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CREONMoscow, February 17, 2009
Lurgi Zimmer GmbHYour Polymer Company
Speaker: Gerald Kriesche, Director Technologies
2
History
1950 Founded by Hans J. Zimmer
1991 Affiliate of Lurgi Group, Germany
2000 Affiliate of MG Group, Germany
2005 Affiliate of GEA Group, Germany
2007 Lurgi Zimmer GmbH: affiliate of Lurgi AG(since 2007: Lurgi GmbH, member of Air Liquide Group)
Hans J. Zimmer
3
Product Portfolio
Zimmer® Polymer Technologies for Polyesters and Polyamides
Packaging Resin
PET BottlePET FilmPA 6 Film
Industrial Yarns
PETPA 6PA 6.6
Textile FilamentsStaple Fibers
PETPA 6PTT
EngineeringPlastics
PETPBTPA 6
4
Content - Presentation
PET Market
PET Technology – Latest Development – Lurgi Zimmer’s Glycol JetImproved AdditivesColor Management for Bottle Grade (no Cobalt)UV Absorption Technology
PBT Technology Overview / PTA RoutePBT continuous 3 Reactor ProcessPBT Batch Process – Disc Ring Autoclave with highest flexibilityDestillation of THF results in highest Purity
Summary and View
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Polyester Market Development
China and India dominate textile market
Significant overcapacities in China
Substitution by new polymers
World Market Growth (PET)
0
5000
10000
15000
20000
2007 2008 2009 2010 2011Year
'000
tons
0123456789
Ann
ual G
row
th (%
)North America South AmericaAfrica & Middle East EuropeAsia Pacific Anual Growth (%)
Source: PCI (Direct Information/email 11/29/08)
6
PET Technology – Latest Development
Optimized EG Jet System reduces fuel oil consumption by using vapoursfrom esterification directly to generate vacuum with optimized vapourcondensation (fuel oil reduction by 3 – 6 kg/t) and 6 – 8 KWh/t electrical power reduction
SEG to PasteFinisher
Scraper system
Scraper system
Liquid Ring Pump
Process Column
Paste
optimized quantity
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Additives - Color Management
Advantages of the New Color Technology – Goodbye, Cobalt!Reduced overall metal content in polymerReduced stabilizer contentNew recipe: Maximum, 3 ppm dyestuff (1 ppm normal)All food contact regulations-friendlyCoca-Cola approval available
What’s the impact?Significant cost reductionSame color results achievable as with CoIndependent correction of b- and a-color possible; L correction dependentProven and well-known feeding system
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Additives - Color Management
Difference of color a-value measured on crystallized pelletsdepending on the amount of dyestuff (blue+red)
-4,0-3,0-2,0-1,00,01,02,03,04,05,06,07,08,09,0
10,011,012,013,014,0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5
Dyestuff (blue+red) [ppm]
Diff
eren
ce o
f col
or a
-val
ue [-
]
redblueblue:red = 1:1blue:red = 2:1
Now – Adjustment of a-Value possible
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Additives - Color Management
Difference of color b-value measured on crystallized pelletsdepending on the amount of dyestuff (blue+red)
-15,0
-14,0
-13,0
-12,0
-11,0
-10,0
-9,0
-8,0
-7,0
-6,0
-5,0
-4,0
-3,0
-2,0
-1,0
0,0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5
Dyestuff (blue+red) [ppm]
Diff
eren
ce o
f col
or b
-val
ue [-
]
redblueblue:red = 1:1blue:red = 2:1
Example – Adjustment of b-Value
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Additives - UV Technology
Advantages of the New UV TechnologyReduced UV stabilizer content in polymerNo influence on polymer quality parametersNew recipe recommended: max 3.000 ppmAll food contact regulations-friendly
What’s the impact?Significant equipment cost reductionSame UV results achievable as with other high level market products (protection area 385 – 420 nm)No color correction necessaryProven and well-known feeding system
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Additives - UV - Technology
UV-Spectrum of PET Film using the new UV-Technology
Blue: without Green: 3.000 ppm UV-T Orange: Market product
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Automotives Household Telecommunication & Electronics
Technicalplastics
Properties and Application
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PBT 3 Reactor Process
Vacuum-generation
ProcessColumn
PTA-Paste
Chipping
PTABDO
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PBT 3 Reactor Process
Well proven commercialized technology based on Raw Material PTA (DMT is expensive and availability limited)
Four successfully started up since 2000Demonstrated capacities up to 200 t/d– design capacity up to 500 t/d availableOne additional line under execution (start-up 2009)
Advantages of this processIV easily adjustable between 0.7 and 1.2 dl/gLow catalyst content resulting in better color and lower costsHighly efficient esterification stage for best conversionProven 2 stage THF recovery with > 99% purity
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PBT Batch Process
BD vapour jet system
granulation
process column
additives, comonomeres
PTA / BD paste
Esterification
Additiv Reactor & Prepoly
Disc Ring Autoclav
Highly flexible
Quick product change
No viscosity drop
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PBT Batch Process - General Design
This is the right process for the production of specialities
(high market products)
Disc Ring AutoclaveCapacities up to 120 t/day (single line) available with highest flexibility
Very fast adjustment of different viscosities without any transition material
Special designed Disc Ring Autoclave with polymer circulation
(‘finisher’ based on same principles as for continuous process)
Vacuum from max. 200 mbar to < 1 mbar
Extrusion of the batch under vacuum like in the continuous process
- 80 t/day Batch Line for PET (bottle grade and PET film) in operation
- 90 t/day Batch Line for special polymer will be started-up by Lurgi Zimmer in II/2009
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THF Destillation – highest Purity
New 3 stage THF recovery• Proven THF purity > 99.95%• Satisfies latest market
requirements
water / THF
waste water
pure THF
Suitable for polycondensation to polytetramethylene glycolThermoplastic elastomersThermoplastic polyetheresterUsable for special fibresThermoplastic polyetheramide
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Summary and View
Difficult market situation expected in this year
Development of cost efficient technologies even more important
Eco-friendly trend in the PET industry must also be factored into our thinking
RésuméFuture polyester plants having higher capacities will also need to be more compact, energy efficient and save spacePBT is an excellent polymer and meets the high requirement of the industry (especially compounding – engineering plastics – etc.)
19
Contact
Gerald KriescheDirector Polymer Technologies
Lurgi Zimmer GmbHLurgiallee 560295 Frankfurt am Main, Germany
Phone: +49 69 5808 5395Fax: +49 69 5808 5425
www.lurgi-zimmer.com
E-Mail: [email protected]