Upload
others
View
3
Download
0
Embed Size (px)
Citation preview
CA
BLE
CUT
TERS
& C
RIM
PIN
G
www.dubuis.com R15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
32
CRIMPING dIE SETS D36 – BPL036
APPLICATIoN
Copper tubular sleeves and lugs
CRIMPING WIdTh (mm)LUG SECTIoN (mm²) NUMBER oF CRIMPS
5999995553.53.5
4610162535507095120150
11111122233
PART No.
02633-0102454-0102431-0102432-0102433-0102413-0102434-0102435-0102414-0102437-0102415-01
dIE SETS FoR hEXAGoNAL CRIMPING – ACCoRdING To STANdARd NFC 20.130
dIES TooLS
APPLICATIoN
APPLICATIoN
CRIMPING WIdTh (mm)
CRIMPING WIdTh (mm)
TyPE
TyPE
555555999
5
9
5
9
E54E68E72E83E100E120E140E173E215
36DE68
36DE90
36DE120
36DE173
Bare sleeves to be crimped on aluminium cable
Insulated sleeves to be crimped on aluminium cable
PART No.
PART No.
026250262602627026280262202629023770237602371
02626
02413-01
02435-01
02376
dIE SETS FoR hEXAGoNAL CRIMPING – ACCoRdING To EdF STANdARd
hEXAGoNAL dIE SETS FoR SIGNALLING ANd TRACTIoN CURRENT RETURN
SCNV 7.42 mm² copper cable: for crimping lugs
35 mm² 750NE copper cable: for crimping lugs and extension sleeves
70 mm² 750NE copper cable: for crimping lugs and extension sleeves
50 and 95 mm² aluminium cables: for crimping bimetallic lugs and sleeves (aluminium part)
CA
BLE
CUT
TERS
& C
RIM
PIN
G
R15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
www.dubuis.comR15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
33
CRIMPING dIE SETS D62 – BPL062 – BPP062
APPLICATIoN
APPLICATIoN
SCNV 7.42 mm² copper cable: for crimping lugs
35 mm² 750 NE copper cable: for crimping lugs and extension sleeves
70 mm² 750 NE copper cable: for crimping lugs and extension sleeves
50 and 95 mm² aluminium cables: for crimping bimetallic lugs and sleeves (aluminium part)
For crimping “C” 70/70 connectors
Copper tubular sleeves and lugs
hEXAGoNAL dIE SETS FoR SIGNALLING & TRACTIoN CURRENT RETURN
dIE SETS FoR hEXAGoNAL CRIMPING – ACCoRdING To STANdARd NFC 20.130
CRIMPING WIdTh (mm)
NUMBER oF CRIMPS
TyPE
LUG SECTIoN (mm²) CRIMPING WIdTh (mm)
6DE68
6DE90
6DE120
6DE173
6DX255
6
10
16
25
35
50
70
95
120
150
185
240
9
9
9
9
12
12
5
5
5
5
5
5
PART No.
PART No.
84164
84166
84163
84165
84167
84105-01
84106-01
84107-01
84108-01
84109-01
84110-01
84111-01
84112-01
84113-01
84114-01
84115-01
84116-01
15
10
9
14
6
1
1
1
1
1
1
2
2
2
2
2
2
dIES TooLS
CA
BLE
CUT
TERS
& C
RIM
PIN
G
www.dubuis.com R15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
34
7.42 mm² cable: for crimping KUVS lugs
35 mm² 750 NE cable: for crimping lugs and sleeves
70 mm² 750 NE cable:for crimping copper and bimetallic sleeves and lugs (copper part)
7.42 mm² – 35 mm² cable:for crimping MRS sleeves
50 and 95 mm² aluminium cables: for crimping bimetallic lugs and sleeves (aluminium part)
185 mm² 750 NE cable: for crimping lugs and sleeves
150 mm² aluminium cable: for crimping bimetallic lugs and sleeves (aluminium part)
240 mm² rigid copper cable: for crimping CMS 240/12 lugs
185 mm² 750 NE cable:for crimping bimetallic sleeves (copper part)
240 mm² fl exible copper cable: for crimping CMS 240S/12 lugs
240 mm² aluminium cable: for crimping bimetallic lugs and sleeves (aluminium part)
240 or 262 mm² copper cable: jumper clamp fi tting or terminal clamp
25 mm² fl exible cable: for crimping on core of cable terminal LK25F/12
95 mm² fl exible cable: for crimping on core of cable terminal LK95F/12
95 mm² fl exible cable: for crimping on insulation of cable terminal LK95F/12
185 mm² fl exible cable: for crimping on core of cable terminal LK185F/12
185 mm² fl exible cable: for crimping on insulation of cable terminal LK185F/12
CRIMPING dIE SETS C130 NEO – XC130 NEO – BPP130
EXAMPLE oF APPLICATIoNCrimping of coperit No.3
Crimping of 9.3 mm² stainless steel terminal
Crimping of 12 mm² bronze terminal
Crimping of 35 mm² bronze terminal
Crimping of coperit No.5
hEXAGoNAL dIE SETS FoR oVERhEAd CoNTACT WIRES APPLICATIoNSCRIMPING WIdTh (mm)TyPE
12
8
12
14
10
12DE61
12DE77S
12DE85S
12DE97
12DE100
dUBUIS PART No.
