CRANE GEARBOXES - Eisenbeiss€¦ · Page 8 Page 9 H SERIES FEM Actual trans-mission ratios Sizes 320H 350H 400H 450H 500H 565H 595H 625H 660H 715H 755H 800H 850H M1 – M2 20-80

CRANE GEARBOXES

EISENBEISSLEADING THE WAY IN SPECIAL GEAR ENGINEERING FOR THE MARKETS OF THE WORLD.

WE RAISE THE STANDARDTO A NEW LEVEL.

Page 3Page 2 Page 3

CONTENTS

CRANES P. 4 Crane range P. 7 Terminology

HOIST GEARS

3-STAGE P. 8 Max. permissible torque [kNm] P. 9 Actual transmission ratios P. 10 Dimensions (3-point suspension) P. 11 Dimensions (foot mount)

4-STAGE P. 12 Max. permissible drum torque [kNm] P. 13 Actual transmission ratiosP. 14 Dimensions (3-point suspension) P. 15 Dimensions (foot mount)

TRAVELLING GEARBOXES

2-STAGE P. 16 Max. permissible output torque [kNm] Actual transmission ratios P. 17 Dimensions

3-STAGE P. 18 Max. permissible output torque [kNm] Actual transmission ratiosP. 19 Dimensions

SUPERIMPOSED PLANETARY GEAR SYSTEMS FOR HOIST MECHANISMS

P. 20 Max. permissible drum torque [kNm] Actual transmission ratiosP. 21 Dimensions

P. 22 GearControl-OiL®

P. 23 Contact/locations

CRANE GEARBOXESYOUR SUCCESS. OUR DRIVE.

Page 5

CRANE GEARBOXES – DEVELOPED FOR HEAVY METALLURGY CRANES.

OVERVIEW

Hoist gears

For the lifting mechanisms of heavy-duty cranes with drum torque up to 800,000 Nm or motor out-puts up to 1,000 kW. With these gears attention is paid above all to a weight-optimised or narrow design for longer centre distance. Eisenbeiss gears have minimal power loss thanks to special effi ciency optimisations. As a result of this, there is only negligible tem-perature increase and no additional cooling is necessary even in the case of high outputs.

... with planetary superimpositionWe use superimposed planetary gear systems to help realise two-motor drives for full or half lifting speed. Thanks to this drive redundancy the lifting gear remains operational even if one motor fails.

... with optimised torques for heavy applications.

... with optimised centre distancesto create suffi cient space between drum and motor.

CRANE RANGE

MAJOR EXPORT SUCCESSES THANKS TO DECADES OF EXPERIENCE AND KNOW-HOW.

We have the specifi c know-how in the development, fabrication and supply of special gear systems for cranes in the steel and aluminium industry.

TATA STEEL, the world‘s fi fth largest steel producer, decided to use Eisenbeiss hoist gear systems for the 500 tonne casting cranes at their new steelworks in Orissa. A major export success for Eisenbeiss.

Travelling gearboxes

Travelling units for cranes have to withstand a torque of up to 70,000 Nm. In this case the toothing is confi gured for reverse operation and optimised for the static strength which is crucial when wheel slip occurs.

This results in smaller and, at the same time, reliable gearboxes for this application.

HOIST GEAR TRAVELLING GEAR

Page 7

G-PGD M 400 L

EXPLANATIONS OF STANDARDISED TYPE DESIGNATIONS.

TYPE DESIGNATION (EISENBEISS STANDARD)

Our gears are supplied as standard with foot mounting. They are, however, also available of course with 3-point suspension in order to prevent any twisting of the housing due to crab frame deformation. This confi guration has the desig-nation M.

Examples of Eisenbeiss type designation:

GD400H (three-stage gear with 400 mm extended centre distance, optimised to max. torque)

GDM350L (three-stage gear with 350 mm extended centre distance, optimised to centre distance in 3-point suspension confi guration)

GDU280E (three-stage gear with 280 mm extended centre distance, optimised transmission ratio, in vertical confi guration)

G-PGD625 (three-stage gear with 625 mm extend-ed centre distance, with one planetary superimpo-sition stage)

The following tables show you the dimensions, torques and gear ratios for our entire product range.

