SEAl, S®

MODEL NUMBER 917.252561 OWNER'SMANUAL

oAssemblyo Operationo Customer Responsibilitieso Service and Adjustments° Repair Parts

®

Conver'l:ibie

CAUTION: Read and follow all safety rules and instructions before operating this equipment.FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-59t7

_ ,,, ....... ,,L ,............... _, • ,,, .....

SAFETY RULESSafe Operation Practices for Ride-On MowersIMPORTANT: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH

I. GENERAL OPERATION

. Read, understand, and follow all instructions in the manualand on the machine before starting

• Only allow responsible adults, who are familiar with theinstructions, to operate the machine

o Clear the area of objects such as rocks, toys, wire, etc,which could be picked up and thrown by the blade

o Be sure the area is clear of other people before mowing, Stopmachine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary Alwayslook down and behind before and while backing.

o Be aware of the mower discharge direction and do not pointit at anyone Do not operate the mower without either theentire grass catcher or the guard in place,

. Slow down before turning.= Never leave a running machine unattended, Always turn off

blades, set parking brake, stop engine, and remove keysbefore dismounting.

• Turn off blades when not mowing.,° Stop engine before removing grass catcher or unclogging

chute.

= Mow only in daylight or good artificial light- Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways= Use extra care when loading or unloading the machine into

a trailer or truck

Ii. SLOPE OPERATION

Slopes are a major factor related to loss-of-control andtipover accidents, which can result in severe injury or death_All slopes require extra caution, If you cannot back up theslope or if you feel uneasy on it, do not mow it.

DO:

° Mow up and down slopes, not across.o Remove obstacles such as rocks, tree Iimbs, etc.• Watch for holes, ruts, or bumps Uneven terrain could

overturn the machine Talt grass can hide obstacles. Use slow speed.. Choose a low gear so that you will not have

to stop or shift while on the slope.• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.° Use extra care with grass catchers or other attachments

These can change the stability of the machine.= Keep all movement on the slopes s/ow and gradual. Do not

make sudden changes in speed or direction.° Avoid starting or stopping on a slope If tires lose traction,

disengage the blades and proceed siowly straight down theslope_

DO NOT:

o Do not turn on slopes unless necessary, and then, turn slowlyand gradually downhill, if possible

° Do not mow near drop-offs, ditches, or embankments. Themower could suddenly turn over if a wheel is over the edgeof a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass Reduced traction could causesliding

o Do not try to stabilize the machine by putting your foot on theground.

o Do not use grass catcher on steep slopes

III. CHILDREN

Tragic accidents can occur if the operator is not alert to thepresence of children. Children are often attracted to themachine and the mowing activity., Never assume thatchildren will remain where you last saw them.,, Keep children out of the mowing area and under the watchful

care of another responsible adult,° Be aled and turn machine off if children enter the area.

. Before and when backing, look behind and down for smallchildren.

- Never carry children, They may fall off and be seriouslyinjured or interfere with safe machine operation.

° Never allow children to operate the machine

- Use extra care when approaching blind corners, shrubs,trees, or other objects that may obscure vision

IV. SERVICE

° Use extra care in handling gasoline and other fuels, They areflammable and vapors are explosive,

Use only an approved container

Never remove gas cap or add fuel with the enginerunning. Allow engine to cool before refueling, Do notsmokeNever refuel the machine indoors,,Never store the machine or fuel container inside wherethere is an open flame, such as a water heater,,

° Never run a machine inside a closed area

° Keep nuts and bolts, especla]ly blade attachment bolts, tightand keep equipment in good condition

° Never tamper with safety devices. Check their properoperation regularly

. Keep machine free of grass, leaves, or other debris build-up.,Clean oil or fuel spillage Allow machine to cool beforestoring

° Stop and inspect the equipment if you strike an objectRepair, if necessary, before restarting.

° Never make adjustments or repairs with the engine running.,, Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allowobjects to be thrown. Frequently check components andreplace with manufacturer's recommended pads, when nec-essary

° Mower blades are sharp and can cut. Wrap the blade(s) orwear gloves, and use extra caution when servicing them.

,, Check brake operation frequently. Adjust and service asrequired.

"'IHH ' I'r'"r

Look for this symbol to point out im _portant safety precautions, it meansCAUTION!!! BECOME ALERTtt! YOURSAFETY IS INVOLVED.

&CAUTION: Always disconnect spark plugwire and placewire where it cannot contactspark plug in order to prevent accidentalstarting when setting up, transporting,adjusting or making repairs°

2

WARNING AThe engine exhaust from this product con-tains cliemicals known to the State of Califor-nia to cause cancer, birth defects, or otherreproductive harm.

CONGRATULATIONS on your purchase of a SearsTractor. It has been designed, engineered and manufac-tured to give you the best possible dependability andperformance.,

Should you experience any problem you cannot easilyremedy, please contact your nearest Sears AuthorizedService Center/Department, We have competent, well-trained technicians and the proper tools to service or repairthis tractor

Ptease read and retain this manual The instructions wiltenable you to assemble and maintain your tractor properly,Always observe the "SAFETY RULES",

MODELNUMBER 917.252561

SERIALi NUMBER

DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUNDON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER ANDDATE OF PURCHASE AND KEEP iN A SAFE PLACEFOR FUTURE REFERENCE,

MAINTENANCE AGREEMENTA Sears Maintenance Agreement is available on this prod-uct Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIESo Read and observe the safety rules.

o Follow a regular schedule in maintaining, caring for andusing your tractor.

• Follow the instructions under "Customer Responsibili-ties" and "Storage" sections of this owner's manual

LIMITED TWO YEAR WARRANTY ON

PRODUCT SPECIFICATIONSHORSEPOWER: 1g 0

GASOLINE CAPACITY 3 5 GALLONSAND TYPE: UNLEADED REGULAR

OIL TYPE (APi-SF/SG): SAE 30 (above 32°F)SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJ-19LM(GAP: 030") STD361458

VALVE CLEARANCE: INTAKE: 004" - 006"EXHAUST: 007"- 009"

GROUND SPEED (MPH): FORWARD:1st 1 142nd 1 503rd 2.344th 3 505th 4 506th 5 70

REVERSE: t 80

TIRE PRESSURE: FRONT: 14 PSIREAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT LBS

WARNING: This tractor is equipped with an internalcombustion engine and should not be used on or near anyunimproved forest-covered, brush-covered or grass-cov-ered land unless the engine's exhaust system is equippedwith a spark arrester meeting applicable local or state laws(if any). If a spark arrester is used, it should be maintainedin effective working order by the operator

In the state of California the above is required by law(Section 4442 of the California Public Resources Code)Other states may have similar taws,. Federal laws apply onfederal lands. A spark arrester for the muffler is availablethrough your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual).

i i iiiillllllllll, iiiilll,,lll i

CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up accordingto the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material orworkmanship.This Warranty does not cover:. Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.- Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual- Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERYFor ninety (g0) days from dale of purchase, if any battery included with this riding equipment proves defective in material orworkmanship and our testing determines the battery will not hold a charge, Sears wi!l replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROMTHE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TOYOUR NEAREST SEARS SERVICE CENTER. (iN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYSFROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY APPLIES ONLYWHILE THIS PRODUCT iS IN THE UNtTED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/8t7 WA, HOFFMAN ESTATES, iL 60179i iiiii iiN,i,i

TABLE OF CONTENTSSAFETY RULES ............................................................ 2PRODUCT SPECIFICATIONS ...................................... 3CUSTOMER RESPONSIBILITIES ...................... 3, 15-18WARRANTY ....................... :.......................................... 3TRACTOR ACCESSORIES .......................................... 5ASSEMBLY .................................................................. 7-9OPERATION ............................................................ 10-14

MAINTENANCE SCHEDULE ..................................... 15SERVlCE AND ADJUSTMENTS ........................... 19-24STORAG E .................................................................... 25TROUBLESHOOTING ........................................... 26-27REPAIR PARTS - TRACTOR ................................ 30-47REPAIR PARTS - ENGINE .................................... 48-53PARTS ORDERING/SERVICE ............... BACK COVER

INDEXA

Accessories ................................... 5

Adjustments:Brake ........................................... 21Carburetor ........................ 24Mower

FronFTo-Back ................... 20Side-To-Side ................... 20

Throttle Control Cable .......... 23

Air Filter, Engine ................ t7-18

Air Screen, Engine .......................... 18Assembly ............................................ 7-9

BBattery:

Charging ............................ 8Cleaning .............................. 17Starting with Weak Battery .... 22Storage ............................................. 25Terminals ........................................ 17

Belt:Motion Drive

Removal/Replacement ...... 2tMower Blade(s)

Removal/Replacement ........ 21Blade:

Sharpening .................................. 16Replacemenl .............................. 16

Blake Adjustment ................. 21

C

Carburetor Adjustment ................. 24Controls, Tractor ...................... 11

Customer Responsibilities .......... 15-18Engine:

Air Filter .....................................Air Screen, Engine ................ 18Cooling Fins, Engine ............... 18Engine Oil ............................ 17Fuel Filter ......................... 18Spark Plug(s) ............................. 18

Tractor:Battery ................................... 17Blade .................................. l 6Lubrication Chart ...................... 15Maintenance Schedule ............ 15Tire Care ..................... 8,16,22Transaxfe ................... 17

Cutting Height, Mower ................... 12

EElectrical:

interlocks and Relays ........... 23

Schematic ............................ 29Wiring Diagram ........................... 30

Engine:Air Filter ................................. 18Air Screen ........................................ 18Cooling Fins, Engine ............... !8Oil Change ..................................... 17Oil Level ........................... 13,17Oil Type ...................................... 17Preparation ......................... 13Repair Parts ............................ 30-47Starting ................................... 14Storage ................................. 25

FFilter:

Air Filter ............................ 17-18Fuel .................................... 17-18

Fuel:

Type ......................................... 13Storage ........................................ 25

Fuse ........................................ 23

HHood Removal/Installation ................ 23

LLeveling Mower Deck ....................... 20Lubrication:

Chart ............................. 15

Maintenance Schedule ............... 15

Mower:Adjustment, Front-to-Back ........ 20Adjustment, Side-to-Side ...............20Blade Sharpening ....................... 16Blade Replacement ................ 16Cutting Height ................ 12Installation .................................... 19Operation ............................. 13Removal .............................. lg

Mowing Tips ...................................... 14Muffler ............................................. 18

Spark Arrester .............................. 3,40

OOi!:

Cold Weather Conditions ........ 13,17Engine .................................. 13,17Storage .................................... 25

Operation ....................................... 10-14

Operating Mower .................... 13

Options:Accessories .................................... 5Spark Arrester .................... 3,40

PParking Brake ............................. 12

Parts Bag ............................................. 6

Parts, Replacement/Repair 30-47

Product Specifications ......................... 3

RRepair Parts .................................... 30-47

SSafety Rules ............................... 2Seat ................................................ 8

Service and Adjustments ................. 19-24Carburetor ................................ 24Fuse ................................................ 23Hood Removal/Installation ..... 23Motion Drive Belt

Remova!/Replacement ........... 21Mower Belt(s)

Removal/Replacement ........ 21Mower Adjustment

Front-to-Back ........................... 20Side-to-Side .............................. 20

Mower Removal .............................. 19Tire Care ....................... 8,16,22

Slope Guide Sheet ................. 55

Spark Plug(s) .................................. 18

Specifications .................................... 3Starting the Engine ................. 13-14

Steering Wheel ............................ 7,22

Stopping the Tractor ............................. 12Storage ........................................... 25

TThrottle Control Cable Adjustment .... 23Tires ........................................... 8,16,22

Trouble Shooting Chart ............ 26-27Transaxle ................................ 17

WWarranty ........................................ 3

Wiring Diagram ........................ 29

Wiring Schematic ............................... 30

ACCESSORIES AN ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchasedMost Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCESears offers a wide variety of attachments that fit your tractor Many of these are listed below wlth brief explanations of hew they can helpyou. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changesmay be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for theaccessories and attachments that are available for your tractor,Most of these attachments do not require addltional hitches or conversion kits (those that do are indicated) and are designed for easyattaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-pered 2 5-inch steei spikes mounted on lO-inch diameter discspuncture holes in soit at close intervals to let moisture soak inSteel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for ahealthier, nearer looking lawn Two Permanex containers hold30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plusaccessories such as side panel kits, tool caddy, cart cover,protective mat and deity.