30566-01
30564-01
30560-01
30565-01
30349-01
SNCF SyMBoL
0.393.1145
7.393.6629
7.393.6628
7.393.6663
7.393.6611
EXAMPLE oF APPLICATIoN
hEXAGoNAL dIE SETS FoR SIGNALLING ANd TRACTIoN CURRENT RETURNCRIMPING WIdTh (mm)
TyPE
18
12
12
25
14
12
17
12
12
12
17
14
10/06
12
14
14
14
12DE68
HMPG35
HMPG70
12DE139MMRS
12DE173
HMPG185
12DE215
12DE215/240
12DE220
12DE230/240S
12DE268
12DE290
ECO-EGU25
ECO95
EGU95
ECO185
EGU185
dUBUIS PART No.30346-01
30221-03
30223-03
30211-01
30353-01
30237-03
30356
30228-03
30568-01
30229-04
30569-01
30362
30747-03
30717-03
30718-03
30744-03
30745-03
SNCF SyMBoL7.393.6718
7.393.6547
7.393.6546
7.393.6567
7.393.6712
7.393.6545
7.393.6711
0.393.1150
0.393.1152
0.393.1151
0.393.1149
0.393.1148
dIES TooLS
CA
BLE
CUT
TERS
& C
RIM
PIN
G
R15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
www.dubuis.comR15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
35
CRIMPING dIE SETS C130 NEO – XC130 NEO – BPP130
APPLICATIoN
Copper tubular sleeves and lugs to be crimped on copper cable
dIE SETS FoR hEXAGoNAL CRIMPING – ACCoRdING To STANdARd NFC 20.130
CRIMPING WIdTh (mm)LUG SECTIoN (mm²) NUMBER oF CRIMPS
9
9
9
9
12
12
12
12
12
12
12
12
12
9
6
10
16
25
35
50
70
95
120
150
185
240
300
400*
1
1
1
1
1
1
1
1
1
1
1
2
2
3
PART No.
80414-01
30218-01
30219-01
30220-01
30221-03
30222-01
30223-03
30224-01
30235-01
30236-01
30237-03
30228-03
30229-04
30452-01
SNCF SyMBoL
dIE SETS FoR CRIMPING “C” CoNNECToRS
CRIMPING WIdTh (mm)
TyPE
25 – 25 70 – 2570 – 70
185 – 98
C 25/25C 70/25C 70/70 (12DX255)U13DC185
dUBUIS PART No.30211-01305613056230781
CABLE SECTIoN (mm²)
CRIMPING ShAPE
25 12185
Hexagonal Hexagonal Hexagonal
Round
--
0.393.11460.393.1147
dIES TooLS
9400* 3 30452-01
* With tool and head, stroke 32, 38 or 44 only
CA
BLE
CUT
TERS
& C
RIM
PIN
G
www.dubuis.com R15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
36
E 140
E 140
E 173
E 173
E 173
E 235
E 235
E 235
E 260
CRIMPING dIE SETS C130 NEO – XC130 NEO – BPP130
CRIMPING WIdTh(mm)
APPLICATIoN ANd SECTIoN (mm²)TyPE
E 54
E 54
E 68
E 72
E 83
E 100
E 100
E 120
E 120
E 140
E 173
E 210
E 230
E 250*
E 280**
E140
E173
E205
E215
E260
E280
E300
PART No.
