Owner's Manuj_R¥:

£RAFTSMAH20.0 HPELECTRIC STL_vP_T46" MOWERAUTOMATIC

GARDEN TRACTORModel No.917.273022

• Safety• Assembly

• Operation• Maintenance

• Repair Parts

CAUTION:Read and follow all

Safety Rules and Instructions

before operating this equip-ment,

For answers to your questionsabout this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2Safety Rules ........................................... 2Product Specifications ........................... 5Assembly ................................................ 8Operation .............................................. 12Maintenance Schedule ......................... 19

Maintenance ......................................... 19

Service and Adjustments ...................... 23Storage ................................................. 31Troubleshooting .................................... 32Repair Parts ......................................... 36Parts Ordering ....................... Back Cover

LIMITED TWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-tained, lubricated and tuned up according to the instructions in the owner's manual,Sears will repair or replace, free of charge, any parts found to be defective in material orworkmanship.This Warranty does not cover:.• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.• Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained inthe owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-ment proves defective in material or workmanship and our testing determines the bat-tery will not hold a charge, Sears will replace the battery at no charge. In-home warrantyservice on your Craftsman riding equipment is available at no charge for 30 days fromthe date of purchase. Please contact your nearest service center. After 30 days from thedate of purchase, warranty service is available by taking your Craftsman riding equip-ment to your nearest Sears Service Center. (In-home warranty service will still be avail-able after 30 days from the date of purchase but a standard trip charge will apply). Thiswarranty applies only while this product is in the United States. This Warranty gives youspecific legal rights, and you may also have other rights which may vary from state tostate.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.• Only allow responsible adults, who are

familiar with the instructions, to operatethe machine.

• Clear the area of objects such as rocks,toys, wire, etc., which could be pickedup and thrown by the blade.

• Be.._u_e the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

• Never carry passengers.• Do not mow in reverse unless absolute-

ly necessary. Always look down andbehind before and while backing.

• Be aware of the mower discharge direc-tion and do not point it at anyone. Donot operate the mower without eitherthe entire grass catcher or the guard inplace.

• Slow down before turning.• Never leave a running machine unat-

tended. Always tum off blades, set park-ing brake, stop engine, and removekeys before dismounting.

• Tum off blades when not mowing.• Stop engine before removing grass

catcher or unclogging chute.• Mow only in daylight or good artificial

light.• Do not operate the machine while under

the influence of alcohol or drugs.• Watch for traffic when operating near or

crossing roadways.• Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to Ioss-of-contrel and tipover accidents, whichcan result in severe injury or death. Allslopes require extra caution. If you cannotback up the slope or if you feel uneasy onit, do not mow it.DO:

• Mow up and down slopes, not across.• Remove obstacles such as recks, tree

limbs, etc.• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.• Use slow speed. Choose a low gear so

that you will not have to stop or shiftwhile on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-weights to improve stability.

• Use extra care with grass catchers orother attachments. These can changethe stability of the machine.

• Keep all movement on the slopes slowand gradual. Do not make suddenchanges in speed or direction.

• Avoid starting or stopping on a slope. Iftl'res lose traction, disengage the bladesand proceed slowly straight down theslope.

DO NOT:

• Do notturn on slopes unless necessary,and then, turn slowly and graduallydownhill, if possible.

• Do not mow near drep-offs, ditches, orembankments. The mower could sud-

denly turn over if a wheel is over theedge of a cliff or ditch, or if an edgecaves in.

• Do notmow on wet grass. Reducedt_tion could cause sliding.

• Do nottry to stabilize the machine byputting your foot on the ground.

• Do not use grass catcher on steepslopes.

CHILDREN

Tragic accidents can occur if the operatoris not alert to-the presence of children.Children are often attracted to the

machine and the mowing activity. Neverassume that children will remain where

you last saw them.• Keep children out of the mowing area

and under the watchful care of another

responsible adult.• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behindand down for small children.

• Never carry children. They may fall offand be seriously injured or interfere withsafe machine operation.

• Never allow children to operate themachine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may obscure vision.

SERVICE

• Use extra care in handling gasoline andother fuels. They are flammable andvapors are explosive.

Use only an approved container.Never remove gas cap or add fuelwith the engine running. Allow en-gine to coolbefore refueling. Do notsmoke.Never refuel the machine indoors.Never store the machine or fuelcontainer inside where there is anopen flame, such as a water heater.

• Never run a machine inside a closedarea.

• Keep nuts and bolts, especially bladeattachment bolts, tight and keep equip-ment in good condition.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if youstrike an object. Repair, if necessary,before restarting.

3

• Never make adjustments or repairs withthe engine running.

• Grass catcher components are subjectto wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace with

- manufacturer's recommended pads,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicing them.

• Check brake operation frequently.Adjust and service as required.

• Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down andbehind before and while backing.

• Never carry children. They may fall offand be seriously injured or interfere withsafe machine operation.

• Keep children out of the mowing areaand under the watchful care of another

responsible adult.• Be alert and turn machine off if children

enter the area.• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), notacross.

• Remove obstacles such as rocks, treelimbs, etc.

• Watch for holes, ruts, or bumps. Uneventerrain could ovedum the machine. Tall

grass can hide obstacles.• Use slow speed. Choose a low gear so

that you will not have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage the bladesand proceed slowly straight down theslope.

• Do nottum on slopes unless necessary,and then, tum slowly and graduallydownhill, if possible.

_Look for this symbol to point out impor-tant safety precautions. It means CAU-TION!!! BECOME AWARE!thYOUR SAFE-TY IS INVOLVED.

,_,CAUTION: In order to prevent acciden-tal starting when setting up, transporting,adjusting or making repairs always discon-nect spark plug wire and place wire whereit cannot contact spark plug.

_,WARNING: The engine exhaust fromthis product contains chemicals known tothe State of California to cause cancer,birth defects, or other reproductive harm.

4

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS3APACITY UNLEADED_,ND TYPE: REGULAR

_)IL TYPE SAE 10W-30

API-SF/SG/SH): (above 32°F)SAE 5W-30

(below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINT=W/O FILTER: 3.7 PINT_

SPARK PLUG: Champion RC12YCGAP: .040")

GROUND SPEED FORWARD: 5.8

CMPH): REVERSE: 2.1TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

3HANGINGSYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 35MIN. CCA: 280CASE SIZE: UIR

BLADE BOLT 27-35 FT. LBS.TORQUE:

CONGRATULATIONS on your purchaseof a Craftsman Tractor. It has beendesigned, engineered and manufacturedto give you the best possible dependabilityand performance.Should you experience any problem youcannot easily remedy, please contact yournearest Sears Authorized Service Center.

We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. The

instructions will enable you to assembleand t_aintain your tractor properly. Alwaysobserve the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-able on this product. Contact your nearestSears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in maintain-

ing, caring for and using your tractor.• Follow the instructions under "Mainte-

nance" and "Storage" sections of thisowner's manual.

_,WARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.In the state of California the above is

required by law (Section 4442 of theCalifornia Public Resources Code). Otherstates may have similar laws. Federallaws apply on federal lands. A sparkarrester for the muffler is available throughyour nearest Sears Authorized ServiceCenter (See REPAIR PARTS section ofthis manual).

5

PARTS BAG CONTENTS SHOWN FULL SIZEt"

(1) Shoulder Bolt

I

(1) Washer17/32 x 1-3/16 x 12 Gauge

(1) Knob

(2) Screws#10 x 5/8 i

I _lr (2) Weld Nuts .-. (2) Lock

#1_ Washersi: #10

(2) Washers L_

3/16 x 3/4 x 16 Gauge _i_

(3) Retainer Springs(Double Loop)

6

Parts packet separately in carton Parts Bag contents not shown full size

Seat

II _'I_

Steering Wheel

Manual

,-_.m

D

VideoCassette

(2) ShoulderBolts

(2) Keys

(_(2) Washers 3/8x 718x 14 Ga.

(2) CenterlockNuts

(2) GaugeWheels

MulcherPlate

6

0

Parts Bag

ookAssemblies

=_(2) FrontLink Assemblies

Wheel Insert

SteeringSleeve

Steering SleeveExtension

Slope Sheet

7

Yournewtractorhasbeenassembledat thefactorywithexceptionof thosepartsleftunassembledfor shippingpurposes.Toensuresafeand proper operation of your tractorall parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.