CORING AERATOR takes small plugs out of soil to allow mois-ture and nutrients to reach grass roots. 36-inch swath. 24hardened steel coring tips. 150 lb capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, fasterFRONT NOSE ROLLER canters in front of mower deck to reducechances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or3 pull-behind attachments at once,such as sweepers, dethatchers, aerators (not for use with rollers,carts or other heavy attachments).GAUGE WHEELS on both sides of the mower deck reducechances of "scalping" on uneven terrain. For mower decks not soequipped_

MULCH RAKF_JDETHATCHER loosens soil and flips thatch andmatted leaves to lawn surface for easy pickup Twenty spring lineteeth. Useful to prepare bare areas for seeding. Available for frontor rear mounting. HIGH PERFORMANCE REEL-ACTIONSPRING TINE DETHATCHER covers 36-inch wide path andtosses thatch into large hopper Mounts behind tractorr

MULCHING CLOSE-OUT PLATE KIT, once installed, lets youmulch, discharge or bag clippings (bagger optional) withoutchanging blades. For models not equipped as 3-in-1 Convertiblemowers.. See "MOWER" in the Repair Parts section of thismanuaf

RAMP TOPS AND FEET let you load and unload tractor from apickup truck.. Use with 2 x 8 or2 x 10 lumberROLLER for smoother lawn surface. 36-inch wide, 18-inchdiameterwater-tight drum holds up to 390 tbs. of weight Roundededges prevent harm to turf Adjustable scraper automaticaflycleans drum

SNOW BLADE for snow removal only. 14-inch high, 48-inch wideblade clears 42-inch path when angled left or right. Raises, lowerswith side lever Adjustable skids; replaceable, reversible scraperbar. (Use with tire chains and wheel weights and/or rear drawbarweight )

SNOWTHROWER has 40-inch swath.. Drum-type auger handlespowdery and wet!heavy snow Mounts easily with simple pinarrangement Discharge chute adjusts from tractor seat 6-inchdiameter spout discharges snow 10 to 50 feet Lift controlled attractor seat. (Use with chains and wheel weights and/or reardrawbar weight°)SPRAYERS use 12-volt DC electric motor that connects to thetractor battery or other 12-veil source lndudes booms forautomatic spraying and hand held wand for spot spraying Wandhas adjustable spray pattern. For applying herbicides, insecti-cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-ing easy. Broadcast spreaders are also useful for granular de-icers and sand

SWEEPERS iet you collect grass clippings and Ieaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,cultivate and compost garden residue Tilter has its own built-inlift and depth control system and does NOT require a sleeve hitch.Fits any lawn yard or garden tractor Simply hook up to the tractordrawbar and go! Optional accessories convert un t fordethatching, aerating, hilling rrWithouttoots.

TIRE CHAINS are heavy duty; closely spaced extra-large crosslinks give smooth ride, outstanding tractionTRACTOR CAB has heavy duty vinyF fabric over tubular steelframe, ABS plastic top; clear plastic windshield offers 360 degreevisibility Hinged metal doors with catch. Keeps operator warmand dry. Remove vinyl sides and windshields for use as sunprotector in summer Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper;12-volt amber caution light for mounting on cab top

VACS for powerful collection ef heavy grass clippings and leavesOptional wand attachment to pick up debris in hard-to-reachplaces VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications.Uses (1) 55 Ib weight.WHEEL WEIGHTS for rear wheels provide needed traction forsnow removal or dozing heavy materials..

5

CONTENTS OF HARDWARE PACK;1_:;_ .................. ,,,,,,,.............,,,,,,,,,,,,,, ........ ,,,,

, i

Parts Bag contents shown full size

© (2) SheetMetal

Screws#10-16 x t/2

(1) Locknut 3/8-24(1) Large Flat Washer

i,,n,,ll , i i ,i i i ,i

(t) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1

@ O(1) Lock Washer t/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Screws #10 x 5t8 (2) Lock Washers #10 _-}

(2) Weld Nuts #t0

"_=,,,,.J(2) Washers 3/16 x 3/4 x 16 Gauge.i,._ll[Ui

(2) Hex Bolts 1/4-20 x 3/4(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x t6 Gauge(2) Lock Washers t/4

,i, i ,,,,i,iiii1,,,,i,i ,, ii i,

Parts packed separately in carton

Seat

SteeringWheel

Parts Bag

_ MulcherPlate

VideoCassette

SteeringBoot

Manual

Parts bag contents not shown full size

Wheels

(2) Shoulder (2) Washers 3/8Bolts x 7/8 x 14 Gauge

Steering _ (2) Center-Wheel \_J lock NutsAdapter

@ teering

Bushing

Assemblys

(2) Keys

_ Steering WheelInsert

Slope Sheet

6

ASS LYYour new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely., Usethe correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assembly easier. Standardwrench sizes are listed,

(1) 5/16" wrench (1) 9/16" wrench(2) 7t16" wrenches (1) Phillips screwdriver(1) 1/2" wrench Utility knife(1) 3/4" wrench Tire pressure gauge(1) 3/4" socket with drive ratchetWhen right and left hand is mentioned in this manual, itmeans when you are in the operating position (seatedbehind the steering wheel),,

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove al! accessible loose parts and parts cartonsfrom carton (See page 6).

• Cut, from top to bottom, along lines on all four cornersof carton, and lay panels flato

o Check for any additional loose parts or cartons andremove

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)• Slide the steering bushing over the steering shafLo Raise steering shaft forward until screw holes in dash

line up with steering bushing, Install two (2) sheetmetal screws and tighten securely,

o Position steering boot over steering shaft.• Place tabs of steering boot over tab slots in dash and

push down to secure.o Slide steering wheel adapter onto upper steering shaft.. Position front wheels of the tractor so they are pointing

straight forward.• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.o Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.o Snap steering wheel insert into center of steering

wheel,

o Remove protective plastic from tractor hood and grill,IMPORTANT:CHECK FOR AND REMOVE ANY STAPLESIN SKID THAT MAY PUNCTURE TIRES WHERE TRACTORIS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Fig. 7)o Raise attachment lift lever to its highest position.. Release parking brake by depressing clutch/brake

pedal,• Place gearshift lever in neutral (N) position.= Roll tractor backwards off skid.

o Remove banding holding discharge guard up againsttractor.

STEERING SHAFT(ASSEMBLYPOSITION)

STEERING SHAFT(SHIPPING ,,:Z:POSITION) ""'--.--.

TAB SLOT

CONNECT BATrERY (See Fig. 2)

& CAUTION: Do not short battery termi-nals. Before connecting battery, re-move metal bracelets, wristwatchbands, rings, etc.

Positive terminal must be connectedfirst to prevent sparking from acciden-tal grounding.

- Lift hood to raised positiono Open terminal access doors, remove terminal protec-

tive caps and discard°o If this battery is put into service after month and year

indicated on label (label located between terminals)charge battery for minimum of one hour at 6_10 amps,

, First connect RED battery cable to positive (+) batteryterminal with hex bolt, flat washer, lock washer and hexnut as shown_ Tighten securely.

o Connect BLACK grounding cable to negative (-) batteryterminal with remaining hex bolt, fiat washer, lockwasher and hex nuL Tighten securely,Close terminal access doors.

7

Use terminal access doors for:

o Inspection for secure cennections (to tighten hard_ware).

• inspection for corrosion., Testing battery..o Jumping (if required).• Periodic charging,

HEX NUT

DISCARDTERMINALPROTECTIVE CAPS

LOCK FLATWASHER WASHER

ASSEMBLYCHECK TIRE PRESSURE

The tires on your tractor were overinfiated at the factory forshipping purposes Correct tire pressure is important forbest cutting performance.,

o Reduce tire pressure to PSI shown in "PRODUCTSPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properlyHEX leveled. See "TO LEVEL MOWER HOUSING" in theBOLT Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

TERMINAL*" --tACCESSDOOR : POSITIVE

(RED)CABLE

NEGATIVE(BLACK)CABLE

FIG. 2

See the figures that are shown for replacing motion andmower blade drive belts in the Service and Adjustmentssection of this manual. Verify that the belts are routedcorrectly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to seethat the brake is properly adjusted, See "TO ADJUSTBRAKE" in the Service and Adjustments section of thismanual

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt,

. Remove cardboard packing on seat pan_

= Place seat on seat pan and assemble shoulder boil

= Assemble adjustment bolt, lock washer and flat washerloosely Do not tighten.

o Tighten shoulder bolt securely.

o Lower seat into operating position and sit on seat.o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the waydown.

o Get off seat without moving its adjusted position.

o Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDERBOLT

I

LARGE FLATWASHER

ADJUSTMENTBOLT LOCK WASHER

ASSEMBLE GAUGE WHEELS TO MOWERDECK (See Fig. 4)

Assemble gauge wheels with tractor on a flat level surface..

o Adjust mower to desired cutting height (See ''TO AD-JUST MOWER CUTTING HEIGHT" in the Operationsection of this manual)°

o With mower in desired height of cut position, gaugewheels should be assembled so they are slightly off theground. Install gauge wheel in appropriate hole withshoulder bolt, 3/8 washer and 3/8-16 Iocknut andtighten securely

- Repeat for opposite side installing gauge wheel insame adjustment hole.

GAUGE WHEEL t2MOUNTINGBRACKET

LOCKNUT

3/8 WASHER _J"_"'_"_"

GAUGE WHEEL _

FIG. 4

FIG. 3

_ u i , inll lUl, nllllnllllllUl I II',l,,l_J I i i

ASSEMBLY. ,t i i l i ...............................................................................................

INSTALL MULCHER PLATE

(See Figs. 5 and 6)o Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown

NOTE: Pre-assemMe weld nut to latch hook by insertingweld nut from the top with hook pointing down,

• Tighten hardware securely

° Raise and hold deflector shield in upright position,

o Place front of mulcher plate over front of mower deckopening and slide into place, as shown.

. Hook front latch into hole on front of mower deck,

• Hook rear latch into hole on back of mower deck_............................................... ii,

CAUTION: Do not remove discharge

guard from mower, Raise and holdguard when attaching mulcher plateand allow it to rest on plate while inoperation.

DEFLECTORSHIELD

FIG. 6

HOOKS

TO CONVERT TO BAGGING ORDISCHARGING

Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation ofoptional grass catcher accessory.

WELD NUTFROM

HOOK POINTSDOWN

LOCKWELD. WASHERNUT _ I

I SCREW

LATCH_HOOK LATCH

HOOK

WASHER

MULCHERPLATE

LOCKWASHER

WELDNUT

FIG. 5

,/CHECKLIS TBEFORE YOU OPERATE AND ENJOY YOUR NEWTRACTOR, WE WISH TO ASSURE THAT YOU RECEIVETHE BEST PERFORMANCE AND SATISFACTION FROMTHIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed.

v" No remaining loose parts in carton,

,/ Battery is properly prepared and charged (MinimumI hour at 6 amps),

v" Seat is adjusted comfortably and tightened securely

€" A!l tires are properly inflated. (For shipping purposes,the tires were overinfiated at the factory)_

,/ Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results, (Tires must beproperly inflated for leveling).

,/ Check mower and drive betts. Be sure they are routedproperly around pulleys and inside all belt keepers,,

,/ Check wiring. See that all connections are still secureand wires are properly clamped

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAYEXTRA A TTENTION 70 THE FOLLO WING IMPORTANTITEMS:

¢' Engine oit is at proper level,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline,,€" Become familiar with all controls - their location and

function Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERATIO

These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning

BATTERY

ENGINE ON

REVERSECAUTION OR FORWARD SLOWWARNING

ENGINE OFF OIL PRESSURE CLUTCH LIGHTS OFF

,,e,FAST

LIGHTS ON

FUEL

XCHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENTCLUTCH ENGAGED

N L o;!HIGH LOW PARKING BRAKE

÷ATTACHMENT

CLUTCH DISENGAGEDIGNITION

DANGER, KEEP HANDS AND FEET AWAYHYDROSTATIC FREE WHEEL

(Hydro Modelsonly)

10

i in, I III

OPERATIONKNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Savethis manual for future reference.,

CHOKE

LIGHT SWITCH

CLUTC_BRAKEPEDAL

THROTTLECONTROL

AMMETER

ATTACHMENT CLUTCH LEVER

IGNITIONSWITCH

LIFT LEVERPLUNGER

ATTACHMENTLIFT LEVER

PARKINGBRAKELEVER

HEIGHTADJUSTMENTKNOB

-,GEARSHIFTLEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute.

THROTTLE CONTROL: Used for starting and controllingengine speed.CHOKE CONTROL: Used for starting a cold engine..CLUTCH/BRAKE PEDAL: Used for clutching and brakingthe tractor and starting the engineHEIGHT ADJ USTMENT KNOB: Used to adjust the mowercutting height.

IGNITION SWITCH: Used for starting and stopping theengine_

LIGHT SWITCH: Turns the headlights on and off.AMMETER: Indicates charging (+) or discharging (-) ofbattery

ATrACHMENT CLUTCH LEVER: Used to engage themower blades, or other attachments mounted to yourtractor,LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position,ATTACHMENT LIFT LEVER: Used to raise and lower themower deck or other attachments mounted to your tractor.PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into

the brake positiOn.r

GEARSHIFT LEVER: Selects the speed and direction oftractor_

11

Uq"Hli,,i, "hi ,,, U

OPERATAONlUU ,H,,UlU ,, , i

i ,,111 ...................... i

The operation of any tractor can result in foreign objects thrown into the eyes, whichcan result in severe eye damage. Always wear safety glasses or eye shields whileoperating your tractor or performing any adjustments or repairs. We recommend awide vision safety mask over the spectacles or standard safety glasses,

........................... i, i, i i1,, nUll,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)Your tractor is equipped with an operator presence sensingswitch., When engine is running, any attempt by theoperator to ieave the seat without first setting the parkingbrake wilt shut off the engine,• Depress clutch/brake pedal into full "BRAKE" position

and hold,

• Place parking brake lever in "ENGAGED" position andrelease pressu re from dutch/brake pedal Pedal shouldremain in "BRAKE" position,, Make sure parking brakewill hold tractor secure.,

ATTACHMENT CLUTCH LEVER_'ENGAGED" POSITION

CHOKECONTROL IGNITION KEY

THROTTLECONTROL

"BRAKE"POSITION

_IGAGED"POSITION

POSITION

CLUTCHfBRAKEPEDAL"DRIVE"POSITION

HEIGHTADJUSTMENT

GEARSHIFTLEVER

FIG. 8

STOPPING (See Fig. 8)MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po-sition

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.. Move gearshift lever to neutral (N) position,ENGINE

- Move throttle control to slow (,_m_)positionNOTE: Failure to move throttle control to slow (_)position and allowing engine to idle before stopping maycause engine to "backfire".. Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to preventunauthorized use.