80389
30345
30346
30347
30348
80390
30349
80152
30351
30352
30353
30355
30357
80453
30360
30578
30579
80451
30580
80386
30360-01
30363
SLEEVES
17.8/22/27.8/34.4
37.7/43.1/54.6
58.9/69.3/80/88
59.7/116.2
75.5/147.1
182
Bare
Bare
Bare
Bare
Bare
Bare
Bare
Bare
Bare
Bare
Bare
Bare
Bare
Bare
Bare
Insulated
18
10
18
10
18
18
10
18
9
15
14
10
10
5
5
9
9
9
9
9
9
9
7.07
9.9/10.8/12.56
12.4/14.1/15.9/19,63
17.8/22/27.6
28.25/29.3/38.2/38.46
48.3
59.7/74.9/93.3
22
34.4
43.1/54.6
75.5/93.3
117
148
228
Depending on sleeves
17.8/22/27.8/34.4/43.1
37.7/54.6/69.3/88
58.9/80
59.7/75.5/116.2/147.1
STANdARd SLEEVES ACSR SLEEVES
CoPPER STEELALUMINIUM ALUMINIUM
* With tool and head, stroke 32 or 38 or 44 only – ** With tool and head, stroke 38 or 44 only
CRIMPING WIdTh (mm)
dIE SETS FoR hEXAGoNAL CRIMPING – ACCoRdING To STANdARd C63-061 (B)APPLICATIoN TyPE SECTIoN
35
50
70
95
120
150
185
240
300
PART No.PART No.
80387
80387
80388
80388
80388
30358
30358
30358
xx
30578
30578
30579
30579
30579
30636
30636
30636
80386
CRIMPINGWIdTh (mm)
Industrial bimetallic lugs (on aluminium part)
9
9
9
9
9
9
9
9
9
18
18
18
18
18
18
18
18
18
dIE SETS FoR hEXAGoNAL CRIMPING oF SLEEVES – ACCoRdING To EdF SPECIFICATIoNS
dIES TooLS
CA
BLE
CUT
TERS
& C
RIM
PIN
G
R15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
www.dubuis.comR15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
37
CRIMPING dIE SETS H130 NEO – XH130 NEO – BPP130U
INdENT-hoLdER
LUG SECTIoNS
FoR LUGS ANd TERMINALS
oPENING dIES
16
25
35
50
70
95
120
150
185
240
INdENToRS
30392
30393
30394
30395
30842
30842
30842
30842
30865
30866
30867
30868
FoR JUNCTIoN CoNNECToRS
MC0E
MC1E
MC2E
MC4E
30861
30862
30863
30864
MJ0E
MJ1E
MJ2E
MJ4E
PP130
PP130
PP130
PP130
0E
1E
2E
4E
dIES TooLS
dIMENSIoNS (mm)
WEIGhT (empty)
PART No.
450 × 370 × 110
1.220 kg
30875
Storage case for deep-indent opening dies, which can contain MJE and MCE dies and indents.
PART NUMBERS
TooLING FoR CoNNECTIoN By dEEP INdENTING oF INSULATEd ALUMINIUM CABLES (EdF SPECIFICATIoN)
Opening dies indent holder PP130 indents
• Crimping die sets for the 130 kN product line, which can be used in these tools with the A12D2 adaptor (see pages 34, 35 and 36).
CASE
CA
BLE
CUT
TERS
& C
RIM
PIN
G
www.dubuis.com R15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
38
SUBSTATIoN CRIMPING
dIES
TooLS
LUGS, CoNNECToRS oR SLEEVES
TiNNED COPPER fLAT LUG 95 MM² MR-TN-95
TiNNED COPPER fLAT LUGCDCT 116-12
COPPER ROUND LUG E150² siMEL 3309B DPD7 70
TiNNED COPPER fLAT LUG185 MM² 12-14 AND 16
TiNNED COPPER fLAT LUG185 MM² Cs 185
TiNNED COPPER fLAT LUG185 MM² CsG185+
BiMETALLiC LUG fOR CABLE 240 MM² ALUMiNiUM CAU-240
TiNNED COPPER fLAT LUG300 MM² MR 300
TiNNED COPPER fLAT LUG400 MM² MR 400
CRIMPING dIES 13 T
TyPETyPE PART No. SyMBoL No.SyMBoL No.