TERMINOLOGY

Only in combination with planetary superimpositionG-: one stage before planetary D-: two stages before planetary

P: planetary stageD: two bevel gear stagesGD: three bevel gear stagesDD: four bevel gear stages

L: optimised centre distanceH: optimised torqueE: high gear ratio

M: 3-point suspension designU: vertical configuration : foot mount

Extended centre distance in mm

Page 9

H SERIES

FEMActual trans-mission ratios

Sizes

320H 350H 400H 450H 500H 565H 595H 625H 660H 715H 755H 800H 850H

M1 – M2 20-80 68 94 135 200 253 353 412 482 576 718 824 941 1071

M3 – M4 20-80 58 80 115 170 215 300 350 410 490 610 700 800 910

M5 – M6 20-80 48 67 96 142 179 250 292 342 408 508 583 667 758

M7 – M8 20-80 32 44 64 94 119 167 194 228 272 339 389 444 506

L SERIES


Sizes

320L 350L 400L 450L 500L 565L 595L 625L 660L 715L

M1 – M2 20-80 42 54 79 111 153 224 247 306 341 447

M3 – M4 20-80 36 46 67 94 130 190 210 260 290 380

M5 – M6 20-80 30 38 56 78 108 158 175 217 242 317

M7 – M8 20-80 20 26 37 52 72 106 117 144 161 211

3-STAGE HOIST GEARMAX. PERMISSIBLE DRUM TORQUE [kNm] ACTUAL TRANSMISSION RATIOSThe following torques correspond to the effective output torque of the gears. We have already classed the gears in accordance with FEM for their practical use – the gears thus have the necessary, respective safety standards for the classification in question.

H SERIES

Actual trans-mission ratios

Sizes

320H 350H 400H 450H 500H 565H 595H 625H 660H 715H 755H 800H 850H20 19.372 20.324 19.881 18.462 19.951 20.066 21.361 20.263 20.263 19.627 20.913 20.359 20.343

22,5 21.35 22.4 21.912 21.25 22.965 22.17 23.601 22.409 22.409 21.631 23.049 23.515 23.496

25 24.781 26 25.433 24.545 26.526 24.537 26.12 26.146 26.146 25.107 26.754 25.938 25.917

28 27.45 28.8 28.172 27.097 29.284 28.7 30.552 29.067 29.067 27.811 29.635 30.178 30.154

31,5 30.5 32 31.303 30 32.421 31.99 34.053 32.421 32.421 30.901 32.928 33.509 33.482

35,5 34.019 35.692 34.914 33.333 36.023 35.805 38.115 36.312 36.312 34.467 36.727 37.353 37.323

40 38.125 40 39.128 37.2 40.202 40.284 42.883 40.879 40.879 38.627 41.16 41.838 41.804

45 42.7 44.8 43.824 42 45.389 42.884 45.651 44.741 44.741 43.88 46.757 46.749 46.711

50 47.739 50.087 48.995 46.957 50.746 50.526 53.785 50.041 50.041 49.039 52.255 52.245 52.203

56 53.738 56.381 55.152 52.857 57.123 56.833 60.5 56.351 56.351 55.181 58.799 58.789 58.741

63 61 64 62.605 60 64.842 64.469 68.628 63.989 63.989 62.616 66.722 66.709 66.656

71 67.863 71.2 69.648 68.684 74.227 71.908 76.547 73.424 73.424 68.308 72.787 72.774 72.715

80 77.097 79.126 79.251 77.647 82.657 81.053 81.053 78.162 83.288 83.272 83.205

L SERIES


Sizes

320L 350L 400L 450L 500L 565L 595L 625L 660L 715L

20 20.057 20.592 21.134 19.689 20.214 21.001 20.986 20.561 20.545 20.895

22,5 22.105 22.695 23.292 22.663 23.267 23.203 23.187 22.738 22.72 23.028

25 25.658 26.342 27.035 26.177 26.875 25.681 25.662 26.531 26.509 26.729

28 28.421 29.179 29.947 28.898 29.669 30.038 30.016 29.495 29.471 29.608

31,5 31.579 32.421 33.274 31.994 32.848 33.48 33.456 32.898 32.871 32.898

35,5 35.223 36.162 37.114 35.549 36.497 37.473 37.446 36.846 36.816 36.694

40 39.474 40.526 41.593 39.673 40.731 42.161 42.131 41.48 41.446 41.122

45 44.211 45.389 46.584 44.792 45.987 44.882 44.85 45.399 45.362 46.715

50 49.428 50.746 52.081 50.078 51.414 52.88 52.842 50.777 50.736 52.207

56 55.639 57.123 58.626 56.371 57.874 59.481 59.439 57.18 57.134 58.746

63 63.158 64.842 66.548 63.989 65.695 67.473 67.424 64.93 64.878 66.661

71 70.263 72.137 74.035 73.25 75.204 75.258 75.204 74.504 74.444 72.722

80 79.825 81.953 84.11 78.209 80.294 81.265 81.207 82.245 82.178 83.212

Page 11

DIMENSIONS (GDMxxx) DIMENSIONS (GDxxx)(3-point suspension) (foot mount)