° Never use choke to stop engine.NOTE: Under certain conditions when tractor is standingidle with the engine running, hot engine exhaust gases maycause "browning" of grass,, To eliminate this possibility,always stop engine when stopping tractor on grass areas, 12

CAUTION: Always stop tractor com-pletely, as described above, before leav-ing the operator's position; to emptygrass catcher, etc.

"['O USE THROTTLE CONTROL (See Fig. 8)Always operate engine at full throttle,- Operating engine at less than full throttle reduces the

battery charging rate.o Full throttle offers the best bagging and mower perfor-

mance..

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine,Do not use to start a warm engine,o To engage choke control, pull knob out, Slowly push

knob in to disengage

TO MOVE FORWARD AND BACKWARD(See Fig. 8)The direction and speed of movement is controlled by thegearshift lever,o Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position- Move gearshift lever to desired position,o Slowly release clutch/brake pedal to start movementIMPORTANT: BRING TRACTOR TO A COMPLETE STOPBEFORE SHIFTING OR CHANGING GEARS, FAILURETO DO SO W_LL SHORTEN THE USEFUL LIFE OF YOURTRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)The cutting height is controlled by turning the height adjust-ment knob in desired direction,,

- Turn knob clockwise (F_I) to raise cutting heighL

= Turn knob counterclockwise (F_,) to lower cuttingheight,

The cutting height range is approximately 1-1/2" to 4", Theheights are measured from the ground to the blade tip withthe engine not running These heights are approximateand may vary depending upon sol! conditions, height ofgrass and types of grass being mowed,. The average lawn should be cut to approximately 2-1/2

inches during the coot season and to over 3 inchesduring hot months. For healthier and better lookinglawns, mow often and after moderate growth,

. For best cutting performance, grass over 6 inches inheight should be mowed twice. Make the first cutrelatively high; the second to desired height

OPERATmON,i ,i,1,,,,,ml ii, Ul,, H

TO OPERATE MOWER (See Fig. 9) . Move gearshift lever to 1st gear. Be sure you haveallowed room for tractor to roll slightty as you restart

Your tractor is equipped with an operator presence sensing movement,switch. Any attempt by the operator to leave the seat withthe engine running and the attachment clutch engaged will • To restart movement, slowly release parking brake andshut off the engine, clutch/brake pedal.,

o Select desired height of cut. ° Make all turns slowly

• Lower mower with attachment lift control.

o Start mower blades by engaging attachment clutch TOcontrol. "

- TO STOP MOWER BLADES - disengage attachmentclutch control

i iiiiii

CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the dis-charge guard in place.

ATTACHMENT CLUTCH LEVER"ENGAGED" POSITION

LIFI" LEVER"HIGHEST"

- LOWEST

.._ POSITION

DISCHARGEGUARD

FIG. 9

TO OPERATE ON HILLSi, UUUll, iiim, i i i

°°"°''"ve °r"°wnIhills with slopes greater than 15° anddo not drive across any slope.

o

o

e

Choose the slowest speed before starting up or downhills

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever toslower position.

If stopping is absolutely necessary, push clutch/brakepedal quickly to brake position and engage parkingbrake.

!3

TRANSPORT

Raise attachment lift to highest position with attach-ment lift control.

, When pushing or towing your tractor, be sure gearshiftlever is in neutral (N) position

, Do not push or tow tractor at more than five (5) MPH

NOTE: To protect hood from damage when transportingyour tractor on a truck or a trailer, be sure hood is closedand secured to tractor. Use an appropriate means of tyinghood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

,, The engine in your tractor has been shipped, from thefactory, already filled with summer weight oil

o Check engine oil with tractor on level ground,

. Remove oil fill cap/dipstick and wipe clean, reinsert thedipstick and screw cap tight, wait for a few seconds,remove and read oil level If necessary, add oil until"FULL" mark on dipstick is reached. Do not overfill..

, For cold weather operation you should change oil foreasier starting (See "OIL VISCOSITY CHART" in theCustomer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-ties section in this manual.

ADD GASOLINE

° Fill fuel tank,, Use fresh, clean, regular unleadedgasoline (Use of leaded gasoline will increase carbonand lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING iN TEMPERATURESBELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADEGASOLINE TO HELP iNSURE GOOD COLD WEATHERSTARTING.

WARNING: Experience indicates that alcohol blendedfuels (called gasohot or using ethanol or methanol) canattract moisture which leads to separation and formation ofacids during storage. Acidic gas can damage the fuetsystem of an engine while in storage To avoid engineproblems, the fuel system should be emptied before stor-age of 30 days or longer,, Drain the gas tank, start theengine and let it run until the fuel lines and carburetor areempty. Use fresh fuel next season,, See Storage Instruc -tions for additional information. Never use engine orcarburetor cleaner products in the fuel tank or permanentdamage may occur,

u,L ,,uluuJ_u__wl,u_ ill iI if

CAUTION: Fill to bottom of gas tankfiller neck. Do not overfill. Wipe off anyspilled oil or fuel. Do not store, spilt oruse gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 8)When starting engine for the first time or if engine has runout of fuel, it will take extra cranking time to move fuel fromthe tank to the engine

o Depress clutch/brake pedal and set parking brake

. Place gearshift lever in neutral (N) position,

• Move attachment clutch to "DISENGAGED" position.

° Pull choke control out to choke (N) position for coldengine start, For warm engine start do not use chokecontrol

o Move throttle control to midway between fast (,@) andslow (,_) positions.

o Insert key into ignit!on and turn key clockwise to"START"position and release key as soon as engine starts. Donot run starter continuously for more than fifteenseconds per minute. If engine does not start afterseveral attempts, move throttle control to fast (,t_)position, wait a few minutes and try again_

, When engine starts, slowly push choke control in.

o Move throttle control to fast (,_) position..

o Allow engine to warm up for a few minutes beforeengaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in coldtemperatures (below 32°F), the carburetor fuel mixturemay need to be adjusted for best engine performance. See"TO ADJUST CARBURETOR" in the Service and Adjust-ments section of this manual.

MOWING TiPS

= Tire chains cannot be used when the mower housingis attached to tractor.

* Mower should be properly leveled for best mowingperformance. See "TO LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual.

° The left hand side of mower should be used for trim-ming

o Drive so that clippings are discharged onto the areathat has been cut. Have the cut area to the right of themachine. This will result in a more even distribution ofclippings and more uniform'cutting

, When mowing large areas, start by turning to the rightso that clippings will discharge away from shrubs,fences, driveways, etc. After one or two rounds, mowin the opposite direction making left hand turns untilfinished (See Fig. 10 ).

o If grass is extremely tall, it should be mowed twice toreduce load and possible fire hazard from dried clip-pings. Make first cut relatively high; the second to thedesired height..

o Do not mow grass when it is wet. Wet grass will plugmower and leave undesirable clumps. Allow grass todry before mowing.

o Always operate engine at ful! throttle when mowing toassure better mowing performance and proper dis-charge of material Regulate ground speed by select-ing a low enough gear to give the mower cuttingperformance as welt as the quality of cut desired

o When operating attachments, select a ground speedthat will suit the terrain and give best performance ofthe attachment being used°

C iL,,,J

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER HOUSING FREE OF BUILT-UP GRASS ANDTRASH CLEAN AFTER EACH USE

• The special mulching blade will recut the grass clip-pings many times and reduce them in size so that asthey fall onto the lawn they will disperse into the grassand not be noticed Also, the mulched grass willbiodegrade quickly to provide nutrients for the lawn.Always mulch with your highest engine (blade) speedas this will provide the best recutting action of theblades.

o Avoid cutting you r lawn when it is wet. Wet grass tendsto form clumps and interferes with the mulching actionThe best time to mow your lawn is the early afternoon.At this time the grass has dried and the newly cut areawill not be exposed to the direct sun.

,, For best results, adjust the mower cutting height so thatthe mower cuts off only the top one-third of the grassblades (See Fig. 11)o For extremely heavy mulching,reduce your width of cut on each pass and mow slowly

- Certain types of grass and grass conditions may re-quire that an area be mulched a second time tocompletely hide the ctippings. When doing a secondcut, mow across or perpendicular to the first cut path_

o Change your cutting pattern from week to week. Mowno rth to south one week then change to east to west thenext week. This will help prevent matting and grainingof the lawn.

_1 MAX It3

FIGo 11

14

.................. i i1,11, ,lU,,,ll,,llll,,U,,

CUSTOMER RESPONSIBILITmESj i , ilU.i iiiiiillll, i iii ,lllll.ll.Ulmllll..

_M'AINTENANCE SCHEDULE ..... J__o_ _0_I _"

AS YOU COMPLETE 0 _"_ R- R- R, _ R, 0 sERV,CEi--_e (3pera[i0n

h_eck TirePressure 6#4

T I Check for Loose Fasteners

R Shaken/ReplaceMower Btad'es

cA Lubrication Chart '........

T Check Battery LeveVRecharge

0 Clean Battery and Terminals

a CheckTransaxle Cooting

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil _#'

Clean Air FilterEN Clean Air,Screen

G Inspect MuffiedSparkArrester

| Replace Oil Filter (If equipped)

Clean Engine Cooling'Fins .........

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

V'7 v'v'4v' v'

v'

.... ,. ,,. ,,,_1_5 ...._.,.L, i

....... _1,2,3

V'2e"

V'

1 - Change more often when operating under a heavy [oad or in high ambient temperatures2 - Service more often when operating in dirty or dusty conditions

3 - If equipped with o_ifilter, change oil every 50 hours4 - Replace blades more often when mowing in sandy soil

J

. I

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that havebeen subjected to operator abuse or negligence, Toreceive full value from the warranty, operator must maintaintractor as instructed in this manual.

Some adjustments will need to be made periodically toproperly maintain your tractor,

All adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season

o Once a year you should replace the spark plug, cleanor replace air filter, and check blades and belts forwear° A new spark plug and clean air filter assureproper air-fuel mixture and help your engine run betterand last [onger.

v' t .....

(_) SPINDLE

(_ FRONTBEARING ZERK

(9CLUTCHPIVOT(S)

5 - If equipped wilh adjustable system6 _ Not required if equ}pped with maintenance4ree battery

7 - T_ghlen front axle pivot bolt Io 35 ft -Ibs maximum

Do not overtighten

LUBRICATION CHART

IDLE ZERK(_)

FRONT WHEEL(_)BEARING ZERK

ENGINE(_)

BEFORE EACH USE

. Check engine oil level,

- Check brake operation.,

o Check tire pressure.. Check for loose fasteners.

15

L(_SAE 30 OR 10W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTSWHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTENTHE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOUFEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTO RESPON BmLIT ES........................................ ii ii, ,i, ,111ii ii

TRACTOR

Always observe safety rules when performing any mainte-nance

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted.(See "TO ADJUST BRAKE" in the Service and Adjust-ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-UCT SPECIFICATIONS on page 3 of this manuat)_

o Keep tires free of gasoline, oil, or insect control chemi-cals which can harm rubber..

. Avoid stumps, stones, deep ruts, sharp objects andother hazards that may cause tire damage.

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced. Anunbalanced blade will cause excessive vibration and even-tual damage to mower and engine.

, The blade can be sharpened with a file or on a grindingwheel. Do not attempt to sharpen while on the mower

° To check blade balance, you will need a 5/8" diametersteel bolt, pin, or a cone balancero (When using a conebafancer, follow the instructions supplied with bat-ancer).

o Slide blade on to an unthreaded portion of the steel boltor pin and hold the bolt or pin parallel with the ground.If blade is balanced, it should remain in a horizontalposition., tf either end of the blade moves downward,sharpen the heavy end until the blade is balanced,.

NOTE: Do not use a nail for balancing blade. The lobes ofthe center hole may appear to be centered, but are not.

BLADE CARE

For best results mower blades must be kept sharp, Re-place bent or damaged blades..

BLADE REMOVAL (See Fig. 12)

= Raise mower to highest position to allow access toblades,,

• Remove hex bolt, lock washer and fiat washer securingblade

, Install new or resharpened blade with trailing edge uptowards deck as shown,

, Reassemble hex bolt, lock washer and flat washer inexact order as shown.

o Tighten bolt securely (30-35 Ft Lbs, torque).IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED

NOTE: We do not recommend sharpening blade- but ifyoudo, be sure the blade is balanced.

MANDRELASSEMBLY

FLAT WASHER

_._ BLADE

LOCK WASHER _.'_-._,- _TRAILING EDGE

'A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIEDBY SIX LINES ON THE BOLT HEAD.

