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Critical, strategic and industrial:minerals leading the next production revolution
Dr Richard Flook Managing Director
Mosman Resources Pty Ltd [email protected]
“Navigating a world of disruption”: three issues
1. The disruption is intensifying The centre of economic gravity is shifting east and south
Globalization patterns are changing, with rapid growth in data flows
The pace of technological progress is accelerating
As populations age, developed regions must rely more on waning productivity and greater migration
2. The gulf between those embracing change and those falling behind is growing Technology adoption is uneven across sectors, companies, and countries
Automation and AI adoption will bring occupational and skill shifts
Increasingly unequal societies are polarizing; social contract is perceived to be broken
Environmental stress is increasing; implications for the most vulnerable countries, industries, and people
3. Developing a more sustainable and inclusive society
11/04/2019 2 Source: Navigating a world of disruption, Mckinsey January 2019
Technology critical metals & minerals
11/04/2019 3 Source: Swedish Agency for Growth Policy analysis Ref:2016/227
Technological innovation Applications Innovation critical metals & minerals
• Permanent magnets • Electric motors • Wind turbines
Neodymium, Dysprosium, Praseodymium, Terbium, Gallium
• Lithium ion batteries • Electric vehicles • Energy storage • Electronics
Graphite, Lithium, Cobalt, Nickel, Manganese, Vanadium
• Special alloys • Vehicles • Refineries
Cobalt, Tungsten, Nickel, Chromium, Molybdenum
• Fuel cells • Electric vehicles • Energy storage • Electronics
Platinum, platinum group metals, graphite
• Solar cells • Solar collectors Silicon, molybdenum, beryllium, germanium, gallium, indium
Another view: EU critical raw materials list
11/04/2019 4
Original list 2011 Additions 2014 Additions (deletions)2017
Antimony
Beryllium Borates Baryte, Bismuth
Cobalt Coking coal, Chromium (Chromium)
Fluorspar
Gallium, Germanium
Heavy rare earths Hafnium, Helium
Indium, Light rare earths
Magnesium Magnesite (Magnesite)
Natural graphite, Niobium Natural rubber
PGM’s Phosphate rock Phosphorous
Tantalum, Tungsten Silicon metal Scandium, Vanadium
Source: Swedish Agency for Growth Policy analysis Ref:2016/227
FRAME: forecast and assessment of Europe’s critical raw materials needs by the Geological Surveys of EU countries
11/04/2019 5 Source:http://www.frame.lneg.pt/
And another list: USA critical raw materials list 2018
Critical Mineral Resources of the USA
Aluminium (bauxite) Fluorspar Manganese Tantalum
Antimony Gallium Niobium Tellurium
Arsenic Germanium PGM’s Tin
Barite Graphite (natural) Potash Titanium
Beryllium Hafnium REE Tungsten
Bismuth Helium Rhenium Uranium
Cesium Indium Rubidium Vanadium
Chromium Lithium Scandium Zirconium
Cobalt Magnesium Strontium
11/04/2019 6 Source:https://www.federalregister.gov/documents/2018/05/18/2018-10667/final-list-of-critical-minerals-2018
Green “Conflict & Technology Minerals”
11/04/2019 7 Source: https://www.iisd.org/story/green-conflict-minerals/
Only two take away messages….and neither are mine
“The only constant is change”
We will continue to be “living in a material world”
11/04/2019 8
“The only constant is change”
"Ever-newer waters flow on those who step into the same rivers.“
Heraclitus of Ephesus (/ˌhɛrəˈklaɪtəs/;[1] Greek: Ἡράκλειτος ὁ Ἐφέσιος, Hērákleitos ho Ephésios; c. 535 – c. 475 BC) was a pre-Socratic Greek philosopher, and a native of the city of Ephesus
11/04/2019 9
“Living in a material world”
“You know that we are living in a material world
And I am a material girl “ Madonna Louise Ciccone (American singer-songwriter, actress and businesswoman. Referred to as the "Queen of Pop" since the 1980s, Madonna is known for pushing the boundaries of song writing in mainstream popular music, as well as imagery in music videos and on stage)
11/04/2019 10
Looking back: 1970’s - tea ladies & linen napkins
11/04/2019 11
Manufacturer • Glass • Ceramics • Refractories • Paint • Plastics • Metal products • Building products • Insulation • Roofing • & many others