Type

Size

Drive Output Dimensions [mm]

i=20-50 i=56-80

Ød L1 Ød L1 ØD L2 ØDn h9 ØDb A B b1 b2 b3 b4 bn C D E H h1 h2 Ød1

GDM320L 80 140 65 120 160 280 290 370 770 526 466 265 275 10 30 405 995 1426 670 317 27 26

GDM320H 80 140 65 120 160 280 290 370 770 636 576 320 330 10 30 405 995 1426 771 365 27 26

GDM350L 80 140 65 120 160 280 290 370 800 526 466 265 275 10 30 405 1025 1456 730 347 27 26

GDM350H 80 140 65 120 180 280 340 420 800 636 576 320 330 10 30 405 1025 1456 771 365 27 26

GDM400L 80 140 65 120 180 310 310 390 880 546 466 275 285 10 40 450 1110 1593 810 387 27 33

GDM400H 80 140 65 120 200 350 490 570 880 696 616 350 360 10 40 450 1110 1593 821 390 27 33

GDM450L 95 170 80 140 200 350 340 420 1020 676 596 338 353 10 40 500 1300 1833 901 430 37 33

GDM450H 95 170 80 140 240 400 430 510 1020 806 726 403 418 10 40 500 1300 1833 881 420 37 33

GDM500L 95 170 80 140 240 400 400 500 1100 676 596 338 353 10 40 550 1380 1969 981 470 37 39

GDM500H 95 170 80 140 260 440 480 580 1100 846 766 423 438 10 40 550 1380 1969 981 470 37 39

GDM565L 110 190 80 140 260 440 440 540 1245 736 636 368 383 15 50 630 1540 2209 1091 525 37 39

GDM565H 110 190 80 140 280 480 500 600 1245 986 886 493 508 15 50 630 1540 2209 1081 520 37 39

GDM595L 110 190 80 140 280 480 460 560 1315 736 636 368 383 15 50 670 1610 2319 1141 550 37 39

GDM595H 110 190 80 140 300 500 550 650 1315 986 886 493 508 15 50 670 1610 2319 1141 550 37 39

GDM625L 120 210 95 170 300 500 510 610 1395 826 726 418 433 15 50 670 1730 2445 1201 580 37 45

GDM625H 120 210 95 170 320 520 570 670 1395 1046 946 528 543 15 50 670 1730 2445 1201 580 37 45

GDM660L 120 210 95 170 320 520 530 630 1430 826 726 418 433 15 50 700 1770 2515 1261 610 37 45

GDM660H 120 210 95 170 340 560 610 710 1430 1046 946 528 543 15 50 700 1770 2515 1281 620 37 45

GDM715L 140 250 110 190 340 560 550 670 1565 884 784 442 462 15 50 750 1920 2715 1361 660 47 45

GDM715H 140 250 110 190 360 600 630 750 1565 1164 1064 582 602 15 50 750 1920 2715 1351 655 47 45

GDM755H 140 250 110 190 380 620 650 770 1605 1184 1064 592 612 15 60 800 1960 2805 1431 695 47 45

GDM800 160 280 120 210 380 620 650 770 1765 1294 1174 647 667 15 60 850 2160 3042 1516 740 47 52

GDM850 160 280 120 210 400 660 690 810 1815 1294 1174 647 667 15 60 900 2190 3142 1601 780 47 52

Type

Size


i=20-50 i=56-80

Ød L1 Ød L1 ØD L2 A B b1 b2 b3 b4 C E F f1 f2 f3 f4 f5 G G1 H H1 h1

GD320L 80 140 65 120 160 280 770 440 380 90 235 270 377 1394 1270 1150 790 400 255 60 26 48 699 689 335

GD320H 80 140 65 120 160 280 770 560 480 120 295 285 405 1420 1270 1110 740 380 250 80 33 61 764 789 350

GD350L 80 140 65 120 160 280 800 500 420 120 235 270 402 1449 1325 1165 800 400 260 80 33 61 769 749 375

GD350H 80 140 65 120 180 310 800 560 480 120 295 295 405 1450 1300 1140 760 380 250 80 33 61 814 789 400

GD400L 80 140 65 120 180 310 880 500 420 120 235 280 447 1579 1455 1295 870 450 305 80 33 61 859 829 425

GD400H 80 140 65 120 200 350 880 600 520 120 315 335 450 1580 1430 1250 840 425 285 90 33 61 898 848 450

GD450L 95 170 80 140 200 350 1020 560 480 120 295 315 500 1820 1670 1510 1050 530 345 80 33 61 954 919 475

GD450H 95 170 80 140 240 400 1020 690 600 140 360 380 500 1820 1630 1450 970 485 315 90 39 71 978 908 500

GD500L 95 170 80 140 240 400 1100 560 480 120 295 315 550 1950 1800 1640 1135 570 395 80 33 61 1049 999 530

GD500H 95 170 80 140 260 440 1100 730 640 140 380 410 550 1950 1760 1580 1050 530 365 90 39 71 1088 1008 560