(1) 9/16" wrench (1) 3/4" Socket w/(1) 1/2" wrench drive rachet(1)Pliers (1) Phillips Screw-(1) Utility knife driver(1) Tire pressure gauge

When right or left hand is mentioned inthis manual, it means, from your point ofview, when you are in the operating posi-tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROMCARTONUNPACK CARTON• Remove all accessible loose parts and

parts boxes from shipping carton (Seepage 6).

• Cut, from top to bottom, along lines onall four corners of shipping carton, andlay panels flat.

• Remove mower and package materials.• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFFSKIDATTACH STEERING WHEEL

• Remove hex bolt, lock washer and largeflat washer from steering shaft.

• Position front wheels of the tractor sothey are pointing straight forward.

• Slide .the steering sleeve over the steer-ing shaft.

• Align tabs and press steering sleeveextension into bottom of steering wheel.

• Position steering wheel so cross barsare horizontal (left to right) and slideonto steering wheel adapter.

• Secure steering wheel to steering shaftwith hex bolt, lock washer and large flatwasher previously removed. Tightensecurely.

• Snap steering wheel insert into centerof steering wheel.

• Remove protective materials from trac-tor hood and grill.

! .exBo,_Lock Washer

Large Flat

_-,,W asher,,

/Steering

Steering WheelWheel Adapter

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

TO ROLL TRACTOR OFF SKID (SeeOperation section for Iocatiori andfunction of controls)

• Press lift lever plunger and raise attach-ment lift lever to its highest position.

• Release parking brake by depressingclutch/brake pedal.

• Place freewheel control in freewheelingposition to disengage transmission (See"TO TRANSPORT" in the Operationsection of this manual).

• Roll tractor forward off skid.

8

HOW TO SET UP YOUR TRACTORCHECKBATTERY• Lift hood to raised position.

• If this battery is put into service aftermonth and year indicated on label (labellocated between terminals) charge bat-tery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charginginstructions).

." e.- .=

,,"-.- :°• :"* I Label

..: ._-.-_ /

- .f.

INSTALL SEAT

Adjust seat before tightening adjustmentknob.

• Remove cardboard packing on seatpan.

• Place seat on seat pan and assembleshoulder bolt. Tighten shoulder boltsecurely.

• Assemble adjustment knob and flatwasher loosely. Do not tighten,

• Lower seat into operating position andsit on seat.

• Slide seat until a comfodable position isreached which allows you to pressclutch/brake pedal all the way down.

• Get off seat without moving its adjustedposition.

• RaLse_seat and tighten adjustment knobsecurely.

_eat

Seat Pan

ShoulderBolt

CHECK TIRE PRESSURE

The tires on your tractor were ovednflatedat the factory for shipping purposes.Correct tire pressure is important for bestcutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" on

page 5 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-tor, check to see that the brake is properlyadjusted. See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual.

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and

mower suspension arms are raised withattachment lift control. Engage parkingbrake.• Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar toleft side of mower deck.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

P_stment Knob

Flat Washer

9

IMPORTANT:Checkbeltfor properrout-ing in all mowerpulleygrooves. Installbelt intoelectricclutchpulleygroove.• Install one front link in top hole of the

right hand front mower bracket and righthand front suspension bracket. Retainwith two single loop retainer springs asshown.

• Install second front link in left handfront suspension bracket only andretain with single loop retainer spring asshown.

i um height adjustment knob counter-clockwise until it stops.Lower mower linkage with attachmentlift control.

• Place the left hand suspension arm oninward pointing deck pin. If necessary,rock and raise front of mower to aligndeck pin with the hole in suspensionarm. Retain with double loop retainerspring with loops down as shown.

• Slide left side of mower back and installthe unattached front link in top hole ofthe left hand front mower bracket.Retain with single loop retainer springas shown.

• Place the right hand suspension arm oninward pointing deck pin. If necessary,rock and raise front of mower to aligndeck pin with the hole in suspensionarm. Retain with double loop retainerspring with loops down as shown.

Chassis

Shoulder BracketBolt

• Connect anti-sway bar to chassis brack-et under left footrest and retain withdouble loop retainer spring.

• Turn height adjustment knob clockwiseto remove slack from mower suspen-sion.

Raise mower to highest position.Assemble gauge wheels (See "TOADJUST GAUGE WHEELS" in theOperation section of this manual).

CHECK MOWER LEVELNESS

For best cutting results, mower should beproperly leveled. See "TO LEVELMOWER HOUSING _ in the Service andAdjustments section of this manual.

CHECK FOR PROPER POSITION OFALL BELTS

See the figures that are shown for replac-ing motion, mower drive, and mower bladedrive belts in the Service and Adjustmentssection of this manual. Verify that thebelts are routed correctly.INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plateusing screw, washer, lock washer, andweld nut as shown.

SuspensionArms Suspension

Double LoopRetainer Spring(Inward pointingdeck pins)

Front Mower

GaugeWheel

3/8 Washer 3/8-16CenterLockout

Use Pliers forRetainer Springs

Double LoopRetainer Spring

Anti-SwayBar

IdlerPulley Discharge Guard

LoopRetainer Springs

10

NOTE:Pre-assembleweldnutto latchhookby insertingweldnut fromthetopwithhookpointingdown.Tightenhard-waresecurely.

• Raiseandholddeflectorshieldin up-rightposition.

• Place front of mulcher plate over front ofmower deck opening and slide intoplace, as shown.

- • Hook front latch into hole on front ofmower deck.

• Hook rear latch into hole on back ofmower deck.

A.CAUTION: Do not remove discharge

guard from mower. Raise and hold guardwhen attaching mulcher plate and allow itto rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store ina safe place. Your mower is now ready fordischarging or installation of optionalgrass catcher accessory.

NOTE: It is not necessary to changeblades. The mulcher blades are designedfor discharging and bagging also.

Weld NutHook Points

Lock DownWasher

LatchWeldNut

LatchNut

LockWasher

Mulcher _J_--ScrewPlate

v" CHECKLIST

Please review the following checklist:,/ All assembly instructions have been

completed.,/No remaining loose parts in carton.,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).,/Seat is adjusted comfortably and tight-

ened securely.J All tires are_properly inflated. (For ship-

ping purposes, the tires were overinflat-ed at the factory).

,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleysand inside all belt keepers.

,/Check wiring. See that all connectionsare still secure and wires are properlyclamped.

,I Before driving tractor, be sure freewheelcontrol is in drive position.

While learning how to use your tractor,pay extra attention to the following impor-tant items:

,/Engine oil is at proper level.,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.,/Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

,/Be sure brake system is in safe operat-ing condition.

,/It is important to purge the transmissionbefore operating your tractor for the firsttime. Follow proper starting and trans-mission purging instructions (See "TOSTART ENGINE" and =PURGE TRANS-

MISSION" in the Operation section ofthis manual).

DeflectorShield

11

Thesesymbolsmayappearonyourtractoror in literaturesuppliedwith theproduct.Learnand understandtheirmeaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOWWARNING

0 =FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

r 'l R N HATrACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

LLOW PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAYFREE WHEEL

(Automatic Models only)

12

KNOW YOUR TRACTORREADTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOURTRACTORComparetheillustrationswithyourtractorto familiarizeyourselfwith the locationsofvariouscontrolsandadjustments.Savethismanualfor future reference.

Ammeter

Throttle Control

Clutch/BrakePedal

IgnitionSwitch

LightSwitchPosition

AttachmentClutch Switch

Lift LeverPlunger

Lift Lever

ChokeControl

Brake

HeightAdjustmentKnob

Free Wheel

ControlLever

Our tractors conform to the safety standards of the AmericanNational Standards Institute.

ATI:A"CHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at-tachments mounted to your tractor.LIGHT SWITCH: Tums the headlights onand off.THROTTLE CONTROL: Used to controlengine speed,CLUTCH/BRAKE PEDAL: Used fordeclutching and braking the tractor andstarting the engine.CHOKE CONTROL: Used when starting acold engine.HEIGHT ADJUSTMENT KNOB: Used to

adju_._the mower cutting height.IGNITION SWITCH: Used for starting andstopping the engine.

ATTACHMENT LIFT LEVER: Used toraise and lower the mower deck or other

attachments mounted to your tractor.LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing itsposition.AMMETER: Indicates battery charging (+)or discharging (-).PARKING BRAKE: Locks clutch/brakeinto the brake position.MOTION CONTROL LEVER - Selects thespeed and direction of the tractor.FREEWHEEL CONTROL - Disengagestransmission for pushing or slowly towingthe tractor with the engine off.