Australian Consolidated Industries Started in 1872 as Melbourne Glass Bottle Co. in Graham Street, South Melbourne
My business – industrial minerals & markets
11/04/2019 12
Alumina Foundry Mineral trading
Abrasives Flue gas desulphurisation Mineral fillers
Batteries Halloysite Mineral processing
Bauxite Garnet Mineral sands
Barite Geothermal minerals Paints & coatings
Bentonite Glass, flat & container Paper
Borates Glass, fibre and special Perlite
Brucite Gypsum Plastics
Building products High purity alumina Precipitated calcium carbonate
Calcium carbonate High purity quartz Precipitated silica
Cement Industrial minerals Proppants
Ceramics Industrial chemicals Refractories
Construction sands Iron ore sands Rubber
Colloidal silica Kaolin & calcined kaolin Salt
Copper slag LED’s Semiconductors
Diatomite Lime Silica sand and resin coated sand
Dolomite Limestone & marble Steel
Feldspar Lithium Sulphur
Fertiliser Magnesia Talc
Filtration Magnesite Vanadium
Agenda
Mega trends
Materials engineering
Energy
China
Other trends
The industrial minerals industry
Final thoughts
11/04/2019 13
Agenda
Mega trends
Materials engineering
Energy
China
Other trends
The industrial minerals industry
Final thoughts
11/04/2019 14
Technological growth has doubled every 200 years since 1400
11/04/2019 15
“The next double-century (2000-2200) promises no fewer than 150 breakthrough innovations on par with the steam engine, antibiotics and the airplane.”
Source:https://hbr.org/2013/11/the-pace-of-technology-adoption-is-speeding-up & https://www.weforum.org/agenda/2017/04/the-end-of-forecasting/
Emerging technologies - one list
Driverless vehicles
The trillion sensor movement
The Internet of things (IoT)
Artificial intelligence (AI)
Virtual reality (VR)
Flying drones
Photonics
3D printing & contour crafting
11/04/2019 16 Source:http://globalblog.posco.com/foreseeing-future-steel-futurist-thomas-frey-talks-posco-evi-forum/
“IBM’s goal is to build quantum systems with roughly 50 qubits in the next few years“
3D Printed motor cycle and bicycle
11/04/2019 17 Source:https://arevoinc.com & https://3dprint.com/65937/3d-printed-motorcycle/
“The beauty of 3D printing is you can build something with the economics of one unit, because there’s no tooling required”
4D Printing : 3D plus reversible transformation
11/04/2019 18
4D-printed metamaterials can be temporarily transformed into any
deformed shape and then returned to their original shape on
demand when heated. (Image: Chen Yang/Rutgers University-New Brunswick)
Source: www.nanowerk.com
Agenda
Mega trends
Materials engineering
Energy
China
Other trends
The industrial minerals industry
Final thoughts
11/04/2019 19
Materials engineering- my choices
2D materials
Batteries, semiconductors, photodetectors
Perovskites
Cheaper more efficient solar cells
Metal organic framework (MOF)
Sensors, catalysts, separation
Molecular recognition technology
Hydrometallurgy, metal recycling
11/04/2019 20
Graphene – started the 2D revolution
Graphene (C)
Antimonene (Sb)
Arsenene (As)
Borocene (B)
Germanene (Ge)
Phosphorene (P)
Silicene (Si)
Stanene (Sn)
Tellurene (Te)
“White graphene”(hBN)
11/04/2019 21
2D tin oxide anodes in sodium batteries
2D metal carbide or nitride
semiconductors
2D transition metal dichalcogenides (TMDC) eg MoS2 in solar cells &
photodetectors
Source: www.nanowerk.com
2-layer Graphene-stopping bullets
Researchers at The City University of New York (CUNY) have developed a unique 2 layer graphene-based material they call diamene that is flexible but becomes as hard as a diamond when it is impacted at room temperature
11/04/2019 22 Source: Nature Nanotechnolgy December 2017
Graphene shoes - 50% harder wearing
11/04/2019 23 Source: https://omnexus.specialchem.com/news/industry-news/inov-8-world-first-ever-graphene-sports-shoes
“Prior to this innovation, off-road runners and fitness athletes had to choose between a sticky rubber that works well in wet or sweaty conditions but wears down quicker and a harder rubber that is more durable but not quite as grippy..”