GD565L 110 190 80 140 260 440 1245 640 550 140 315 345 600 2160 2010 1830 1260 670 435 90 39 71 1183 1118 600

GD565H 110 190 80 140 280 480 1245 850 740 160 440 470 630 2190 1980 1760 1200 640 415 110 45 82 1208 1108 630

GD595L 110 190 80 140 280 480 1275 640 550 140 315 345 620 2210 2060 1880 1300 710 455 90 39 71 1238 1168 630

GD595H 110 190 80 140 300 500 1275 850 740 160 440 480 670 2260 2050 1830 1270 710 455 110 45 82 1278 1168 670

GD625L 120 210 95 170 300 500 1395 730 620 160 360 400 670 2420 2230 2010 1380 740 465 110 45 82 1308 1228 670

GD625H 120 210 95 170 320 520 1395 910 800 160 480 510 670 2420 2210 1990 1365 740 455 110 45 82 1348 1228 710

GD660L 120 210 95 170 320 520 1430 730 620 160 360 400 700 2490 2300 2080 1430 770 495 110 45 82 1378 1288 710

GD660H 120 210 95 170 340 560 1430 910 800 160 480 520 700 2490 2280 2060 1415 770 485 110 45 82 1428 1308 750

GD715L 140 250 110 190 340 560 1565 770 660 160 380 430 750 2690 2500 2280 1565 850 545 110 45 82 1468 1388 750

GD715H 140 250 110 190 360 600 1565 1010 890 180 530 570 750 2690 2440 2190 1495 800 500 125 52 98 1513 1378 800

GD755H 140 250 110 190 380 620 1605 1010 890 180 530 570 800 2780 2530 2280 1565 850 550 125 52 98 1603 1458 850

GD800 160 280 120 210 380 620 1765 1120 1000 200 570 605 850 3010 2760 2510 1680 850 600 125 52 98 1693 1538 900

GD850 160 280 120 210 400 660 1815 1120 1000 200 570 605 900 3110 2860 2610 1755 900 650 125 52 98 1788 1628 950

Page 13

4-STAGE HOIST GEARMAX. PERMISSIBLE DRUM TORQUE [kNm]The following torques correspond to the effective output torque of the gears. We have already classed the gears in accordance with FEM for their practical use – the gears thus have the necessary, respective safety standards for the classification in question.

ACTUAL TRANSMISSION RATIOS

H SERIES


Sizes

320H 350H 400H 450H 500H 565H 595H 625H 660H 715H 755H 800H 850H

M1 – M2 80-315 68 94 135 200 253 353 412 482 576 718 824 941 1071

M3 – M4 80-315 58 80 115 170 215 300 350 410 490 610 700 800 910

M5 – M6 80-315 48 67 96 142 179 250 292 342 408 508 583 667 758

M7 – M8 80-315 32 44 64 94 119 167 194 228 272 339 389 444 506

L SERIES


Sizes

320L 350L 400L 450L 500L 565L 595L 625L 660L 715L

M1 – M2 90-315 42 54 79 111 153 224 247 306 341 447

M3 – M4 90-315 36 46 67 94 130 190 210 260 290 380

M5 – M6 90-315 30 38 56 78 108 158 175 217 242 317

M7 – M8 90-315 20 26 37 52 72 106 117 144 161 211

H SERIES


Sizes

320H 350H 400H 450H 500H 565H 595H 625H 660H 715H 755H 800H 850H

80 78.77 76.22

90 86.42 90.67 88.69 84.00 90.78 90.26 96.08 90.65 90.65 88.71 94.52 94.18 94.10

100 99.82 104.73 102.44 97.50 105.37 104.76 111.52 104.71 104.71 102.46 109.18 104.23 104.15

112 110.19 115.61 113.09 108.00 116.72 116.04 123.53 115.59 115.59 113.11 120.53 121.92 121.82

125 122.00 128.00 125.21 120.00 129.68 128.94 137.26 127.98 127.98 125.23 133.44 135.89 135.78

140 135.56 142.22 139.12 133.85 144.65 143.82 153.09 142.20 142.20 139.15 148.27 152.10 151.98

160 151.28 158.72 155.26 150.00 162.11 161.17 171.57 158.69 158.69 155.29 165.47 171.12 170.99

180 169.74 178.09 174.21 168.00 181.56 180.51 192.16 179.17 179.17 175.32 186.82 182.17 182.02

200 191.71 201.14 196.76 187.83 202.98 201.82 214.84 200.31 200.31 196.01 208.87 214.63 214.46

225 219.05 229.82 224.81 211.43 228.49 227.18 241.83 225.48 225.48 220.65 235.11 241.42 241.23

250 247.05 259.20 253.55 240.00 259.37 257.88 274.51 255.96 255.96 250.46 266.89 273.86 273.64

280 281.28 295.11 288.68 267.00 288.55 286.89 305.40 293.00 293.00 286.71 305.52 305.46 305.21

