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CRANE SYSTEMS & LIFTING SOLUTIONS

CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

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Page 1: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

CRANE SYSTEMS & LIFTING SOLUTIONS

Page 2: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

02

For years, KM Kümsan without sacrificing the quality; makes production of electrical chain hoist, electrical wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special design process cranes and any kind of steel construction, as well as import and export of these products. The word-class crane systems produced in KM Kümsan are in line with quality standards and production certificates and are trading with 21 different countries in the world.

Regional distributorship for middle east including Iraq, Iran (in case of the lifting of embargo), Saudi Arabia, Turkish Republics (Azerbaijan, Uzbekistan, Kirgizstan)

The systems we produce have the qualty and manufacturing certificates of the world standards. Furthermo-re, we can perform tests on the lifting equipments up to 160 tons with the special test station in our premises.

KM Kümsan Vinç Sistemleri San. ve Tic. A.Ş. has been established in 1973, aiming to provide our customers with highest quality and and most economical solutions, concerning lifting and material handling and lifting systems. Today, we continue to serve the industry at our 10.000+4.000 sqm site located in Tuzla- İstanbul. The firm began gathering the firms KM Kümsan Crane Systems and Çelikbilek Hoisting and Carrying Systems Inc. Co., providing service in the sector of elevation and carrying machines, under Çelikbilek Group in scope of its corporate structuring project initiated in 2006.

KM Kümsan answers to your special needs and your requirements for your entire crane installation, service, spare parts, periodic maintenance and providing scientific examination and modernization services

KM Kümsan is the founder member of Electrical Crane Manufacturers Association (TEVİD)

1973....1984..............1986........................1990...........................1995.........................1999..........................2002..........................2008.......................

Solution partner for 43 year...

Page 3: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

03

Hoist performance rating can be determined by the table taking into consideration the effective loads and daily average operating hours.

Hoist Performance Ratings According To The FEM NormHoist Performance Ratings According To The FEM Norm

x: % of operating time y: % of maximum load

1) 100% ED; 35°C; 3) 140A 80% ED; 4) 200A 80% ED; 5) 160A 80% ED;2) Standart;

1. Light Duty

2. Standard Duty

3. Heavy Duty

4. Very Heavy Duty

Service classification Effective loads

Load may vary no load to occasional full rated loads. This service covers hoists in repair shops, a light fabricating industries, service and mainte-nance work.

Loads and utilization are randomly distributed with capacity loads are frequently handled. This service covers the hoist used in general machine shops, in fabricating and assembly industries.

In this type of service, loads approaching 50% of the rated capacity will be handled condtantly. This service covers hoists in heavy machine shopsi loundries, fabricating paints steel warehouses.

In this type of service requires hoists capable of handling loads approac-hing a rated capacity throughout its life. Application may include bulk handling of material with magnets, buckets or other heavy attachments.

1. Light Duty

2. Standard Duty

3. Heavy Duty

4. Very Heavy Duty

Hoist Class

Service classification Average operating hours/day

M31 Bm

2-4

1-2

0,5-1

0,25-0,5

M41 Am

4-8

2-4

1-2

0,5-1

M52m

8-16

4-8

2-4

1-2

M63m

Page 4: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

04

The issues required to be check during the selection of crane:Primarily determine which application type (construction structure) of crane you need. While making this choice, you are required to select the most appropriate crane type to your site.

1. The capacity of crane must definitely be selected as needed according to your growth trend in the medium term.2. The operation duration of the crane is not the working hours of your factory. While determining the operation period, mention in which frequency and in which capacity interval you want to use your crane. The unnecessary high service classification will cause you to pay more money for the crane.3. The Iifting speed of the crane important factors that increase the price. Definitely calculate how much speed you need. Especially in the standard workshop crane, high Iifting speed (6 m/min and more) will cause you to pay more money for the crane.4. The single girder cranes are cheap at first glance, but they have some serious disadvantages when compared to the double girder cranes in some issues. These are loss in the Iifting height and building lateral approaches, difficulty in reaching the crane due to the absence of the platform (for mainte-nance and repair), and implementation limits over a certain capacity.5. While determining your Iifting height need, defini-tely do not forget to consider the dead distance arising from the equipments to which you connect the load such as strap, chain, Iifting clamp. If you have limitations in the building measurements, still the applications that will meet your desire can be realized.6. While selecting the systems for installing electri-city to the crane, definitely evaluated your possibility of installing another crane to the same hall. If there is such a possibility, you will not have to re-install electricity system investment in the future by selec-ting the system capacity higher.