“graphene-enhanced rubber outsoles and Kevlar – a material used in bulletproof vests – on the uppers”
Graphene jacket –US$695 (free shipping)
11/04/2019 24
“A GRAPPLING HOOK SHORT OF A BATSUIT”
Source:https://www.vollebak.com/product/graphene-jacket-1/
“Graphene Jacket. • Part jacket. • Part science experiment. • Made with the only material in
the world with a Nobel Prize”
Graphene G+ Aero jersey
11/04/2019 25 Source: http://www.directa-plus.com
Unveiled today at the
EUROBIKE 2018 trade
show in Friedrichshafen,
Germany, the new jersey
is designed to leverage
the unique properties of
Graphene Plus (G+) to
dissipate heat from the
rider’s body enabling
them to focus less on the
conditions around them
and more on performance
Graphene – “it’s a very noisy market”
“200 companies claim to be producing graphene at commercial levels
In addition, many small lab-scale start-ups are hoping to become graphene producers and are waiting in the wings
No shortage of companies that want to play in this space
Result is a current significant overcapacity of production
More capacity to produce graphene than actual demand”
Graphene companies need: solid scientific base, engineering and process skills & customer centric collaboration
11/04/2019 26 Source:https://www.azonano.com/article.aspx?ArticleID=5135
Perovskites-cheaper solar collection
Hybrid perovskites: mix of organic and inorganic ions with the same crystal structure as calcium titanium oxide (CaTiO3).
Most solar cells are made of silicon, such cells are difficult to manufacture, requiring vacuum chambers and temperatures above 1000°C
Research efforts have recently focused on a new type of solar cell, based on metal halide perovskites
Perovskite solutions can be inexpensively printed to create more efficient, inexpensive solar cells
11/04/2019 27
“Australian team reports new world efficiency record with perovskite solar cells” April 2017
Source:www.energymatters.com.au/renewable-news/silicon-perovskite-solar-em5983/
Cheaper, more efficient solar cells
11/04/2019 28 Source: National Renewable Energy Laboratory
Perovskite/ crystalline silicon TF
tandem cell 30%
efficiency ----
cf market 14-25%
efficiency
Organic Solar Cell
11/04/2019 29
Agenda
Mega trends
Materials engineering
Energy
China
Other trends
The industrial minerals industry
Final thoughts
11/04/2019 30
The BP energy outlook - 2017
"We are seeing a shift in the global
energy mix, driven by
environmental concerns &
advances in technology."
11/04/2019 31 Source: BP Energy Outlook 2017
2020’s expected to be the decade of peaking
11/04/2019 32
1. Renewables are projected to be the fastest-growing fuel source, growing at 8% CAGR
Source: BP Energy Outlook 2017 & Carbon Tracker
2. Solar PV expansion in electricity larger than all renewables combined (IEA October 2018)
3. 50% renewables by 2050
Or ~65% renewables by 2050?