315 301.41 316.24 309.34 303.33 327.81 325.93 346.95 312.83 312.83 306.12 326.20 329.84 329.58

L SERIES


Sizes

320L 350L 400L 450L 500L 565L 595L 625L 660L 715L

90 89.474 91.86 94.277 89.584 91.973 94.462 94.394 91.984 91.91 94.437

100 103.349 106.105 108.898 103.982 106.755 109.643 109.564 106.249 106.163 109.082

112 114.092 117.134 120.217 115.18 118.252 121.451 121.363 117.293 117.198 120.421

125 126.316 129.684 133.097 127.978 131.391 134.946 134.848 129.86 129.755 133.323

140 140.351 144.094 147.886 142.745 146.551 150.516 150.408 144.289 144.173 148.136

160 156.632 160.808 165.04 159.972 164.238 168.682 168.56 161.026 160.897 165.32

180 175.744 180.43 185.178 179.169 183.947 188.924 188.788 181.804 181.657 186.652

200 198.496 203.789 209.152 200.313 205.655 211.219 211.067 203.259 203.095 208.679

225 226.794 232.842 238.97 225.485 231.498 237.761 237.59 228.801 228.616 234.902

250 255.789 262.611 269.521 255.956 262.781 269.891 269.696 259.72 259.511 266.646

280 291.228 298.994 306.862 284.751 292.344 300.254 300.037 297.311 297.071 305.239

315 312.074 320.396 328.828 323.5 332.126 341.112 340.866 317.435 317.18 325.9

Page 15

DIMENSIONS (DDMxxx) DIMENSIONS (DDxxx)(3-point suspension) (foot mount)

