™ LANYARD: The amount of the lanyard that is retracted into the Retrax housing can be adjusted by completely extending the lanyard from the housing, then sliding the housing up or down the lanyard. See Figure 18. Adjusting the length of lanyard that is retracted into the housing will not reduce the amount of fall clearance needed to arrest a fall. See section 3.2.

WARNING: The Retrax lanyard is designed to retract and store the lanyard strap. It is not designed to “lock” or limit the lanyard length in a fall.

3.5 After use, return the lanyard for cleaning or storage as described in section 6.0

4.0 TRAINING

4.1 It is the responsibility of all users of this equipment to understand these instructions, and to be trained in the correct installation, use, and maintenance of this equipment. These individuals must be aware of the consequences of improper installation or use of this equipment. This user manual is not a substitute for a comprehensive training program. Training must be provided on a periodic basis to ensure profi ciency of the users.

IMPORTANT: Training must be conducted without exposing the trainee to a fall hazard. Training should be repeated on a periodic basis.

5.0 INSPECTION

5.1 FREQUENCY

• Before each use visually inspect per steps listed in sections 5.2 and 5.3.

• Annually: The lanyard must be inspected by a competent person (see section 8 Terminology) other than the user at least annually. See sections 5.2 and 5.3 for guidelines. Record the results of each inspection in the inspection and maintenance log in section 9.0, or use the inspection web portal if an i-Safe™ RFID tag is present (see Figure 19). If you are registered i-Safe user, go to www.capitalsafety.com/isafe. For more information contact a Customer Service representative in the US at 1-800-328-6146 or in Canada at 1-800-387-7484.

IMPORTANT: If the energy absorbing lanyard or energy absorber component has been subjected to fall arrest or impact forces, the user, authorized person, or rescuer must remove it from service immediately and destroy it.

IMPORTANT: Extreme working conditions (harsh environment, prolonged use, etc.) may require increasing the frequency of inspections.

Figure 17 - Web Loop Connection

Insert lanyard web loop through web loop or D-ring on harness

Insert opposite end of lanyard through the lanyard web loop

Pull the lanyard through the connecting web loop to secure

Harness web loop or D-ring

Web loop on Energy Absorbing Lanyard

Figure 18 - Adjusting the Retrax Lanyard Length

1. Fully extend the lanyard from the Retrax housing

2. Slide the Retrax housing away from the center of the lanyard

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Figure 19 - i-Safe RFID Tag

i-SafeRFID Tag

Figure 20 - Inspecting the Energy Abosrber for Activation

The following inspection items are indicationsthat the Energy Absorber has been subjected to impact loading and has been activated.

Measured length is more than 6 in. (15 cm) longer than the

length marked on the label.

Torn webbing

Torn or broken cover

Open end or ripped out stitching

5.2 INSPECTION STEPS

Step 1. Inspect energy absorbing lanyard or energy absorber component hardware (snap hooks, adjusters, swages, thimbles, etc.). These items must not be damaged, broken, distorted, or have any sharp edges, burrs, cracks, worn parts, or corrosion. Ensure the connecting hooks work properly. Hook gates must move freely and lock upon closing. Ensure adjusters (if present) work properly.

Step 2. Inspect the energy absorbing lanyard or energy absorber component per the following as applicable:

WEBBING AND STITCHING: The webbing material must be free of frayed, cut, or broken fi bers. Check for tears, abrasions, mold, burns, or discoloration, etc. The webbing must be free of knots, excessive soiling, heavy paint buildup, and rust staining. Check for chemical or heat damage indicated by brown, discolored, or brittle areas. Check for ultraviolet damage indicated by discoloration and the presence of splinters or slivers on the webbing surface. All of the above factors are known to reduce webbing strength. Damaged or questionable webbing should be replaced. Inspect stitching for pulled or cut stitches. Broken stitches may be an indication the energy absorbing lanyard or energy absorber component has been impact loaded and must be removed from service.

WIRE ROPE: Inspect entire length of the wire rope. Always wear protective gloves when inspecting wire rope. Inspect for broken wires by passing cable through gloved hands, fl exing it every few inches to expose breaks. Broken wires can be removed by bending the wire back and forth parallel to the rope length. Do not attempt to pull wires out of rope. Remove the energy absorbing lanyard from service immediately and destroy if there are six or more randomly distributed broken wires in one lay, or three or more broken wires in one strand in one lay. A “lay” of wire rope is the length of wire rope that it takes for a strand (the larger groups of wires) to complete one revolution or twist along the rope. Remove the energy absorbing lanyard from service immediately and destroy if there are any broken wires within 1 inch of the metal compression sleeves (swages) at either end of the assembly. The wire rope should be free of corrosion.

Step 3. ENERGY ABSORBING COMPONENT: Inspect energy absorber to determine if it has been activated. There should be no evidence of elongation. See Figure 20. Ensure energy absorber cover is secure and not torn or damaged. On the Shockwave 2™ Lanyard models, the lanyard webbing will tear out to reveal the warning on the impact indicator label. See section 8.2 for label illustration.

Step 4. All labels should be present and fully legible. See section 8.0.

Step 5. Inspect each system component or subsystem per associated manufacturer’s instructions.

Step 6. Record the inspection date and results in the inspection log in section 9.0.

5.3 If inspection reveals an unsafe condition, remove unit from service immediately and destroy, or contact an authorized service center for repair.

NOTE: Only DBI-SALA or parties authorized in writing may make repairs to this equipment.

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10

6.0 MAINTENANCE, SERVICING, STORAGE

6.1 Clean lanyard with water and a mild detergent solution. Wipe off hardware with a clean, dry cloth, and hang to air dry. Do not force dry with heat. If you have any questions regarding cleaning of this equipment, or require more information, contact DBI-SALA. An excessive buildup of dirt, paint, etc., may prevent the lanyard from working properly, and in severe cases degrade the webbing or rope to a point where it has become weakened and should be removed from service. If you have any questions concerning the condition of your lanyard, or have any doubt about putting it into service, contact DBI-SALA.

6.2 Additional maintenance and servicing procedures (replacement parts) must be completed by a factory authorized service center. Authorization must be in writing. Do not disassemble the unit. See section 5.1 for inspection frequency.

6.3 Store the lanyard in a cool, dry, clean environment out of direct sunlight. Avoid areas where chemical vapors may exist. Thoroughly inspect the lanyard or energy absorber component after extended storage.

7.0 SPECIFICATIONS

- The maximum arresting force of DBI-SALA Energy Absorbing Lanyards and components when dynamically tested in accordance with ANSI Z359.1 is 900 lbs. (4 kN). (EZ STOP® III and ShockWave 2 models less than 6 ft. [1.8 m] in length, maximum arresting force is 1800 lbs. [8 kN], Shockwave 2 Tie-back, maximum arrresting force is 1350 lbs [6 kN]).

- The maximum elongation of the Energy Absorbing Lanyard or Energy Absorber component when dynamically tested in accordance with ANSI Z359.1 is 42 in. (1 m).

- Maximum free fall distance must be no greater than 6 ft. (1.8 m) per federal law and ANSI Z359.1- EZ STOP® II U.S. Patent Number 5,174,410- 9503175 Self-closing and self-locking snap hook U.S. Patent Number 4,977,647, Can. 2,027,784.

Lanyard Model Energy Absorber Specifications Adjustable/Fixed Length

Lanyard Specifications

Fixed LengthEZ Stop II Web Lanyards

1 3/4 in. (4.4 cm) polyester web strength member, tubular nylon web wear pads both ends, nylon outer cover, polyester thread, 8,800^lb. (39.1^kN) tensile strength.

Fixed 1 in. (2.5 cm) polyester web, 8,800^lb. (39.1^kN) tensile strength

Adjustable LengthEZ Stop II Web Lanyards

1 3/4 in. (4.4 cm) polyester web strength member, tubular nylon web wear pads both ends, nylon outer cover, polyester thread, 8,800^lb. (39.1^kN) tensile strength.

Adjustable 1 in. (2.5 cm) polyester web, 8,800^lb. (39.1^kN) tensile strength

100% Tie-offEZ Stop II Web Lanyards

1 3/4 in. (4.4 cm) polyester web strength member, tubular nylon web wear pads both ends, nylon outer cover, polyester thread, 8,800^lb. (39.1 kN) tensile strength.

Fixed 1 in. (2.5 cm) polyester web, 100% tie-off, 8,800^lb. (39.1^kN) tensile strength

EZ Stop II EnergyAbsorber Component

1 3/4 in. (4.4 cm) polyester web strength member, tubular nylon web wear pads both ends, nylon outer cover, polyester thread, 8,800^lb. (39.1^kN) tensile strength.

Fixed Not Applicable

EZ Stop IICable Lanyards

1 3/4 in. (4.4 cm) polyester web strength member, nylon web wear pads both ends, nylon outer cover, polyester thread, 8,800^lb. (39.1^kN) tensile strength.

Fixed 7/32 in. (.6 cm) 7x9 galvanized cable, vinyl covered.5,600 lb. (24.9 kN) tensile strength

EZ Stop IIIWeb Lanyards

1 3/8 in. (3.5 cm) tubular polyester web strength member, nylon web wear pads both ends, polyester thread, 8,800^lb. (39.1^kN) tensile strength.

Fixed 1 3/8 in. (3.5 cm) tubular polyester web strength member, 6,000 lb. (26.7 kN) tensile strength

EZ Stop II Tie-backWeb Lanyard

1 3/4 in. (4.4 cm) polyester web strength member, tubular nylon web wear pads both ends, nylon outer cover, polyester thread, 8,800^lb. (39.1^kN) tensile strength.

Fixed1 in. (2.5 cm) polyester web strength member,

8,800^lb. (39.1^kN) tensile strength with 1 3/8 in. (3.5 cm) tubular polyester web cover

EZ Stop II Tie-back100% Tie-off Web Lanyard

1 3/4 in. (4.4 cm) polyester web strength member, tubular nylon web wear pads both ends, nylon outer cover, polyester thread, 8,800^lb. (39.1^kN) tensile strength.