13

Theoperationof any tractorcan resultin foreign objects thrown into theeyes, which can result in severe eye damage. Always wear safety glassesor eye shields while operating your tractor or performing any adjustments orrepairs. We recommend a wide vision safety mask over spectacles, or stan-dard safety glasses.

HOW TO USE YOUR TRACTORYour tractor is equipped with an operatorpresence sensing switch. When engine isrunning, any attempt by the operator toleave the seat without first setting theparking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full"BRAKE" position and hold.

• Place parking brake lever in =EN-GAGED" position and release pressurefrom clutch!brake pedal. Pedal shouldremain in =BRAKE" position. Make sureparking brake will hold tractor secure.

Throttle Push-In to Attachment ClutchControl =Disengage :1" Switch Pull Out To

Position Position

STOPPINGMOWER BLADES -

• To stop mower blades, move attach-ment clutch switch to =DISENGAGED"position.

GROUND DRIVE -

• To stop ground ddve, depressclutch/brake pedal into full =BRAKE"position.

• Move motion control lever to neutral (N)position.

IMPORTANT: The motion control leverdoes not return to neutral (N) positionwhen the clutch/brake pedal is depressed.ENGINE -

• Move throttle control to slow position.NOTE:'=Failure to move throttle control toslow position and allowing engine to idlebefore stopping may cause engine to"backfire'.

Turn ignition key to =OFF" position andremove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.IMPORTANT: Leaving the ignition switchin any position other than =OFF" will causethe battery to be dishcarged (dead).NOTE: Under certain conditions whentractor is standing idle with the engine run-ning, hot engine exhaust gases maycause =browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.

A. CAUTION: Always stop tractor com-pletely, as descdbed above, before leavingthe operator's position; to empty grasscatcher, etc.THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full throt-

tle reduces the battery charging rate.• Full throttle offers the best bagging and

mower performance.CHOKE CONTROL

Use choke control whenever you are start-ing a cold engine. Do not use to start awarm engine.• To engage choke control, pull knob out.

Slowly push knob in to disengage.TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the motion control lever.• Start tractor with motion control lever in

neutral (N) position.• Release parking brake and clutch/brake

pedal.• Slowly move motion control lever to

desired position.TO ADJUST MOWER cu'rrlNG HEIGHT

The cutting height is controlled by turn-ing the height adjustment knob indesired direction.

• Turn knob clockwise (G) to raise cuttingheight.

• Turn Knob counterclockwise (,b)tolower cutting height.

The cutting height range is approximately1-1/2" to 4-1/2". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heights are

14

approximate and may vary dependingupon soil conditions, height of grass andtypes of grass being mowed.• The average lawn should be cut to

approximately 2-1/2 inches during thecool season and to over 3 inches duringhot months. For healthier and betterlooking lawns, mow often and aftermoderate growth.

• For best cutting performance, grassover 6 inches in height should bemowed twice. Make the first cut rela-

tively high; the second to desired height.TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting height inoperating position. Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain condi-tions.

• Adjust gauge wheels with tractor on aflat level surface.

• Adjust mower to desired cutting height(See "G-OADJUST MOWER CUTTINGHEIGHT" in the Operation section ofthis manual).

• With mower in desired height of cut po-sition, gauge wheels should be assem-bled so they are slightly off the ground.Install gauge wheel in appropriate holewith shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installinggauge wheel in same adjustment hole.

GaugeMountingBracket

_,CAUTION: Do not operate the mowerwithout either the entire grass catcher, onmowers so equipped, or the dischargeguard in place.TO OPERATE ON HILLS,ACAUTION: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide provided at the back of this manual.• Choose the slowest speed before start-

ing up or down hills.• Avoid stopping or changing speed on

hills.

i f slowing is necessary, move throttlecontrol lever to slower position.If stopping is absolutely necessary, pushclutch/brake pedal.quickly to brake posi-tion and engage parking brake.

• Move motion control lever to neutral (N)position.

IMPORTANT: The motion control leverdoes not return to neutral (N) positionwhen the clutch/brake pedal is depressed.• To restart movement, slowly release

parking brake and clutch/brake pedal.• Slowly move motion control lever to

slowest setting.• Make all turns slowly.

Attachment ClutchSwitch Pull Out To

"Engage"

Push In To _.___

"Disengage" "))) )_

Attachment Lift LeverHigh Position

J Low.P/Position

.;" Discharge_'\ Guard

3/8-16LockAut

3/8 Washer

Shoulder Bolt

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attempt bythe operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine.• Select desired height of cut.• Lower mower with attachment lift con-

trol.• Start mower blades by engaging attach-

mast clutch control.• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

TO TRANSPORT

When pushing or towing your tractor, besure to disengage transmission by placingfreewheel control in freewheeling posi-tion. Freewheel control is located at therear drawbar of tractor.

• Raise attachment lift to highest positionwith attachment lift control.

• Remove retainer spring from freewheelcontrol red.

• Push control rod in to disengage trans-mission and reinsert retainer spring intocontrol rod hole now on back side of thebracket.

• Do not push or tow tractor at more thantwo (2) MPH.

• To reengage transmission, reverseabove procedure.

15

NOTE:To protecthood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

TOWING CARTS AND OTHERA'I-rACHMENTS

Tow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heavy ofa load, while on a slope, is dangerous.Tires can lose traction with the ground andcause you to lose control of your tractor.

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL

• The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.

• Check engine oil with tractor on levelground.

• Unthread and remove oil fill cap/dip-stick; wipe oil off. Reinsert the dipstickinto the tube and rest oil fill cap on thetube. Do not thread the cap onto thetube. Remove and read oil level. If nec-essary,_._dd oil until "FULL" mark ondipstick is reached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See =OILVISCOSITY CHART" in the CustomerResponsibilities section of this manual).

• To change engine oil, see the CustomerResponsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regularunleaded gasoline with a minimum of 87octane. (Use of leaded gasoline willincrease carbon and lead oxidedeposits and reduce valve life). Do notmix ajLw-ith gasoline. Purchase fuel inquantities that can be used within 30days to assure fuel freshness.

16

IMPORTANT: When operating in tempera-tures below 32°F(0°C), use fresh, cleanwinter grade gasoline to help insure goodZd weather starting.

WARNING: Experience indicates thatalcohol blended fuels (called gasohol orusing ethanol or methanol) can attractmoisture which leads to separation andformation of acids during storage. Acidicgas can damage the fuel system of anengine while in storage. To avoid engineproblems, the fuel system should be emp-tied before storage of 30 days or longer.Drain the gas tank, start the engine and letit run until the fuel lines and carburetor are

empty. Use fresh fuel next season. SeeStorage Instructions for additionalinformation. Never use engine orcarburetor cleaner products in the fuel_k or permanent damage may occur.

CAUTION: Fill to bottom of gas tankfiller neck. Do not overfill. Wipe off anyspilled oil or fuel. Do not store, spill or usegasoline near an open flame.TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.• Be sure freewheel control is in the

transmission engaged position.• Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

• Place motion control lever in neutral (N)position.

• Move attachment clutch to =DISEN-

GAGED" position.• Move throttle control to fast position• Pull choke control out for a cold engine

start attempt. For a warm engine startattempt the choke control may not beneeded.

NOTE: Before starting, read the warm andcold starting procedures below.

• Insert key into ignition and turn keyclockwise to "START" position andrelease key as soon as engine starts.Do not run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, push choke control in, wait afew minutes and try again. If engine stilldoes not start, pull the choke control outand retry.

WARMWEATHERSTARTING(50° FANDABOVE)• Whenenginestarts,slowlypushchoke

controlin until theenginebeginsto runsmoothly.If the enginestartsto runroughly,pullthe chokecontroloutslight-ly for a fewsecondsandthencontinueto push the control in slowly.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

COLD WEATHER STARTING (50 ° FANDBELOW)

• When engine starts, slowly push chokecontrol in until the engine begins to runsmoothly. Continue to push the chokecontrol in small steps allowing theengine to accept small changes inspeed and load, until the choke controlis fully in. If the engine starts to runroughly, pull the choke control out slight-ly for a few seconds and then continueto push the control in slowly. This mayrequire an engine warm-up period fromseveral seconds to several minutes,depending on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the unit in cold weather,the transmission should be warmed upas follows:

• Be sure the tractor is on level ground.• Place the motion control lever in neu-

tral. Release the parking brake andlet the clutch/brake slowly return tooperating position.