FIG. 12

,/

CENTER _""_'C <_"

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi-cient for normal use° However, periodic charging of thebattery with an automotive charger will extend its life.

• Keep battery and terminals clean..

o Keep battery bolts tight.

o Keep small vent holes open.

. Recharge at 6-10 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can causethe battery to "leak" power.

= Remove terminal guard.

. Disconnect BLACK battery cable first then RED bat-tery cable and remove battery from tractor.

= Rinse the battery with plain water and dry

° Clean terminals and battery cable ends with wire brushuntil brighL

• Coat terminals with grease or petroleum jelly

o Reinstall battery (See "CONNECT BATTERY" in theAssembly section of this manual).

16

i,iiii i i ill,iu,ill i i illll i,ill,llll ..................................... i llllll,

CUSTOMER RESPONSIBULITUESii ,i ii,ll,lllllll,lll

V-BELTS

Check V-belts for deterioration and wear after100 hours ofoperation and replace if necessary_ The belts are notadjustable,, Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from buifd-up of dirt and chaff whichcan restrict coolingo

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API serviceclassification SF or SG.. Select the oil's SAE viscositygrade according to your expected operating temperature

SAE VISCOSITY GRADES

°F -2o° o° _o" 32° 4d_ soo _oo i_o;--°c -doo .20° .18o oo l'oo _0o =oo !0:

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etco)improve starting in cold weather, these multi-viscosity oilswi{l result in increased oil consumption when used above32°F. Check your engine oi] level more frequently to avoidpossible engine damage from running low on oil.Change the oil after the first two hours of operation andevery 25 hours thereafter or at least once a year if thetractor is not used for 25 hours in one year.Check the crankcase oil level before starting the engineand after each eight (8) hours of operation. Tighten oil fillcap/dipstick securely each time you check the oil IeveLTO CHANGE ENGINE OIL (See Fig.15)Determine temperature range expected before oil change.Alf oil must meet AP1 service classification SF or SGo, Be sure tractor is on level surface.

o Oil will drain more freely when warm.o Catch oil in a suitable container.° Remove oit fill dipstick° Be careful not to aIIow dirt to

enter the engine when changing oil.o Remove drain plug., After oil has drained completely, replace oil drain p{ug

and tighten securely.o Refill engine with oil through oil fill dipstick tube. Pour

slowty. Do not overfill. For approximate capacity see"PRODUCT SPECIFICATIONS" on page 3 of thismanual.

o Use gauge on oil fill dipstick for checking level Be suredipstick cap is tightened securely for accurate reading.Keep oil at "FULL" line on dipstick.

OILDRAINPLUG

AIR SCREEN

ENGINE OILDIPSTICK ANDFILL TUBE

FIG, 14

CLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to preventengine damage from overheating_ Clean with a wire brushor compressed air to remove dirt and stubborn dried gumfibers.

AIR FILTER (See Fig. 15)

Your engine will not run properly using a dirty air filter_Clean the foam pre-cleaner element after every 25 hours ofoperation or every season. Service paper cartridge every100 hours or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

- Remove knob(s) and cover_TO SERVlCE PRE-CLEANER

, Slide foam pre-cleaner off cartridge.

o Wash it in liquid detergent and water

o Squeeze it dry in a clean cloth.

• Saturate it in engine oil Wrap it in clean, absorbentcloth and squeeze to remove excess oil.

• if very dirty or damaged, replace pre-cleaner.

• Reinstall pre-cleaner over cartridge.o Reinstall cover and secure with knob(s)

TO SERVICE CARTRIDGE

° Remove wing nuts and cartridge plate.

= Carefully remove cartridge to prevent debris fromentering carburetor.

° Clean cartridge by tapping gently on flat surface. If verydirty or damaged, replace cartridge.

• Reinstall cartridge plate, wing nuts, precleaner, coverand secure with knob(s)

17

CUSTO RESPONSDBmL TIE IMPORTANT: PETROLEUM SOLVENTS, SUCH ASKEROSENE, ARE NOT TO BE USED TO CLEAN THECARTRIDGE THEY MAY CAUSE DETERIORATION OFTHE CARTRIDGE DO NOT OIL CARTRIDGE DO NOTUSE PRESSURIZED AIR TO CLEAN OR DRYCARTRIDGE

FOAMPRE-CLEANER

AIR SCREEN

FIG. 15

ENGINE COOLING FINS (See Fig. 16)

Remove any dust, dirt or oit from engine cooling fins toprevent engine damage from overheating. Air guide coversmust be removed. Remove side panels and hood (See '*TOREMOVE HOOD AND GRILL ASSEMBLY" in the Serviceand Adjustments section of this manual)

TOP AIR

ENGINECOOLING FINS

_4_ -" L._. _

/,AIR GUIDE COVER(BOTHSIDES)

FIG, 16

MUFFLER

Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damage

SPARK PLUGS

Replace spark plugs at the beginning of each mowingseason or after every 100 hours of use, whichever comesfirst. Spark plug type and gap setting is shown in "PROD-UCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season If fuelfilter becomes clogged, obstructing fuel flow to carburetor,replacement is required.

o With engine cool, remove filter and plug fuel linesections..

• Place new fuel filter in position in fuel line with arrowpointing towards carburetor.

o Be sure there are no fuel line leaks and clamps areproperly positioned.

o Immediately wipe up any spilled gasoline°

CLAMP CLAMP

FUEL FILTER

FIG. 17

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreignmatter

o Keep finished surfaces and wheels free of all gasoline,oil, etc

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean yourtractor unless the electrical system, muffler, air filter andcarburetor are covered to keep water out Water in enginecan result in a shortened engine life.

18

=,,=,,,= ..................... =, , 'HH

SERVICE, AND ADJUSTMENTS1,, i = 11

i ii, iiii _ ,M,I,

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

= Depress clutchlbrake pedal fully and set parking brake.. Place gearshift lever in neutral (N) position.o Place attachment clutch in "DISENGAGED" position.• Turn ignition key "OFF" and remove key.. Make sure the blades and all moving parts have completely stopped.° Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug,

TRACTORCLUTCH LEVER

TO REMOVE MOWER (See Fig. 18)

Mower will be easier to remove from the right side of tractor.

o Place attachment clutch in "DISENGAGED" position,,

o Move attachment lift lever forward to Iower mower to its!owest position°

o Roll bett off engine pulley,

° Disconnect clutch rod from clutch lever by removingretainer spring,,

,, Disconnect antFsway bar from chassis bracket byremoving retainer spring.,

o Disconnect suspension arms from rear deck bracketsby removing retainer springs_

o Disconnect front links from deck by removing retainersprings.,

• Raise lift lever to raise suspension arms. SNde mowerout from under tractor_

IMPORTANT: IF AN ATTACHMENT OTHER THAN THEMOWER IS TO BE MOUNTED TO THE TRACTOR, THER.H, AND L,H. SUSPENSION ARMS MUST BE REMOVEDFROM TRACTOR.,

TO INSTALL MOWER (See Fig. 18)o Raise attachment lift lever to its highest position°

• Slide mower under tractorwith discharge guardto rightside of tractor.

• Lower lift lever to its lowest position,.

• Install mower in reverse order of removal instructions_

Cl RETAINERSPRING

SUSPENSIONARMS

ENGINEPULLEY

RETAINERSPRING

ANTI-SWAY BARRETAINER RETAINERSPRINGS SPR|NGS(BOTH SIDES) (BOTH SIDES)

FIG. 18

19

SERVmCE ANTO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground ordriveway, Make sure tires are properly inflated (See"PRODUCT SPECIFICATIONS" on page 3 of this manual).If fires are over or underinfiated, you wilt not properly adjustyour mower

SIDE-TO-SIDE ADJUSTMENT (See Figs 19 and 20)

o

Raise mower to its highest position.

At the midpoint of both sides of mower, measure heightfrom bottom edge of mower to ground Distance"A" onboth sides of mower should be the same or within 1/4"of each other.

o If adjustment is necessary, make adjustment on oneside of mower only

o To raise one side of mower, tighten lift link adjustmentnut on that side

° To lower one side of mower, loosen lift link adjustmentnut on that side.

NOTE: Each full turn of adjustment nut will change mowerheight about 1/8"..

o Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGEOF MOWER TO OF MOWER TOGROUND GROUND

LIFT LINKADJUSTMENT NUT

FIG. 19

SUSPENSIONARM

FIG. 20

ADJU ;TMENTSi

FRONT-TO-BACK ADJUSTMENT (See Figs° 21 and 22)IMPORTANT; DECK MUST BE LEVEL SIDE-TO-SIDE. iFTHE FOLLOWING FRONT-TO-BACK ADJUSTMENT ISNECESSARY, BE SURE TO ADJUST BOTH FRONT LINKSEQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE

To obtain the best cutting results, the mower housingshould be adjusted so that the front is app roximately 1/4" to3/4" lower than the rear when the mower is in its highestposition°

Check adjustment on right side of tractor.. Measure dis-tance "D" directly in front and behind the mandrel at bottomedge of mower housing as shown

• Before making any necessary adjustments, check thatboth front finks are equal in length. Both iinks should beapproximately 10-3f8".

• If links are not equal in length, adjust one tink to sameiength as other tink

o To lower front of mower loosen nut "E" on both frontlinks an equal number of turns

° When distance "D" is 1/4" to 3/4" lower at front thanrear, tighten nuts "F" against trunnion on both frontlinks.

o To raise front of mower, loosen nut "F" from trunnion onboth front links. Tighten nut "E" on both front links anequal number of turns.

- When distance "D" is 1/4" to 3/4" lower at front thanrear, tighten nut"F" against trunnion on both front links.

o Recheck side-to-side adjustment.

:;_, % Io ,_o_ MANDREL

//;'/I --

-_ ,_ _ 4,'_" _

FIG. 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

,_ NUT "E"

lLINKS TRUNNION

20 FIG. 22

i, i,u,lu ii ,,i,i,u,,

SERVNCE AND ADJUSTMENTSi, nll,l,,i,,,mp ull

WITHPARKING BRAKE "ENGAGED"

, irll,l,q i¸ i,,,

TO REPLACE MOWER BLADE DRIVE BELT(See Fig. 23)The mower blade drive belt may be replaced without toois_Park the tractor on level surface, Engage parking brake.

BELT REMOVAL -

o Remove mower from tractor (See "TO REMOVEMOWER" in this section of this manual)

- Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -• Install new belt in reverse order of removal

o Make sure belt is in all pulley grooves and inside all beltguides.

• Install mower in reverse order of removal instructions.

NUT "A"

M NUT

ERATING

OL_ ARM

FIG, 24

MANDREL PULLEY IDLER PULLEYS

/

MANDREL PULLEY

FIG, 23

TO REPLACE MOTION DRIVE BELT

(See Fig. 25)Park the tractor on level surface Engage parking brakeFor assistance, there is a belt installation guide decal onbottom side of left footrest.

- Remove mower (See "TO REMOVE MOWER" in thissection of this manual.)

o Remove upper belt keeper,,o Remove belt from stationary idler and clutching idler,

• Pull belt slack toward rear of tractor. Remove beltupwards from transaxte pulley by deflecting belt keep-ers.

° Pull belt toward front of tractor and remove downwardsfrom around engine pulley,

o Install new belt by reversing above procedure,,IMPORTANT: MAKE SURE UPPER BELT KEEPER ISPOSITIONED PROPERLY BETWEEN LOCATOR TABS

TO ADJUST BRAKE (See Fig. 24)

Your tractor is equipped with an adjustable brake systemwhich is mounted on the right side of the transaxle

if tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted

o Depress clutch/brake pedal and engage parking brake,.. Measure distance between brake operating arm and

nut "A" on brake rod.

• If distance is other than 1-tt2", loosen jam nut and turnnut "A" until distance becomes 1-1/2", Retighten jamnut against nut "A",

o Road test tractor for proper stopping distance as statedabove. Readjust if necessary. If stopping distance isstill greater than six (6) feet in highest gear, furthermaintenance is necessary, Contact your nearestauthorized service center/departmenL

ENGINE--,--.._PULLEY

CLUTCHING_.,,,,IDLER

STATIONARY /IDLER

PULLEY

_........L__LOCATOR

FIG, 25

21

SERVICE AND ADJUSTMENTSTO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)when wheels are positioned straightforward, remove steer-rng wheel and reassemble per instructions in the Assemblysection of this manuaL,

FRONT WHEEL TOE,,IN/CAMBER

The front wheel toe-in and camber are not adjustable onyour tractor,_ If damage has occurred to affect the frontwheel toe-in or camber, contact your nearest authorizedservice center

TO REMOVE WHEEL FOR REPAIRS(See Fig. 26)

Block up axle securely,

o Remove axle cover, retaining ring and washers to allowwhee! removal (rear wheel contains a square key - Donot {ose)

= Repair tire and reassemble

o On rear whee{s only: align grooves in rear wheel huband axle. Insert square key_

. Reptace washers and snap retaining ring securely inaxle groove.

o Replace axle cover.

WASHERS

RETAININGRING

AXLE COVER

I

(REAR WHEEL ONLY)

FIG. 26

TO START ENGINE WITH A WEAK BATTERYSee Fig. 27)

,,,i,in,,ll i, lU,,, i, , u

CAUTION: Lead-acid batteries gener-

ate explosive gases, Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protectionwhen around batteries.