Fixed1 in. (2.5 cm) polyester web strength member,

8,800^lb. (39.1^kN) tensile strength with 1 3/8 in. (3.5 cm) tubular polyester web cover

EZ Stop II Shockwave

1 3/4 in. (4.4 cm) polyester web strength member, tubular nylon web wear pads both ends, nylon outer cover, polyester thread, 8,800^lb. (39.1^kN) tensile strength.

Fixed 1 15/16 in. (4.9 cm) tubular polyester web strength member, 6,000 lb. (26.7 kN) tensile strength

Shockwave 2

1 15/16 in. (4.9 cm) polyester web strength member, nylon web wear pads both ends, polyester thread, 6,000 lb. (26.7^kN) tensile strength.

Fixed Lanyard and energy absorber are the same material.

Shockwave 2 Tie Back

1 7/8 in. (4.8 cm) polyester web strength member, nylon web wear pads both ends, polyester thread, 8,500 lb. (37.7^kN) tensile strength.

Fixed Lanyard and energy absorber are the same material.

EZ Stop II RetraxWeb Lanyard

1 3/4 in. (4.4 cm) polyester web strength member, nylon web wear pads both ends, nylon outer cover, polyester thread, 6,000 lb. (26.7 kN) tensile strength.

Fixed 1 3/8 in. polyester web, 6,000 lb. (26.7 kN) tensile strength

Page 35: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

11

8.0 TERMINOLOGY

Authorized Person: A person assigned by the employer to perform duties at a location where the person will be exposed to a fall hazard (otherwise refered to as “user” for the purpose of these instructions).

Rescuer: Person or persons other than the rescue subject acting to perform an assisted rescue by operation of a rescue system.

Certified Anchorage: An anchorage for fall arrest, positioning, restraint, or rescue systems that a qualified person certifies to be capable of supporting the potential fall forces that could be encountered during a fall or that meet the criteria for a certified anchorage prescribed in this standard.

Qualified Person: A person with a recognized degree or professional certificate and with extensive knowledge, training, and experience in the fall protection and rescue field who is capable of designing, analyzing, evaluating and specifying fall protection and rescue systems to the extent required by this standard.

COMPETENT PERSON: One who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.

9.0 LABELING

9.1 This label must be attached to all lanyards and be fully legible.

All ShockWave 2 Lanyards - I.D. / Warning Label

All Lanyards - Inspection Log

9.2 These labels must be securely attached to all Shock Wave 2™ Lanyards and be fully legible.

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12

ID Label - EZ Stop® II Web Lanyards

Warning Label EZ Stop® II Tie-Back Lanyards

Warning Label - All Web Loop Energy Absorbing Lanyards Not

Permanently Attached to Harness

Warning Label - All Web Loop Energy Absorbing Lanyards

Permanently Attached to Harness

Warning Label - All CSA Approved Lanyards

ID / Warning Label - CSA Approved EZ Stop® II Web Lanyards

ID Label - CSA Approved EZ Stop® III Web Lanyards

9.3 These labels must be securely attached to the noted CSA approved lanyards and be fully legible.

9.4 These labels must be attached to the noted Energy Absorbing Lanyards or Energy Absorber components and be fully legible.

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13

Retrax Warning Label

100% Tie-off Lanyard Warning Label

Impact Indicator Label EZ Stop® Shock Wave 2 Tie-Back Lanyards

And EZ Stop® Shock Wave III Lanyards

Shockwave 2 Tie Back Lanyards ID Label Front and Back

Shockwave 2 Tie Back Lanyards Warning Label Shockwave 2 Tie Back Lanyards

Impact Indicator Label

All EZ Stop III ANSI Approved Lanyards - I.D. / Warning Label

9.4 CONTINUED . . . These labels must be attached to the noted Energy Absorbing Lanyards or Energy Absorber components and be fully legible.

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14

10.0 INSPECTION AND MAINTENANCE LOG

SERIAL NUMBER:

MODEL NUMBER:

DATE PURCHASED: DATE OF FIRST USE:

INSPECTION DATE INSPECTION ITEMS NOTED

CORRECTIVE ACTION MAINTENANCE PERFORMED

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Approved By:

Page 39: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

15

Models - ANSI:1100456110075011007561100762110076711007681100769110124011012411101272110134011013411101633110163511016451101646110164711017751101789110179011017921101793110179511018321101835110183611018371101851110185911018661101869110252511038861104729110474411047451104746110474711047481104912110491811049241105376110549111060021106003110600511060071106008110601611060171106033110604011060411106058110605911060631106064110607411061501106151110615211062031106211110621211063251106326110632711063281106329110633011063311106332110633311063341106679110668211066831106684110668711069001106901110690211069031106904110690511070261107575110757611076501107652110772511077271107875

1107951110795211079581107959110796211079911107992110803311080341108301110831011091051109106110911111107921110793122000212200031220004122000512200061220007122001112200131220014122001612200171220019122002212200241220026122002712200281220029122003012200331220034122003512200371220038122004012200431220045122004612200481220053122006612200671220068122007012200711220074122007712200781220079122008112200831220086122008712200911220098122010312201051220108122011112201151220120122012312201241220127122013212201351220140122014612201481220153122015412201561220157122017012201751220178122018612201941220197122020012202011220203122020712202511220253122025612202581220259

1220262122026512202671220268122026912202711220272122027412202751220277122027912202851220286122028812202891220291122029212202951220298122029912203001220352122035412203581220359122036212203631220364122036512203661220368122039912204051220406122040912204111220412122041312204141220416122041712204191220421122042412204271220428122043312204361220437122044612204471220448122045212204531220462122046312204641220465122046612204671220469122047112204721220473122047412204751220509122051012205111220525122052612205351220536122053712205381220540122055112205531220557122055812205591220562122056312205641220566122056712205681220570122057112205731220574122060112206201220626

1220680122068112206821220701122070412207051220706122070712207081220712122071312207161220718122072012207221220724122072512207261220727122072912207391220740122074512207461220748122074912207511220753122075712207751220803122080412208061220808122080912208451220846122084712208481220849122085012208521220854122085512208561220857122085912208601220861122086212208631220865122087012208711220872122087312208741220880122090212209031220905122090612209091220914122091512209171220922122092512209291220932122097512210011221002122100312210041221005122100612210081221009122101312210161221030122103112210321221033122110112211021221104122110512211061221107122110812211121221114

1221115122111612211171221119122112012212051221206122120912212101221211122121512212161221217122125112212761221327122140112214511221460122146112214621221463122146412214801221481122148212217021221751122175212223001223026122400312240051224006122400712240081224009122401112240121224013122401412240161224018122402312240241224026122402712240291224031122403412240361224038122404112240431224047122410112241021224103122410712241101224111122425212242531224301122430212243051224306122430712243081224309122431012243111224312122431312243141224319122432112243221224323122432412243251224327122432912243301224331122433512243361224337122433812243391224344122434512243461224347

1224349122435012243541224355122435612244021224404122440512244061224409122441012244111224412122441312244141224416122441812244191224420122442112244241224425122443012244311224433122443412244351224436122443712244391224440122444112244421224443122444412244451224447122445512244561224457122445812244751224476122451012246101224611122461212246131224630122463112246321224633122463412260001226001122600312290001240004124000512400061240007124001112400121240013124001612400171240018124001912400201240023124002412400271240028124002912400301240034124003512400381240039124004012400411240043124004612400481240053124005412400571240058124005912400601240062124006312400661240067

1240068124007112400741240077124008012400821240083124008412400861240088124008912400901240091124009212400931240097124009812401011240102124010312401051240108124011112401131240114124011512401171240118124012012401221240123124012412401251240126124012712401281240129124013012401311240132124013512401361240137124013912401401240141124014212401431240144124014712401501240153124015412401551240156124015712401581240168124017012401751240178124017912401861240188124019312401941240197124020012402011240202124020512402081240209124021012402111240251124025312402561240257124025812402591240262124026312402641240265124026612402671240268124026912402711240272124027312402741240276

1240277124027812402791240280124028112402821240291124029212402941240295124029912403511240354124035712403591240362124036812403991240405124040612404091240411124041212404141240415124041612404191240421124042412404271240428124043012404311240432124043312404361240440124044112404451240446124044712404481240452124045312404581240460124046212404631240464124046512404661240467124046912404701240471124047212404731240474124047512404761240477124050512405061240508124050912405101240511124052512405261240535124053612405371240538124054012405511240552124055312405541240555124055612405571240558124056012405611240565124056612405671240568124057012405731240574124060112406031240604

1240620124062612406271240680124068112406821240683124070212407031240704124070512407061240707124070812407101240711124071212407131240714124071512407161240717124071812407191240720124072212407231240724124072512407261240727124072912407301240731124073212407331240734124073512407361240737124073812407391240740124074112407421240743124074412407451240746124074812407491240750124075212407531240754124075512407561240757124080112408021240803124080412408051240806124080712408081240809124084512408461240847124084812408491240850124085212408541240855124085612408571240859124086012408611240862124086312408651240870124087112408721240873124087412408751240876124087712408781240879

1240880124090112409021240903124090412409051240906124090712409091240910124091112409121240913124091412409151240916124092212409231240924124092612409271240928124092912409301240932124093512409751241001124100212410031241004124100512410061241008124100912410101241013124101412410161241018124102012410221241023124102412410251241029124103012410311241032124103312411011241102124110312411051241106124110812411091241110124111112411121241113124111412411171241118124112012411221241124124112512412011241204124120512412061241207124121012412111241213124121412412151241216124121712412181241219124122012412501241251124127612412771241326124132712414601241461124146212414631241464

1241465124148012414811241482124148312417011241702124175112417521241761124176312424751242476124250012430261244001124400312440041244006124400712440081244009124401012440111244012124401312440141244016124401812440211244023124402412440261244027124402812440291244030124403112440321244033124403412440351244036124403712440381244039124404012440411244043124404712441011244102124410312441041244106124410712441121244205124421312442511244252124425312442541244301124430212443031244304124430512443061244307124430812443091244310124431112443121244313124431412443171244318124431912443211244324124432512443261244327124432912443311244332124433512443381244340124434412443461244349

12443511244353124435412443551244356124435712443581244359124436012444021244403124440412444061244409124441012444111244412124441312444141244415124441712444201244424124442512444261244430124443312444341244435124443612444391244440124444112444421244443124444412444451244446124444812444551244456124445712444581244475124447612445101244601124461012446111244612124461312446141244630124463112446321244633124463412446501244675124467612447001244725124475012447511246001124600213300251330035133005513300651330100500204050020415002042500205059008765900877

Additional model numbers may appear on the next printing of these instructions.