• Allow one minute for transmission to

warm up. This can be done during thee_ngine warm up pedod.

• The-attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly.

NOTE: A high altitude (above 3000 feet)or in cold temperatures (below 32 F) thecarburetor fuel mixture may need to beadjusted for best engine performance.See "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual.

PURGE TRANSMISSIONA, CAUTION: Never engage or disen-gage freewheel lever while the engine isrunning.To ensure proper operation and perfor-mance, it is recommended that the trans-mission be purged before operating tractorfor the first time. This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractor.IMPORTANT: Should your transmissionrequire removeal for service or replace-ment, it should be purged after reinstalla-tion before operating the tractor.• Place tractor safely on level surface with

engine off and parking brake set.• Disengage transmission by placing free-

wheel control in freewheeling position(See =TO TRANSPORT" in this sectionof manual).

• Sitting in the tractor seat, start engine.After the engine is running, move throt-tle control to slow position. With motioncontrol lever in neutral (N) position,slowly disengage clutch/brake pedal.

• Move motion control lever to full forwardposition and hold for five (5) seconds.Move lever to full reverse position andhold for five (5) seconds. Repeat thisprocedure three (3) times.

NOTE: During this procedure there will beno movement of drive wheels. The air isbeing removed from hydraulic drive sys-tem.

• Move motion control lever to neutral (N)position. Shut off engine and set parkingbrake.

• Engage transmission by placing free-wheel control in driving position (See=TO TRANSPORT" in this section ofmanual).

• Sitting in the tractor seat, start engine.After the engine is running, move throt-tle control to half (1/2) speed. Withmotion control lever in neutral (N)posi-tion, slowly disengage clutch/brakepedal.

• Slowly move motion control lever for-ward; after the tractor moves approxi-mately five (5) feet, slowly move motioncontrol lever to reverse position. Afterthe tractor moves approximately five (5)feet return the motion control lever tothe neutral (N) position. Repeat this pro-cedure with the motion control leverthree (3) times.

• Your tractor is now purged and nowready for normal operation.

17

MOWING TIPS• "nre chains cannot be used when the

mower housing is attached to tractor.• Mower should be properly leveled for

best mowing performance. See "TOLEVEL MOWER HOUSING" in the

Service and Adjustments section of thismanual.

• The left hand side of mower should be

- used for trimming.• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.This will result in a more even distribu-

tion of clippings and more uniform cut-ting.

• When mowing large areas, start by turn-ing to the right so that clippings will dis-charge away from shrubs, fences, drive-ways, etc. After one or two rounds, mowin the opposite direction making lefthand turns until finished.

• If grass is extr_ mely tall, it should bemowed twice to reduce load and possi-ble fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.

• Do not mow grass when it is wet. Wetgrass will plug mower and leave unde-sirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed by se-lecting a low enough gear to give themower the best cutting performance aswell as the quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of the at-tachment being used.

r. li

MULCHING MOWING TIPS

IMPORTANT: For best performance, keepmower housing free of built-up grass andtrash. Clean after each use.• The special mulching blade will recut

the grass clippings many times andreduce them in size so that as they fallonto the lawn they will disperse into thegrass and not be noticed. Also, themulched grass will biodegrade quicklyto provide nutrients for the lawn. Alwaysmulch with your highest engine (blade)speed as this will provide the best recut-ting action of the blades.

• Avoid cutting your lawn when it is wet.Wet grass tends to form clumps andinterferes with the mulching action. Thebest time to mow your lawn is the earlyaftemoon. At this time the grass hasdried and the newly cut area will not beexposed to the direct sun.

• For best results, adjust the mower cut-ting height so that the mower cuts offonly the top one-third of the grassblades. For extremely heavy mulching,reduce your width of cut on each passand mow slowly.

• Certain types of grass and grass condi-tions may require that an area bemulched a second time to completelyhide the clippings. When doing a sec-ond cut, mow across or perpendicular tothe first cut path.

• Change your cutting pattern from weekto week. Mow north to south one weekthen change to east to west the nextweek. This will help prevent matting andgraining of the lawn.

:_;'_ir'_,_i_'_:--'--'_ Max 1/3

! " I i I , ,

18

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE .,_,,P_ _ _ _ sFILL IN DATESAS YOU COMPLETE __O_O_J

IE

Check Tire Pressure

Check Operator Presence andT IntednckSystems If

R Check for Loose Fasteners If 1_7

(A Sharpen/Replace Mower Blades i4

iT Lubrk_tion Chart I_

0 Check Batter/LevelR Clean Batteryand Temlinels I_'

Check Transaxle Cooling V'

Adjust Blade Belt(s) Tension Ks

Adjust Motion Drive Belt(s) Tension I_s

Check Engine Oil Level If

Change Engine Oil 1_t2.3

E Clean Air Filter If=

a Clean Air Screen If=

G Inspect Muffler/Spark Arrester V #

NE Replace Oil Fitter (it equipped) 1_1.2Clean Engine Cooling Fins tp#_

: Replace Spark P_ug _V'2 IfReplace Air Filter Paper Cartridge

Replace Fuel Filter

1. Change m_m oltenwhenoperaling undera heavy loadot ic highambienttemperatmes. 5 - Hequippedwifhadjustt_le systera,2 - Servicemoreo_en whenoperatingindirtyor dustycenditiens. 6 - Not requiredif _lUipped withmsintenance4reebakery,3. I1equ_ped wi_ oiHilter, changeogevery50 hours. 7 - 11ghtenImnt axle pivotboltto 35 ft.-Ibs,maximum,4 - Replaceblades moreoltenwhenmowing_ sandyso_. DOno1overtighten.

GENERAL RECOMMENDATIONSThe warranty on this tractor does not cover

items that have been subjected to operator eSpindle Zerk--------Iabuse or negligence. To receive full value I;11from the warranty, operator must maintain eFront_tractor as instructed in this manual. Some Wheeladjustments will need to be made periodi- Bearingcally to properly maintain your tractor. Zerk

All adjustments in the Service and @Steedng"_Adjustments section of this manual should Sectorbe checked at least once each season. Gear Teeth \• Once a year you should replace the _-

spark plug, clean or replace air filter, and Lcheck blades and belts for wear. A newspark plug and clean air filter assureproper air-fuel mixture and help your

LUBRICATION CHARTOne Rod Ball Joints

_-_eSpindle Zerk;._.........",_i_ ''- eFrontIW Wheel_ _ _ BeadngZe_

J.2_j! .;.....=: OEngine

engine run better and last longer. OSpray Silicone lubriant (Move Roots to Lubricate)BEFORE EACH USE @General Purpose Grease• Check engine oil level. ORefer to Customer Responsibilities "ENGINE"• Check brake operation. Section• Check tire pressure. IMPORTANT: Do not oil or grease the pivot points• Check operator presence and interlock which have special nylon bearings. Viscous lubd-cants will attract dust and dirt that will shorten the

systems for proper operation, life of the self-lubricating bearings. If you feel they• Oi_k for loose fasteners, must be lubricated, use only a dry, powdered

graphite type lubricant sparingly.

19

TRACTOR

Always observe safety rules when per-forming any maintenance.

BRAKE OPERATIONIf tractor requires more than six (6) feetstopping distance at high speed in highestgear, then brake must be adjusted. (See=TOADJUST BRAKE" in the Service andAdjustments section of this manual).

TIRES• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"on page 5 of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harm rub-ber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlocksystems are working properly. If your trac-tor does not function as described below,repair the problem immediately.• The engine should not start unless the

clutch/brake pedal is fully depressedand attachment clutch control is in the

disengaged position.• When the engine is running, any

attempt by the operator to leave theseat without first setting the parkingbrake should shut off the engine.

• When the engine is running and theattachment clutch is engaged, anyattempt by_the operator to leave theseat sh_-uld shut off the engine.

• The attachment clutch should neveroperate unless the operator is in theseat.

BLADE CAREFor best results mower blades must bekept sharp. Replace bent or damagedblades.

BLADE REMOVAL• Raise mower to highest position to allow

access to blades.• Remove hex bolt, lock washer and flat

washer secudn_] blade.• InstalLl_w or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.• Tighten bolt securely (27-35 Ft. Lbs.

torque).IMPORTANT: Blade bolt is Grade 8 heattreated.