.................. ii ll,i n, i

If your battery is too weak to start the engine, it should berecharged, Lf "jumper cabies" are used for emergencystarting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12VOLT NEGATIVE GROUNDED SYSTEM, THE OTHERVEHICLE MUST ALSO BE A 12 VOLT NEGATIVEGROUNDED SYSTEM. DO NOT USE YOUR TRACTORBATTERY TO START OTHER VEHICLES

TO ATi-ACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE(+) terminal of each battery, taking care not to shortagainst chassis,

° Connect one end of the BLACK cable to the NEGA-TIVE (-) terminal of fully charged battery..

• Connect the other end of the BLACK cable to goodCHASSIS GROUND, away from fuel tank and battery..

TO REMOVE CABLES, REVERSE ORDER -

° BLACK cable first from chassis and then from the fuf]ycharged battery.

o RED cable last from both batteries,

"POSITIVE" (+) "NEGATIVE"(-)

0

PANELBOLT

FIG. 27

22

..... , , nl,, iluu

SERVICE AND ADJUSTMENTS,11 , i,,i,,, n,u,i

TO REPLACE HEADLIGHT BULB ENGINE. Raise hood.

o Pull bulb holder out of the hole in the backside of thegrill

o Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill.

- Close hood..

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to runpoorly, stop running, or prevent it from starting.

° Check wiring. See electrical wiring diagram in RepairParts section of this manual..

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. Thefuse holder is located behind the dash,

TO REMOVE HOOD AND GRILL (See Fig. 28)o Raise hood

= Unsnap headlight wire connector.

. Stand in front of tractor, Grasp hood at sides, tiltforward and lift off of tractor.

o To reinstall, slide hood pivot brackets into slots inframe,

• Reconnect headlight wire connector and close hood.

HOOD

HEADLIGHTWIRECONNECTOR

FIG. 28

TO ADJUST THROTTLE CONTROL CABLE(See Fig. 29)The throttle control has been preset at the factory andadjustment should not be necessary, Check adjustment asdescnbed below before loosening cable If adjustment isnecessary, proceed as follows:

o With engine not running, move throttle control lever tofast (,_) position.

° Check that swivel is against side of quarter circle. If itis not, loosen cable clamp screw and pull cable backuntil swivel is against quarter circle Tighten cableclamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 30)The choke control has been preset at the factory andadjustment should not be necessary. Check adjustment asdescribed below before loosening cable, If adjustment isnecessary, proceed as follows:

o With engine not running, move choke control (locatedon dash panel) to full choke (N) position,

o Remove air cleaner cover, filter and cartridge plate toexpose carburetor choke (see "AIR FILTER" in theCustomer Responsibilities section of this manual).

o Choke should be closed If it is not, loosen casingclamp screw and move choke cable until choke iscompletely closed Tighten casing clamp screw se-curely,

= Reassemble air cleaner,

CLAMP SCREW

QUARTER

SWIVEL

FIG, 29

CHOKE CLOSED

CASINGCLAMPSCREW I-_

CHOKELEVER

FIG. 30

23

SERVICE AN ADJUSTMENTSTO ADJUST CARBURETOR

(See Figs. 31 and 32) '

The carburetor has been preset at the factory and adjust-ment should not be necessary. However, minor adjust-ment may be required to compensate for differences in fuel,temperature, attitude or load. If the carburetor does needadjustment, proceed as follows:

In general, turning the mixture screw in (clockwise) de-creases the supply of fuet to the engine giving a leaner fuel/air mixture Turning the mixture screw out (counterclock-wise) increases the supply of fuel to the engine giving aricher fuel!air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THESEATS IN CARBURETOR MAY RESULT IF SCREW ISTURNED IN TOO TIGHT.

PRELIMINARY SETTING -

o Be sure you have a clean air filter, and the throttlecontrol cable and choke are adjusted properly (seeabove).

o With engine off turn idle mixture screw in (clockwise)closing it finger tight and then turn out (counterclock-wise) I-1/4 to 1-1/2 turns

FINAL SETTING -

o Start engine and allow to warm for five minutes. Makefinal adjustments with engine running and shift/motioncontrol lever in neutral (N) position.

- With throttle control lever in slow (,_) position, holdthrottle lever against idle speed screw and adjust idlespeed screw to obtain t200 to 1400 RPM

o While still holding throttle lever against idle speedscrew, turn idle mixture screw in (clockwise) untilengine begins to die and then turn out (counterclock-wise) until engine runs rough. Turn screw to a pointmidway between those two positions.

o Continue to hold throttle lever against idle speed screwand adjust idle speed screwto obtain 900 to 1200 RPM.Release throttle lever.

ACCELERATION TEST -

Move throttle control lever from slow (.e_) to fast ('#e_)position. If engine hesitates or dies, turn idle mixturescrew out (counterclockwise) 1/8 turn. Repeat testand continue to adjust, if nr_,cessary,until engine accel-erates smoothly.

High speed stop is factory adjusted Do not adjust -damage may result

IMPORTANT: NEVER TAMPER WITH THE ENGINEGOVERNOR, WHICH IS FACTORY SET FOR PROPERENGINE SPEED OVERSPEEDING THE ENGINE ABOVETHE FACTORY HIGH SPEED SETTING CAN BEDANGEROUS. IF YOU THINK THE ENGINE-GOVERNEDHIGH SPEED NEEDS ADJUSTING, CONTACT YOURNEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER EQUIPMENT ANDEXPERIENCE TO MAKE ANY NECESSARYADJUSTMENTS

IDLE SPEEDSCREW

IDLE MIXTURESCREW

THROTTLELEVER

FIG. 31

THROTTLELEVER

IDLE MIXTURESCREW

FIG, 32

24

Immediately prepare your tractor for storage at the end of ENGINEthe season or if the tractor wilt not be used for 30 days ormore..

t& CAUTION: Never store the tractor with I

gasoline in the tank inside a building !where fumes may reach an open flame ior spark. Allow the engine to cool Ibefore storing in any enclosure. |

-I

TRACTORRemove mower from tractor for winter storage. Whenmower is to be stored for a period of time, clean it thor-oughly, remove nil dirt, grease, leaves, etc Store in aclean, dry area..

. Clean entire tractor (See"CLEANING" in the CustomerResponsibilities section of this manual)

• Inspect and replace belts, if necessary (See belt re-placement instructions in the Service and Adjustmentssection of this manual).,

o Lubricate as shown in the Customer Responsibilitiessection of this manual

• Be sure that all nuts, bolts and screws are securelyfastened. Inspect moving partsfordamage, breakageand wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sandlightly before painting.

BA'N'ERY

, Fully charge the battery for storage.

o After a period of time in storage, battery may requirerecharging.

o To help prevent corrosion and power leakage duringlong periods of storage, battery cables should bedisconnected and battery cleaned thoroughly (see''TOCLEAN BATTERY AND TERMINALS" in the Cus-tomer Responsibilities section of this manuaf)_

° After cleaning, leave cables disconnected and placecables where they cannot come in contact with batteryterminals_

o Be sure battery drain tube is securely attached.

= If battery is removed from tractor for storage, do notstore battery directly on concrete or damp surfaces

FUEL SYSTEMIMPORTANT: IT IS IMPORTANT TO PREVENT GUMDEPOSITS FROM FORMING iN ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,FUEL HOSE, OR TANK DURING STORAGE. ALSO,EXPERIENCE INDICATES THAT ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING ETHANOL ORMETHANOL) CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURINGSTORAGE. ACIDIC GAS CAN DAMAGE THE FUELSYSTEM OF AN ENGINE WHILE tN STORAGE

. Drain the fuel tank.

o Start the engine and let it run until the fuel lines andcarburetor are empty.

• Never use engine or carburetor cleaner products in thefuel tank or permanent damage may occur

• Use fresh fuel next season,

NOTE: Fuel stabilizer is an acceptable alternative inminimizing the formation of fuel gum deposits during stor-age Add stabilizer to gasoline in fuel tank or storagecontainer, Always follow the mix ratio found on stabilizercontainer° Run engine at least 10 minutes after addingstabilizer to allow the stabifizer to reach the carburetor, Donot drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engineoil. (See "ENGINE" in the Customer Responsibilitiessection of this manual)..

CYLINDERS

o Remove spark plug(s)o• Pour one ounce of oil through spark plug hole(s) into

cylinder(s),

= Turn ignition key to"START" position for a few secondsto distribute oil

o Replace with new spark plug(s) ,

OTHER° Do not store gasoline from one season to another,

• Replace your gasoline can if your can starts to rustRust and/or dirt in your gasoline will cause problems,

• If possible, store your tractor indoors and cover it togive protection from dust and dirt.

• Cover your tractor with a suitable protective cover thatdoes not retain moisture. Do not use plastic. Plasticcannot breathe which allows condensation to form andwill cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINEAND EXHAUST AREAS ARE STILL WARM

25

TRO LESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Wilt not start

Hard to start

Engine will not turn over

Engine clicks but will notstart

Loss of power

i i

Excessive vibration

1 Out of fuel

2 Engine not "CHOKED" properly3 Engine flooded4 Bad spark plug5 Dirty air filter6 Dirty fuel filter7 Water in fuel

8 Loose or damaged wiring9 Carburetor out of adjustment

10 Engine valves out of adjustment

1 Dirty air filter2 Bad spark plug3 Weak or dead battery4 Dirty fuel filter5 Stale or dirty fuel6 Loose or damaged wiring.7 Carburetor out of adjustment

Engine valves out of adjustment,

1 Clutch/brake pedal not depressed,2, Attachment clutch is engaged3 Weak or dead battery4 Blown fuse5 Corroded battery terminals6 Loose ordamaged wiring7 Faulty ignition switch8 Faulty sotenoid or starter,9 Faulty operator presence switch(es)

1 Weak or dead battery.2 Corroded battery terminals3 Loose or damaged wiring4 Faulty solenoid or starter

1 Cutting too much grass/too fast2 Throttle in "CHOKE" position3 Buitd-up of grass, leaves and trash under mower

1 FIll fuel tank

2 See 'q'O START ENGINE" in Operation section3 Wait several minutes before attempting to start4 Replace spark p_ug5 Clean/replace air filter6 Replace fuel filter7 Drain fuel tank and carburetor, refill tank with flesh

gasoline and replace fuel tilter8 Check all wiring9 Contact an authorized service center/department

I0 Contact an aufhorized service center/departmenl

1 Clean/replace air filter2 Replace spark plug3 Recharge or replace battery4 Replace fuel filter5. Drain fuel tank and refill with fresh gasoline6, Check all wiring7 Contact an authorized service center/department8 Contact an authorized service center/department

1 Depress clutch/brake pedal2. Disengage attachment clutch3 Recharge or replace battery4 Replace fuse5. Clean bafiery terminals6 Check all wiring7 Check/replace ignition switch8 Check/replace solenoid or starter9 Contact an authorized service center/department

1 Recharge or replace battery2 Clean battery terminals3 Check el! wiring4 Check/replace solenoid or starter

I Set in "Higher Cut" posifion!reduce speed2 Adjust throttle control3 Clean underside of mower housing

4 Dirty air filter.5 Low oil level/dirty oil6 j=aulty spark plug7 Dirty fuel filter8 Stale or dirty rue!9 Waterin fuel

10 Spark plug wire Eoose11 Dirty engine air screen/fins12 Dirty/clogged muffler

i 13 Loose or damaged wiringi 14 Carburetor out of adjustment,i 15 Engine valves out of adjustment

1 Worn, bent or loose blade2 Bent blade mandrel3 Loose/damaged part(s)

4 Clean/replace air filter5 Check oil level/change oil6 Clean and regap or change spark plug7 Replace fuet filter8 Drain fuel tank and refill with fresh gasoline9 Drain fuel tank _nd carburetor, refill tank with fresh

gasoline and replace fuel filter10 Connect and tighten spark plug wire11 Clean engine air screen/fins12 Clean/replace muffler13 Check all wiring14 Contact an authorized service center/department15 Contact an authorized service center/department

1, Replace blade Tighten blade boft2 Replace blade mandrel3 Tighten toose part(s) Replace damaged parts

26

TRO LESHOOTiNG POINTSPROBLEM

Engine continues to runwhen operator ]eaves seatwith attachment clutch

engaged

Poor cut - uneven

Mower blades will notrotate

Poor grass discharge

Headlight(s) not working(if so equipped)

i .........................