7. Using closed bus bar system will provide you important advantages for situations other than the situations which are compulsory for installing elect-ricity to the crane. These are that the system can be extendable, it is affected from the external environ-ment very less, it has a rigid structure and does not cause flexion problem, it does not have the risks that the open conductors form, it has more stable current receivers and it has less coal abrasion.8. Pay attention that the electricity parts used in your crane are products which can be supplied from the market easily and having international brand. The producer specific parts will cause you to wait for long durations and pay high prices in case of an acci-dent.9. While deciding about your crane, pay attention that the parts are designed in accordance with the world standards (DIN and FEM). While making saving from the investment cost, do not suffer from the operating costs.10. While deciding on your crane, definitely ask the periodical maintenance agreement and extended guarantee period. This will ensure you to benefit from your crane for a long time without problems with a small fee and will decrease your operating costs11. Two stage speeds have become an inevitable obligation in terms of the work security especially in the Iifting and this feature will allow you to realize all crane movements in a controlled way. By this way, it prevents the work accidents and provides you more gain than its price.12. Pay attention that the crane end carriage groups be should direct drive without pinions. The pinion drives will cause periodical pinion change work for you and will increase your operating costs.13. Pay attention that your crane has emergency stop, buzzer, warning light and overload, switch. These devices are very important for your work security and will help the problem-free operation of your premises and will decrease the repairs that will arise due to the faulty usage to the minimum.

Page 5: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

05

14. Pay attention that the drive motors engines have brakes. Even though there are not too many prob-lems in the normal usage, the brake is very impor-tant and required for emergency situations.15. Pay attention that the brakes have the manual opening handle. Especially with the help of the manual opening handle manuel realise break in the lifting, you can use it to level your load down safely in case of electricity cut-off or breakdown.16. Pay attention that the electricity motors equipped thermistor protection. In case the engines are over-heated due to a mechanical or electrical reason, it will prevent the burning of the motor and prevent the expensive repairs.17. Pay attention that it has rotory limit switch drive by drum. In this way, both the collusion of the hook to the crane on the upper side and the leveling down of the hook and loosening and mixing of the rope wire on the lower side by the unconsciousness users will be prevented. The limitation made with the rope guide becomes disabled when the guide is broken.18. Pay attention to the operating and maintenance costs. During the purchase of the crane, get informa-tion regarding the spare parts and maintenance costs. That the first investment coast can be cheaper but ineffective besides the operating and maintenan-ce costs that will arise arterwards.19. Pay attention to the crane’s problem-free opera-ting period and life time. As a result, the crane is a machine which is formed of mechanical and electri-cal parts and it can break down. Definitely ask the intervention durations in the breakdown situations and what type of aids are given in such situations. Get the information about lifetime of the components and emergency spare parts (like, wheel bearing, wire rope, brake tining).

20. Ask the calculation criteria and calculation stan-dards of the steel structure. Make sure that the defle-ction rate used especially in the crane bridge is not less than L/1000 for S235 material. Make sure that the appropriate reinforcements support that will ensure that the steel structure will be more stable will be used.21. Make sure that the marking and numbering appropriate to the standards are made in the electri-city panels. Request the electricity panel diagram drawings.22. Check the spare parts and maintenance guide lines. Before making agreement for the crane, defini-tely review the spare parts catalogues, coding system, exploded pictures and maintenance guideli-ne. International certificates and norms required in the crane applications:

International certificates and norms for crane applications

MATERIAL HANDLING AND CRANE SYSTEMS

Page 6: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

06

HOIST & CRANE TYPES

B. RADIUS LINEA. STRAIGHT LINE

A. SINGLE PROFILE

A. NORMAL

A. NORMAL

D. HEAVY DUTY E. LOW CEILING

B. RAISED

B. RAISED

C. UNDERSLUNG

C. UNDERSLUNG

B. MULTI PROFILE

MON

ORAI

LKB

SYS

TEM

SING

LE G

IRDE

RDO

UBLE

GIR

DER

Page 7: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

07

HOIST & CRANE TYPESJI

B CR

ANE

GANT

RY C

RANE

SPEC

IAL D

ESIG

N

D. BUILDING MAINTENANCE UNIT

A. LEVEL LUFFING

D. SEMIGANTRY

A. NORMAL

C. HEAVY DUTY

A. 270° SLEWING B. 360° SLEWING

D. COLUMN TYPE

B. ONE SIDE CANTILEVER

C. DOUBLE SIDE CANTILEVER

E. TELESCOPICSEMIGANTRY

B. GROUND WINCHES

C. MARINETRAVEL LIFT /

STRADDLE CARRIER

E. AUTO-CLAV CRANE (BLOCK HANDLING)

Page 8: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

Overload Switch3

08

Rotary Limit Switch

Hook Block

Brake and Manual Release4

Lifting Motor and Gearbox5

Wire Rope Guide1

2

12

5

1

7

11

Page 9: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

4

12

98

6

09

MONORAIL WIRE ROPE HOIST

Limit Switch

Travel Motor

Standard Socket Connection

Electric Control Panel9

8

7

6

Hook10 Cable Spiral and Tray11

Page 10: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

10

MONORAIL WIRE ROPE HOIST

5 TON MONORAIL WIRE ROPE HOIST

10 TON MONORAIL WIRE ROPE HOIST

Page 11: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

10 TON MONORAIL WIRE ROPE HOIST

10 TON MONORAIL WIRE ROPE HOIST

11

MONORAIL WIRE ROPE HOIST

Page 12: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

12

MONORAIL WIRE ROPE HOIST

according to DIN5480 which enables higher safety during load handling, compared to key type output shafts.

Electric Monorail Wire Rope Hoist

* Please ask for different load capacities and FEM classes.

** Please ask for different speed alternatives.

*** Standard travelling speed are 5/20 m/min. Please ask for different speed alternatives.

KC 1

KC 2

KC 3

Ø 8

Ø 10

Ø 14

Ø 100

Ø 125

Ø 140

2,5 / 0,37

4,9 / 0,8

9,5 / 1,5

4 / 0,66

4 / 0,66

4 / 0,66

8 / 1,3

8 / 1,3

8 / 1,3

0,37

0,55

0,75

2,5

5

10

1,25

2,5

5

3,2

6,3

12,5

1,6

3,2

6,3

Model

L1

L2

L3

L4

L1

L2

L3

L4

L1

L2

L3

L4

SizeLifting height

(m)

5

8

12

16

5

8

12

16

5

8

12

16

4/1

10

16

24

32

10

16

24

32

11

24

36

48

2/1 4/1 2/1 4/1 2/14/1

2m 1Am

2/1

Ropediameter

(mm)

Wheeldiameter

(mm)

Liftingmotor(kW)

Travellingmotor(kW)

Lifting speed(m/min)

Lifting capacity(ton)

20 / 5

20 / 5

20 / 5

Travellingspeed

(m/min)

Page 13: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

13

KC SERIES MONORAIL WIRE ROPE HOIST

KC 1

KC 2

KC 3

Model

L1L2L3L4L1L2L3L4L1L2L3L4

Size Weight (kg)

750

520

670

C(mm)

670

755

850

D(mm)

191

190

256

E(mm)

790

935

1200

F(mm)

168

185

200

I(mm)

A(mm)

112213821732208212791534190922791221149117792771

B(mm)

786104613961746909116415391909821109113792371

G (mm) H (mm)

2/1775101513651715917116915531913731100312751547

4/17349941344169486611181502186268695812301529

335375410470510555620680

1000102011251220

2/1244374550720288514606396200336472624

4/1122187275362144207303393100168236312

Page 14: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

14

Wire Rope Guide

Hook and Hook Block

Travel Motor

4

Brake and Manual Release3

3

2 2

1

Page 15: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

15

KC SERIES DOUBLE GIRDER WIRE ROPE HOIST

Electric Control Panel

Cable Spiral and Tray

Lifting Motor and Gearbox

Buffer9

8

Overload Switch5

6

7

8

9

7

6

Page 16: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

16

KC SERIES DOUBLE GIRDER WIRE ROPE HOIST

according to DIN5480 which enables higher safety during load handling, compared to key type output shafts.