Page 40: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

CSG USA3833 Sala WayRed Wing, MN 55066-5005Toll Free: 800.328.6146Phone: 651.388.8282Fax: [email protected]

CSG Canada Ltd.260 Export BoulevardMississauga, Ontario L5S 1Y9CanadaToll Free: 800.387.7484Phone: 905.795.9333Fax: [email protected]

CSG Northern Europe Ltd.7 Christleton Court • Stuart Rd.Manor Park • RuncornCheshire WA7 1ST • UKPhone: +44 (0) 1928 571324Fax: +44 (0) 1928 [email protected]

CSG EMEA (France)Le Broc Center Z.I. 1ère Avenue-5600 MBP 15 • 06511 Carros CedexPhone: +33 (0)4 97 10 00 10Fax: +33 (0)4 93 08 79 [email protected]

CSG Asia Pte Ltd.No. 6, Tuas Avenue 18Singapore 638892Phone: +65 6558 7758Fax: +65 6558 [email protected]

CSG (Aust) Pty Ltd.20 Fariola Street • SliverwaterSydney, NSW 2128AustraliaPhone: +61 (2) 9748 0335Fax: +61 (2) 9748 [email protected]

www.capitalsafety.com

A Capital Safety Company

Certificate No. FM 39709

I S O9 0 0 1

Models - CSA:CSA Class Model Numbers

E4: Max. Arresting Force Max. Elongation Min. Mass of Worker Max. Mass of Worker

900 lbf (4.0 kN) 3.9 ft (1.2 m) 100 lbs (45 kg) 254 lbs (115 kg)

1100320C1100321C1100322C1100323C1100447C1100448C1100449C1100450C1100890C1100891C1100892C1100893C1100894C1100980C1100981C1100982C1100983C1101166C1101167C1101168C1101169C1101170C1101535C1101536C1101537C1101538C1101540C1101851C

1101859C1101871C1102319C1102320C1102321C1102967C1102968C1102969C1102970C1102971C1103266C1103268C1103269C1103387C1103388C1103389C1103390C1103391C1103392C1105855C1106015C1106040C1106041C1106042C1106053C1106054C1106060C1106061C

1106062C1106075C1106203C1106684C1106685C1106689C1106690C1106698C1106699C1107160C1107161C1107162C1107163C1107164C1107165C1107837C1107838C1107839C1107840C1107961C1108028C1108355C1108356C1108357C1108358C1108359C1108528C1108529C

1108530C1108534C1108539C1108540C1108541C1108542C1108603C1108678C1108679C1108680C1108684C1108685C1108686C1108710C1108711C1108712C1108713C1108714C1108715C1109025C1109037C1109038C1109045C1109057C1109058C1109061C1109141C1109432C

1109433C1109434C1109435C1109436C1109437C1110310C1110311C1110312C1110313C1110612C1110613C1110614C1110619C1110705C1110706C1220006C1220007C1220012C1220016C1220017C1220024C1220028C1220030C1220035C1220038C1220040C1220042C1220043C

1220046C1220048C1220054C1220058C1220068C1220071C1220074C1220079C1220080C1220086C1220091C1220092C1220093C1220098C1220105C1220108C1220115C1220132C1220139C1220180C1220181C1220182C1220195C1220204C1220206C1220256C1220259C1220269C

1220296C1220297C1220299C1220300C1220301C1220359C1220362C1220364C1220369C1220406C1220409C1220450C1220451C1220455C1220459C1220461C1220466C1220468C1220526C1220527C1220535C1220536C1220539C1220540C1220553C1220558C1220572C1220601C

1220680C1220681C1220850C1220851C1220852C1220853C1220857C1220858C1220861C1220863C1220864C1220866C1220870C1220871C1220873C1220880C1220906C1220937C1220938C1220939C1220940C1221001C1221006C1221028C1221034C1221104C1221106C1221206C

1221425C12214261221426C1221460C1221461C1221480C1221481C1221484C1221801C1221802C1221803C1221804C1221805C1221806C1221807C1221808C1221809C1221810C1221811C1221812C1221813C1221814C1221815C1221816C1221851C1221852C1221853C1221854C

1224006C1224306C1224341C1224343C1224348C1224405C1224406C1224409C1224427C1224428C1224431C1224438C1240210C1240211C1240256C1240325C1240477C12405591244610C1244611C1244630C1244631C

E6: Max. Arresting Force Max. Elongation Min. Mass of Worker Max. Mass of Worker

1,300 lbf (6.0 kN) 5.7 ft (1.75 m) 200 lbs (90 kg) 386 lbs (175 kg)

1242225C1242226C

1242227C1242228C

1242229C1242230C

1242250C1242275C

1242325C1242326C

1242350C1242375C

Additional model numbers may appear on the next printing of these instructions.

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Fall Protection

Anchorage Strength Requirements

Technical BulletinRelease 3, October 2017

Description

Anchorage strength requirements are dependent on each type of application. Below are anchorage strength requirements for specific applications.

Fall Arrest

The structure to which a personal fall arrest system is attached must sustain static loads applied in the directions permitted by the fall arrest system of at least: 5,000 lbs for non-certified anchorages, or two times the maximum arresting force for certified anchorages (designed by qualified person). See ANSI Z359.2. When more than one personal fall arrest system is attached to an anchorage, the strengths stated above must be multiplied by the number of personal fall arrest systems attached to the anchorage. OSHA 1926.500 and 1910.140: Anchorages used for attachment of a personal fall arrest system must be independent of any anchorage being used to support or suspend platforms, and must support at least 5,000 lbs per user attached; or be designed, installed, and used as part of a complete personal fall arrest system that maintains a safety factor of at least two, and that is supervised by a qualified person.

Restraint/Travel Restraint

The structure to which a restraint system is attached must sustain static loads applied in the directions permitted by the restraint system of at least 1,000 lbs for non-certified anchorages, or two times the foreseeable force for certified anchorages. See ANSI Z359.2. When more than one restraint system is attached to an anchorage, the strengths stated above must be multiplied by the number of restraint systems attached to the anchorage.

Positioning/Work Positioning

The structure to which a work positioning system is attached must sustain static loads applied in the directions permitted by the work positioning system of at least 3,000 lbs, or twice the potential impact load, whichever is greater. See OSHA 1926.502. ANSI Z359.2: 3,000 lbs for non-certified anchorages or two times the foreseeable force for certified anchorages. When more than one work positioning system is attached to an anchorage, the strengths stated above must be multiplied by the number of work positioning systems attached to the anchorage.

Rescue

The structure to which a rescue system is attached must sustain static loads applied in the directions permitted by the rescue system of at least 3,000 lbs for non-certified anchorages, or five times the applied load for certified anchorages. When more than one rescue system is attached to an anchorage, the strengths stated above must be multiplied by the number of rescue systems attached to the anchorage (re: ANSI Z359.2).

Page 42: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

3M Personal Safety Division

IMPORTANT NOTEiRefer to the 3M User Instructions provided with your product for additional information.

Fall Protection System Certified Anchor Non-Certified Anchor As Defined by

Fall Arrest 2 times maximum arresting force 5,000 lbs OSHA, ANSI

Work Positioning 2 times foreseeable force 3,000 lbs OSHA, ANSI

Fall Restraint 2 times foreseeable force 1,000 lbs ANSI

Rescue 5 times applied load 3,000 lbs ANSI

Horizontal Lifeline 2 times maximum line load Not Applicable OSHA, ANSI

3M Personal Safety Division3M Fall Protection Business3833 SALA WayRed Wing, MN 55066

Technical Service: 800-328-61463M.com/FallProtection

© 3M 2017. All rights reserved. 3M, DBI-SALA, and Protecta are trademarks of 3M Company and affiliates. Used under license in Canada. All other trademarks are property of their respective owners.Please recycle. Release 3, October 2017

3M PSD products are for occupational use only.

Page 43: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Product data sheetCharacteristics

DCECAUTP4P3XCategory 5e 4 pair UTP Cable 305m

MainProduct or component type Copper cableCable shielding type UTPCommunication network category 5eColour tint Grey

ComplementaryType of cable 4 twisted-pairs cableConductor material Solid bare copperMinimum return loss 20 dB 1 MHz

23 dB 4 MHz24.5 dB 8 MHz25 dB 10 MHz25 dB 16 MHz25 dB 20 MHz24.3 dB 25 MHz23.6 dB 31.25 MHz21.5 dB 62.5 MHz20.1 dB 100 MHz19.4 dB 0.772 MHz

Attenuation 2 dB / 100 m at 1 MHz4.1 dB / 100 m at 4 MHz5.8 dB / 100 m at 8 MHz6.5 dB / 100 m at 10 MHz8.2 dB / 100 m at 16 MHz9.3 dB / 100 m at 20 MHz10.4 dB / 100 m at 25 MHz11.7 dB / 100 m at 31.25 MHz17 dB / 100 m at 62.5 MHz22 dB / 100 m at 100 MHz

Attenuation to crosstalk ratio [ACR] 63 dB at 1 MHz52 dB at 4 MHz46 dB at 8 MHz44 dB at 10 MHz39 dB at 16 MHz37 dB at 20 MHz34 dB at 25 MHz

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Nov 17, 2019

1

Page 44: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

31 dB at 31.25 MHz21 dB at 62.5 MHz13 dB at 100 MHz

Power sum near-end crosstalk[PSNEXT]

62.3 dB at 1 MHz53.3 dB at 4 MHz48.8 dB at 8 MHz47.3 dB at 10 MHz44.3 dB at 16 MHz42.8 dB at 20 MHz41.3 dB at 25 MHz39.9 dB at 31.25 MHz35.4 dB at 62.5 MHz32.3 dB at 100 MHz