TypeSize


i=80-200 i=225-315

Ød L1 Ød L1 ØD L2 ØDn h9 ØDb A B b1 b2 b3 b4 bn C D E H h1 h2 Ød1

DDM320L 55 110 45 90 160 280 290 370 930 526 466 265 275 10 30 405 1155 1586 670 317 27 26

DDM320H 55 110 45 90 160 280 290 370 930 636 576 320 330 10 30 405 1155 1586 771 365 27 26

DDM350L 55 110 45 90 160 280 290 370 960 526 466 265 275 10 30 405 1185 1616 730 347 27 26

DDM350H 55 110 45 90 180 280 340 420 960 636 576 320 330 10 30 405 1185 1616 771 365 27 26

DDM400L 55 110 45 90 180 310 310 390 1040 546 466 275 285 10 40 450 1270 1753 810 387 27 33

DDM400H 55 110 45 90 200 350 490 570 1040 696 616 350 360 10 40 450 1270 1753 821 390 27 33

DDM450L 80 140 65 120 200 350 340 420 1220 676 596 338 353 10 40 500 1500 2033 901 430 37 33

DDM450H 80 140 65 120 240 400 430 510 1220 806 726 403 418 10 40 500 1500 2033 881 420 37 33

DDM500L 80 140 65 120 240 400 400 500 1300 676 596 338 353 10 40 550 1580 2169 981 470 37 39

DDM500H 80 140 65 120 260 440 480 580 1300 846 766 423 438 10 40 550 1580 2169 981 470 37 39

DDM565L 80 140 65 120 260 440 440 540 1445 736 636 368 383 15 50 630 1740 2409 1091 525 37 39

DDM565H 80 140 65 120 280 480 500 600 1445 986 886 493 508 15 50 630 1740 2409 1081 520 37 39

DDM595L 80 140 65 120 280 480 460 560 1515 736 636 368 383 15 50 670 1810 2519 1141 550 37 39

DDM595H 80 140 65 120 300 500 550 650 1515 986 886 493 508 15 50 670 1810 2519 1141 550 37 39

DDM625L 95 170 80 140 300 500 510 610 1645 826 726 418 433 15 50 670 1980 2695 1201 580 37 45

DDM625H 95 170 80 140 320 520 570 670 1645 1046 946 528 543 15 50 670 1980 2695 1201 580 37 45

DDM660L 95 170 80 140 320 520 530 630 1680 826 726 418 433 15 50 700 2020 2765 1261 610 37 45

DDM660H 95 170 80 140 340 560 610 710 1680 1046 946 528 543 15 50 700 2020 2765 1281 620 37 45

DDM715L 95 170 80 140 340 560 550 670 1815 884 784 442 462 15 50 750 2170 2965 1361 660 47 45

DDM715H 95 170 80 140 360 600 630 750 1815 1164 1064 582 602 15 50 750 2170 2965 1351 655 47 45

DDM755H 95 170 80 140 380 620 650 770 1855 1184 1064 592 612 15 60 800 2210 3055 1431 695 47 45

DDM800 120 210 80 140 380 620 650 770 2045 1294 1174 647 667 15 60 850 2420 3322 1516 740 47 52

DDM850 120 210 80 140 400 660 690 810 2095 1294 1174 647 667 15 60 900 2470 3422 1601 780 47 52

TypeSize


i=80-200 i=225-315

Ød L1 Ød L1 ØD L2 A B b1 b2 b3 b4 C E F f1 f2 f3 f4 f5 G G1 H h1

DD320L 55 110 45 90 160 280 930 440 380 90 235 270 377 1554 1430 1310 880 400 255 60 26 48 764 350

DD320H 55 110 45 90 160 280 930 560 480 120 295 285 405 1554 1430 1310 880 400 255 60 33 61 764 350

DD350L 55 110 45 90 160 280 960 500 420 120 235 270 402 1609 1485 1325 890 400 260 80 33 61 814 400

DD350H 55 110 45 90 180 310 960 560 480 120 295 295 405 1609 1485 1325 890 400 260 80 33 61 814 400

DD400L 55 110 45 90 180 310 1040 500 420 120 235 280 447 1739 1615 1455 980 450 305 80 33 61 898 450

DD400H 55 110 45 90 200 350 1040 600 520 120 315 335 450 1739 1615 1455 980 450 305 80 33 61 898 450

DD450L 80 140 65 120 200 350 1220 560 480 120 295 315 500 2020 1870 1710 1150 530 345 80 33 61 978 500

DD450H 80 140 65 120 240 400 1220 690 600 140 370 380 500 2020 1870 1710 1150 530 345 80 39 71 978 500

DD500L 80 140 65 120 240 400 1300 560 480 120 295 315 550 2150 2000 1840 1235 570 395 80 33 61 1088 560

DD500H 80 140 65 120 260 440 1300 730 640 140 390 410 550 2150 2000 1840 1235 570 395 80 39 71 1088 560

DD565L 80 140 65 120 260 440 1445 640 550 140 315 345 600 2360 2210 2030 1360 670 435 90 39 71 1208 630

DD565H 80 140 65 120 280 480 1445 850 740 160 430 470 630 2360 2210 2030 1360 670 435 90 45 82 1208 630

DD595L 80 140 65 120 280 480 1475 640 550 140 315 345 620 2410 2260 2080 1390 710 455 90 39 71 1278 670

DD595H 80 140 65 120 300 500 1475 850 740 160 430 480 670 2410 2260 2080 1390 710 455 90 45 82 1278 670

DD625L 95 170 80 140 300 500 1645 730 620 160 360 400 670 2670 2480 2260 1510 740 465 110 45 82 1348 710

DD625H 95 170 80 140 320 520 1645 910 800 160 480 510 670 2670 2480 2260 1510 740 465 110 45 82 1348 710

DD660L 95 170 80 140 320 520 1680 730 620 160 360 400 700 2740 2550 2330 1555 770 495 110 45 82 1428 750

DD660H 95 170 80 140 340 560 1680 910 800 160 480 520 700 2740 2550 2330 1555 770 495 110 45 82 1428 750

DD715L 95 170 80 140 340 560 1815 770 660 160 380 430 750 2940 2750 2530 1690 850 545 110 45 82 1513 800

DD715H 95 170 80 140 360 600 1815 1010 890 180 510 570 750 2940 2750 2530 1690 850 545 110 52 98 1513 800

DD755H 95 170 80 140 360 600 1855 770 660 160 380 430 800 3030 2840 2620 1750 880 595 110 45 82 1603 850

DD800 95 170 80 140 380 620 1855 1010 890 180 510 570 800 3030 2840 2620 1750 880 595 110 52 98 1603 850

DD850 110 190 80 140 380 620 2045 1120 1000 200 565 605 850 3010 2760 2510 1680 850 600 125 52 98 1693 900

Page 17

TRAVELLING GEARBOXES

TRAVELLING GEARBOX 2-STAGE

APPLICATION SPECTRUM:

MAX. PERMISSIBLE OUTPUT TORQUE [kNm]

The travelling gearboxes are optimised for heavy-duty operation in steelworks and designed for this purpose. Safety requirements and service lifetimes required for acceleration and wheel slip are taken into consideration in the table below.

We would also be pleased to submit you a quotation for Eisenbeiss traveller gears with a 3-point suspension configuration on request.