Trailing Edge Up Mandrel

Washar_ /

( :ade-8) _ L_kWasher"'J--_

*A Grade 8 heat treated bolt can beidentified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpeningblade, but if you do, be sure the blade isbalanced.

Care should be taken to keep the bladebalanced. An unbalanced blade will cause

excessive vibration and eventual damageto mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while it is on the mower.

• To check blade balance, you will need a5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone balancer,follow the instructions supplied with bal-ancer).

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the boltor pin parallel with the ground. If bladeis balanced, it should remain in a hori-zontal position. If either end of the blademoves downward, sharpen the heavyend until the blade is balanced.

/

Blade

BATrERY

Your tractor has a battery charging systemwhich is sufficient for normal use.However, periodic charging of the batterywith an automotive charger will extend itslife.

2O

• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BA'I-rERY AND TERMINALS

Corrosion and dirt on the battery and ter-minals can cause the battery to "leak"

power.• Remove terminal guard.

- • Disconnect BLACK battery cable firstthen RED battery cable and removebattery from tractor.

• Rinse the battery with plain water and

dry.• Clean terminals and battery cable ends

with wire brush until bright.• Coat terminals with grease or petroleum

jelly.• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE ANDADJUSTMENTS section of this manu-

al).V-BELTSCheck V-belts for deterioration and wear

after 100 hours of operation and replace ifnecessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.TRANSAXLE COOLING

The transmission fan and cooling finsshould be kept clean to assure propercooling.Do not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot.• Inspect cooling fan to be sure fan

blades are intact and clean.

• " Inspect cooling fins for dirt, grass clip-pings and other materials. To preventdamage to seals, do not use com-pressed air or high pressure sprayer tocl_ah eooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle. Should thetransaxle ever leak or require servicing,contact your nearest authorized servicecenter/department.ENGINE

LUBRICATION

Only use high quality detergent oil ratedwith API service classification SF, SG, orSH. Select the oil's SAE viscosity gradeacco.r,ding to your expected operating tem-perature.

TEMPERATURE R/t_GE AN_G_PATED BEFORE NEXT Oft. CHANGE

Change the oil after every 50 hours ofoperation or at least once a year if thetractor is not used for 50 hours in one

year,Check the crankcase oil level before start-

ing the engine and after each eight (8)hours of operation. 13ghten oil fill cap/dip-stick securely each time you check the oillevel.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SF, SG, or SH.• Be sure tractor is on level surface.

• Oil will drain more freely when warm.• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be carefulnot to allow dirt to enter the enginewhen changing oil.

• Remove drain plug.• After oil has drained completely, replace

oil drain plug and tighten securely.• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.For approximate capacity see "PROD-UCT SPECIFICATIONS" on page 5 ofthis manual.

• Use gauge on oil fill cap/dipstick forchecking level• Insert dipstick into thetube and rest the oil fill cap on the tube.Do not thread the cap onto the tubewhen taking reading. Keep oil at"FULL" line on dipstick. Tighten caponto the tube securely when finished.

Air

Screen

Oil Drain

Oil FillCap/Dipstick

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage from over-heating. Clean with a wire brush or com-pressed air to remove dirt and stubborndried gum fibers.

21

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure thegrass screen, cooling fins, and otherexternal surfaces of the engine are keptclean at all times.

Every 100 hours of operation (more oftenunder extremely dusty, dirty conditions),remove the blower housing and othercooling shrouds, Clean the cooling finsand extemal surfaces as necessary. Makesure the cooling shrouds are reinstalled.

NOTE: Operating the engine with ablocked grass screen, dirty or pluggedcooling fins, and/or cooling shrouds re-moved will cause engine damage due tooverheating.

AIR FILTER

Your engine will not run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.

Service air cleaner more often under dustyconditions.• Loosen knob and remove cover.TO SERVICE PRE-CLEANER• Slide foam pre-cleaner off cartridge.• Wash it in liquid detergent and water.• Squeeze it dry in a clean cloth. Allow it

to dry.• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze toremove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car-tridge.

CartridgeFoamPre-cleaner

Ca_ddgePlate

RubberSeal

NOTE: Do not wash the paper cartridgeor use pressurized air, as this will damagethe cartridge.• Remove nut and cartridge plate.• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.• Check rubber seal for damage and

proper position around stud. Replace ifnecessary.

• Reassemble air cleaner, cartridge plate,and nut.

• Reinstall air cleaner cover and secure

by tightening knob.ENGINE OIL FILTER

Replace the engine oil filter every seasonor with every second oil change if the trac-tor is used more than 100 hours in one

yea_

MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUGS

Replace spark plugs at the beginning ofeach mowing season or after every 100hours of operation, whichever occurs first.Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"

on page 5 of this manual.IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-tor, replacement is required.• With engine cool, remove filter and plug

fuel line sections.

• Place new fuel filter in position in fuelline with arrow pointing towards carbu-retor.

• Be sure there are no fuel line leaks and

clamps are properly positioned.• Immediately wipe up any spilled gaso-

line.

22

CLEANING

• Clean engine, battery, seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheels freeof all gasoline, oil, etc.

• Protect painted surfaces with automo-tive type wax.

We do not recommend using a gardenhose to clean your tractor unless the elec-trical system, muffler, air filter and carbure-tor are covered to keep water out. Waterin engine can result in a shortened enginelife.

,ACAUTION: Before performing any service or adjustments:• Depress clutch/brake pedal fully and set parking brake.• Place motion control lever in neutral (N) position.• Place attachment clutch in "DISENGAGED" position.• Turn ignition key =OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.Disconnect spark plug wire from spark plug and place wire where it cannot comein contact with plug.

TRACTOR

TO REMOVE MOWER• Place attachment clutch in "DISEN-

GAGED" position.• Turn height adjustment knob to lowest

setting.• Lower mower to its lowest position.• Remove retainer spring holding anti-

swaybar to chassis bracket and disen-gage anti-swaybar from bracket.

• Remove retainer springs from suspen-sion arms at deck and disengage armsfrom deck.

• Raise attachment lift to its highest posi-tion.

Chassis

Suspension

• Remove two retainer springs from eachfront link and remove links.

• Slide mower forward and remove beltfrom electric clutch pulley.

• Slide mower out from under right side oftractor.

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links.

TO INSTALL MOWER

Follow procedure described in =INSTALLMOWER AND DRIVE BELT" in theAssembly section of this manual.

Adjustment Lift Front MowelNuts Links Bracket

FrontSuspensionBracket

Retainer

Spring

Retainer

Springs

Front MowerBracket

Anti-SwayBar

Retain_Springs

23

TO LEVELMOWERHOUSINGAdjustthe mowerwhiletractoris parkedon levelgroundor driveway.Makesuretiresareproperly inflated(See"PROD-UCT SPECIFICATIONS'). If tires areover or underinflated, you will not properlyadjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• .Raise mower to its highest position.• Measure height frombottom of deck

cud to ground level at front comers ofmower. Distance "A" on both sides ofmower should be the same.

• If adjustment is necessary, make adjust-ment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 3116".

• Recheck measurements after adjusting.

Bottom3ottom

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-side. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will stay levelside-to-side.

To obtain the best cutting results, themower housing should be adjusted so thefront is approximately 1/8" to 112" lowerthan the rear when the mower is in itshighest position.Check adjustment on right side of tractor.Measure distance "P directly in front ofand behind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower housing, loosennut "G" on both front links an equalnumber of turns.

• When distance "P is 1/8" to 1/2" lowerat front than rear, tighten nut "H" againsttrunnion on both front links.

• To raise front of mower housing, loosennut =H" from trunnion on both front links."13ghten nut "G" on both front links anequal number of tums.

• When distance "P is 118" to 1/2" lowerat front than rear, tighten nut "H"against trunnion on both front links.

NOTE: Each full turn of nut "(3" willchange dim. "P by approximately 3/8".• Recheck side-to-side adjustment.

Mandrel

Both FrontLinks Should be Equal in Length

FrontLinks

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

• Park tractor on a level surface. Engageparking brake.

• Remove screws from left hand mandrelcover and remove cover.

• Roll belt over the top of left hand man-drel pulley.

• Remove belt from electric clutch pulley.

_- Remove belt from idler pulleys.Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face.

• Check primary idler arm and two idlersto see that they rotate freely.