Battery will not charge

Engine "backfires"when turning engine"OFF"

CAUSE

, Hml,u,,,,,, H,I,

t Faulty operator-safety presence contrOt system

1 Worn, bent or ioose blade2 Mower deck notlevel

& Buildup el grass, _eaves, and trash under mower4 Bent blade mandrel,5 Cfogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

t. Obstruction in clutch mechanism

2 Worn/damaged mower drive belt3 Frozen idler pulley4 Frozen blade mandrel

1. Engine speed too stow2 Travel speed too fast3 Wet grass4 Mower deck not Ievel

5 Lowluneven tire air pressure6 Worn, bent ortoose blade7 Buildup of grass, leaves and trash under mower8 Mowerdrive belt worn

9 BIades improperly installed10 tmproperb]ades used11 Clogged mower deck vent holes from buildup of

grass, leaves, end trash around mandrels

1 Switch is "OFF"2. Bulb(s) burned out3 Faully light switch4. Loose or damaged wiring5 Blown fuse

! Bad battery celt(s)2 Poor cabie connections

3 Faulty regulator (if so equipped).4 Faulty alternator

Engine throttle control not sat at "SLOW"position for 30 seconds before stopping engine_

CORRECTION

H,, ,re,u,, ,,,,,

1 Check wiring, switches end connections If notcorrected, contact an authorized service center/department

1 Replace blade Tighten blade bolt2 Level mower deck

3 Clean underside of mower housing4 Replace blade mandrel5 Clean around mandrels to open vent holes

1 Remove obstruction.

2 Replace mower drive belt3. Replace idler pulley4 Replace blade mandrel

1 Place throttle control in "FAST" position2 Shift to slower speed3 Atlow grass to dry before mowing4 Level mower deck

5 Check tires for proper air pressure6 Replace/sharpen blade Tighten blade bolt7 Clean underside of mower housing8 Replace mower drive belt,9 Reinstall blades sharp edge down

10 Replace with blades listed in this manual11 Clean around mandrels to open vent hoieS

1 Turn switch "ON"2 Replace bulb(s)3 Check!replace llght switch4 Check wiring end connections.5 Replace fuse

1 Repiace battery2. Check/clean all connections

3 Replace regulator4 Replace alternator

Move throttle control to "SLOW" position and allowto idle for 30 seconds before stopping engine

27

SERVICE NOTES

28

RED

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.252561

÷1 °oliioBATTERY

BLACK

AMMETER

G

IGNITION SWITCH

BLACK

RED

WHITE

FUSE 30 AMP.

I { II'O',

1

CLUTCH t BRAKE(PEDAL UP)

BLACK

1 ......

..... J

SOLENOID

RED

STARTERBLACK

WHITE

t SEAT SWITCH

_ _ _ (NOT OCCUPIED)W._TE_ ,-_ I _ : I _.... 4 .... '

':L1---P--k,-_Z-T--" ,_7 I C_-_'t I I I

, ..... i ('7 ("7_ _ BL_CK_\r'_ " _" ,"-',/ J BLACK' /-L___L:'_____ i .'_J ! _ ',

/ ^ -l-,r t L ........3 ATTMENTOLUTC."7 GROUNDINGl (CLUTCH OFF) ] CONNECTOR

8LACK

_C_ IGNITION _)_ SPARKUNIT PLUGS

CHARGING SYSTEM OUTPUT3 AMP DC @ 3600 RPM

28 VOLTS AC MIN, @ 3600 RPM(CHARGING SYSTEM O_SCONNECTED)

IGNITION SWITCH

POSITION

OFFON

...........START

CIRCUIT

M+GB+L

B+S+L

BRIGHTNESS OF THE LIGHTSWILL CHANGE WtTH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE tSSPEEDED UP, THE LIGHTSWILL. BECOME THEIR BRIGHTEST_

NON-REMOVABLE _ REMOVABLECONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS /7

NOTE: IF WIRING INSULATEDCLIPS WERE REMOVED FORSERVICING OF UNIT, THEYSHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING.

29

REPADR PARTSTRACTOR -- MODEL NUMBER 917.252561

ELECTRICAL

11

" i

3

22

42

41

36

36 35

• _20

I I

: I

45 / 25

\

3439

32

3130

39

30

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.252561

ELECTRICAL

KEY PARTNOr NO. DESCRIPTION

1 1461402 747604123 190910164 100404005 121264X6 732204007 7697J8 7603J9 109596X

10 14521111 145209I2 14576919 1009040020 7335040021 13685022 4152J24 4206J25 14614826 108824X28 14549129 121305X30 14492131 14040032 14122633 14040334 110712X35 108236X36 1702100838 14033639 109553X40 14605741 7111040842 13156343 14567344 7364040045 121433X49 1115100055 1749050870 140413

Batten!Bolt, Hex 1/4_20 x 3/4Washer 9/32 x 5/8 x 16 GaugeWasher, Lock t/4Caps, BatteryNut, Hex 1/4-20TubeTray, BatteryClamp, HoseBolt, Btr Front 1/4-20 x 7-1/2Holddown Battery Dash MountNut, Push Nylon Battery Front 1/4Washer, Lock !/4Nut, Hex, Jam 1/4-20Harness, Light Socket (With Bulbs)Light BulbCable, BatteryCable, BatteryFuseCable, GroundSwitch, SeatSwitch, Ignition 3 PositionNut, Ignition SwitchCover, Ignition SwitchKey, Molded, CraftsmanSwitch, LightBracket, SwitchScrew, Hex, Tapping #10-24 x !/2Bracket, Switch interlockSwitch, Interlock, Attachment ClutchHarness, IgnitionBolt BIk Fin Hex 1/4-20 UNC x 1/2Cover, TerminalSolenoidNut Keps BIk Hex 1/4-20 UNCAmmeter Rectangular 6 AmpWasher Lock Internal Tooth 5/8Screw Thd rol 5/16-18 x 1/2Harness, Engine

NOTE: All component dimensions given in U,S. inches1 inch = 25,4 mm

3'1

REPARR PARTSTRACTOR -- MODEL NUMBER 917.252561

CHASSIS AND ENCLOSURES

I

526

47

31

14

26

3310

24

44

44

3

30

17

2625

18

6

29

1

14

26

32

REPAIR PARTSTRACTOR - - MODEL NUMBER 917,252561

CHASSIS AND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION

1 1455012 1403563 1749O6124 STD5510255 1460776 1452067 1428448 126471X9 146760X012

10 STD5337101! 14695613 146962t4 1749060815 74180512

16 STD54143117 137386X45918 t26938X19 1752131220 1452102't 122933X22 124479X23 124028X24 STD523710

25 191313+1226 STD54143727 1703081428 14013729 124029X30 t40002X4593I 13711332 13383533 145244X45934 145243X45935 STD53370736 I08067X37 1749050838 13988639 13988744 14067547 105531X62 141606

ChassisDrawbarScrew, Thd+, Roll 3/8-t6 x 3/4 Type TTWasher 13/32 x 3/4 x 18 GaugeBumper Snap-InSaddleShield, Heat, HoodClip, Fuel LineDash, SilkscreenedBolt, Carriage 3/8-16 x 1Panel, Dash, LHPanel, Dash, RHScrew, Thd, Roll. 3/8-16 x 1/2 Type TTScrew, Machine, Thd+, RoIL5/16-18 UNC x 3/4Nut, Hex, Keps 5/16+18 UNCHood AssemblyHood BumpersScrew, Slotted Hex Head w/PL WasherPlate Mtg Battery Fuel Tank 95Rivet, Ratchet, NylonWasher, Nylon +28x +75x .I9Bushing, Snap, Nylon, Fuel LineBolt, Hex Head, Fin°3/8-16 UNC x 1 Grade 5Washer 13/32 x 13/16 x 12 GaugeLocknut, Hex, with Insert 3/8+16 UNCScrew, Hex Head, Spidertock #8 x 7/8 ABGrille, GreyLens, Headlight, Bar, CtearFenderBracket, FenderFastener, Christmas TreeFootrest, LHFootrest, RHBolt, Carriage 3/8-16 x 3/4Nut, PalScrew, ThdroE+ 5/16+18 x 1/2 TYTPivot Bracket Assembly, LH, Mower, RearPivot Bracket Assembly, RH, Mower, RearStrap Assembly, FenderNut, Push, NylonCiip, Wire

NOTE: All component dimensions given in U,S, inches+1 inch = 25,4 mm

33

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.252561

DRIVE

88 87

84

13

8681

515

632

// 30 2

42 >_61 _5611 •

64

tlO

6235

3634

56

2226

27

34

REPARR PARTSTRACTOR -- MODEL NUMBER 917.252561

DRIVE

KEY PART KEY PARTNO, NO. DESCRIPTION NO. NO, DESCRIPTION

Transaxle, Peerless, 6 Speed, 51 STD541437Model Number930-057 52 STD541431

2 146682 Spring, Extension, Brake 53 105710X3 123666X Pulley, Transaxle 55 105709X4 12000028 Ring, Retainer 56 STD5237125 121520X Strap, Torque 57 1308016 17490512 Screw, Thd+, Roll 5/16-18 x 3/4 58 127274X8 141002 Rod, Shift 59 140312

10 76020416 Pin, Cotter 61 1749061211 105701X Washer, Shift Plate 62 8883R13 74550412 Bolt '1/4-28 UNF Grade 8 W/Patch 63 14018614 STD551125 Washer 64 7117076415 74780544 Bolt, Hex Head 5/16-18 x 2-3/4 65 STD55t14319 STD541437 Nut Lock HexW/lns 3/8-16 UNC 66 12992121 106933X Knob 70 13468322 130804 Rod, Brake 72 1913201224 STD541237 Nut 74 13705725 106888X Spring, Brake Rod 75 t21749X26 STD551037 Washer 76 STD58107527 STD561210 Pin 77 I23583X28 145204 Rod, Parking Brake 78 t21748X29 124236X Cap, Parking Brake, Red 79 2228M30 130807 Bracket, Transaxle 80 14509031 127275X Keeper, Belt, L.H_ 81 14509232 STD523107 Bolt 82 123782X34 149001 Shaft AssembIy, Foot Pedal 83 1917121635 120183X Bearing, Nylon 84 14564336 STD551062 Washer 85 7353040037 STD571810 Roll Pin 86 7120838 123674X Pulley, idler, Flat 87 1921201639 STD523727 Bolt 88 1200000840 4470J Spacer, Split .395 x.59 89 13999141 109070X Keeper, Belt, Retainer 90 124346X42 19131312 Washer 13/32 x 13/16 x 12 Gauge 96 4497H44 105706X Bearing, Nylon 100 1911121645 110812X Washer, Hardened 110 STD52371046 12000039 Ring, Klip 112 1909121047 127783 Pulley, Idler, V-Groove, Plastic 113 127285X48 123789X Bellcrank Assembly49 123205X Retainer, Belt50 STD523715 Bolt

NutNut, Crownlock 5/16-18 UNCLink, ClutchSpring, Clutch ReturnBolt, Fin Hex 3/8-16 x 1-1/4V-Belt, Ground DriveKeeper, Belt, R.H_Keeper, Belt, Center SpanScrew, Thd, ROilr. 3/8-16 X 3/4Cover, PedalPulley, EngineBolt, Hex 7/16-20 x 4 Gr. 5WasherKeeper, Belt, Engine, L.H+Guide, Mower Drive Belt, R.HWasher 13/32 x 1-1/4 x 12 GaugeSpacer, AxleWasher 25/32 x 1-1/4 x 16 GaugeE-RingKey, Square 2+0 x .1845/+1865Washer 25/32 x 1-5/8 x 16 GaugeKey Woodruff #9 3/16 x 3/4Arm, ShiftShaft AssemblySpring, TorsionWasher 17/32 x 3/4 x 16 GaugeTie RodNut, NylockBushing, PivotWasherE-RingConsole, Shift, 6 Speed, N/IgnitionNut, Self-Threading, Washer Hd 1/4Retainer SpringWasher 11/32 x 3/4x 16 Ga..BoltWasher 9/32 x 3/4 × 10 Ga_Strap Torque LH

NOTE: All component dimensions given in U.S. inches.1 inch = 25.4 mm

35

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.252561

STEERING ASSEMBLY

41

l i

t

27

47

43

36

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.252561

STEERING ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 1397682 1420333 1352274 1352285 6266H6 121748X7 192720168 120000299 3366R

10 13046811 STD55113712 7361060013 110438X14 7401105615 7390100016 13262417 13261418 5707919 124035X20 126684X21 STD55112522 7107041023 12750124 109816X25 124036X26 126847X27 13687428 1913141629 1749061230 STD56121032 13046536 13219637 STD61!00538 13976939 1913380840 STD54153741 104820X42 124417X43 I21749X46 121232X47 6855M62 149684

Wheel Steering Std BlackAxle Asm FrontSpindle Asm LhSpindle Asm RhBearing Race Thrust HardenWasher 25/32 X 1 5/8 X 16gaWasher 27/32 X 1 1/4 X 16 GaRing Klip #t5304-75Bearing Cot Strg B1kLink Drag Sol Ball Jt 20 064Washer Lock Hvy HIcl Spr 3/8Nut Fin Hex 3/8-24 UnfSpacer Bearing Axle FrontBolt Hex 5/8-11 Unc X 3-1/2Locknut Flange 5/8-11 UncPin Axle 5/8 X 1 55/1 54 LgShaft Asm Strg 5/8 X !5 19 LtWasher Thrust 515x 750x 033Support ShaftWasher Shim 1/4 X 5/8 X 062Washer Lock Hvy Helical 1/4Screw Hex Socket 1/4-20 X 5/8Shaft Asm PittmanNyliner Snap inBracket SteeringBushing Rod Tie Blk LtGear SectorWasher 13/32 X 7/8 X t6gaScrew Thdrol 3/8-16x3/4 Ty-ttPin Cotter 1/8 X 3/4 CadRod Tie Wire Form 19 75 MechBushing Strg 5/8 ld DashScrew SIftp #10-16 X 1/2 Ty-bInsert Cap Strg Wheel Std BIkWasher 13/32 X 2-3/8 X 8 GaNut Lock Center 3/8-24unfAdaptor Wheel Strg 640/635idBoot Shaft SteeringWasher 25/32 X 1 t/4 X 16 GaCap Spindle Fr Top BfkFitting GreaseKit, Sterring Assembly