DIMENSIONS

TypeSize


i=13-26

d L1 D L2 A b1 b2 b3 b4 C E H h1 h3 F f1 f2 f3 f4 G G1

DU180E 35 70 110 165 310 158 168 230 275 214 654 381 180 30 570 470 235 122 50 18 33

DU225E 45 90 140 210 385 185 195 280 330 264 809 456 225 35 705 605 303 162 50 22 40

DU280E 65 120 170 255 480 245 255 380 440 319 1001 593 280 40 877 777 389 207 50 26 48

DU320E 65 120 210 315 520 245 255 380 440 355 1077 628 315 40 953 853 427 243 50 26 48


ON ACCELERATION:


Sizes

DU180E DU225E DU280E DU320E

14-25 4.44 12.0 23.7 33.5

ON WHEEL SLIP:


Sizes


14-25 17.6 35.4 77.1 106.0


Sizes


13 13.290 13.358 12.950 13.628

15 14.791 15.086 14.476 15.234

17 16.566 17.237 16.299 17.151

19 18.695 19.440 18.500 19.468

21 21.299 22.133 20.581 21.658

23 23.930 23.717 23.384 24.608

26 26.405 26.275 25.031 26.340

Page 19

TRAVELLING GEARBOX 3-STAGE


DIMENSIONS

We would also be pleased to submit you a quotation for Eisenbeiss traveller gears with a 3-point suspension configuration on request.

TypeSize


i=28-48 i=55-100

d L1 d L1 D L2 A b1 b2 b3 b4 C E H h1 h2 F f1 f2 f3 f4 G G1

GDU160 35 70 30 60 70 120 400 148 158 230 275 194 724 381 180 30 640 540 270 102 50 18 33

GDU180E 30 60 70 120 420 158 168 230 275 214 764 381 180 30 680 580 290 122 50 18 33

GDU200 45 90 35 70 95 170 490 185 195 280 330 244 894 456 225 30 790 690 345 142 50 22 40

GDU225E 35 70 95 170 515 185 195 280 330 264 939 456 225 30 835 735 368 162 50 22 40

GDU250 55 110 45 90 120 210 610 245 255 380 440 322 1134 593 280 30 1010 910 455 210 50 26 48

GDU280E 45 90 140 245 640 245 255 380 440 319 1161 593 280 30 1037 937 469 207 50 26 48

GDU280 55 110 45 90 140 245 640 245 255 380 440 322 1164 628 315 30 1040 940 470 210 50 26 48

GDU320E 65 120 160 280 680 245 255 380 440 355 1237 628 315 30 1113 1013 507 243 50 26 48

GDU320 80 140 65 120 160 280 770 300 310 480 560 405 1420 736 350 30 1270 1170 585 280 50 33 61

GDU350E 65 120 170 300 800 300 310 480 560 405 1450 736 350 30 1300 1200 600 280 50 33 61

MAX. PERMISSIBLE OUTPUT TORQUE [kNm]

ON ACCELERATION:


Sizes

GDU160 GDU180E GDU200 GDU225E GDU250 GDU280E GDU280 GDU320E GDU320 GDU350E

28-80 5.35 10.3 22.0 31.9 45.0

80-120 4.44 12.0 23.7 33.5 50.95

ON WHEEL SLIP:


Sizes


28-80 15.1 32.0 65.8 96.1 13.0

80-120 17.6 35.4 77.1 106.0 146.8


Sizes


28 27.110 28.229 28.412 27.451 27.454

30 30.123 31.457 31.464 30.400 30.504

34 33.602 35.209 34.957 33.774 34.027

38 37.653 39.163 39.015 37.696 38.130

42 40.967 43.363 43.782 42.302 42.706

48 48.603 48.258 49.446 47.774 47.739

55 54.974 54.049 56.494 54.583 53.748

60 60.245 60.998 63.715 61.560 61.008

70 68.168 69.492 72.540 70.087 67.871

75 76.195 78.078 77.732 75.103 77.114

85 84.615 87.480 85.304 89.767 83.073

95 94.580 98.289 91.409 96.191 94.385

100 104.900 108.456 101.269 106.568 101.031

Page 21

SUPERIMPOSED PLANETARY GEAR SYSTEMS FOR HOIST MECHANISMS


DIMENSIONS

Type

Size


i=120-200

d L1 D L2 A1 A2 B b1 b2 b3 b4 C E H H1 h1 h11

G-PGD500 65 120 200 350 265 1170 730 640 140 380 400 550 2285 1088 1008 560 480

G-PGD565 70 140 240 400 310 1325 850 740 160 440 470 630 2580 1208 1108 630 530

G-PGD595 70 140 260 440 310 1355 850 740 160 440 470 670 2650 1278 1168 670 560

G-PGD625 70 140 260 440 310 1445 910 800 160 480 510 670 2780 1348 1228 710 590

G-PGD660 70 140 280 480 310 1480 910 800 160 480 510 700 2850 1428 1308 750 630

G-PGD715 70 140 300 500 355 1635 1010 890 180 530 570 750 3115 1513 1378 800 665

G-PGD755 80 140 320 520 355 1675 1010 890 180 530 570 800 3205 1603 1458 850 705

G-PGD800 95 170 340 560 385 1825 1120 1000 200 570 605 850 3455 1693 1538 900 745

G-PGD850 110 190 360 600 430 1915 1120 1000 200 570 605 900 3640 1788 1628 950 790

MAX. PERMISSIBLE DRUM TORQUE [kNm]The following torques correspond to the effective output torque of the gears. We have already classed the gears in accordance with FEM for their practical use – the gears thus have the necessary, respec-tive safety standards for the classification in question.