Near end crosstalk [NEXT] 65.3 dB at 1 MHz56.3 dB at 4 MHz51.8 dB at 8 MHz50.3 dB at 10 MHz47.3 dB at 16 MHz45.8 dB at 20 MHz44.3 dB at 25 MHz42.9 dB at 31.25 MHz38.4 dB at 62.5 MHz35.3 dB at 100 MHz

Equal level far end crosstalk [ELFEXT] 63.8 dB at 1 MHz51.7 dB at 4 MHz45.7 dB at 8 MHz43.8 dB at 10 MHz39.7 dB at 16 MHz37.7 dB at 20 MHz35.8 dB at 25 MHz33.9 dB at 31.25 MHz27.8 dB at 62.5 MHz23.8 dB at 100 MHz

Power sum equal level far endcrosstalk [PSELFEXT]

60.8 dB at 1 MHz48.7 dB at 4 MHz42.7 dB at 8 MHz40.8 dB at 10 MHz36.7 dB at 16 MHz34.7 dB at 20 MHz32.8 dB at 25 MHz30.9 dB at 31.25 MHz24.8 dB at 62.5 MHz20.8 dB at 100 MHz

Delay skew 570 ns / 100 m at 1 MHz552 ns / 100 m at 4 MHz547 ns / 100 m at 8 MHz545 ns / 100 m at 10 MHz543 ns / 100 m at 16 MHz542 ns / 100 m at 20 MHz541 ns / 100 m at 25 MHz540 ns / 100 m at 31.25 MHz539 ns / 100 m at 62.5 MHz540 ns / 100 m at 100 MHz

Input impedance 100 Ohm (+/- 6 %) at 1…100 MHzDC resistance 72 OhmInsulation resistance >= 500 mOhm/km500 V DCNominal velocity propagation 69 %Cable outer diameter 5.1 mmCable length 305 mAWG gauge AWG 24Material PVC (polyvinyl chloride): jacket

EnvironmentFlame retardance V-0 conforming to UL 94Product certifications UL listed

UL/ETL verifiedStandards ANSI/TIA-568-C.2

2

Page 45: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

ISO/IEC 11801

Offer SustainabilitySustainable offer status Green Premium productREACh Regulation REACh DeclarationEU RoHS Directive Pro-active compliance (Product out of EU RoHS legal scope)

EU RoHS DeclarationToxic heavy metal free YesMercury free YesRoHS exemption information YesChina RoHS Regulation China RoHS declarationEnvironmental Disclosure Product Environmental ProfileCircularity Profile No need of specific recycling operations

Contractual warrantyWarranty 18 months

3

Page 46: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Product data sheetCharacteristics

DC6CAUTP4P3XCategory 6 4 pair UTP Cable 305m

MainProduct or component type Copper cableCable shielding type UTPCommunication network category 6Colour tint Grey

ComplementaryType of cable 4 twisted-pairs cableConductor material Solid bare copperMinimum return loss 20 dB 1 MHz

23 dB 4 MHz24.5 dB 8 MHz25 dB 10 MHz25 dB 16 MHz25 dB 20 MHz24.3 dB 25 MHz23.6 dB 31.25 MHz21.5 dB 62.5 MHz20.1 dB 100 MHz18.9 dB 150 MHz18 dB 200 MHz17.3 dB 250 MHz

Attenuation 2 dB / 100 m at 1 MHz3.8 dB / 100 m at 4 MHz5.3 dB / 100 m at 8 MHz6 dB / 100 m at 10 MHz7.6 dB / 100 m at 16 MHz8.5 dB / 100 m at 20 MHz9.5 dB / 100 m at 25 MHz10.7 dB / 100 m at 31.25 MHz15.4 dB / 100 m at 62.5 MHz19.8 dB / 100 m at 100 MHz24.7 dB / 100 m at 150 MHz29 dB / 100 m at 200 MHz32.8 dB / 100 m at 250 MHz

Attenuation to crosstalk ratio [ACR] 72 dB at 1 MHz61 dB at 4 MHz

Dis

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Page 47: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

55 dB at 8 MHz53 dB at 10 MHz49 dB at 16 MHz46 dB at 20 MHz44 dB at 25 MHz41 dB at 31.25 MHz32 dB at 62.5 MHz25 dB at 100 MHz16.9 dB at 150 MHz10.8 dB at 200 MHz5.5 dB at 250 MHz

Power sum near-end crosstalk[PSNEXT]

72.3 dB at 1 MHz63.3 dB at 4 MHz58.8 dB at 8 MHz57.3 dB at 10 MHz54.2 dB at 16 MHz52.8 dB at 20 MHz51.3 dB at 25 MHz49.9 dB at 31.25 MHz45.4 dB at 62.5 MHz42.3 dB at 100 MHz39.7 dB at 150 MHz37.8 dB at 200 MHz36.3 dB at 250 MHz

Near end crosstalk [NEXT] 74.3 dB at 1 MHz65.3 dB at 4 MHz60.8 dB at 8 MHz59.3 dB at 10 MHz56.2 dB at 16 MHz54.8 dB at 20 MHz53.3 dB at 25 MHz51.9 dB at 31.25 MHz47.4 dB at 62.5 MHz44.3 dB at 100 MHz41.7 dB at 150 MHz39.8 dB at 200 MHz38.3 dB at 250 MHz

Equal level far end crosstalk [ELFEXT] 67.8 dB at 1 MHz55.8 dB at 4 MHz49.7 dB at 8 MHz47.8 dB at 10 MHz43.7 dB at 16 MHz41.8 dB at 20 MHz39.8 dB at 25 MHz37.9 dB at 31.25 MHz31.9 dB at 62.5 MHz27.8 dB at 100 MHz24.3 dB at 150 MHz21.8 dB at 200 MHz19.8 dB at 250 MHz

Power sum equal level far endcrosstalk [PSELFEXT]

64.8 dB at 1 MHz52.8 dB at 4 MHz46.7 dB at 8 MHz44.8 dB at 10 MHz40.7 dB at 16 MHz38.8 dB at 20 MHz36.8 dB at 25 MHz34.9 dB at 31.25 MHz28.9 dB at 62.5 MHz24.8 dB at 100 MHz21.3 dB at 150 MHz18.8 dB at 200 MHz16.8 dB at 250 MHz

Delay skew 570 ns / 100 m at 1 MHz552 ns / 100 m at 4 MHz547 ns / 100 m at 8 MHz545 ns / 100 m at 10 MHz543 ns / 100 m at 16 MHz542 ns / 100 m at 20 MHz541 ns / 100 m at 25 MHz540 ns / 100 m at 31.25 MHz539 ns / 100 m at 62.5 MHz538 ns / 100 m at 100 MHz537 ns / 100 m at 150 MHz

2

Page 48: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

537 ns / 100 m at 200 MHz536 ns / 100 m at 250 MHz

Input impedance 100 Ohm (+/- 6 %) at 1…300 MHzDC resistance 72 OhmInsulation resistance >= 500 mOhm/km500 V DCNominal velocity propagation 69 %Cable outer diameter 6 mmCable length 305 mAWG gauge AWG 23Material PVC (polyvinyl chloride): jacket

EnvironmentFlame retardance V-0 conforming to UL 94Product certifications UL listed

UL/ETL verifiedStandards ANSI/TIA-568-C.2

ISO/IEC 11801

Offer SustainabilitySustainable offer status Green Premium productREACh Regulation REACh DeclarationEU RoHS Directive Pro-active compliance (Product out of EU RoHS legal scope)

EU RoHS DeclarationToxic heavy metal free YesMercury free YesRoHS exemption information YesChina RoHS Regulation China RoHS declarationEnvironmental Disclosure Product Environmental ProfileCircularity Profile No need of specific recycling operations

Contractual warrantyWarranty 18 months

3

Page 49: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Product descriptionLogo

ProductDescription:

DuPont™ Tychem® ThermoPro, model TP 198 T OR. Hooded coverallwith drawstrings. Stitched and over-taped seams. Elastication at wrists,open ankles. Double storm flap, zipper and hook and loop closuresystem. Orange.

ReferenceNumber:

TP 198 T OR

Fabric: Tychem® ThermoPro

Design: Hooded coverall

Seam: Stitched and over-taped

Colour: Orange

Sizes: Size Article Number

S (MTO) D15482658

M D15482662

L D15482674

XL D15482689

XXL D15482697

XXXL D15482700

XXXXL (MTO) D15482714

Quantity/Box: 2 per box

Certifications: Chemical protective clothing, Category III, Type 3, 4 and 6Inherently antistatic (EN 1149-5) - on insideEN ISO 11612 (heat and flame), EN ISO 14116 (limited flamespread), IEC 61482-2 (electric arc), EN ISO 11611 (welding andallied processes)Certified to NFPA 1992, NFPA 2112, and the Category 2Requirements of NFPA 70E

DuPont Personal ProtectionDuPont de Nemours (Luxembourg) S.àr.l.L-2984 LuxembourgTel.: +800 3666 6666 (international toll-free)Fax: +352 3666 5071E-mail: [email protected]

DuPont™ Tychem® ThermoPro, Model TP 198 T OR

For further product information, fabric and permeation data, literature and as wellas assistance in locating a local supplier, please visit:

www.safespec.dupont.co.uk

The footnotes can be found on the SafeSPEC&trade website.Copyright © 2016 DuPont. All rights reserved. The DuPont Oval Logo, DuPont™, The miracles of science™ and allproducts denoted with ® or ™ are registered trademarks or trademarks of E. I. du Pont de Nemours and Companyor its affiliates.

Product_Description_1660_EN.pdf Printed on : July 12, 2016

Page 50: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

TECHNICAL DATA

1AC-II/1LAC-II VoltAlertThe pocket-sized voltage detector

The next generation VoltAlert™ ac voltage testers from Fluke are easy to use—just touch the tip to a terminal strip, outlet, or cord. When the tip glows red and the unit beeps, you know there’s voltage in the line. Electricians, maintenance, service, safety per-sonnel, and homeowners can quickly test for energized circuits and defective grounds on the factory floor, in the shop, or at home. • Accurately identify incorrectly wired outlets• The 1AC-II continually tests its battery and its circuit integrity

with a periodic double flash visual indication using Fluke Volt-beat™ technology.