* Please ask for different load capacities and FEM classes.

** Please ask for different speed alternatives.

*** Standard travelling speed are 5/20 m/min. Please ask for different speed alternatives.

Electric Double Girder Wire Rope Hoist

KC 2

KC 3

KC 4

KC 5

KC 6

Ø 10

Ø 14

Ø 18

Ø 20

Ø 26

Ø 160

Ø 160

Ø 250

Ø 250

Ø 315

4,9 / 0,8

9,5 / 1,5

12,5 / 2

16 / 2,6

38

20/ 5

20/ 5

20/ 5

20/ 5

20/ 5

0,55

2 x 0,37

0,75

1,5

2 x 0,75

1,5

2 x 0,75

2,2

2 x 1,1

L1

L2

L3

L4

L1

L2

L3

L4

L1

L2

L3

L4

L1

L2

L3

L4

L1

L2

Model SizeLifting height

(m)

1250

1400

1800

2000

1250

1250

1600

1800

1600

1800

2240

2800

1600

1800

2400

2800

2000

2700

...

5

8

10

...

5

8

10

5

8

12

16

5

7

10

14

8

14

6/1

5

8

12

16

5

8

12

16

8

12

18

24

8

11

16

22

12

20

4/1

10

16

24

32

10

16

24

32

16

24

36

48

16

22

32

44

24

40

2/1

2m 1Am

Ropedia.

(mm)

Wheeldia.

(mm)

Trackgauge(mm)

Liftingmotor(kW)

Travellingmotor(kW)

Travellingspeed

(m/min)

Lifting speed(m/min)

Lifting capacity(ton)

2,6 /

0,44

2,6 /

0,44

2,6 /

0,44

2,2 /

0,35

3,2 /

0,5

6/1

4 /

0,66

4 /

0,66

4 /

0,66

3,4 /

0,53

4,9 /

0,82

4/1

8 /

1,3

8 /

1,3

8 /

1,3

6,7 /

1,03

10 /

1,6

2/1

-

15

30

37

63

6/1

6,3

12,5

20

25

40

4/1

3,2

6,3

10

12,5

20

2/1

-

15

25

30

50

6/1

5

10

16

20

32

4/1

2,5

5

8

10

16

2/1

Page 17: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

17

KC SERIES DOUBLE GIRDER WIRE ROPE HOIST

KC 2

KC 3

KC 4

KC 5

KC 6

Model

L1L2L3L4L1L2L3L4L1L2L3L4L1L2L3L4L1L2

SizeC (mm)

656

790

695

960

1050

2/1

656

790

695

960

1250

4/1

750

850

1000

1175

1250

6/1

D (mm) E (mm)

1250

1450

2080

2080

2400

F(mm)

1686

1886

2576

2576

3040

G(mm)

375

375

375

375

550

H(mm)

124

124

160

160

160

I(mm)

218

218

248

248

320

J(mm)

65

65

80

80

90

K (max)(mm)

55

55

70

70

80

R (max)(mm)

A(mm)

125014001800200012501400160018001600180022402800160018002400280020002700

564

700

1100

1400

1452

B(mm)

Weight(kg)