11/04/2019 33 Source: Bloomberg New Energy Finance & IEA
New! India to be third largest solar market in 2017 replacing Japan
Australia – 40% annual increase of wind & solar to NEM
11/04/2019 34 Source: AEMO 2019 | Quarterly Energy Dynamics - Q4 2018
NEM: National Electricity Market
Solar energy challenges & developments
11/04/2019 35
Shell to take over German home battery company Sonnen
Energy integration & storage – batteries (LIB vs others?)
Improved efficiency and cost – perovskites, organics?
Material durability – life of PV units is around 25~30 years
Building & window solar integration – EU Be Smart & BIPV
Building integration: Tesla solar roof tiles
Tesla began production of Solar Roof tiles at New York factory January 2018
11/04/2019 36 Source: Tesla January 2018
Slow progress due to: • Need to prove 30 year life • Expensive compared to
traditional tile + panels
Window integration: double-pane solar windows
In order to transform a window into a tandem luminescent sunlight collector, the Los Alamos team deposited a layer of copper indium selenide quantum dots onto the surface of the back pane and a layer of greatly emissive manganese-doped quantum dots onto the surface of the front glass pane.
11/04/2019 37
Engineered Quantum
Dots Used for Powering
Double-Pane Solar
Windows
Source:Los Alamos National Laboratory January 2018
Window integration: vanadium nanoparticles
Vanadium dioxide nanoparticle-based films have approximately twice the solar modulation values for high and low temperatures as conventional thin films
11/04/2019 38
U.S. Department of Energy’s (DOE)
Argonne National Laboratory have
patented a new process for
economically manufacturing
energy-efficient windows with
Vanadium nanoparticles
Source:https://www.nanowerk.com/nanotechnology-news2/newsid=51027.php
-100%
-80%
-60%
-40%
-20%
0%
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Land-based Wind (-41%)
Distributed PV (-54%)
Utility-scale PV (-64%)
Modeled Battery costs (-73%)
LED bulbs (-94%)
Cost reductions since 2008
11/04/2019 39 Source: US DOE 2016
“Sometime between 2020 and 2025, the cost to store energy in batteries is expected to reach parity with the internal combustion engine” Enertopia 2017
Growth of EV – China , USA & EU
11/04/2019 40 Source:http://www.businessinsider.com/china-holds-the-keys-to-the-electric-car-revolution-2017-12/?r=AU&IR=T
“Almost every major European carmaker will
launch one or more electric vehicle (EV) models over
the next 18 months”
2040: 35% of new sales will be
EV 2035?: China ban
of ICE vehicles
2030: Cars sold in India, Israel,
Sweden, Norway & Denmark to be
electric
2030: Electric cars cheaper
than gasoline-powered cars
24% CAGR 2018-30
Uncertainty but growing consensus
11/04/2019 41 Source: https://seekingalpha.com/article/4207189-cobalt-27-forget-nickel-exposure?isDirectRoadblock=true
Ford’s Head of Energy Storage Research, about EV penetration rates:
“we, as automakers, will have to electrify our fleets by 2025"
Volkswagen: Announcements March 2019 • plans 22 million EV’s in ten years • 70 new electric models by 2028 • possible participation in battery cell
manufacturing facilities in Europe • installing 400 fast-charging stations by 2020 • Volkswagen forms European Battery Union
with Northvolt
Electric vehicle developments
11/04/2019 42 Source: Posco 2017, Alkane Resources 2017
Electric cars, autonomous driving, car connectivity, and A.I. Standard EV requires ~5 times the rare earth permanent magnets as ICE vehicle Light weighting- higher strength steel (Giga Steel), glass (Corning Gorilla glass),