• Voltage detection of 90 V to 1000 V ac or 200 V to 1000 V ac depending on model, as well as a 24 V to 1000 V ac control circuit model.

• The VoltAlert™ Tester (1AC-II and 1LAC-II) is a Category IV —1000 V overvoltage rated product for added user protection, the highest rated of its kind.

• It is rugged, reliable, and has a two-year warranty.

Specifications

OPERATING PRINCIPLESenses the steady state electrostatic field produced by ac voltage through insulation without requiring contact to the bare conductor. A red glow at the tip and a beeping noise (if not switched OFF) indicates the presence of voltage. Note: Does not respond to random electrostatic discharge.

VOLTAGE SENSING RANGESNominally, 90 V AC to 1000 V AC or 200 V AC to 1000 V AC depending on model, 45 Hz to 405 Hz; also a 20 V to 90 V control circuit model

DETECTOR TIP STYLEBlade or round, depending on model

LIGHT SOURCEOne high intensity red LED

SAFETY RATING1000 V, CAT IV

IP RATINGIP 40

OPERATING TEMPERATURE RANGE-10 °C to 50 °C

OPERATING HUMIDITY RANGES0 % to 95 % (0 °C to 30 °C)0 % to 75 % (30 °C to 40 °C)0 % to 45 % (40 °C to 55 °C)

OPERATING ALTITUDE3000 meters

BATTERIES2 AAA alkaline batteries included

Page 51: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

2 Fluke Corporation 1AC-II/1LAC-II VoltAlert

Fluke Corporation 6920 Seaway Blvd., M/S 143F, Everett, WA 98203 U.S.AFluke Europe B.V. PO Box 1186, 5602 BD Eindhoven, The NetherlandsFor more information call: In the U.S.A. (800) 443-5853 or Fax (425) 446-5116 In Europe/M-East/Africa +31 (0) 40 2675 200 or Fax +31 (0) 40 2675 222 In Canada (800)-36-FLUKE or Fax (905) 890-6866 From other countries +1 (425) 446-5500 or Fax +1 (425) 446-5116 Web access: http://www.fluke.com

©2005-2018 Fluke Corporation. Specifications subject to change without notice. Printed in U.S.A. 1/2018 2513868c-en

Modification of this document is not permitted without written permission from Fluke Corporation.

Fluke. Keeping your world up and running.®

Ordering InformationFluke-1AC-A1-II ACV Detector 90-1000V, ENGL/LASPN/CFRPart Number 2432932Fluke-1AC-A2-II ACV Detector 90-1000V, BRPORT/JAP/CHIN-TPart # 2432944Fluke-1AC-E1-II ACV Detector 200-1000V, ENGL/GER/FREN/DUTCHPart # 2432967Fluke-1AC-E2-II ACV Detector 200-1000V, DANSH/NORW/SWEDPart # 2432971Fluke-1LAC-A-II Low Voltage Detector 20-90 VAC AMERICAS PACIFICPart # 2433021FLK-1AC-A1-II-5PK Volt Alert, 5 Pack For USAPart # 2433042FLK-1AC-E1-II-5PK Volt Alert, 5 Pack For EUROPEPart # 2433056

Related standards and regulations for:

SafetyEurope and ROW: Low voltage directive and related standards as: EN61010 respectively IEC61010 for international requirements

EMCEurope and ROW: EMC directive and related standards as: EN61326 respectively IEC61326 and their subset for ESD. Not all EMC standards are necessary due to no contact to mains voltage.

EnvironmentalEspecially in European markets with relations to WEEE and RoHs directive for the used materials and information in the user documetation (manual)

Low volt versionAmericas version European version

Page 52: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Fluke 16 MultimeterWith Thermometer

It’s a thermometerThe Fluke 16 measurestemperature quickly and accurately.Standard equipment includes an80PK-1 bead probe thermocoupleand an 80AK temperature adapter,which is com-patible with a wide range of type Kthermocouples with mini-connectors.

It’s a flame rod circuit testerA microamp function is included forflame sensor measurements downto 0.1 microamps.

It’s a multimeter withcapacitanceUse the Fluke test motor startand run capacitors up to10,000 microfarads. Rely on theFluke 16 to make your everydaymeasurements - up to 600 volts acor dc, 40 megohms, diode test andexceptionally fast continuity.

• Accurate temperaturemeasurement from -40ο to 750οF(-40ο to 400οC)

• Confidently test flame sensorcircuits with microamp measure-ment down to 0.1 microamps

• Capacitance up to10,000 microfarads

• Min/Max recording with relativetime stamp records the highestand lowest voltage readingsduring a 100-hour period

• Auto-ranging• High resistance ranges to 40 MΩ• Millivolt range for compatibilitywith other accessories

• V-Check™ mode is designed forsafety. When measuring ohms,continuity, or diode test modes,the meter automatically switchesto measuring ac or dc volts if morethan 4.5V is present

• Continuity Capture™ locatesintermittent opens as brief as250 microseconds and identifiesthem in a symbolic display as short-to-open or open-to-short

• Sleep mode preserves battery life• 4000 count digital display• Meter includes: 80BK Bead Tem-perature Probe, TL75 Test Leads,and C10 Holster

Safety600V ac/dc, maximum voltagebetween any terminal and earthground. Conforms to therequirements of IEC-1010-1,1990-09 and ANSI/ISA-S82.01-94 foruse in Overvoltage Category IIIlocations. Make ac or dc voltagemeasurements on electricaldistribution systems to 600V wheretransients do not exceed 6 kV andonly on circuits limited to 14 kVA ifthe circuit voltage rating is above250V. Certification agencies(approvals/listings pending):

UL Per standard UL 3111

CSA Per standard CSA/CAN C22.2 No.1010.1-92

TÜV Per standard EN61010Part 1-1993

Drop testANSI/ISA-S82.01-94 and EN61010Part1-1993. 10 ft. drop to hardwoodon concrete

Size(HxWxL) 1.12 in x 2.95 in x 6.55 in,(2.8 cm x 7.5 cm x 16.6 cm)

Battery life650 hours with Alkaline

Weight12 oz (340g)

WarrantyThree years

Page 53: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Function Range Resolution AccuracyDC Volts 4000 mV1 1 mV 0.9% + 2

4.000V 0.001V 0.9% + 240.00V 0.01V 0.9% + 1400.0V 0.1V 0.9% + 1600V 1V 0.9% + 1

AC Volts 4000 mV1 1 mV 1.9% + 3

4.000V 0.001V 1.9% + 340.00V 0.01V 1.9% + 3400.0V 0.1V 1.9% + 3600V 1V 1.9% + 3

Current ac/dc 200 µA 0.1 µA 0.5% + 2

Ohms 400.0 Ω 0.1 Ω 0.9% + 2

4.000 kΩ 0.001 kΩ 0.9% + 140.00 kΩ 0.01 kΩ 0.9% + 1400.0 kΩ 0.1 kΩ 0.9% + 14.000 MΩ 0.001 MΩ 0.9% + 140.00 MΩ 0.01 MΩ 1.5% + 3

Capacitance 1.000 µF 0.001 µF 1.9% + 2 2

10.00 µF 0.01 µF 1.9% + 2 2

100.0 µF 00.1 µF 1.9% + 2 2

1000 µF 001 µF 1.9% + 2 2

10,000 µF 0010 µF 10% + 90 typical 2

Temperature 15 to 750° F 0.1° F 1% + 1.5° F typical3

- 40 to 15° F 0.1° F 5% + 2.7° F3

-10 to 400° C 0.1° C 1% + .8° C typical3

-40 to -10° C 0.1° C 5% + 1.5° C3

1 The 4000 mV range can only be entered in manual range mode. use the 4000 mV range with accessories.

2 The accuracy specification is for capacitors that have negligible dielectric absorption. Capacitance measured with rc charge technique that evaluates C = Q/V. Capacitors with non-negligible dielectric absorption can be measured, but measurement values may be in error.

3 The accuracy specification for temperature do not include the error caused by the thermocouple.

SpecificationsAccessoriesand OrderingInformationIncluded Accessories80PK-1 Bead Temperature Probe80AK Temperature AdapterTL75 Test LeadsC10 Holster

Ordering InformationFluke 16 Multimeter withTemperature

Need Technical Assistance? Call:

1-800-44-FLUKEToll-free in the U.S.(905) 890-7600 in Canada(425) 356-5500 other countries

For more information to be sent toyou by fax, call 1-800-FLUKE-FAXin the U.S. and Canada, or visit ourWebsite at http://www.fluke.com

Fluke. Keeping your worldup and running.

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77/75/23/21 English Instruction SheetPage 1

®

77/75/23/21Series III Multimeter

Instruction Sheet

W Read First: Safety Information• Never use the meter if the meter or test leads look damaged.• Be sure the test leads and switch are in the correct position for

the desired measurement.

• Never measure resistance in a circuit when power is applied.• Never touch the probes to a voltage source when the test

leads are plugged into the 10 A or 300 mA input jack.• Never apply more than the rated voltage between any input

jack and earth ground.• Be careful when working with voltages above 60 V dc or 30 V

ac rms. Such voltages pose a shock hazard.• Keep your fingers behind the finger guards on the test probes

when making measurements.WWarning

To avoid false readings, which could lead topossible electric shock or personal injury, replacethe battery as soon as the battery indicator (M)appears.

Symbols

W Read First: Safety Information

Y Dangerous Voltage May Be Present

T Double Insulation

Overvoltage Installation Category per IEC 1010:

CAT II

CAT III

Typical locations include; main wall outlets,local appliances, and portable equipment.Typical locations include switches in the fixedinstallation and equipment for industrial usepermanently connected to the fixed installation.

PN 650512 August 1997 Rev.2, 7/98 1997, 1998 Fluke Corporation. All rights reserved. Printed in U.S.A.