The following gear ratios refer to operation with one motor. The gear ratio is halved if two motors are used. As a result you achieve the same torque with double the speed.


Sizes

G-PGD500 G-PGD565 G-PGD595 G-PGD625 G-PGD660 G-PGD715 G-PGD755 G-PGD800 G-PGD850

M1 – M2 120-200 220 317 366 452 514 659 748 919 1035

M3 – M4 120-200 187 269 312 384 437 560 635 781 880

M5 – M6 120-200 156 225 260 320 364 467 530 651 733

M7 – M8 120-200 104 150 173 213 243 311 353 434 489


Sizes

G-PGD500 G-PGD565 G-PGD595 G-PGD625 G-PGD660 G-PGD715 G-PGD755 G-PGD800 G-PGD850

120 117.186 122.666 122.578 122.192 122.006 120.149 120.052 122.156 122.182

125 123.179 125.071 128.106 127.579 127.385 125.012 124.911 128.127 127.569

130 129.514 134.014 133.917 133.236 133.033 130.096 129.991 134.43 133.225

140 143.335 146.588 146.483 139.183 138.971 140.991 138.529 141.092 139.171

150 150.894 153.4 153.289 152.041 151.809 152.975 152.852 148.147 152.029

160 158.94 168.224 168.103 159.006 158.764 159.428 159.3 163.579 158.993

170 167.523 176.31 176.183 166.369 166.115 173.38 173.241 172.042 166.355

180 176.698 184.901 184.768 182.433 182.155 180.938 180.792 181.069 182.418

190 186.528 194.047 193.907 191.219 190.927 188.928 188.775 190.718 191.203

200 197.086 203.802 203.655 200.571 200.265 197.387 197.228 201.057 200.554

Page 23

EISENBEISS GmbHLauriacumstraße 2, 4470 Enns, AustriaTel.: +43 7223 896-0 Fax: +43 7223 896-78Email: [email protected]

24h hotline:+43 7223 896-120

EISENBEISS Inc. Industrial Gearing Repair and Service

8845 Elder Creek Road-Unit “B“95828 Sacramento, CAOffi ce USA: +1 916 262 7656Fax USA: +1 916 386 1774Cell USA: +1 916 239 8238Cell USA: +1 916 254 8478Email: offi [email protected]

OUR INQUIRY FORMS FOR CRANE GEARS ARE AVAILABLE ONLINE FROM:

www.eisenbeiss.com

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THE SMALL SENSOR AGAINST MAJOR DAMAGE!

WE LOOK FORWARD TO YOUR INQUIRY!

INNOVATIVE MEASURING TECHNOLOGY FOR YOUR GEAR SYSTEM.PREVENT GEAR DAMAGE, MAXIMISE OPERATIONAL RELIABILITY, EXTEND MAINTENANCE INTERVALS, PLAN DOWNTIME.

GearControl-OiL® is a multi-parameter measuring instrument and measured data storage unit all in one. The sensor continuously measures six specifi c oil condition parameters and identifi es any nonconforming status of the oil reliably and early on. As a result, the plant operator can take action in good time before any severe damage to the gear system occurs.This means not only maximum operational reliability but also the easy and exact planning of maintenance work and measures to prevent gear system failure.

GearControl-OiL® at a glance ❙ Continuous data recording to determine real

operating times ❙ Confi gurable warning and alarm threshold measure-

ment of medium and ambient temperature for the use of calculation modes ❙ Measuring process in picosiemens range, galvanic

gold-plated sensors ❙ Controls signalling equipment and is integrated in

existing control systems ❙ Gives information on impurities, water content, trans-

mission, air bubble development and differentiation of oil additives ❙ Gives information on oil type, oil change and oil

mixture, plus warning if large quantities of oil are lost

RELIABILITY – AVAILABILITYAutomatic protection – 24 hours, 365 days!

PERFECTION – EFFICIENCYConstant optimisation throughout the entire service life, e.g.: viscosity adjustment of oil

ENGINEERING – FUTUREOnline comparison of gear confi guration with actual operating data, e.g.: recalculation of temperature, speed, bearing capacity of lubrication fi lm

Over 80% of gear damage which occurs can be traced back to inadequate lubrication. As damage of this nature often leads to expensive production outages, Eisenbeiss has set itself the target of identifying such lubrication problems early on to prevent gear failure.

www.eisenbeiss.com

Documents

CRANE GEARBOXES - Eisenbeiss€¦ · Page 8 Page 9 H SERIES FEM Actual trans-mission ratios Sizes 320H 350H 400H 450H 500H 565H 595H 625H 660H 715H 755H 800H 850H M1 – M2 20-80