magnesium, aluminium, composites
All style All plastic
OR
Posco PBC-EV: 26% steel weight reduction
11/04/2019 43 Source: Posco 2017
1. Advanced high strength steel(AHSS): Giga Steel
• tensile strength > 1 Giga Pascal • 6 types of giga steel • tailored for different parts • developing ultra-light high-strength steel
2. Posco Body Concept (PBC): advanced construction method
Metal competition from composites
Ford & Magna develop weight-saving composite sub frame prototype
Ford Explores 3D Printed Large-scale Auto Parts: Breakthrough for vehicle manufacturing
Henkel’s lightweight metal-replacing composite technology to be used in Volvo models
Arkema unveils next-gen composites for auto & wind power
Covestro composites for cost-effective lightweight construction
Opportunities for functional mineral fillers
11/04/2019 44 Source: http://omnexus.specialchem.com/channel/metal-replacement
Carbon fiber reinforced plastics (CFRP) demand
11/04/2019 45 Source: SGL Carbon Presentation January 2019
51 59 66 72 83 91 101 112
156
194
0
50
100
150
200
250
2010 2011 2012 2013 2014 2015 2016 2017e 2020e 2022e
‘00
0 m
t p
a
Solar energy and vehicles
11/04/2019 46
Rooftop PV panels recharge the 3.7-volt lithium-ion auxiliary battery
PV panels also supply power to the traction battery while the vehicle is parked, providing enough charge to drive up to 6.1 km/day
2017 Prius plug-in hybrid vehicle (PHV)
Tesla - Model 3 to include a solar roof option
Source:https://futurism.com/the-next-car-you-buy-could-be-solar-powered/
Lightyear One - world’s first solar-powered passenger car on roads 2020
Sono Motors -first mass-produced EV that can charge it’s battery using solar power
Losers: Road & automotive lubricating oils
11/04/2019 47
17.2 17.4 17.3 16.9 15.9
22.7 23.8 25.6 27.2 28.9
2.8 3.0
3.4 3.7 4.0
0
10
20
30
40
50
2017 2020 2025 2030 2035
Million tonnes
Other transport
Non transport/industrial
Road transport/ automotive
Source:https: www.mckinsey.com
CAGR (%) 2017-25 2025-35
Other transport 2.5% 1.6%
Non transport/industrial 1.5% 1.2%
Road transport/automotive 0.1% -0.8%
Total 1.0% 0.5%
Assumption: Battery cost reduces to below $100/kWh—the point at which EVs and ICE vehicles reach cost parity—by 2025
Battery minerals
11/04/2019 48
Headline minerals • Lithium • Graphite • Cobalt • Nickel • Manganese
Standing out from the crowd
11/04/2019 49 Source: https://stockhead.com.au 2018
“Miners are fighting cannabis
and crypto plays for cash”
says resources boss
Lithium demand: >15% CAGR 2017-27
Market Type 2017 2027 Vehicle CAGR
LCE CAGR
Electric vehicles (millions) Battery 0.8 15.5 34% 29%
Plug in hybrid 0.4 4.1 26% 30%
Lithium (kMT LCE units) Hydroxide 34 416 28%
Carbonate 105 367 13%
Other 73 95 3%
Total 212 878 15%
11/04/2019 50 Source: Roskill & Livent 2018
Plus energy storage market: 40% CAGR (2018-23) forecast in USA
Lithium issues
11/04/2019 51 Source: Orocobre May 2017, SQM January 2018
• Lithium under or oversupply • Lithium prices- spot & contract • Start up issues • Processing & by-products • Brine vs rock vs clay • Disconnected financial markets • Supply chain alignment • Battery production capacity • Storage vs electric vehicles • Future battery technology
Future Battery technology – VW view
11/04/2019 52 Source: Volkswagon
And more
Vanadium Flow batteries Expected to share storage battery market with LIB
LIB with silicon or LTO anodes 100% silicon-theoretical ten times more energy storage compared to graphite anodes. Problem is 400%