CRIMPING dIES FoR SUBSTATIoNS
C130 NEO XC130 NEO
BPP130XH220
H130 NEO XH130 NEO
BPP130U
7.952.0775
7.952.0740
7.393.6545
7.393.6545
7.393.6545
7.393.6711
7.393.6711
30224-01
30235-01
30561
30237-03
30237-03
30237-03
30569-01
30569-01
30362
section 95 mm²
section 120 mm²
12DE170
HMPG185
HMPG185
HMPG185
12DE268
12DE268
12DE190
► Non-exhaustive list. Please contact us for any other connector.
CA
BLE
CUT
TERS
& C
RIM
PIN
G
R15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
www.dubuis.comR15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
39
SUBSTATIoN CRIMPING
dIES TooL
LUGS, CoNNECToRS oR SLEEVES
TiNNED COPPER fLAT LUG400 MM² MR 400
COPPER fLAT LUG400 MM² iNsULATED H32
COPPER fLAT LUG400 MM² siMEL 4496A (32) XD7 400 2D16
ALUMiNiUM-COPPER fLAT LUG 400 MM²
“C” CONNECTORAMP (siMEL) TiNNED COPPER C120E RDCT 116-75/116 E150 CwV AMP5309B
“C” CONNECTORTiNNED COPPER C75E
“C” CONNECTORCOPPER C120E
“C” CONNECTORTiNNED COPPER siMEL C185-C185
CRIMPING dIES 22 T
TyPETyPE PART No. SyMBoL No.SyMBoL No.
CRIMPING dIES FoR SUBSTATIoNS
XH220
7.880.4042
0.392.65210392.6503
0.392.65220.392.6504
0.392.65220.392.6504
0.392.65230.392.6505
64123 (fi xed)64122 (moveable)
64121 (fi xed)64120 (moveable)
64121 (fi xed)64120 (moveable)
64119 (fi xed)64118 (moveable)
77420 (fi xed)77419 (moveable)
77420 (fi xed)77419 (moveable)
77420 (fi xed)77419 (moveable)
SH29
SH32
SH32
SH36
SV31
SV31
SV31
► Non-exhaustive list. Please contact us for any other connector.
CA
BLE
CUT
TERS
& C
RIM
PIN
G
www.dubuis.com R15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
40
CRIMPING dIE SETSXH220 – XH250R
dIES hEAdS
► Crimping recommendations in compliance with NLD 241 dated the 09/10/2014
dIE SETS FoR hEXAGoNAL CRIMPING
GUIdE dIE SETS FoR hEXAGoNAL CRIMPING
TyPE
TyPE
SH 20,4
SH 25
SH 29
SH 32
SH 34,5
SH 40
SH 44
SH 16
SH 17,5
SH 28,5
SH 32,5
APPLICATIoNS
APPLICATIoNS
- Round wire copper 104.5/145.8 - Cable Bz 35/65 bare - Ribbed Copper wire 107+120: Junction sleeve + termination lug
- Cable Copper 104.5/145.8/147/164: Termination lug, bypass connection, bimetal jumper clamp (Copper)
- Cable Copper 104.5/147/164 and 185 insulated: Jumper clamp Copper or Aluminium, connecting part, termination lug
- Cable Copper 104.5/145.8/147/164/185: Half-clamp round wire or ribbed wire- Cable Copper 147/164: ATE fi tting- Cable Bz 116.2: Repair fi tting
- Cable Bz 35/65/116 bare – Bz 35/65 protected – Al 188: Junction sleeve + termination lug - Cable Bz 65 bare - Bz 35/65 protected: Anchor sleeve- Rod Copper D18: Termination lug, bypass connection or rod copper jumper clamp- Cable Al Steel 93.3: Repair fi tting
- Cable Copper 262: Junction sleeve, termination lug- Cable Copper 240/262: Bypass connection, jumper clamp, termination lug - Cable Copper 240: Jumper clamp Copper, connecting part- Cable Copper 240/261.5: Half-clamp round wire- Cable Al/Steel 178/228/288: Repair fi tting