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

37

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.252561

SEAT ASSEMBLY

i

KEY PARTNO. NO,

1 1401232 1405515 1450067 124181X8 174905089 19131614

10 14055212 121246X13 121248X14 7205041115 13430016 121250X

5

25

23

DESCRIPTION

SeatBracket Pnt Pivot Seat (blk)Clip Push-InSpring Seat Cprsn 2 250 BIk ZiScrew Thdrot 3/8-16 X 1 Ty-ttWasher 13/32 X 1 X 14 GaPan Pnt Seat (blk)Bracket Pnt Mounting SwitchBushing Snap BIk Nyl 50 IdBolt Rdhd Sht Nk 1/4-20xl-3/8Spacer Split 28 X 96 ZincSpring Cprsn 1 27 BIk Pnt

28

KEY PARTNO_ NO. DESCRIPTION

38

17 123976X21 13988822 STD54143123 7478081424 1917191225 127018X26 STD55115027 1749060828 STD541437

Nut Lock 1/4 Lge Fig Gr 5 ZincBolt Shoulder 5/16-18 Unc BlkzNut Lock Hex W!Ins 5/16-18Bolt Fin Hex 1/2-13 X 7/8 Gr 5Washer 17/32 X 1-3/16 X 12 GaBolt Shoulder 5/!6-18 X 62Washer Lock Hvy HIcl Spr 1/2Screw ThdroL 3/8-16 x 1/2Nut Crownlock 3/8-16 Uric

NOTE: All component dimensions given in LJ.S. inches,1 inch = 25,4 mm

REPAIR PARTSTRACTOR - - MODEL NUMBER 9'17.252561

DECALS24 24

6 7 7 16 11

14

23

22

t913 t4

15

1218 8

KEY PARTNO. NO.

1 1389553 1437354 1437365 1326746 1336447 1422358 1452459 128314

10 15033311 13753712 4900J13 146046

DESCRIPTION

Decal Instruction Operat EngDecal Hood Slope Rh CraftsmanDecal Hood Slope Lh CraftsmanDecal Grille Lt4000 Craft UsaDecal Maint Customer Sears DoraDecal Panel Side B&SPad, FootrestDecal Fender Craftsman WhiteDecal, Cap CNSMR Help Line SRSDecal Caution English/SpanishDecal Clutch/brake EnglishDecal V-belt Dr Sch Tractor E

WHEELS & TIRES

5,8

4,10

KEY PARTNO. NO.

14 13147315 13683216 14083717 14663718 13317919 13804720 13317821 13126522 14951623 14683324 138048-- 138311-- 145247-- 150331-- 150332

DESCRIPTION

Decal Chassis 6 Sp 42"Decal Mower Drive SchematicDecal, Parking Brake, SaddleDecal, Insert, HoodDecal Mower Qc SystemDecal, Battery Diehard SearsDecal Mower 3 in One Conv,Decal LightboxDecal BatteryDecal, Battery West Front SearsDecal, Panel Side Diehard WhiteDecal Lift HandleFastener Pop-In FootrestManual, Owner's (English)Manual, Owner's (Spanish)

11

KEY PARTNO. NO. DESCRIPTION

1 591922 651393 106222X4 599045 106732X4276 278H7 9040H8 106108X4279 122082X

10 7152J11 104757X-- 144334

Cap Value TireStem ValueTire F Ts 15 X 6 0 - 6 ServiceTube inner Front #35060Rim Asm 6"front White ServiceFitting GreaseBearing FlangeRim Asm 8"rear White ServiceTire R Ts 20 x 10-8 ServiceTube Rear 9 5 X 8 ServiceCap Axle Blk 1 50 X 1 00Sealant, Tire (10 oz Tube)

NOTE: All component dimensions given in U,S, inches.1 inch = 25.4 mm

39

REPAUR PARTSTRACTOR - - MODEL NUMBER 917.252561

ENGINE

15

27

735

36

32 31

© Q

39 4O 41

14

13 10

©

34

33

/37

33

29

\21

OPTIONAL EQUIPMENT

Spark Arrester

2O

22

23

4O

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.252561

ENGINE

KEY PARTNO. NO. DESCRIPTION

I23

13275517720410145314

4 1379785 1440696 144O687 1381298 122439X9 17190408

10 14555211 STD55112512 STD52250713 27225014 1328033615 1320030016 STD55123717 1749062418 13735819 105839X20 t05838X21 1t0436X22 123650X23 12895324 1702100825 14599626 7361060027 1754100829 1371803I 14106932 123549X33 123487X34 106082X35 1749051236 1913201237 5277J38 ---

39 109227X40 3645J41 13927781 128861

Control Throt Rh Blk Pd115 10Screw Hex Thd Cut 1/4-20x5/8 TEngine B&s 19hp, Model No.42A707, Type No, 1251-01Muffler ExhaustExhaust Asm. LeftExhaust Asm. RightClamp Tube Double EngineBracket Muffler MountingScrew Hex Whs Thdcut 1/4-20 UncHeat Shield LtWasher Lock Hvy, Helical 1/4Bolt Fin Hex 1/4-20 x 3/4Gasket MufflerNipple Pipe 4-!/2"Elbow Std 90 Degree 3/8-18 NptWasher Lock Ext Tooth 3/8Screw Thdrol 3/8-16x1-1/2 TyttShield Pnt HeatReceptacle 1/4 Turn DacrotizedRetainer t/4 Turn 365odx 222idBushing, Snap, SplitStud 1/4 Turn (replaces 105751Shield Pnt Heat Browning GrassScrew Tap Hex #10-24 UNC x 1/2Control ChokeNut Hex 3/8-24 UnfScrew Slftp #10-24 x I/2Arrestor SparkTank Fuel 3 50 RearCap Asm Fuel W/sym VentedClamp Hose BtkSpacer PadScrew Hexwsh Thdrot 5116-18 x 3/4Washer 13/32 x 1-1/4 x 12 GaoLine FuelPlug Oil Drain (Order From EngineManufacturer)Pad Idler 1.75 x .75 x .06BushingStem Tank FuelNut, Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches,1 inch = 25,4 mm

41

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.252561

MOWER LIFT

1'1

19

'13

28 27

/ 26

'13

46

12

22

21

13

31 _ 19

32

2O

6

15

7

!

II 1"

l

t

1 I

42

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.252561

MOWER LIFT

KEY PARTNO. NO. DESCRIPTION

1 1369732 122507X3 105767X4 120000025 192116216 120183X7 125631X8 t22365X

10 122512X11 139865t2 13986613 4939M15 12721816 7335080017 13017118 7380080019 13986820 3t46R21 1915121622 1200003723 110807X24 1913101625 2876H26 7602030827 126971X28 7335060029 13805730 110810X31 14030232 73540600

Wire Assy,, lnner, with PlungerShaft Asmo LiftPin GrooveE Ring #5133-62Washer 21/32 x 1 x 21 Ga,Bearing NytongGrip Handle FlutedButton Ptunger ReadSpring CprsnLink Lift Lh Fixed LengthLink Lift Rh Fixed LengthRetainer SpringLink FrontNut Jam Hex 1/2-13 UncTrunnion BIk ZincNut Lock W/Wsh 1/2-13 UncArm Suspension RearRetainer SpringWasher 15/32 x 3/4 x 16 GaoRing Klip #T5304-37Nut SpringWasher 13/32 x 5/8 x t6 Ga,Spring 2q/8"Pin cotter 3/32 x 1/2Rod Adj, LiftNut Hex Jam 3/8-16Knob lnf,, 3/8q6Trunnion Dp, StopBearing, Pivot, Lift, SpecialNut, Crownlock 3/8-24

NOTE: Ail component dimensions given in U S. inches1 inch = 2&4 mm

43

\

\

\\

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.25256'1

MOWER DECK

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 1443932 STD5331073 1380174 1384405 STD6240086 1308328 8508579 STD551137

10 14029611 134'14912 12989513 137645

14 12877415 110485X16 14032917 72110610I8 7214050519 13282720 13688821 7368050022 13475323 13'126724 105304X25 123713X26 110452X27 13096828 1911101629 13149130 13877631 12996332 12986133 13726634 STD5337t735 13383536 13149437 STD55103740 7368060041 13355143 14008344 14008845 STD62400346 13772948 13394449 13394050 13134051 STD54141052 13988853 131845

Mower Deck Assembly, 42" 54Bolt 55Bracket Asm Fr. Sway Bar 56Bracket Asm Deck 42" Sway Bar 58Retainer Spring 59Arm, Suspension, Rear 67Bolt 3/8-24 x 1.25 Grade 8 68Washer, Lock 71Washer, Hardened 72Blade, Mulching, 42" Mower Deck 73Bearing, Ball 74Shaft Assembly, Mandrel, Vented 75(Includes Key Number 12) 76Housing, Mandrel, Vented 77Bearing, Ball, Mandrel 78Stripper, Vented Mower Deck 79Bolt, Carriage 3/8-16 x 2-1/4 80Bolt, Carriage 5/'16-18 x 5/8 8!Bolt, Shoulder 82Baffle, Vortex 83Nut Crownlock 5/16-18 84Stiffener Bracket 85Bracket, DeflectorCap, Sleeve 92Spring, Torsion, Deflector 10INut, Push 102Shield, Deflector 103Washer 11/32 x 5/8 x I6 Gauge 104Rod, Hinge 105Bolt 5/i6-18 x 1.25 106Washer, Spacer 111Pulley, Mandrel 112Nut, Flanged, Toplock 9/16 !13Bolt 114Fastner, Christmas Tree 115Pulley, Idler, Fiat 116Washer 13/32 x 13/16x 16 Gauge 117Nut, Crownlock 118Rod, Pivot, with Nibs '119Rod, Clutch, Secondary, with Nibs 121Guard, Mandrel, LH _-RetainerScrew, Hex Hd, Thdcut 1/4-20 x 5/8 - -Washer, HardenedRoller Assembly, Cam FollowerBolt, SHoulder #10-24 Grade 5LocknutBolt, Shoulder 5/16-18 UNC NOTE:Arm Assembly, Pad, Brake

133943140084122052X140086141043106932X144200142427131870127847121748X1200002912890312784514033412749812875973350600142028120958X14439472140618

7380060013642071161O1O19061216STD5511101307582029J14035313226217490512735105007211050413764413395773930600STD551037143723130794

145411

Washer, HardenedArm, IdlerSpacer, RetainerSpring, Torsion, BrakeGuard, IdlerKnob Rd. 3/8-16 Plstc.V-Belt, 42" MowerRod, Clutch, PrimarySpring, Extension, ReturnArm, ClutCh,_SecondaryWasher 25/32 x 1_5/8 x 16 GaugeRing, KlipBolt, Shoulder 3/8-16 UNC x 144Keeper, SpringArm, Clutch, PrimaryBushing, Large, BrassSpring, Mower ClutchNut, Hex, Jam 3/8-16TrunnionWasher SinteredKeeper, Belt Idler FixedBolt, RdHd Sqnk 3/8-16 x 2-1/4Gr. 5Locknut, Hex W/Wash InsertMulcher coverScrewWasher #10Washer, LockLatch Assembly, BaggerNut, WeldBracket, Gauge, Wheel L.H.Bracket, Gauge, Wheel RHScrew, Thdrol 5/16 -18 x 3/4Nut, Hex Keps 5/16-t8 UNCBolt, Carriage 5/16UNC x 1/2Bolt, ShoulderWheel, GaugeNut, Centerlock 3/8-16Washer 3/8 x 7/8 x 14 Ga.Bracket, Extruded Gauge WheelMandrel Assembly (Includes KeyNumbers 8-I0, 12-15, 31 and 33)Mower Deck, Complete(Standard Deck; Order MulcherPlate and Gauge WheelComponents Separately- KeyNos. 101-106, 111-119, t21)

A!l component dimensions given in US inches1 inch = 25.4 mm

45

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.252561

PEERLESS TRANSAXLE - MODEL NUMBER 930-057

5

31

3534

15

3O

11

61

45

42A/

4379

46

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.252561

PEERLESS TRANSAXLE - MODEL NUMBER 930-057

REF PART REF PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772108A Transaxle Cover 45 7860662 780086 Needle Bearing 46 7860863 770102A Transaxle Case 47 7746904 776260 Countershaft 48 7746915 776219B Output Shaft & Pinion 49 7782156 778139 Output Gear, 35Teeth 50 7781257 778136 Spur Gear, 15 Teeth, Steel 51 778124A8 792136A Shift Key 52 778123A9 784352 Shift Collar 53 778t22A