• Be sure spring is securely hooked to pri-mary idler arm and bolt in mower hous-ing.

24

• Check primary idler arm and two idlersto see that they rotate freely.

• Be sure spring is securely hooked to pri-mary idler arm and bolt in mower hous-ing.

MOWER DRIVE BELT INSTALLATION• Install belt in both idlers. Make sure belt

is in both belt keepers at the idlers asshown.

Screws

Left HandMandrel

Cover_

Left Hand

• Install new belt onto electric clutch pul-ley.

• Roll belt into upper groove of left handmandrel pulley.

• Carefully check belt routing making surebelt is in the grooves correctly andinside belt keepers.

• Reassemble left hand mandrel cover.

ElectricClutch

PulleyIdlerPulleys

PrimaryIdler Arm

Keepers

TO REPLACE MOWER BLADE DRIVEBELT

Park the tractor on level surface. Engage

parking brake.Rerndve mower drive belt (See "TOREPLACE MOWER DRIVE BELT" inthis section of this manual).

• Remove mower (See "TO REMOVEMOWER" in this section of this manual).

• Remove screws from fight hand man-drel cover and remove cover. Unhookspring from bolt on mower housing.

• Carefully roll belt off fight hand mandrelpulley.

• Remove belt from center mandrel pul-ley, idler pulley, and left hand mandrelpulley.

• Remove any dirt or grass which mayhave accumulated around mandrels anden-fitTreupper deck surface.

Check secondary idler arm and idler to

see that they rotate freely.Be sure spring is hookedin secondaryidler arm and sway-bar bracket.Install new belt in lower groove of lefthand mandrel pulley, idler pulley, andcenter mandrel pulley as shown.

• Roll belt over right hand mandrel pulley.Make sure belt =sin all grooves properly.

• Reconnect spring to bolt in mowerhousing and reinstall right hand mandrelcover.

• Reinstall mower to tractor (See"INSTALL MOWER AND DRIVE BELT"in the Assembly section of this manual).

• Reassemble mower drive belt (See "TOREPLACE MOWER DRIVE BELT" inthis section of this manual).

25

Left Hand

Pulley

SecondaryIdler Arm

Spring

Anti-Sway-BarBracket

MandrelCover

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years ofservice. The clutch has a built-in brakethat stops the pulley within 5 seconds.Eventually, the intemal brake will wearwhich may cause the mower blades to notengage, or, to not stop as required.Adjustments should be made by yournearest authorized service center/depad-ment.• Make sure attachment clutch and igni-

tion switches are in =OFF" position.• Adjust the three nylon Iocknuts until

space between clutch plate and rotormeasures .012" at all three slot loca-tions cut in the side of brake plate.

Clutch Plate

.012"

Slot (3)

Brake PlateNylon Locknut

NOTE: After installing a new electricclutch, run tractor at full throttle andengage _anddisengage electric clutch 10cycles to We_,r in clutch plate.TO ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theside of the transaxle.If tractor requires more than six (6) feetstopping distance at high speed in high-est gear, then brake must be adjusted.• Depress clutch/brake pedal and engage

parking brake.• Measure distance between brake oper-

ating arm and nut "A" on brake rod.• If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut =A'.

• Road test tractor for proper stoppingdistance as stated above. Readjust ifnecessary. If stopping distance is stillgreater than six (6)feet in highest gear,further maintenance is necessary.Contact your nearest authorized ser-vice center/depertment.

With Parking Brake =Engaged"

_Nut "A"

/ Jam Nut/

26

/

Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For ease of service thereis a belt installation guide decal on bottomof left footrest.

• Remove mower (See =TO REMOVEMOWER" in this section of this manual.)

BELT REMOVAL -• Engage parking brake (creates slack in

belt).• Remove belt from clutching and fan

idler pulleys.• Loosen bolt keeper above transaxle pul-

ley.• Remove belt from transaxle pulley.• Remove belt from engine pulley and

front V-idler pulley.• Pull belt out of all belt keepers and

remove from tractor.

BELTINSTALLATION-• Place V part of belt into grooves on

engine pulley and front V-idler, makingsure to route belt inside of all belt keep-ers.

• Route bolt on right side, coming from V-idler, towards back of tractor, abovemidspan belt keeper and to top oftransaxle pulley.

• Route belt on left side, coming fromengine pulley, towards back of tractorand through loop in midspan belt keep-er.

• Place V part of belt into grooves ontransaxle and fan idler pulleys, makingsure to route belt inside of all belt keep-ers.

• Retighten belt keeper above transaxlepulley•

• Place belt around clutching idlers asshown, making sure to route bolt insideof all belt keepers.

• Check to be sure belt is positioned cor-rectly and is on proper s=de of all beltkeepers.

• Reinstall mower.IMPORTANT: Check brake adjustment.

Tractor V-Belt Drive SchematicViewed from L.H. Side of Tractor

• Belt TransaxleClutching Idler Keeper

Engine Clutching Flat Idler_PulleyAbove Belt Kee

V-Idler

Belt Keepersr_E l Belt Fan

n.g.ine I Keeper Idler

_:__ V-Idler

As Viewed from Bottom

TO ADJUST MOTION CONTROL LEVER

The motion control lever has been presetat the factory and adjustment should notbe necessary.If for any reason the motion control leverwill not hold its position while at a selectedspeed, it may be adjusted at the frictionpack located on the right side of chassis•• Park tractor on level surface. Stop trac-

tor by turning ignition key to "OFF" posi-tion and engage parking brake.

• Place motion control lever in neutral (N)position.

• While holding Iocknut, loosen jam nut

Tighten Iocknut 1/4 turn.Whlle holding Iocknut, tighten jam nutsecurely.

NOTE: If for any reason the effort tomove the motion control lever becomestoo excessive, reverse the above adjust-ment procedure by loosening Iocknut 1/4turn.Road test tractor after adjustment andrepeat procedure if necessary.TRANSMISSION REMOVAL/REPLACE-MENT

Should your transmission require removalfor service or replacement, it should bepurged after reinstallation and before oper-atingthe tractor. See =PURGE TRANS-MISSION" in the Operation section of thismanual.

Locknut

TO ADJUST STEERING WHEEL ALIGN-MENT

If steering wheel crossbars are not hori-zontal (left to right) when wheels are posi-tioned straight forward, remove steeringwheel and reassemble per instructions inthe Assembly section of this manual.FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for propersteering operation. Toe-in was set at thefactory and adjustment should not be nec-essary. If parts in the front axle or steeringmechanism have been replaced or dam- .aged, check toe-in and adjust if necessary.

TO CHECK TOE-IN

• Position front wheels straight ahead.• Measure distance between wheels at

front and rear of tires (dimensions =A"and "B').

• Front dimension "A" should be 1/8" to1/4" less than rear dimension "B".

TO ADJUST TOE-IN

• Loosen jam nuts at adjustment sleeveson tie rod.

• Adjust tie rod until dimension "A" is 1/8"to 1/4" less than dimension "B".

• Tighten jam nuts securely.FRONT WHEEL CAMBER

The front wheel camber is not adjustableon your tractor. If damage has occurred toaffect the front wheel camber, contact yournearest authorized service center/depart-ment.

27

/

Sleeves

Jam Nuts

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL

• Block up axle securely.• Remove axle cover, retaining ring and

washers to allow wheel removal.• Repair tire and reassemble.• Replace washers and snap retaining

ring securely in axle groove.• Replace axle cover.

REAR WHEEL-

• Block rear axle securely.• Remove five (5) hub bolts to allow

wheel removal.• Repair tire and reassemble. Replace

and tighten hub bolts securely.NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.

Washers

Axle

Cover _ _

TO START ENGINE WITH A WEAK

BATTERY

,_.CAUTION: Lead-acid batteries gener-ate explosive gases. Keep sparks, flameand smoking materials away from batter-ies. Always wear eye protection whenaround batteries.

If your battery is too weak to start theengine, it should be recharged. (See"BATTERY" in the MAINTENANCE sec-

tion of this manual).If "jumper cables" are used for emergencystarting,-I_llow this procedure:

IMPORTANT: Your tractor Is equiped with

a 12 volt negative grounded system. Theother vehical must also be a 12 volt nega-tive grounded system. Do not use yourtractor battery to start other vehicals.

TO ATTACH JUMPER CABLES -• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-tery, taking care not to short againstchassis.