expansion from lithium absorption. Solution: Silicon enhanced graphite anodes LTO (lithium titanium oxide) anodes: ultrafast recharging, enhanced battery life and safety performance
Lithium sulphur and lithium-air
Tesla/Maxwell dry electrode battery
Many others: zinc-air, magnesium, sodium, potassium, ceramic-based high-temperature tin oxide nanoparticles enhanced with antimony on a graphene base anode
Pumped hydro storage
Hydrogen fuel & fuel cells
11/04/2019 53
Estimated global battery start up investment 2018 US$1.6 Trillion
Associated technology developments: Example 1
Battery connector lifespans increased from 250 charge cycles to 10,000 at temperatures of 150° C and above
Nickel-tungsten and silver-tungsten alloys
11/04/2019 54 Source: Xtalic Corporation
Example 2: lithium production by-products
Company Deposit/operation Lithium mineral By-product
Rio Tinto Jadar (Serbia) Jadarite Boron products
ioneer Rhyolite Ridge (USA) Sepiolite/ Searlesite Boric acid
Piedmont Lithium Carolina Spodumene Belt (USA) Spodumene Quartz, feldspar, mica
Advantage Lithium Cauchari (Argentina) Brine SOP
Litio Minera Mariana (Argentina) Brine SOP
Bearing Lithium Blanco (Chile) Brine Potassium chloride
European Lithium Wolfsberg (Austria) Spodumene Quartz, feldspar
Avalon Adv. Mat. Separation Rapids(Canada) Petalite/Lepidolite Feldspar
Pilbara Minerals Pilgangoora (Australia) Spodumene Tantalum
Desert Lion Energy Rubicon/Helikon (Namibia) Petalite/Lepidolite Tantalum
Neometals Kalgoorlie refinery (Australia) Spodumene leach residue Synthetic zeolite (Al/Si)
European Metals Cinovec (Czech Republic) Zinnwaldite Tin, tungsten, SOP
11/04/2019 55 Source: Company reports 2018 & 2019
Example 3: HPA (4N+) from kaolin for LED’s & batteries
High purity alumina
(HPA) projects Altech Chemicals Pure Alumina FYI Resources Alpha HPA
Capacity (tpa) 4,500 8,000 8,000 10,200
Capex (USD M) 298 271 179 161
Av. Sale Price (USD/mt) 26,900 25,200 24,000 25,000
Av Production Cost
(USD/mt) 9,900 7,668 6,467 6,403
Project Stage FIDS
October 2017
PFS
June 2018
PFS
September 2018
PFS
November 2018
Anticipated start up 2021-2022 2022-23 2021 2022
Raw Material Kaolin, Meckering
Western Australia
Kaolin, Yendon
Victoria
Kaolin, Cadoux
Western Australia “Industrial Chemical”
Process HCl leach HCl leach HCl leach Solvent extraction
11/04/2019 56 Source: R Flook & company reports
Agenda
Mega trends
Materials engineering
Energy
China
Other trends
The industrial minerals industry
Final thoughts
11/04/2019 57
China: Prepare for change
11/04/2019 58
China : Key trends
China growth to continue and GDP to overtake USA GDP by 2030
Decade of rapid growth in basic industries (steel, cement & plate glass) coming to an end
Moving from low value polluting industries to high value manufacturing Targeting over 70% domestic market share of key industries
New energy vehicles, new and renewable energy equipment, industrial robots
“ China Manufacturing 2025”: Innovation driven manufacturing Targeting over 60% share of manufacturing value added contributed by hi-tech industries
Targeting over 25% share of manufacturing value added of GDP
Targeting manufacturing currently in Germany, Japan and South Korea
China the producer and consumer
“ Make our skies blue again”: pollution control and monitoring
First national law on soil pollution (1st January 2019) 11/04/2019 59
0
200
400
600
800
1000
1200
2017 2023 2028
North America
Europe
Asia
China
Battery megafactory capacity by region (GwH)
11/04/2019 60
China is expected to account for over 50% of the world’s battery capacity for at least the next decade.