845102012451735830995125015601190152520502500124014822054240013852140

78096111821672695860112414341084142419452420112013621934228014502200

78195011501650725890116014701100145019502430110013001900220013852140

2944206127922053454806303705408001040380500790970570945

147210306396100170240315245270400520190250395485285472

9814020427868115160210120180265345128165265320190315

6808008459009551000105011001815186519502050198020502375253025503000

2/1 4/1 6/1 2/1 4/1 6/1

Page 18: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

18

SINGLE GIRDER E.O.T CRANES

End Carriages

Buffer

Warning Horns & Lamps

Electric Control Panel

1

1

4

4

2

3

3

2

Page 19: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

19

SINGLE GIRDER E.O.T CRANES

Electric Monorail Wire Rope Hoist

Crane Feston System

End clamp Flat cable

Pendant control unit trolley

Towing arm

Towing trolleyCable trolley

5

6

Pendant Control Box6

7

7

5

Page 20: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

20

SINGLE GIRDER E.O.T CRANES

A. NORMAL B. RAISED C. UNDERSLUNG

10 TON SINGLE GIRDER E.O.T CRANES

Page 21: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

21

SINGLE GIRDER E.O.T CRANES

16 TON SINGLE GIRDER E.O.T CRANES

8 TON SINGLE GIRDER E.O.T CRANES

Page 22: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

Warning Horns & Lamps

22

Double Girder Wire Rope Hoist

End Carriage

1

2

3

Buffer3

4

4

82

10

10

Walkway

Page 23: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

Crane Feston System

End clamp Flat cable

Pendant control unit trolley

Towing arm

Towing trolleyCable trolley

23

DOUBLE GIRDER E.O.T CRANES

PendantControl Box

Bridge Electric Control Panel

5

Hoist Electrical Box

5

7

7

8

9

Travel Motor

9

1

6

6

Page 24: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

24

DOUBLE GIRDER E.O.T CRANES

A. NORMAL B. RAISED C. UNDERSLUNG

D. HEAVY DUTY E. LOWERED

110/20 TON DOUBLE GIRDER E.O.T CRANE

Page 25: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

25

DOUBLE GIRDER E.O.T CRANES

110/20 TON DOUBLE GIRDER E.O.T CRANE

85 TON DOUBLE GIRDER E.O.T CRANE

Page 26: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

26

DOUBLE GIRDER E.O.T CRANES

70 TON DOUBLE GIRDER E.O.T CRANE

60/10 TON DOUBLE GIRDER E.O.T CRANE

Page 27: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

27

DOUBLE GIRDER E.O.T CRANES

60/5 TON DOUBLE GIRDER E.O.T CRANE

50/10 TON DOUBLE GIRDER E.O.T CRANE

Page 28: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

28

DOUBLE GIRDER E.O.T CRANES

30/5 TON DOUBLE GIRDER E.O.T CRANE

25 TON DOUBLE GIRDER E.O.T CRANE

Page 29: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

29

DOUBLE GIRDER E.O.T CRANES

15/5 TON DOUBLE GIRDER E.O.T CRANE

15 TON DOUBLE GIRDER E.O.T CRANE

Page 30: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

30

Crane Feston System

End clamp Flat cable

Ideal control unit trolley

Towing arm

Towing trolleyCable trolley

1

Double Girder Wire Rope Hoist1

2

Hook and Hook Block

23

Motorized Cable Reel

3

Gantry Wheel LockingMechanism4

8

9

9

Page 31: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

Runway Rail

31

GANTRY CRANE

4

6

Walkway

6 Travel Motor

7

7

Bogie End Carriages

5

8

Page 32: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

32

GANTRY CRANE

A. NORMAL B. ONE SIDE CANTILEVER

C. DOUBLE SIDE CANTILEVER

D. SEMIGANTRY E. TELESKOPIC SEMIGANTRY

60 TON GANTRY CRANE

Page 33: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

33

GANTRY CRANE

60 TON GANTRY CRANE

60 TON GANTRY CRANE

Page 34: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

34

GANTRY CRANE

50/10 TON GANTRY CRANE

50/10 TON GANTRY CRANE

Page 35: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

35

GANTRY CRANE

25 TON GANTRY CRANE

25 TON GANTRY CRANE

Page 36: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

36

GANTRY CRANE

25/5 TON GANTRY CRANE

50/10 TON GANTRY CRANE

Page 37: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

37

GANTRY CRANE

10 TON GANTRY CRANE

2x20/3.2 TON GANTRY CRANE

Page 38: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

38

Jib Column

Jib Arm Slewing Mechanism

Jib Slewing Reduced Motor

Pillar Jib Cranes

1

2

Electric Monorail Wire Rope Hoist

4

4

6

5

2

3

3

Page 39: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

Wall-mounted Jib Cranes

39

JIB CRANES

Electric Chain Hoist

5