All product names are trademarks of their respective companies

Page 55: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

77/75/23/21 English Instruction SheetPage 2

Input Jacks

V

600V1000V

FUSED

CAT CAT

Volts, Ohms, Diode Test

Common Terminal

Amp

Milliamp

hc1f.eps

See Specifications for overload protection.

AutorangeThe meter defaults to autorange when you turn on the meter.

Manual RangeManual ranging is available in V ac, V dc, ohms, A ac, and A dc.

RANGE

CAT CAT

+ _

RANGE

MANUAL MANUAL

Momentary

hc11f.eps

To return to autorange, press for 1 second or turn therotary switch.

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77/75/23/21 English Instruction SheetPage 3

Automatic Touch Hold ModeW Warning

To avoid electric shock, do not use the Touch Holdmode to determine if a circuit with high voltage isdead. The Touch Hold mode will not captureunstable or noisy readings.

The Touch Hold mode automatically captures and displaysstable readings for all functions.

Single Beep

RANGE

+ _ _

RANGE

+ _

RANGE

CAT CAT

+

HOLD

HOLDHOLD HOLDAUTO

Momentary

HOLD

V V V

hc4f.eps

When the meter captures new input, it beeps and a new readingis displayed.

Note

Stray voltages can produce a new reading.

To exit the Touch Hold mode, press momentarily orturn the rotary switch.

Bar GraphThe bar graph shows readings relative to the full scale value ofthe displayed measurement range and indicates polarity.

hc15f.eps

Page 57: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

77/75/23/21 English Instruction SheetPage 4

StandbyIf the meter is on but is inactive for an hour (20 minutes in diodetest), the display goes blank and displays four bar graphsegments. To resume operation, turn the rotary switch or press abutton.

AC and DC Voltage (K L mL)

RANGE

CAT CAT

+ _ _

RANGE

CAT CAT

+ _

RANGE

CAT CAT

+

Volts AC Volts DC Millivolts DC

V VmV

hc3f.eps

Resistance (e)Turn off the power and discharge all capacitors. An externalvoltage across a component will give invalid resistance readings.

RANGE

CAT CAT

+ _

hc7f.eps

Page 58: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

77/75/23/21 English Instruction SheetPage 5

Diode Test (G)

RANGE

CAT

+ _ _

Forward Bias Single Beep

RANGE

CAT CAT

+

Reverse Bias

_

RANGE

CAT CAT

+

ShortedOpen

and

Good Diode Good Diode

Bad Diode

_

RANGE

CAT CAT

+

Bad Diode

hc5f.eps

Page 59: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

77/75/23/21 English Instruction SheetPage 6

Continuity Test ( R )

RANGE

CAT CAT

+ _

RANGE

CAT CAT

+ _

hc8f.eps

If continuity exists (resistance < 210 Ω for Models 21/75 and<270 Ω for Models 23/77), the beeper sounds continuously. Themeter beeps twice if it is in Touch Hold mode.

Current (? A)W Warning

To avoid injury, do not attempt a currentmeasurement if the open circuit voltage exceeds therated voltage of the meter.

To avoid blowing an input fuse, use the 10 A jack until you aresure that the current is less than 300 mA.

Turn off power to the circuit. Break the circuit. (For circuits ofmore than 10 amps, use a current clamp.) Put the meter in serieswith the circuit as shown and turn power on.

RANGE

_ CAT CAT

+

+

1

2

4

3

A

hc10f.eps

Page 60: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

77/75/23/21 English Instruction SheetPage 7

Probe Holder

hc14f.eps

MaintenanceW Warning

To avoid electric shock, remove the test leadsbefore opening the case, and close the case beforeusing the meter. To prevent fire and possible arc-flash, use fuses with ratings shown on the back ofthe meter.

Caution

To avoid contamination or static damage, do nottouch the circuit board without proper staticprotection.

Internal Fuse Test

RANGE

10 A 300 mA

Ω <.5Ω 4-8 OKOK

OKOK

hc9f.eps

Page 61: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

77/75/23/21 English Instruction SheetPage 8

Battery Replacement

Note

Before opening the case, make sure the test leads areremoved and the rotary switch is turned to OFF.

hc12f.eps

Fuse Replacement

F2F2F1

F1

23/77 21/75hc13f.eps

Cleaning

To clean the meter, use a damp cloth and mild detergent; do notuse abrasives or solvents on the meter.

Page 62: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

77/75/23/21 English Instruction SheetPage 9

Service and Parts

To contact Fluke, call one of the following telephone numbers:

USA and Canada: 1-888-99-FLUKE (1-888-993-5853)Europe: +31 402-678-200Japan: +81-3-3434-0181Singapore: +65-*-276-6196Anywhere in the world: +1-425-356-5500

Or, visit Fluke’s Web site at www.fluke.com.

Item Description FlukePN

Quan.

BT1 Battery, 9 V, NEDA 1604/IEC 6F22, or NEDA 1604A/IEC 6LR61

696534614487

1

F1*Models 21/75:Fuse, F630 mA, 250 V, Min InterruptRating 1500 A or IEC 127-1

740670 1

F2* Fuse, F11 A, 1000 VAC/DC,Min Interrupt Rating 17 kA

943118 1

F1*Models 23/77:Fuse, F44/100 A, 1000 VAC/DC,Min Interrupt Rating 10 kA

943121 1

F2* Fuse, F11 A, 1000 VAC/DC,Min Interrupt Rating 17 kA

943118 1

* For safety, use exact replacement

SpecificationsAccuracy is specified for a period of one year after calibration, at18°C to 28°C (64°F to 82°F) with relative humidity to 90%. ACconversions are ac-coupled, average responding, and calibratedto the RMS value of a sine wave input.

Accuracy specifications are given as:±([% of reading] + [number of least significant digits])

Maximum Voltage Betweenany Terminal and EarthGround

Rated voltage

Display Digital: 3,200 counts, updates 2.5/secAnalog: 31 segments, updates 25/sec

Response Time of DigitalDisplay

V ac < 2 sV dc < 1 sΩ < 1s to 320 kΩ, < 2s to 3.2 MΩ,< 10 s to 32 MΩ

Operating Temperature 0°C to 50°CStorage Temperature -40°C to 60°CTemperature Coefficient 0.1 x (specified accuracy)/°C

(<18°C or >28°C)

Page 63: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

77/75/23/21 English Instruction SheetPage 10

Electromagnetic CompatibilityIn RF field of 3 V/m on allfunctions.

Total accuracy = Specified accuracy+ 0.1% of range.

Relative Humidityexcept 32 MΩ range

32 MΩ range only

0% to 90% (0°C to 35°C)0% to 70% (35°C to 50°C)0% to 80% (0°C to 35°C)0% to 70% (35°C to 50°C)

Altitude Operating: 2000 metersStorage: 12,000 meters

Battery Type 9 V NEDA 1604 or 6F22 or 006P,or NEDA 1604A or 6LR61

Battery Life 2000 hrs typical with alkaline1600 hrs typical with carbon zinc

Continuity Beeper 4096 Hz

Shock, Vibration per MIL-T-PRF 28800F Class III,Sinusoidal, Non Operating

Size (H x W x L) 3.7 cm x 8.9 - 7.8 cm x 19 cm(1.5 in x 3.5 - 3.1 in x 7.49 in)

Weight 365 g (12.9 oz)

Safety Models 21/75 Series III: 600 V CAT III,Models 23/77 Series III: 600 V CAT IIIand 1000 V CAT II per ANSI/ISAS82.01-1994, EN 61010-1: 1993, CSAC22.2 No 1010.1-92, UL 3111-1.

EMC Regulations EN 61326-1 1997.

Certifications/Listings

Page 64: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

77/75/23/21 English Instruction SheetPage 11

Function Range Accuracy

L 3.200 V, 32.00 V, 320.0 V600 V (21/75), 1000 V (23/77)

±(0.3%+1)±(0.4%+1)

mL 320.0 mV ±(0.3%+1)

K (45 to 500 Hz,3.2 V range. Otherranges 45 to 1 kHz)

3.200 V, 32.00 V, 320.0 V600 V (21/75), 1000 V (23/77)

±(2%+2)±(2%+2)

e 21/75:

23/77:

320.0 Ω3200 Ω, 32.00 kΩ,320.0 kΩ 3.200 MΩ32.00 MΩ

320.0 Ω3200 Ω, 32.00 kΩ,320.0 kΩ 3.200 MΩ32.00 MΩ

±(0.5%+2)±(0.5%+1)±(0.5%+1)±(2%+1)

±(0.5%+3)±(0.5%+1)±(0.5%+1)±(2%+1)

G R 2.0 V ±(1% typical)

Function Range Accuracy BurdenVoltage(typical)

? (45 Hzto 1 kHz)

32.00 mA, 320.0 mA10.00 A *

±(2.5%+2)±(2.5%+2)

6 mV/mA50 mV/A

A 32.00 mA, 320.0 mA10.00 A *

±(1.5%+2)±(1.5%+2)

6 mV/mA50 mV/A

* 10 A continuous, 20 A for 30 seconds maximum.

Page 65: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

77/75/23/21 English Instruction SheetPage 12

Overload protection for all functions and ranges: Rated voltage.

Function Input Impedance (Nominal)

L, mL, K >10 MΩ, <50 pF

Common ModeRejection Ratio(1 kΩ Unbalanced)

Normal Mode Rejection

L, mL >120 dB at dc,50 Hz, or 60 Hz

>60 dB at 50 Hz or 60 Hz

K >60 dB dc to 60 Hz

Open Circuit TestVoltage

Full Scale Voltage

To 3.2 MΩ 32 MΩ

e <3.1 V dc<2.8 V dc (typical)

<440 mV dc<420 mV dc(typical)

<1.4 V dc<1.3 V dc(typical)

Open Circuit TestVoltage

Full Scale Voltage

G R <3.1 V dc 2.0 V dc

Short Circuit Current (typical)

e

21/75:400 µA

23/77:300 µA

G R 500 µA 400 µA

G VF Current (typical)

0.0 V0.6 V1.2 V2.0 V

21/75:0.5 mA0.4 mA0.3 mA0.1 mA

23/77:0.4 mA0.3 mA0.2 mA0.1 mA

Page 66: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Sales conversion guide

Fluke 27 II and 28 II DMMs

Fluke 83V Industrial DMM

Fluke 87 V True RMS Industrial DMM

Fluke 27 II/28 II Industrial Multimeter

The NEW Fluke 27 II and 28 II digital multimeters define a new standard for operating in harsh conditions with the features and accuracy to troubleshoot most electrical problems.