Source: Benchmark
China: new opportunities- 7 top silica sand importers
11/04/2019 61
Stable
Declining
Declining
Source: R Flook
Growing imports
Australia: Significant silica
sand export projects
• Diatreme • VRX Silica • Others
Regional silica sand export
projects
Agenda
Mega trends
Materials engineering
Energy
China
Other trends
The industrial minerals industry
Final thoughts
11/04/2019 62
Other significant trends
Mergers and acquisitions: typical low growth strategy; everyone wants to be number one
Circular economy
Plastic recycling about 2% → “certified circular polymers”
Refractory recycling about 4%
Lithium ion battery- “without recycling mass electrification will not work”
Bio based polymers: eg Itaconix
CO2 emissions and reductions: breakthrough technologies required
Globalism vs Nationalism: tariffs and trade barriers
Preparing for the Indian & then African century
11/04/2019 63
IMF “four clouds” • Brexit
uncertainty • trade tensions
and tariff escalations
• global financial tightening
• accelerated slow-down in the Chinese economy.
Centre of economic gravity is shifting east and south
11/04/2019 64
Top 10 Economies 2030 (GDP PPP) 1. China: $64.2 trillion 2. India: $46.3 trillion 3. US: $31 trillion 4. Indonesia: $10.1 trillion 5. Turkey: $9.1 trillion 6. Brazil: $8.6 trillion 7. Egypt: $8.2 trillion 8. Russia: $7.9 trillion 9. Japan: $7.2 trillion 10. Germany: $6.9 trillion.
1 2
3
4
5
6
7
8
9
10
Source: Standard Chartered & McKinsey January 2019
51% of global consumption in developing
economies
34% of global
consumption in Asia
Agenda
Mega trends
Materials engineering
Energy
China
Other trends
The industrial minerals industry
Final thoughts
11/04/2019 65
Why Industrial minerals are important
11/04/2019 66 Source: www.imformed.com
CAGR ( to 2025) selected markets & sub markets
11/04/2019 67
0% 5% 10% 15% 20% 25% 30% 35%
Battery electric vehicles (number)
3D printing (value)
Lithium ion batteries (tonnes)
North America fraccing sand (tonnes)
Solar PV energy (value)
LED production (units)
Glass ultrathin (value)
Carbon fiber reinforced plastics (tonnes)
Ceramic tiles (value)
Agricultural Micronutrients (value)
Glass flat (tonnes)
Renewable energy (value)
Glass containers (value)
Industry & Water treatment (value)
Paint and coatings (tonnes)
Plastic waste (tonnes)
Steel (tonnes)
Pulp & paper (value)
Source: R Flook & Company Reports
How profitable are industrial minerals?
Company (Division/Year if not 2018) Sales EBITDA EBITDA/Sales
Imerys €4.59B €0.79B 17%
US Silica * adjusted for write downs US$1.56B US$0.27B 17%
Sibelco €3.52B €0.65B 19%
Venator US$2.27B US$0.44 19%
Mineral Technologies US$1.68B US$0.33B 19%
Omya (2017) ~€3.33B ~€0.7B ~20%
Rio Tinto (mineral sands, borates, salt) US$2.65B US$0.76B 29%
Albemarle US$3.38B US$1.01B 30%
Garnet International (2016) A$165M A$58M 35%
Martin Marietta (Magnesia division) US$269M US$99M 37%
Livent US$442M US$196M 44%
Iluka A$1.24B A$0.54M 44% (35% 2017)
11/04/2019 68
Source: Company Reports
1
2
3
Market development & innovation- some examples
English China Clay - former world leading industrial mineral producer 1960’s 50% of global paper pigment business 1980’s competition from cheaper Brazilian kaolin and then GCC 1990’s decision to focus more closely on original china clay business & paper chemicals 1999 bought by Imetal who changed name to Imerys for £756m.