10 784355 Shift Rod & Fork 54 77827311 778229 Bevel Gear, 42Teeth 56 77823012 778113A Input Bevel Pinion 57 77815113 778221 Bevel Gear, 16 Teeth 58 778126At4 778068 Differential Pinion 59 778127A15 778260 Ring Gear 60 778128A17 786139 Drive Pin 61 778t6318 786'102 Spacer 65 78010920 792077 Steel Ball, 5/16" Diameter 66 776t 3521 792078 Set Screw 3/8-16 x 3/8 67 776315A22 792079 Spring 68 78611623 788061 Seal Ring 69 78005125 792073 Screw 1/4-20 x 1-1/4 70 78611826 792125 Retaining Ring, Package of 2 7t 78806927 792035 Retaining Ring 72 79216528 788040 Retaining Ring 72A 78809129 780072 Washer 76 78009030 780108 Washer 77 788078A31 780001 Washer32 792001 "O" Ring 79 79214433 788051 Square Cut Ring 81 78608134 780105A Flanged Bushing35 780118A Flanged Bushing 82 78608236 790003 Brake Disk 83 78612337 790007 Brake Pad Plate 90 788067B38 799021 Brake Pad, Package of 2 103 79216639 786026 Dowel Pin 104 79216740 792076A Washer 150 51033441 790079 Brake Lever42 792073 Screw 1/4-20 x 1-I/4

42A 792085A Screw 1/4-20 x 2-1/443 792075 Locknut 5/16-2444 790025 Brake Pad Holder

SpacerBrake Lever BracketAxle, 11-15/16" LongAxle, t6-1/2" LongSpur Gear, 37 Teeth, Steel (1.)Spur Gear, 35 Teeth (2_)Spur Gear, 30 Teeth (3-)Spur Gear, 25 Teeth (4_)Spur Gear, 22 Teeth (5_)Spur Gear, 19 Teeth, Steel (6_)Spur Gear, 12 Teeth, Steel (1.)Spur Gear, 15 Teeth (2")Spur Gear, 20 Teeth (3-)Spur Gear, 25 Teeth (4-)Spur Gear, 28 Teeth (5_)Spur Gear, 31 Teeth (6-)WasherInput ShaftShifter and Brake ShaftDiskWasherSpacerSquare Cut RingThreaded Plug 9/16-18"0" RingWasherInverted Retaining Ring,Package of 2SpringRoller Chain,Number 41 Chain, 24 LinksSprocket, 9 Teeth (Reverse)Reverse Sprocket, t8 TeethGrease, Bentonite, 32 Ounce BottleScrew 1/4-20 x 2Locknut 1/4-20Gasket Eliminator, Loctite #515

Parts must be ordered from Tecumseh Products Co,

NOTE: All component dimensions given in US., inches1 inch = 25,4 mm

47

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.252561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

601

601

115

165

535

523 ........i

i 284 235

T525

524 O

643

537

642

t61

48

REPAIR PARTSTRACTOR -- MODEL NUMBER 917,252561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

t 358 GASKET SE T ]

[861 PUMP REPAIR KI] 1

[121 CARBURETOR KIT

B7859

901

95

394

108

104 103

102

_119

78

468

434392

117

334 851

332

Q 75

188

@ 1006

726

93

%_ 257

51

51A

232

_=_ 202

257

54

356

482

337

_635

52

205

634

52

383

49

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.252561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

_) 229

O 592

783801

803

802

311

209A 209

201_' 265 259267

414224

206

207

50

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.252561

BRIGGS & STRA_ON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

9

8A 9 244

572

10A

10

304

73 22

881

[Ios8OWNeR'sM_NUAL]IIO_''_BELK'TIREQUIRES SPECIAL TOOLSTO INSTALL. SEE REPAIRINSTRUCTION MANUAL.

305

305

308

306

"1137

308A307

305A

51

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.252561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

KEY PART KEY PARTNO, NO, DESCRIPTION NO. NO. DESCRIPTION

1 4970742 3992653 3910865 493457

5A 4934587 271867

7A 2718688 398065

8A 222892

9 2780310 9438210A 94830!1 28022512 271703

271188271189

13 9456515 9423915 9423916 394028

9419618 49330420 29167522 9472423 49118024 22269825 394955

394956394957394958

26 394959394960394961394962

27 26092428 299691

39128629 394306

39715832 9467133 39042034 26152835 6590636 2682840 22159641 29226042 9363045 26136846 21352050 21329051 27141251A 28031952 27088453 93970

Cylinder Assembly 54 93208 Screw, SeresBushing 75 222511 Washer, Spring

* Seal, Oil 78 94326 Screw, SemsHead, Cylinder #1 90 495181 CarburetorHead, Cylinder #2 91 495035 Body Assembly, Upper

* Gasket, Cylinder Head #t 93 231209 Bushing, Throttle Shaft* Gasket, Cylinder Head #2 94 491538 ** Valve, Idle Adjust

Breather Assembly #1 95 93499 Screw, SeresCover, Breather Cylinder #2 96 221939 Valve, Throttle(Used Only on Key #572, 97 392672 Shaft, ThrottleAir Baffle with Holes for Mounting) 98 9'I920 Screw, Fillister Head

* Gasket, Breather 99 26157 Spring, Throttle AdjustScrew, Sems 102 271607 ** Gasket, Carburetor BodyScrew, Sems 103 29851 Float, CarburetorTube, Breather 104 230896 ** Pin, Float Hinge

* Gasket, Crankcase, .015" Thick 105 394683 ** Vafve, Needle* Gasket, Crankcase, ..005" Thick 107 491543 Body Assembly, Lower* Gasket, Crankcase, _009" Thick 108 223534 Valve, Choke

Screw, Cylinder Head 109 392673 Shaft, ChokePlug, Oil Drain 116 280474 * O-RingPlug, Oil Drain 1t7 231338 Jet, Needle Valve, FixedCrankshaft 231333 Jet, Needle Valve, Fixed,Timing Gear Key High AltitudeSump, Engine 119 94152 Screw, Hex Head

* Seal, Oil 121 491539 Carburetor KitScrew, Sems 127 223472 ** Plug, WelchFlywheel 161 496599 Base, Air CleanerKey, Flywheel 165 94289 Nut, Wing ,Piston Assembly, Standard Size 187 299146 Line, Fuel, 28' Long (Cut to Suit)Piston Assembly, ,010" Oversize 188 93535 ScrewPiston Assembly, °020" Oversize 201 262683 LinkPiston Assembly, .030" Oversize 202 262684 LinkRing Set, Standard Size 203 280997 Crank, BellRing Set, .010" Oversize 203A 490207 Crank, BeltRing Set, _020" Oversize 205 93971 Screw, Hex HeadRing Set, ,030" Oversize 206 94298 Nut, SquareLock, Piston Pin 207 262337 Spring, Control RodPin, Piston, Standard Size 209 262352 Spring, GovernorPin, Piston, ,005" Oversize 209A 261563 Spring, Governor IdleRod, Connecting, Standard Size 216 262375 LinkRod, Connecting, ,020" Undersize 219 394348 Gear, GovernorScrew, Connecting Red 219A 393415 Oil SlingerValve, Exhaust 220 222773 Washer, ThrustVatve, Intake 222 491282 Bracket, ControlSpring, Valve, IntakeSpring, Valve, Exhaust * Included in Gasket Set (495868)Retainer, Valve, IntakeRetainer, Valve, Exhaust "* Included in Carburetor Kit (491539)Keeper, ValveTappet, Valve *** Included in Carburetor Kit (491539),Gear, Cam and Pump Repair Kit (393397)Manifold, Intake

.... Gasket, Carburetor Mounting .... Included in Gasket Set (495868),Spacer, Carburetor and Carburetor Kit (491539)

* Gasket, Intake Manifold MountingScrew, Hex Head, NOTE: All component dimensions given in U-S. inchesCarburetor to Manifold 1 inch = 25.4 mm

52

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.252561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01

KEY PART KEY PARTNOo NO. DESCRIPTION NO. NO. DESCRIPTION

224 94297 Screw, Pan Head 562 93853 Bolt, Governor Lever227 491297 Lever Assembly, Governor 567 93777 Screw, Hex Head,229 222289 Washer Back Plate to Cyiinder230 223882 Washer, Governor Crank, Inside 569 272645 * Gasket, Base235 224995 Shield, Fuel Spray 572 224816 Baffle, Air, Cylinder #2240 394358 Filter, Fuel 573 491304 Plate, Back244 230318 Connector, Fuel Line 592 92278 Nut, Hex.257 93897 Screw, Sems 601 93053 Clamp, Hose258 93949 Screw, Seres 615 94296 Retainer, E-Ring259 223890 Bracket, CaMe 616 491530 Crank, Governor265 221535 Clamp, Casing 634 271013 ** Washer, Throttle Shaft267 94906 Screw, Seres 634A 491287 * Seal, Governor Shaft284 94264 Screw, Hex Head 635 66538 Boot, Spark Plug284A 93469 Screw, Hex Head 642 225008 Cover, Air Cleaner304 495588 Housing, Blower, Red 643 496700 Plate, Air Cleaner305 94786 Screw, Seres 653 93585 Screw, Hex Head305A 93343 Screw, Seres 726 391362 Gear, Ring306 222846 Shietd, Cylinder (Includes Mounting Parts)306A 223734 Shield, Cylinder 741 262989 Gear, Timing307 94386 Screw, Self-Tapping 783 280104 Gear, Starter308 224774 Cover, Air Guide 801 394860 Cap, Drive308A 224775 Cover, Air Guide 802 497607 Cap, End309 497596 Motor, Starter 803 497604 Housing, Starter310 497602 Boft, Thru 819 94675 Screw, Hex Head3II 497608 Brush Set 842 270920 * Seal, Cap332 230674 Nut, Hex 847 495715 Tube Assembly, Oil333 394891 Armature, Magneto 851 221798 Termina!, Cable334 93381 Screw, Sems 858 270989 *** Diaphragm, Carburetor337 802592 Plug, Spark 859 271025 *** Gasket, Pump356 494705 Wire, Stop 860 261358 *** Spring, Diaphragm358 491856 Gasket Set 861 393397 Repair Kit, Pump363 19203 Flywheel Puller 868 393606 Seal, Valve383 89838 Wrench, SparkPlug 869 261463 Seat, Valve, Intake387 280197 Body, Pump 870 213316 Seat, Valve, Exhaust392 261395 *** Spring, Diaphragm 871 261961 Bushing, Guide (Exhaust Only)394 270988 *** Diaphragm, Carburetor 231218 Bushing, Guide (Intake, Brass)414 220680 Washer 877 393456 Wire, Alternator422 222875 Bracket, Oil Fli! 881 495901 Plate, Cover432 221377 *** Cap, Spring 955 397882 Plug and Seal, Solenoid434 223688 Cover, Diaphragm 1005 281053 Fan, Flywhee!435 93829 Screw, Diaphragm Cover 1006 224413 Retainer, Fan445 394019 Filter, Air 1019 496726 Label Kit468 224521 Screen, Rotating 1058 272112 Owner's Manual474 393474 Alternator, Dual Circuit 1090 497605 Retainer, Brush482 93621 Screw, Seres510 497606 Drive, Starter " lnc!uded in Gasket Set (495868)523 494947 Cap, Oil Fill524 271157 * Seal, Fill Tube ** included in Carburetor Kit (491539)525 495348 Tube, Oil Fill (includes Seals)528 393815 Pipe, Fuel "** Included in Carburetor Kit (491539),534 94823 Screw, Air Cleaner and Pump Repair Kit (393397)535 271271 Filter, Air537 271411 .... Gasket, Air Cleaner .... Included in Gasket Set (495868),544 497603 Armature, Starter and Carburetor Kit (491539)552 262332 Lower Bushing, Governor552A 262331 Upper Bushing, Governor NOTE: AII component dimensions given in US. inches556 93585 Screw, Hex Head 1 inch = 25..4 mm

53

SERVICE NOTES

54

SUGGESTED GUIDE FOR S6GHTING SLOPES FOR SAFE OPERATION

O1O1

SIGHTING

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITHSKY LINE OR TREE.

,, ,,,,,,,,,,,

A Operate your Tractor up and down the face of slopes (notI

,_k greater than 15°), never across the face. Make turns gradu- 1_ ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

OWNER'SUAL

MODEL NO.917.252561

IF YOU NEEDREPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALLTHiS TOLL FREE NUMBER:

1-800-4-REPAIR(1-800-473-7247)

FOR REPLACEMENT PARTSINFORMATION AND

ORDERING, CALL THISTOLL FREE NUMBER:

1-800-FON-PART(1-800-366-7278)

FOR CONSUMER ASSISTANCEHOT LINE, CALL THISTOLL FREE NUMBER:

1-800-659-5917

®

19 HP TWIN CYLINDERELECTRIC START3 in One Convertible42" MOWER6 SPEED TRANSAXLELAWN TRACTOR

Each tractor has its own model number Each engine hasits own model number.

The model number for your tractor will be found on the_odel plate located under the seat.

The model number for your engine will be found on theblower housing of the engine

All parts listed herein may be ordered from any Sears,Roebuck and Co, Service Center/Department and most Re-tail Stores

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THEFOLLOWING INFORMATION:

PRODUCT - TRACTOR

• MODEL NUMBER - 917.252561

• ENGINE MODEL NO.._ 42A707, TYPE NO. 1251-01• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when youconsider Sears has service units nationwide staffed withSears trained technicians._o professional techniciansspecifically trained to insure that we meet our ptedge toyou, we service what we sell.

150331 06.23°95 KFSW Printed in U.SoA.