Both meters have IP 67 waterproof and dustproof cases, completely sealed for use in harsh environments, and are designed to with-stand a three (3) meter drop to a concrete floor (with holster).

The Fluke 27 II and 28 II have MSHA approvals (pending), and provide an extended operating temperature range of -15 °C to +55 °C (5 °F to 131 °F, -40 °C for up to 20 minutes) and 95 % humidity.

The Fluke 28 II offers a hi-resolution 20,000 count display mode, plus true-rms ac voltage and current for accurate measurements on non linear signals.

Move up to the Fluke 27 II/28 II Industrial Multimeters:Everything from the 80 Series, plus a waterproof and dustproof case for use in harsh environments.

Durable/waterproof

Temperature range

Shock and vibration

Military spec Tested-tough buttons CAT III/CAT IV rating

Water and humidity

Backlight

Dirt and dust

Durable/waterproof

Temperature range

Shock and vibration

Military spec Tested-tough buttons CAT III/CAT IV rating

Water and humidity

Backlight

Dirt and dust

Durable/waterproof

Temperature range

Shock and vibration

Military spec Tested-tough buttons CAT III/CAT IV rating

Water and humidity

Backlight

Dirt and dust

Durable/waterproof

Temperature range

Shock and vibration

Military spec Tested-tough buttons CAT III/CAT IV rating

Water and humidity

Backlight

Dirt and dust

Durable/waterproof

Temperature range

Shock and vibration

Military spec Tested-tough buttons CAT III/CAT IV rating

Water and humidity

Backlight

Dirt and dustDurable/waterproof

Temperature range

Shock and vibration

Military spec Tested-tough buttons CAT III/CAT IV rating

Water and humidity

Backlight

Dirt and dust

Durable/waterproof

Temperature range

Shock and vibration

Military spec Tested-tough buttons CAT III/CAT IV rating

Water and humidity

Backlight

Dirt and dustDurable/waterproof

Temperature range

Shock and vibration

Military spec Tested-tough buttons CAT III/CAT IV rating

Water and humidity

Backlight

Dirt and dustDurable/waterproof

Temperature range

Shock and vibration

Military spec Tested-tough buttons CAT III/CAT IV rating

Water and humidity

Backlight

Dirt and dust

Page 67: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Models 87 V Water andchemical

resistant 28 II

83V Water andchemical

resistant 27 IIBasic features NEW NEW

Counts 20000 20000 6000 6000True-rms readings ac voltage/current ac voltage/current Basic dc accuracy 0.05 % 0.05 % 0.1 % 0.1 %Wide bandwidth 20kHz 20 kHz 5 kHz 30 kHzAuto/manual ranging • / • • / • • / • • / •Digits 4-1/2 4-1/2 3-1/2 3-1/2Measurements Voltage ac/dc 1000V 1000 V 1000 V 1000 VCurrent ac/dc 10 A 10 A 10 A 10 AResistance 50 MΩ 50 MΩ 50 MΩ 50 MΩ Frequency 200 kHz 200 kHz 200 kHz 200 kHzCapacitance 10,000 µF 10,000 µF 10,000 µF 10,000 µFTemperature (+) 1090 °C (+) 1090 °C Conductance 60 nS 60 nS 60 nS 60 nS Duty cycle/pulse width • / − • / − • / − • / −Continuity/diode test • • • •Motor Drive (ASD) measurements • • Microamps • • • •Display Analog bargraph • • • •Backlight Two level Two level Two level Two levelMin-Max recording • / − • / − • / − • / −Fast min-max 250 µs 250 µs Display hold/auto (touch) hold • / • • / • • / • • / •Relative reference • • • •Other features Removable holster • • • •Closed case calibration • • • •Separate battery/fuse access • / − • / • • •Completely sealed/watertight • •Automatic power off • • • •Low battery indication • • • •Operating temperature range -20 °C, +55 °C -40 °C, +55 °C -20 °C, +55 °C -40 °C, + 55 °CWarranty and electrical safety Warranty (years) Lifetime Lifetime Lifetime LifetimeInput alert • • • •Dangerous voltage indication • • • •IP rating IP 30 IP 67 IP 30 IP 67EN61010-1 CAT III 1000 V 1000 V 1000 V 1000 VEN61010-1 CAT IV 600 V 600 V 600 V 600 V

Fluke 80 Series to 27 II / 28 II comparison table

Fluke Corporation’s most rugged industrial multimeter

©2010 Fluke Corporation. Specifications subject to change without notice.Printed in U.S.A. 6/2010 3821028A F-EN-N

Page 68: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Technical Data

Fluke 27 II and 28 II:Rugged IP 67 Industrial Multimeters

The NEW Fluke 27 II and 28 II digital multimeters define a new stan-dard for operating in harsh conditions with the features and accuracy to troubleshoot most electrical problems. Both meters have IP 67 (waterproof and dustproof) rating, MSHA approval, extended operating temperature range of -15 °C to +55 °C (5 °F to 131 °F, -40 °C for up to 20 minutes) and 95 % humidity, and have been designed and tested to withstand a 3 m (10 ft) drop. The new Fluke 20 Series Multimeters are built to work in the toughest environments.

• Measureupto1000Vacanddc

• Measureupto10A(20Afor30seconds)

• 10,000µFcapacitancerange• Frequencyto200kHz• Extendedacvoltageband-

width–15Hzto20kHz(28II),40Hzto30kHz(27II)

• Builtinthermometerconve-nientlyallowsyoutotaketemperaturereadingswithouthavingtocarryaseparateinstrument(28II)

• Resistance,continuityanddiodetest

• Min/Maxandaveragerecord-ingtocapturevariationsautomatically

• Peakmin-max(28II)• Uniquefunctionforaccurate

voltageandfrequencymea-surementsonadjustablespeedmotordrivesandotherelectri-callynoisyequipment(28II)

Features• New–IP67waterproof&

dustproofprotection,com-pletelysealedforuseinharshenvironments

• Designedtowithstand3meterdrop(withholster)

• Hiresolution20,000countdis-playmode(28II)

• True-rmsacvoltageandcur-rentforaccuratemeasurementsonnonlinearsignals(28II)

• Averagerespondingvoltageandcurrentformeasurements(27II)

• New–Backlitkeypadbuttonsallowforeasyvisibilityinlow-litareas

• Largedisplaydigitsand2levelbrightwhitebacklightforincreasedvisibility

• Reversibleholsterforaddedprotectionwhennotinuse

• Withstandshazardous8,000voltspikescausedbyloadswitchingandfaultsonindus-trialcircuitsandcomplieswithsecondeditionIECandANSIelectricalsafetystandards

• Longbatterylife(800hours)• Relativemodetoremovetest

leadresistancefromlowohmsmeasurements

• Autoandmanualrangingformaximumflexibility

• Optionalmagnetichangerforeasysetupandviewingwhilefreeingyourhandsforothertasks

• MSHAapproved

MSHAUnited States Department of Labor

M ne Safety and Health Administ ation

Page 69: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

2FlukeCorporationFluke27II&28II:RuggedIP67IndustrialMultimeters

Fluke CorporationPOBox9090,Everett,WA98206U.S.A.Fluke Europe B.V.POBox1186,5602BDEindhoven,TheNetherlandsFor more information call:IntheU.S.A.(800)443-5853orFax(425)446-5116InEurope/M-East/Africa+31(0)402675200orFax+31(0)402675222InCanada(800)-36-FLUKEorFax(905)890-6866Fromothercountries+1(425)446-5500orFax+1(425)446-5116Webaccess:http://www.fluke.com

©2009-2010FlukeCorporation.Specificationssubjecttochangewithoutnotice.PrintedinU.S.A.11/20103476770CD-EN-N

Modification of this document is not permitted without written permission from Fluke Corporation.

Fluke. Keeping your world up and running.®

Accuracy specificationsSpecification 27 II 28 II

DCvoltageRange 0.1mVto1000VAccuracy 0.1%+1 0.05%+1

ACvoltageRange 0.1mVto1000VAccuracy 0.5%+3 0.7%+4

DCcurrentRange 0.1µAto10AAccuracy 0.2%+4 0.2%+4

ACcurrentRange 0.1µAto10AAccuracy 1.5%+2 1.0%+2

Resistance Range 0.1Wto50MW

Displaycounts 6000 6000/19,999Capacitance 1nFto9999µFFrequency 0.5Hzto199.99kHzTemperature — -200°Cto+1090°C

Lowpassfilter(MeasurementonVSD’s) — Yes

Compliance CATIV600V,CATIII1000VIPrating IP67 IP67Power ThreeAAbatteriesBatterylife 800hours

General specificationsDisplay

Bargraph/backlight Yes/Yes

Data storage

Peaktransientcapture 250µS(28II)

Min/Max/Avg Yes

Readinghold Yes

Other features

Relativereadings(zero) Yes

Batterytype ThreeAAbatteries

Warranty and protection

Safetyrating CATIV600V/CATIII1000V

Externalprotection Rubberholster

Droptest 10feetdroptest

Dustproof/waterproof Yes,IP67rated

Warranty Limitedlifetime

Size(HxWxL)withholster 6.35cmx10.0cmx19.81cm(2.5inx3.93inx7.8in)

Weightwithholster 698.5g(1.54lb)

Ordering information27II Fluke27IIRuggedIP67

Avg.RespondingMultimeter28II Fluke28IIRuggedIP67

True-rmsMultimeterIncludes:Holster,testleads,alligatorclips,80BK-Atemperatureprobe(28II),manual,CD-ROM,andthreeAAbatteries(installed)

Optional accessoriesPV350 PressureVacuumModulei200 ACCurrentClampi410 AC/DCCurrentClamp80K-6 HighVoltageProbe

Page 70: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Laboratory accuracy. Wherever you go.