Electric Control Panel6

Crane Feston System

End clamp Flat cable

Ideal control unit trolley

Towing arm

Towing trolleyCable trolley

1

1

Page 40: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

JIB CRANES

40

A. 270° SLEWING B. 360° SLEWING

C. HEAVY DUTY D. COLUMN TYPE 180°

2 TON JIB CRANE

Page 41: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

41

JIB CRANES

3.2 TON JIB CRANE

2 TON JIB CRANE

Page 42: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

42

JIB CRANES

500 KG JIB CRANE

2 TON JIB CRANE

Page 43: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

43

JIB CRANES

2.5 TON JIB CRANE 1 TON JIB CRANE

5 TON JIB CRANE 500 KG JIB CRANE

Page 44: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

Double Girder Wire Rope Hoist1

Electric Control Cabin

5

44

2

Page 45: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

PROCESS CRANES

Crane Feston System

End clamp Flat cable

Ideal control unit trolley

Towing arm

Towing trolleyCable trolley

5

Electric Control Panel

4

6

1

2

6

43

Low Speed Disk Brake3

45

Rope Drum & Gearmotor

Page 46: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

46

PROCESS CRANES

80/80 TON DOUBLE GIRDER LADLE CRANE

80/80 TON DOUBLE GIRDER LADLE CRANE

Page 47: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

47

PROCESS CRANES

80/80 TON DOUBLE GIRDER LADLE CRANE

80/80 TON DOUBLE GIRDER LADLE CRANE

Page 48: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

48

PROCESS CRANES

10 TON SLAG HANDLING GANTRY CRANE

10 TON SLAG HANDLING GANTRY CRANE

Page 49: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

49

PROCESS CRANES

45 TON COIL HANDLING DOUBLE GIRDER EOT CRANE

20 TON COIL HANDLING DOUBLE GIRDER EOT CRANE

Page 50: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

50

A. LEVEL LUFFING

B. GROUND WINCHES

D. BUILDINGMAINTENANCE UNIT

E. AUTO-CLAV CRANE(BLOCK HANDLING)

C. MARINE TRAVELLIFT/STRADDLE

CARRIER

Page 51: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

51

GROUND WINCHES

Ground Winches

80 TON RADIAL GATE WINCH

80 Ton Radial Gate Winch

Page 52: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

Ground Winches

52

GROUND WINCHES

110 (55+55) TON RADIAL GATE WINCH

110 (55+55) Ton Radial Gate Winch

Page 53: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

53

JIB CRANES

110 (55+55) TON RADIAL GATE WINCH

110 (55+55) TON RADIAL GATE WINCH

Page 54: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

54

PROCESS CRANES

70 TON LOCOMOTIVE TRANSFER CAR

70 TON LOCOMOTIVE TRANSFER CAR

Page 55: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

55

PROCESS CRANES

70 TON LOCOMOTIVE TRANSFER CAR

10 TON TRANSFER CAR

Page 56: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

Auto-clav Crane

Teleskopic Semi Gantry Crane

SPECIAL PROJECT CRANES

56

Page 57: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

57

Lifting Beam Mash Rippers

Coil Tong C Hooks

Page 58: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

58

LIFTING SOLUTIONS

Magnet Spreader Beams

Rotating Magnets

Page 59: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

59

Concrete Tong

Grabs

Page 60: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

60

Lifting Motor & Gearbox Travelling Motor & Gearbox Hook

Hook Block Drum End Carriages

Page 61: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

61

Wire Rope Guide Buffers Boogie End Carriages

Electro-Hydraulic Brake(Thrustor)

Automatic Lubrication System Gantry Wheel Locking Mechanism

Page 62: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

° ~

Electric Control Panel Anti-Collision Sensor Warning Lamp

° ~

Warning Horn Limit Switch Socket Plug

62

Page 63: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

Rotary limit switches will allow you to set the lowest and the highest position of the hook. lts mounted the small period applications like drum and shaft. Then you can limit between two points or multipoint with entering the set values. The flange connection is can be made make and female, or the limiting can be used on pinion gear reducer and drums. In optional the potentiometer and encoder includeds can be used

Our festoon-systems carry flat and round cables for the transfer of electrical energy and data for the crane systems. Hoses are also carried for the directing of fluids, air or gases. The cable trolleys can be manufactured from plastic and also steel with a roller bearing.