Omya – alkalai paper making, filler and coating GCC & PCC 1950’s alkalai paper making and GCC pigments replaced kaolin Rapid growth then threat from on-site PCC, countered by PCC acquisition (Huber) Now world leading paper pigment business (sales ~ €3.3 billion) of both PCC and GCC
Mineral Technologies – developed on site PCC plants Diversified through Amcol acquisition
Imerys – mainly growth through acquisition breathable plastic film pigments perlite microbeads
Sibelco – high purity quartz (Iota) for semiconductors and photovoltaics
Garnet International – garnet marketing (PBT/sales 30%)
11/04/2019 69
Pricing- selling vs marketing
$ Revenue is vanity
$ Profit is sanity
$ Cash is reality 11/04/2019 70 Source: Unknown Bankers
Some pricing considerations • Cost plus – lazy approach • Profit maximisation approach
• Customer analysis • Cost to customer • Value to customer
• Competitor analysis • Spot vs contract & terms
→ Profit maximisation
“selling concept focuses on the needs of the seller while the marketing concept focuses on the needs of the buyer”
Customers usually want same supplier & reduced price
Alkane is intending to produce a range of zirconium, hafnium, rare earth (including praseodymium and neodymium) and niobium materials “As a foundation to achieving financing, Alkane continues to seek fair and binding offtake
agreements for the materials the Dubbo Project will produce
The inherent challenge is that potential customers are still mainly buying from China, and although they are interested in establishing a non Chinese supply chain to diversify supply risk, they want to pay discounted prices to new entrants
Alkane’s wholly owned subsidiary, Australian Strategic Materials (ASM), is not willing to become bound to an inferior pricing position; nor is it in Australia’s national interests”
I-Minerals is developing halloysite, quartz, K- feldspar and kaolin “To gain market share in the quartz and K-spar markets the Company would need to displace
current suppliers, primarily through pricing, and at the same time require customers to undertake additional reformulation to accommodate new minerals in the production process”
11/04/2019 71 Source: Alkane Resources February 2019, I-Minerals March 2019
Understanding global supply chains
11/04/2019 72 Source: www.wbs.ac.uk/news/
Opportunity
Opportunity
Specifications & performance- sometimes a moving target
11/04/2019 73
Analysis of LiFePO4 cathode from eight suppliers- high amounts of impurities, in particular Mn and Mg, in one batch resulted in an unacceptable cycle life for the batteries.
Customers now talk about ppb impurities in lithium
Source: https://www.azom.com/article.aspx?ArticleID=16278
Agenda
Mega trends
Materials engineering
Energy
China
Other trends
The industrial minerals industry
Final thoughts
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“Predictions are very difficult -especially if they are about the future! ”
11/04/2019 75 Source: Reserve Bank of Australia 2016
Australian Reserve Bank were 90% confident 2017 GDP would
be between 1.0% & 5.5% !!
Always a surprise: Clay to fight bacteria in wounds
Reduced iron-bearing clay can kill some strains of bacteria including bacteria grown as biofilms - Mayo Clinic August 2018
11/04/2019 76 Source: https://newsnetwork.mayoclinic.org August 2018
“The only constant is change”
Final word from a naturalist, geologist and biologist,
Charles Darwin;
“It is not the strongest of the species that survive, nor the most
intelligent, but the one most responsive to change.”
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Author Profile
Dr Richard Flook has worked for both suppliers and consumers of minerals with global companies including, Steetley plc, Anglo American, Commercial Minerals (now Sibelco), Normandy Mining Ltd, Omya AG and Shinagawa Refractories.
Richard has been CEO, Managing Director & Director of Asian and Australasian companies. He has specialized in new business opportunities including strategic planning, trading, market development and acquisitions in the industrial minerals industry and has been involved in managing and developing mineral operations and businesses in Asia and Australasia.
Richard is a Fellow of the Australasian Institute of Mining & Metallurgy (FAusIMM (CP)) and the Australian Institute of Company Directors (FAICD). He is a graduate of Sydney University (BSc First Class Honours, PhD) and the University of NSW (Master of Commerce).
Richard is now the Managing Director of Mosman Resources, a private consulting business, specialising in the production and marketing of industrial minerals and chemicals.
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