Fluke 50 Series IIThermometers

The new Fluke 50 Series II contact thermom-eters offer fast response and laboratoryaccuracy (0.05% + 0.3°C) in a rugged,handheld test tool.

Fluke 51 Series II and 52 Series IIproduct features:• Large backlit dual display shows any combi-

nation of T1, T2 (52 only), T1-T2 (52 only),plus MIN, MAX, or AVG

• Relative time clock on MIN, MAX, and AVGprovides a time reference for major events

• Electronic Offset function allows compensa-tion of thermocouple errors to maximizeoverall accuracy

• Measures J, K, T, and E-types of thermocouples• Readout in °C, °F, or Kelvin (K)• Splash and dust resistant case protected by

impact absorbing holster• User-friendly front panel is easy to set up

and operate• Sleep mode increases battery life; typical

1000-hour battery life• Battery door allows easy battery replacement

without breaking the calibration seal• Optional ToolPak accessory allows the

thermometer to hang from any metal object(with the rare earth magnet) or securearound a pipe (with hook-and-loop straps)for hands-free operation.

• 3 year warranty

The Fluke 53 Series II and 54 Series IIinclude all the features listed aboveplus:• Data Logging up to 500 points of data with

user adjustable recording interval• Additional thermocouple types R, S, and N

(for a total of 7 different types)• Real time clock captures the exact time of

day when events occur• Recall function allows logged data to be

easily reviewed on the meter display• IR communication port allows data to be

exported to optional FlukeView® TemperaturePC software for further analysis and graphing

Pending

Fluke 51 Single InputDigital Thermometer

Fluke 52 Dual InputDigital Thermometer

Fluke 53 Single InputDigital Thermometerwith data logging

Fluke 54 Dual InputDigital Thermometerwith data logging

Page 71: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Fluke. Keeping your worldup and running.

TemperatureMeasurement accuracy:

Above -100 °C (-148 °F)J, K, T, E, and N-type** ± [0.05% + 0.3°C (0.5°F) ]R** and S-type** ± [0.05% + 0.4°C (0.7°F) ]

Below -100 °C (-148 °F):J, K, E, and N-types ± [0.20% + 0.3°C (0.5°F) ]T-type ± [0.50% + 0.3°C (0.5°F) ]

Display resolution: 0.1°C / °F / K < 1000°1°C / °F / K ≥ 1000°

Measurement range:J-type: -210°C to 1200°C (-346°F to 2192°F)K-type: -200°C to 1372°C (-328°F to 2501°F)T-type: -250°C to 400°C (-418°F to 752°F)E-type: -150°C to 1000°C (-238°F to 1832°F)N-type**: -200°C to 1300°C (-328°F to 2372°F)R** and S-type**: 0°C to 1767°C (32°F to 3212°F)

Temperature scale: ITS-90Applicable standards: NIST-175** Only the Fluke Models 53 and 54 Series II thermometers are capable of measuring

N, R, and S-type thermocouples.

EnvironmentalOperating temperature: -10°C to 50°C (14°F to 122°F)Storage temperature: -40°C to 60°C (-40°F to 140°F)Humidity: 0% to 90%; 0°C to 35°C (32°F to 95°F)

0% to 70%; 0°C to 50°C (32°F to 122°F)

GeneralUnit weight: 400g (14 oz)Dimensions: 17.3 cm L x 8.6 cm W x 3.8 cm D

(6.8 in L x 3.4 in W x 1.5 in D)Battery: 3 AA batteries; typical 1000-hour lifeCertification: CE, CSA, TÜV (pending)Safety: CSA C22.2 No. 1010.1 1992; EN 61010 Amendments 1,2

Included Accessories• Impact absorbing holster• Two bead probe thermocouples (54+52)• One beaded probe thermocouple (51+53)

Selection table

51 Series II 52 Series II 53 Series II 54 Series II

Thermocouple Types J, K, T, E J, K, T, E J, K, T, E, J, K, T, EN, R, S N, R, S

Number of Inputs Single Dual Single Dual

Time Stamp Relative Time Relative Time Time of Day Time of Day

Rugged Design with Holster • • • •Splash Proof / Dust Resistant • • • •Dual Display w/ Backlight • • • •MIN / MAX / AVG Recording • • • •(T1-T2) True Differential • • Data Logging • •Up to 500 Points

IR Data Port for Interface • •to PC

Compatible w/ Optional • •FlukeView Software

SpecificationsOptional ToolPak accessory allows the ther-mometer to hang from any metal object (with therare earth magnet) or secure around a pipe (withhook-and-loop straps) for hands-free operation.

Page 72: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

11080-eng Rev. 03

C25 80PK-26 80PK-25 FVF-SC1 TPAK

50 Series II Thermometers

Laboratory accuracy. Wherever you go.

Additional features for the 53 and 54 Series II:• Data Logging up to 500 points of data

with user adjustable recording interval• Real time clock captures the exact time of

day when events occur• Recall function allows logged data to be

easily reviewed on the meter display• IR communication port allows data to be

exported to optional FlukeView®

Temperature PC software

Features

Specifications

Recommended Accessories

Battery life: 1000 hours typical, AASize (HxWxD): 173 x 86 x 38 mm

Weight: 0.4 kgThree Year Warranty

Included AccessoriesImpact absorbing holsterTwo bead probe thermocouples 80PK-1(54+52)One bead probe thermocouple 80PK-1(51+53)

Ordering InformationFluke 51 II ThermometerFluke 52 II ThermometerFluke 53 II ThermometerFluke 54 II ThermometerFVF-SC1 FlukeView Forms

Software includinginterface cable

51 II 52 II 53 II 54 II

Thermocouple types J,K,T,E J,K,T,E J,K,T,E,N,R,S J,K,T,E,N,R,S

Number of inputs Single Dual Single Dual

Time stamp Relative Time Relative Time Time of Day Time of Day

Splash/Dust resistant

Dual display with backlight

Min/Max/Avg recording

(T1-T2) True differential

Data logging up to 500 points

IR data port for interface to PC

Compatible with optional FlukeView Software

Temperature range:

J-type Thermocouples -210°C to 1200°C (-346°F to 2192°F)

K-type Thermocouples -200°C to 1372°C (-328°F to 2501°F)

T-type Thermocouples -250°C to 400°C (-418°F to 752°F)

E-type Thermocouples -150°C to 1000°C (-238°F to 1832°F)

N-type** Thermocouples -200°C to 1300°C (-328°F to 2372°F)

R** and S-type** Thermocouples 0°C to 1767°C (32°F to 3212°F)

Temperature accuracyAbove –100°C (-148°F):

J, K, T, E, and N-type** ± [ 0.05% + 0.3°C (0.5°F) ]

R** and S-type** ± [ 0.05% + 0.4°C (0.7°F) ]

Below –100°C (-148°F):

J, K, E, and N-types ± [ 0.20% + 0.3°C (0.5°F) ]

T-type ± [ 0.50% + 0.3°C (0.5°F) ]

**Only the Fluke Models 53 and 54 Series II thermometers are capable of measuring N, R, and S-type thermocouples.

The Fluke 50 Series II contactthermometers offer fast response andlaboratory accuracy (0.05% + 0.3°C) in a rugged handheld test tool.

• Large backlit dual display shows anycombination of T1, T2 (52 and 54 only),T1-T2 (52 and 54 only) plus MIN, MAX, or AVG

• Relative time clock on MIN, MAX, andAVG provides a time reference for majorevents

• Electronic Offset function allowscompensation of thermocouple errors tomaximize overall accuracy

• Readout in °C, °F, or Kelvin (K)• Sleep mode increases battery life• Battery door allows easy battery

replacement without breaking thecalibration seal

Fluke 51 II Fluke 52 II Fluke 53 II

Fluke 54 II

1.888.610.7664 [email protected] Fluke-Direct.com

Page 73: Crosby Alloy Easy-Loc Shackles · • Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements

Fluke 54 II B

Dual Input Digital Thermometer with Data Logging

Relative time clock on MIN, MAX, and AVG provides a time

reference for major events

Electronic Offset function allows compensation of

thermocouple errors to maximize overall accuracy

Measures J, K, T, R, S, N and E-types of thermocouples •

Readout in ºC, ºF, or Kelvin (K) •

Splash and dust resistant case protected by impact absorbing

holster

Large backlit dual display shows any combination of T1, T2, T1

-T2, plus MIN, MAX, or AVG.

Recall function allows logged data to be easily reviewed on

the meter display

USB communication port allows data to be exported to

optional FlukeView Forms Temperature PC software for

further analysis and graphing

Data Logging up to 500 points of data with user adjustable

recording interval

The Fluke 54 II B contact thermometer and data logger offers fast response and laboratory accuracy (0.05% + 0.3°C) in a rugged, handheld test tool

Specification Fluke 54 II B

Temperature accuracy

Above -100 °C: J, K, T, E, and N-type: ±[0.05% + 0.3°C] R and S-type: ±[0.05% + 0.4°C] Below -100 °C: J, K, E, and N-types: ±[0.20% + 0.3°C] T-type: ±[0.50% + 0.3°C]

Temperature

J-type: -210 °C to 1200 °C K-type: -200 °C to 1372 °C T-type: -250 °C to 400 °C E-type: -150 °C to 1000 °C N-type: -200 °C to 1300 °C R and S-type: 0 °C to 1767 °C

Temperature scale ITS-90

Applicable standards NIST-175

Display Resolution 0.1 °C, 0.1 K < 1000 1°C, 1 K >=1000

Environmental Specifications

Operating Temperature -10 °C to 50 °C

Storage Temperature -40 °C to 60 °C

Humidity (Without Condensation)

0% to 90%; 0 °C to 35 °C 0% to 70%; 0 °C to 50 °C

Safety Specifications

Overvoltage category CSA C22.2 No. 1010.1 1992; EN 61010 Amendments 1,2

Agency Approvals CE, CSA, TÜV (pending)

Mechanical and General Specifications

Size 173 mm L x 86 mm W x 38 mm

Weight 400 g

Batteries 3 AA batteries; typical 1000-hour life