Specialy designed rolled form of galvanized profiles used to carry festoon system trolleys.

Rotary Limit Switch Cable Trolleys Festoon Systems

Crane Lighting Systems are used in indoor and outdoor applications to have clear visual for the working area. Range from 100 to 1000 W.

Multipole and enclosed conductor rails contain several poles in one or several compact box type plastic housing. They are used for energy and data supply on straight and curved track configurati-ons. For indoor and outdoor applicati-ons.

Slip ring bocties are used as power and data transfer systems for all types of rotating machines, e.g. Revelving cranes with any number of poles Current ratings up to 1200 A and voltages up to 24 kV are possible. The range in size for the slip ring bodies starts with 30 mm up to 360 mm diameter and lined up to 100-poles. High impact plastic or galvanised steel housing to IP65 protection grade

Crane Lighting System Conductor Rails Slip Ring Bodies

63

CRANE COMPONENTS

End clamp Flat cable

Ideal control unit trolley

Towing arm

Towing trolleyCable trolley

Page 64: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

64

CRANE COMPONENTS

Motorized cable reels are usually used in open area gantry crane systems winding the cable to the drum by using motor&gearbox. Because of having torque motors, it avoid the cable to loose.

Through the spring mechanism over, it can do the same duty that motorized cable reels does. lt has price advantage. Because of not having motor&gearbox in their body.

The ideal control that works freelance with the crane movements protects the operator when the load is lifting, lowering and travelling.

Motorized Cable Reels Spring Cable Reels Ideal Control

lts a system that has the same duty likeuHrasonic and radio frequence contro-led remote control without any cable connection which gives the oppurtunity to the operafor to move freelance

This device has emergency stop button and the other needed buttons to control the crane's lifting and travelling movements.

An electronic device which able you to measure the operating datas and times for the cranes. This datas will help to operate the cranes more safely and for to apply better service.

Radio Remote Control Pendant Unit Black Box

Page 65: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

65

CRANE COMPONENTS

Produced os A or S type train rail with mushroom head with special strength steel according to DIN 536. At the same Hme the railthat are produced as rectangler shaped, cold beared materi-als called St 52-3.The flexiability of Rail Pad allows more sofer working place by deploylng the weights on the rails to the ground and absorving the vibration and sound. Rail clips are the materials that are used to connect the rails to the ground.

Ac inverter drive used to supply asynchronous motors. The drive can operate in closed loop flux vecfor control mode or according to U/F control with its calculalion power. The drive separately controls the magneti-sing current and the active current of a standard asynchronous motor. The rotor speed and position are calculated to control the motor torque and speed. This operating mode is used, in closed loop, to obtain very high performance levels and is thus suitable for the majority of applicatlons.

The crane scales are useable in every crane-user company. lts safe, fast scaling opportunity easy readable 5 digit LCD panel. IP 55 protection class. Can be used between -20°C ~ +60°C. On/Off control.

Raii,Rail Pad and Rail Clips Frequency Inverter Crane Weighing System

Operator control cabins able you to wide field of vision controlled by joystick and button controls and vibration absorption systems seats. Due to needs it can be equipped with aircondition system PLC application and other accessories.

With 5 digits LCD panel. 130 mm. Can be used between -20°C ~ +60°C. On-Off control. IP55 protection class. Can show erasing and weighing calculation.

Overload limiters block the system in cases when the load limit antlclpated for cranes in EU regulations are exceeded and thus profeel the system from overload

Operator Control Cabin Crane Weighing Display Load Limiter Switch

Page 66: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

66

"After Sa/es and Crane Commissioning Services" has been establis-hed in order to erea, maintain and repair Crane Systems manufactu-red by K-M Kümsan Crane Systems, all over Turkey and abroad. Additionally, companies who hold any kind of lifting and material handling equipment can make use of our full service. We serve 7124 to our customers which are assigned to a periodic maintenance contract

Modernisation services (frequency-controlled lifting and travelling systems,remote controls,overload protection devices,digital weight displays,speciallifting and handling attachments, PLC applications, anti-crash sensors, change ofweared rails...etc)

Energy line assembling, canvertion into closed-type conduc tor rails (strongly recommended in terms of safety)

