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CREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies

CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Page 1: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

CREONMoscow, February 17, 2009

Lurgi Zimmer GmbHYour Polymer Company

Speaker: Gerald Kriesche, Director Technologies

Page 2: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

2

History

1950 Founded by Hans J. Zimmer

1991 Affiliate of Lurgi Group, Germany

2000 Affiliate of MG Group, Germany

2005 Affiliate of GEA Group, Germany

2007 Lurgi Zimmer GmbH: affiliate of Lurgi AG(since 2007: Lurgi GmbH, member of Air Liquide Group)

Hans J. Zimmer

Page 3: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

3

Product Portfolio

Zimmer® Polymer Technologies for Polyesters and Polyamides

Packaging Resin

PET BottlePET FilmPA 6 Film

Industrial Yarns

PETPA 6PA 6.6

Textile FilamentsStaple Fibers

PETPA 6PTT

EngineeringPlastics

PETPBTPA 6

Page 4: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Content - Presentation

PET Market

PET Technology – Latest Development – Lurgi Zimmer’s Glycol JetImproved AdditivesColor Management for Bottle Grade (no Cobalt)UV Absorption Technology

PBT Technology Overview / PTA RoutePBT continuous 3 Reactor ProcessPBT Batch Process – Disc Ring Autoclave with highest flexibilityDestillation of THF results in highest Purity

Summary and View

Page 5: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Polyester Market Development

China and India dominate textile market

Significant overcapacities in China

Substitution by new polymers

World Market Growth (PET)

0

5000

10000

15000

20000

2007 2008 2009 2010 2011Year

'000

tons

0123456789

Ann

ual G

row

th (%

)North America South AmericaAfrica & Middle East EuropeAsia Pacific Anual Growth (%)

Source: PCI (Direct Information/email 11/29/08)

Page 6: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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PET Technology – Latest Development

Optimized EG Jet System reduces fuel oil consumption by using vapoursfrom esterification directly to generate vacuum with optimized vapourcondensation (fuel oil reduction by 3 – 6 kg/t) and 6 – 8 KWh/t electrical power reduction

SEG to PasteFinisher

Scraper system

Scraper system

Liquid Ring Pump

Process Column

Paste

optimized quantity

Page 7: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Additives - Color Management

Advantages of the New Color Technology – Goodbye, Cobalt!Reduced overall metal content in polymerReduced stabilizer contentNew recipe: Maximum, 3 ppm dyestuff (1 ppm normal)All food contact regulations-friendlyCoca-Cola approval available

What’s the impact?Significant cost reductionSame color results achievable as with CoIndependent correction of b- and a-color possible; L correction dependentProven and well-known feeding system

Page 8: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Additives - Color Management

Difference of color a-value measured on crystallized pelletsdepending on the amount of dyestuff (blue+red)

-4,0-3,0-2,0-1,00,01,02,03,04,05,06,07,08,09,0

10,011,012,013,014,0

0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5

Dyestuff (blue+red) [ppm]

Diff

eren

ce o

f col

or a

-val

ue [-

]

redblueblue:red = 1:1blue:red = 2:1

Now – Adjustment of a-Value possible

Page 9: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Additives - Color Management

Difference of color b-value measured on crystallized pelletsdepending on the amount of dyestuff (blue+red)

-15,0

-14,0

-13,0

-12,0

-11,0

-10,0

-9,0

-8,0

-7,0

-6,0

-5,0

-4,0

-3,0

-2,0

-1,0

0,0

0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5

Dyestuff (blue+red) [ppm]

Diff

eren

ce o

f col

or b

-val

ue [-

]

redblueblue:red = 1:1blue:red = 2:1

Example – Adjustment of b-Value

Page 10: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Additives - UV Technology

Advantages of the New UV TechnologyReduced UV stabilizer content in polymerNo influence on polymer quality parametersNew recipe recommended: max 3.000 ppmAll food contact regulations-friendly

What’s the impact?Significant equipment cost reductionSame UV results achievable as with other high level market products (protection area 385 – 420 nm)No color correction necessaryProven and well-known feeding system

Page 11: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Additives - UV - Technology

UV-Spectrum of PET Film using the new UV-Technology

Blue: without Green: 3.000 ppm UV-T Orange: Market product

Page 12: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Automotives Household Telecommunication & Electronics

Technicalplastics

Properties and Application

Page 13: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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PBT 3 Reactor Process

Vacuum-generation

ProcessColumn

PTA-Paste

Chipping

PTABDO

Page 14: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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PBT 3 Reactor Process

Well proven commercialized technology based on Raw Material PTA (DMT is expensive and availability limited)

Four successfully started up since 2000Demonstrated capacities up to 200 t/d– design capacity up to 500 t/d availableOne additional line under execution (start-up 2009)

Advantages of this processIV easily adjustable between 0.7 and 1.2 dl/gLow catalyst content resulting in better color and lower costsHighly efficient esterification stage for best conversionProven 2 stage THF recovery with > 99% purity

Page 15: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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PBT Batch Process

BD vapour jet system

granulation

process column

additives, comonomeres

PTA / BD paste

Esterification

Additiv Reactor & Prepoly

Disc Ring Autoclav

Highly flexible

Quick product change

No viscosity drop

Page 16: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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PBT Batch Process - General Design

This is the right process for the production of specialities

(high market products)

Disc Ring AutoclaveCapacities up to 120 t/day (single line) available with highest flexibility

Very fast adjustment of different viscosities without any transition material

Special designed Disc Ring Autoclave with polymer circulation

(‘finisher’ based on same principles as for continuous process)

Vacuum from max. 200 mbar to < 1 mbar

Extrusion of the batch under vacuum like in the continuous process

- 80 t/day Batch Line for PET (bottle grade and PET film) in operation

- 90 t/day Batch Line for special polymer will be started-up by Lurgi Zimmer in II/2009

Page 17: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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THF Destillation – highest Purity

New 3 stage THF recovery• Proven THF purity > 99.95%• Satisfies latest market

requirements

water / THF

waste water

pure THF

Suitable for polycondensation to polytetramethylene glycolThermoplastic elastomersThermoplastic polyetheresterUsable for special fibresThermoplastic polyetheramide

Page 18: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Summary and View

Difficult market situation expected in this year

Development of cost efficient technologies even more important

Eco-friendly trend in the PET industry must also be factored into our thinking

RésuméFuture polyester plants having higher capacities will also need to be more compact, energy efficient and save spacePBT is an excellent polymer and meets the high requirement of the industry (especially compounding – engineering plastics – etc.)

Page 19: CREON Moscow, February 17, 2009 Lurgi.pdfCREON Moscow, February 17, 2009 Lurgi Zimmer GmbH Your Polymer Company Speaker: Gerald Kriesche, Director Technologies . 2 History 1950 Founded

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Contact

Gerald KriescheDirector Polymer Technologies

Lurgi Zimmer GmbHLurgiallee 560295 Frankfurt am Main, Germany

Phone: +49 69 5808 5395Fax: +49 69 5808 5425

www.lurgi-zimmer.com

E-Mail: [email protected]