• Connect one end of the BLACK cable tothe NEGATIVE (-) terminal of fullycharged battery.

• Connect the other end of the BLACKcable to good CHASSIS GROUND,away from fuel tank and battery.

TO REMOVE CABLES, REVERSEORDER -• BLACK cable first from chassis and

then from the fully charged battery.• RED cable last from both batteries.

"Positive" (+) "Negative" (-)

L.H. Panel r----_l .

Bolt _

REPLACING BATTERYACAUTION: Do not short battery termi-nals by allowing a wrench or any otherobject to contact both terminals at thesame time. Before connecting battery,remove metal bracelets, wristwatchbands,rings,etc.Positive terminal must be connected first

to prevent sparking from accidentalgrounding.• Lift hood to raised position.• Remove terminal guard.• Disconnect BLACK battery cable then

RED battery cable and carefully removebattery from tractor.

• Install new battery with terminals insame position as old battery.

• Reinstall terminal guard.• First connect RED battery cable to posi-

tive (+) battery terminal with hex bolt,keps nut as shown. Tighten securely.

• Connect BLACK grounding cable tonegative (-) battery terminal withremaining hex bolt, keps nut. Tightensecurely.

• Close terminal access doors.• Close hood.

28

KepsNut HexBoltATe ;'sr:'

:.:! ___'_ (Red)Cable

" Terminal _J_<_-.- Negative (Black)Guard " _._ _ Cable

TO REPLACE HEADLIGHT BULB• Raise hood.• Pull bulb holder out of the hole in the

backside of the grill.• Replace bulb inholder and push bulb

holder securely back into the hole in thebackside of the grill.

• Close hood.INTERLOCKS AND RELAYSLoose or damaged wiring may cause yourtractor to run poorly, stop running, or pre-vent it from starting.• Check wiring. See electrical wiring dia-

gram in the Repair Parts section.TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.TO REMOVE HOOD AND GRILLASSEMBLY• Raise hood.• Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood atsides, tilt toward engine and lift off oftractor.

• To replace, reverse above procedure.

ENGINEMaintenance, repair, or replacement of theemission control devices and systems,which are being done at the customersexpense, may be performed by any non-road engine repair establishment or indi-vidual. Warranty repairs must be per-formed by an authorized engine manufac-turer's service outlet.TO ADJUST THROTTLE CONTROLCABLE

The throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:• With engine not running, move throttle

control lever to fast position.• Check that speed control lever is

against stop screw. If it is not, loosencasing clamp screw and pull throttlecable until lever is against screw.Tighten clamp screw securely.

Idle FuelAdjusting Idle SpeedNeedle AdjustingScrew

ControlCable

Hood

HeadlightWireConnector

Stop Screw

Clamp ScrewChoke Control Cable

29

TOADJUSTCHOKECONTROLThe chokecontrolhasbeenpresetat thefactory and adjustment should not be nec-essary, check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:• With engine not running, move choke

control (located on dash panel) to fullchoke position.

•" Remove air cleaner cover, filter and car-tridge plate to expose carburetor choke(See "AIR FILTER" in the Customer Re-sponsibilities section of this manual).

• Choke should be closed. If it is not,loosen casing clamp screw and movechoke cable until choke is completelyclosed. Tighten casing clamp screw se-curely.

• Reassemble air cleaner.TO ADJUST CARBURETOR

The carburetor has been present at thefactory and adjustment should not be nec-essary. However, minor adjustment maybe required to compensate for differencesin fuel, temperature, altitude or load. If thecarburetor does need adjustment, proceedas follows:

In general, turning the adjusting needlesin (clockwise) decreases the supply of fuelto the engine giving a leaner fuel/air mix-ture, Turning the adjusting needles out(counterclockwise) increases the supply offuel to the engine giving a richer fuel/airmixture.

IMPORTANT: Damage to the needlesand the seats in carburetor may result ifscrew is turned in too tight.

Closed for FullChoke

PRELIMINARY SETTING -

• Be sure you have a clean air filter, andthe throttle control cable is adjustedproperly (see "TO ADJUST THROTTLECONTROL CABLE" in the Service and

Adjustments section of this manual).• With engine off turn idle fuel adjusting

needle in (clockwise) closing it fingertight and then turn out (counterclock-wise) 1 turn.

FINAL SETTING -

• Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.

• The high idle is set at the factory andcannot be adjusted.

• Idle speed settin(] - With throttle controllever in slow position, engine shouldidle at 1200 RPM. If engine idles tooslow or fast, turn idle speed adjustingscrew in or out until correct idle isattained.

• Idle fuel needl_ _etting - With throttlecontrol leve: in slow position, turn idlefuel adjusting needle in (clockwise) untilengine speed decreases and then turnout (counterclockwise) approximately3/4 turn to obtain the best low speedperformance.

• Recheck idle speed. Readjust if neces-sary.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or dies,tum idle fuel adjusting needle out(counterclockwise) 1/8 turn. Repeat testand continue to adjust, if necessary,until engine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust-damage may result.IMPORTANT: Never tamper with theengine govemor, which is factory set forproper engine speed. Overspeeding theengine above the facory high speed set-ting can be dangerous. If you think theengine-governed high speed needsadjusting, contact your nearest authorizedservice center/department, which hasproper equipment and experience to makeany necessary adjustments.

30

Immediatelyprepare your tractor for stor-age at the end of the season or if the trac-tor will not be used for 30 days or more.

_CAUTION: Never store the tractor with

gasoline in the tank inside a buildingwhere fumes may reach an open flame or

- spark. Allow the engine to cool before stor-ing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor-oughly. Remove all dirt, grease, leaves,etc. Store in a clean, dry area.• Clean entire tractor (See "CLEANING"

in the Maintenance section of this man-ual).

• Inspect and replace belts, if necessary(See belt replacement instructions in theService and Adjustments section of thismanual).

• Lubricate as shown in the Maintenancesection of this manual.

• Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

• Touch up all rusted or chipped paint sur-faces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see"TO CLEAN BATTERY AND TERMI-NALS" in the Maintenance section ofthis manual).

• After cleaning, leave cables disconnect-ed and place cables where they cannotcome in contact with battery terminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelfilter_el hose, or tank during storage.

Also, experience indicates that alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.• Drain the fuel tank.

• Start the engine and let it run until thefuel lines and carburetor are empty.

• Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Add sta-bilizer to gasoline in fuel tank or storagecontainer. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the carbure-tor. Do not drain the gas tank and carbure-tor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).

CYLINDER(S)• Remove spark plug(s).• Pour one ounce of oil through spark plug

hole(s) into cylinder(s).• Turn ignition key to =START" position for

a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if it starts torust. Rust and/or dirt in your gasoline willcause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitable protec-tive cover that does not retain moisture.

Do not use plastic. Plastic cannotbreathe, which allows condensation toform and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

31

TROUBLESHOOTING CHART

PROBLEM

Will not start

CAUSE

• Out of fuel.

• Engine not'CHOKED" prop-

Hard to start

Enginewillnotturnover

Engine clicksbut willnot start

• Engine flooded.

• Bad spark plug.• Dirty air filter.• Dirty fuel filter.• Water in fuel.

• Loose or damaged wiring.• Carburetor out of adjustment. •

• Engine valves out of adjust- •ment.

• Dirty air filter.• Bad spark plug.• Weak or dead battery.• Dirty fuel filter. I -• Stale or dirty fuel. ' •

• Loose or damaged wiring.• Carburetor out of adjustment.

• Engine valves out of adjust- •ment.

• Clutch/brake pedal notdepressed.

• . Attachment clutch is engaged. -•" Weak or dead battery.• Blown fuse. •

• Corroded battery terminals.• Loose or damaged wiring.• Faulty ignitionswitch. •• Faulty solenoid or starter.

• Faulty operator presenceswitch(es).

• Weak or dead battery.• Corroded battery terminals. •

• Loose or damaged wiring.• Faulty solenoid or starter. •

CORRECTION

• Fill fuel tank.• See =TO START ENGINE" in

Operafion section.• Wait several minutes before

attempting to start.• Replace spark plug.• Clean/replace air filter.• Replace fuel filter.

Drain fuel tank and carburetor,refill tank with freshgasoline and replace fuel filter.Check all wiring.See =ToAdjust Carburetor" inService and Adjustmentssection.Contact an authorized servicecenter.