3 seperate ServiceTeams (consisting ofmechanics and electridans) serving 7 days / 24 hours

2 seperate Erection Teams, for mounting / dismounting Crane systems, transportation of Crane systems

2 seperate Maintenance Teams, responsible for periodical maintenance (according to the related Laws in Turkey: on quarterly basis per year)

Start-up of Crane SystemsSupervisor servicesTrainings and providing of documentation for Operators

(User manual, maintenance manual...etc)Spare Parts list and (on request) recommendments for any

type of Crane systemsSafety components (slings, hook safety latches, overload

limit switches, audio-visual warning devices, black-box... etc)Full-shift periodical maintenance team for Crane systems

which are erected in critical Sites (on request)

Here are some main figures and Information about:

Page 67: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

67

CRANE COMPONENTS

Page 68: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

SINGLE GIRDER EOT CRANE REQUEST FORMSINGLE GIRDER EOT CRANE REQUEST FORM

68

GENERAL FEATURES

WORKING AREAOUTDOORINDOOR

ANOTHER CRANE IN THE SAME HALL Q (CAPACITY)S (SPAN)H (LIFTING HEIGHT)ABCLL1D

TONmmmmmmmmmmmmmmmm

YESNO QTY

SIZE CHART

COLUMNSYESNO

CRANE CONTROLPUSH BUTTON

CRANE CONTROLYESCONCRETESTEELCONTINIUOUS CONCRETE

NO

RADIO

GUSSET

EXPLANATIONS: ...........................................................................................................................................................................................................................................................................................................................................................................................................................................................................

YESNO

UNDERSLUNG

RAISEDNORMAL

Page 69: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

69

DOUBLE GIRDER EOT CRANE REQUEST FORMDOUBLE GIRDER EOT CRANE REQUEST FORM

UNDERSLUNG LOWERED

NORMAL

GENERAL FEATURESANOTHER CRANE IN THE SAME HALL Q (CAPACITY)

S (SPAN)H (LIFTING HEIGHT)ABCLL1D

TONmmmmmmmmmmmmmmmm

YESNO QTY

SIZE CHART

WORKING AREAOUTDOORINDOORCOLUMNSYESNO

CRANE CONTROLPUSH BUTTON

CRANE CONTROLYESCONCRETESTEELCONTINIUOUS CONCRETE

NO

RADIO

GUSSET

EXPLANATIONS: ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................

YESNO

RAISED

Page 70: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

70

GANTRY CRANE REQUEST FORMGANTRY CRANE REQUEST FORM

NORMAL

DOUBLE SIDE CANTILEVER

* Height H2 is only requested for shaft cranes

SINGLE SIDE CANTILEVER

SEMIGANTRY

SIZE CHART

Q (CAPACITY)

S (SPAN)

H1 (LIFTING HEIGHT)

H2* (LIFTING HEIGHT)

TON

mm

mm

mm

ENERGY TRANSFER

S1 (CANTILEVER)

S2 (CANTILEVER)

L (LONG TRAVEL)

mm

mm

mm

CABLE REEL

FESTOON SYSTEM

RADIO CONTROL

CABIN YES NO

MOVINGFIXEDEXPLANATIONS: ..................................................................................................................................................................................................................................................................................

Page 71: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

71

PILLAR MOUNTED WALL MOUNTED

MANUEL(Max. 270°)

MANUEL(Max. 180°)

DRIVEN(Max. 360°)

JIB CRANE REQUEST FORMJIB CRANE REQUEST FORM

JIB SLEWINGMANUALELECTRIC

JIB MOVEMENTMANUALELECTRIC

SIZE CHART

Q (CAPACITY)

S (JIB LENGTH)

H1 (HEIGHT)

TON

mm

mm

ENERGY TRANSFER

H2 (MAX. HEIGHT)

(SLEWING ANGLE)

mm

°

EXPLANATIONS: ..................................................................................................................................................................................................................................................................................

Page 72: CRANE SYSTEMS & LIFTING SOLUTIONS · wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber tire girder (RTG) cranes, special

Tel: +90 216 593 04 00 - Fax: +90 216 593 13 28www.kumsan.com.tr - www.celikbilekmak.com.tr KM

S-20

16-0

6-TR