- Cable BZ 116 bare or protected: Junction sleeve, termination lug, anchor sleeve- Cable Copper 185: Termination lug- Cable Copper 400 mm² insulated: Termination lug, jumper clamp copper, connecting part
- Cable Al 375.6: Connecting part, termination lug made from Al or bimetal, bypass connection, jumper clamp Al or bimetal
- Cable Al 475: Connecting part, termination lug made from Al or bimetal, bypass connection Al
- Rod Al D30: Bypass connection Al
- Cable Copper 26 mm²: Half-clamp for ribbed wire- Cable Bz 65.4 – Repair fi tting- Cable Al/Steel 228/93.3: Junction sleeve (steel part) + termination lug
- Cable Al/Steel 288: Junction sleeve (steel part) + termination lug
- Cable Al 238 - Al/Steel 228/93.3 : Jonction sleeve (Al part) + termination lug- Cable Al 228/238/288/336: Connecting part, termination lug made from Al or bimetal- Cable Al 228: Bypass connection, Al jumper clamp fi tting, connecting part,
jumper clamp bimetal (Al part)
- Cable Al/Steel 336/288: Junction sleeve (Al part) + termination lug
0.392.65010.392.6519
0.392.65020.392.6520
0.392.65030.392.6521
0.392.65040.392.6522
0.392.65100.392.6528
0.392.65110.392.6529
0.392.65120.392.6530
0.392.6531
0.392.6532
0.392.6525
0.392.6527
SNCF SyMBoL
SNCF SyMBoL
6412664127
6412464125
6412264123
6412064121
6411264113
6411064111
6410864109
64107
64105
64117
64115
PART No.
PART No.
CA
BLE
CUT
TERS
& C
RIM
PIN
G
R15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
www.dubuis.comR15
GB
- 09
/15
- Doc
umen
tatio
n no
t con
tract
ually
bin
ding
41
CRIMPING dIE SETS XH220 – XH250R
SV 29
SV 31
SV 42
64131
77420
64133
- Bypass connection Bz 65/ Cu 26- C-connector 116-75 or 116-116
- Bypass connection Bz 65/ Cu 104.5 or 145.8- Bypass connection Bz 65/ Cu 147 or 164- Bypass connection Bz 116/ Cu 147 or 164
0.392.6535
-
0.392.6536
64130
77419
64132
0.392.6541
-
0.392.6542
-
-
-
-
-
DV13 64139
DV13 64139
DV18 64141
DV18 64141
DV24 64143
- Bypass connection Bz 65/ Cu 26
- Bypass connection Bz 65/ Cu 104.5 or 145.8- Bypass connection Bz 65/ Cu 147 or 164
- PP 116/ Cu 104,5 or 147
- PP 116/ Cu 240
- Cu 262/ 104.5 or 147 or 164 or 240 or 262
0.392.6554
0.392.6555
0.392.6555
0.392.6556
0.392.6556
DV29 64138
DV42 64140
DV42 64140
DV52 64142
DV52 64142
0.392.6559
0.392.6559
0.392.6560
0.392.6560
0.392.6561
TyPE25DE77S
25DE85S
25DE100
APPLICATIoNS- Dropper spliced end stainless steel 9.3 mm²
- Dropper spliced end bronze 12 mm²
- Splice type “Coperit” No. 5
0.392.6545
0.392.6540
0.392.6550
64151
64100
64147
3
2
2
MoVEABLE + FIXEd dIES
SNCF SyMBoL NUMBER oF CRIMPSPART No.
REINFoRCEd dIE SETS FoR hEXAGoNAL CRIMPING
dIES
dIES
dIES
hEAdS
hEAdS
hEAdS
dIES FoR oVAL CRIMPING
dIES FoR dE-CRIMPING oF CoNNECToRS
TyPE
TyPE
APPLICATIoNS
APPLICATIoNS
MoVEABLE dIE
MoVEABLE dIE
FIXEd dIE
FIXEd dIE (blades)
SNCF SyMBoL
SNCF SyMBoL
SNCF SyMBoL
SNCF SyMBoL
PART No.
PART No.
PART No.
PART No.