Clean/replace air filter.Replace spark plug.Recharge or replace battery.Replace fuel filter.Drain fuel tank and refillwith

fresh gasoline.Check all wiring.See _ToAdjust Carburetor" inService and Adjustmentssection.Contact an authorized servicecenter.

Depress clutch/brake pedal.

Disengage attachment clutch.Recharge or replace battery.Replace fuse.Clean battery terminals.Check all wiring.Check/replace ignitionswitch.Check/replace solenoid orstarter.Contact an authorized servicecenter.

Recharge or replace battery.Clean battery terminals.

Check all wiring.Check/replace solenoidorstarter.

32

TROUBLESHOOTING CHART

PROBLEM

Loss of power

CAUSE

• Cuffing too much grass,_oofast.

• Throttle in "CHOKE" position.• Build-up of grass, leaves and

CORRECTION

• Set in "HigherCut" posi-fion/reduce speed.

• Adjust throttlecontrol.• Clean underside of mower hous-

trash under mower.

• Dirty air tilter.• Low oil level/dirty oil.• Faulty spark plug.

• Dirty fuel tilter.• Stale or dirty fuel.

• Water in fuel.

• Spark plugwire loose.

• Dirty engine air screen/fins.• Dirty/clogged muffler.• Loose or damaged wiring.

ing.• Clean/replace air filter.• Check oil level/change oil,• Clean and regap or change

spark plug.• Replace fuel filter.• Drain fuel tank and refillwith

fresh gasoline.• Drain fuel tank and carburetor,

refill tank with fresh gasoline andreplace fuel filter.

• Connect and tighten sparkplugwire.

• Clean engine air screen/fins.• Clean/replace muffler.• Check all wiring.

Excessive vibration

Engine continues torun when operatorleaves seat with attachment clutchengaged

Poor cut-- uneven

Mower blades will notrotate

Carburetor out of adjustment.

Engine valves out of adjust-ment.

Worn, bent or loose blade.

Bent blade mandrel.

Loose/damaged part(s).

Faulty operator-safety pres-ence control system.

Worn, bent or loose blade,

Mower deck not level.

Buildup of grass, leaves, andtrash under mower.Bent blade mandrel.

Clogged mower deck ventholes from buildupofgrass, leaves, and trasharound mandrels.

• Obstruction in clutch mecha-nism.

• Worn/damaged mower drivebelt.

• See "To Adjust Carburetor" inService and Adjustmentssection.

• Contact an authorized servicecenter.

• Replace blade. Tighten bladebolt.

• Replace blade mandrel.• Tighten loose part(s). Replace

damaged parts.

• Check wiring, switchesand con-nections. If notcorrected, contact an authorizedservice center/department.

• Replace blade. Tighten bladebolt.

• Level mower deck.• Clean underside of mower hous-

ing.• Replace blade mandrel.• Clean around mandrels to open

vent holes.

• Remove obstruction.

• Replace mower drive belt.

33

PROBLEM

Mower blades will not

rotate (cont'd)

TROUBLESHOOTING CHART

CAUSE

• Frozen idler pulley.• Frozen blade mandrel.

Poor grass discharge

Headlight(s) not working (if so equipped)

Battery will not charge

Loss ofddve

Engine =backfires"when turning engine"OFF"

• Engine speed too slow.

• Travel speed too fast.• Wet grass.

• Mower deck not level.

• Low/uneven tire air pressure.

• Wom, bent or loose blade.

• Buildupof grass, leaves andtrash under mower.

• Mower drive belt worn.

• Blades impropedyinstalled.

• Improper blades used.

• Clogged mower deck ventholes from buildupofgrass, leaves, and trasharound mandrels.

• Switch is "OFF".

• Bulb(s) burned out.• Faulty light switch.• Loose or damaged widng.• Blown fuse.

• Bad battery cell(s).• Poor cable connections.

• Faulty regulator(if soequipped).

• Faulty alternator.

• Freewheel control in "disen-

gaged" position.• Motion drive belt worn, dam-

aged "orbroken.• Air trapped in transmission

duringshipmentor servicing.

• Engine throttle control not setat "SLOW" position for 30 sec-onds before stopping engine.

CORRECTION

• Replace idler pulley.• Replace blade mandrel.

• Place throttle control in "FAST"

position.• Shift to slower speed.• Allow grass to dry before mow-

ing.• Level mower deck.• Check tires for proper air pres-

sure.

• Replace/sharpen blade. nghtenblade bolt.

• Clean underside of mower

housing.• Replace mower ddve belt.• Reinstall blades sharp edge

down.• Replace with blades listed in

this manual.

• Clean around mandrels to openvent holes.

• Turn switch "ON".

• Replace bulb(s).• Check/replace light switch.• Checkwidngand connec6ons.• Replace fuse.

• Replace battery.• Check/clean all connections.• Replace regulator.

• Replace alternator.

• Place freewheel control in

"engaged" position.• Replace motion drive belt.

• Purge transmission.

• Move throttlecontrol to =SLOW"

position and allow to idle for 30seconds before stoppingengine.

34

TRACTOR - - MODEL NUMBER 917.273021

SCHEMATIC

_)AMMETER

bBS I

;WlTCP

_q

RED

D I• ..... .J

z

I

__J

SEAT SWITCH(NOT OCCUPIED)

o_uE

FUEL1

FUELSHUT_FFSOUENOIO

SOLENOID

ELECTRIC CLUTCH

• ......... J

i t_85 86,

8L_CK

87A t........ J

OPERATORPRESENCE

(OP_ONAL) e_cK

SPARKPLUGSIGNIT_N GAP

UN_ _PLUGS

RELAY

GFC

"R_E NON-REM_OVABLE I_IGNITION SWITCH CONNECTIONS CONNECTIONS H I |t:|l B

ENGINE CONNECTOR............... TRACTOR CONNECTOR

; =;R_PUL_/l'Rn L_(G ..... IGNI'nON SWiTCH_IATTERYSHORTtNG (REDWIRE),_12wV=

( U LE E, SHORTING =M"FOR ENGINEWIRING INSULATED CUPS REDWIRE) (WHITEWIRE) CHARGINGNOTE: IFWIRING INSULATED CARBURETOR (_WIRE)

SOLENOIOCLIPS WERE REMOVED FOR REDWIRE OIL SENTRY OIL SENTRY SW_CHED

SERVICING OF UNIT, THEY _LUE WIRE) REENWIRE) (yOPToT}w}OwNwIRESHOULD RE REPLACED TO L_= ..,RE)PROPERLY SECURE YOUR TOLIGHTPKG.)WIRING.

35

ELECTRICALTRACTOR - - MODEL NUMBER 917.273022

22

33

16

36

TRACTOR - - MODEL NUMBER 917.2730202ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery2 74760412 Bolt Hex Head 1/4-20 x3/48 7603J Tray, Battery

10 145211 Bolt 1/4-20 x 7.5 Zinc

11 150109 Hold downBattery Dash Mount12 145769 Nut PushNylon 1/4"16 153664 Switch IntedockPush-In19 STD551125 Washer,Lock 1/420 73350400 Nut, Jam Hex I/4-2021 161785 Harness SocketLightW/4152J22 4152J Bulb Light24 4014J Cable, Battery25 146686 Cable, Battery26 108824X Fuse

27 73510400 Nut Keps Hex 1/4-20 Uric28 157899 Cable, Ground29 160784 Switch,Plunger30 163968 Switch,Ign33 140403 Key, Ignition40 164069 Flames,sIgn.41 17720408 ,Screw1/4-20 x 1/242 131563 Cover,Terminal43 145673 Solenoid45 122822X Ammeter50 154963 Switch,PTO

52 141940 ProtectldnWire Loop81 I09748X RelayAsm.83 163996 Bul_holderAsmIncandescentSV

NO'RE: Aftcomponentdimensionsgiven inU.S. inches1 inch= 25.4 mm

37

TRACTOR - - MODEL NUMBER 917.273022

CHASSIS AND ENCLOSURES

52

28

21 17

lOO

102

86

56

122

149 147

'_ 147i _ '122

1508

17 /68

70

39

38

TRACTOR - - MODEL NUMBER 917.273022

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 150253 Rag, Frame RH 52 736805002 140506 Drawbar,Gt 56 1549144 73800700 Nut, LockHex 7/16 Unc 58 1371135 163976 DashYTGT2Cyl 60 174906206 157882 Dash, LowerVgt One Piece 63 191316147 17720408 Screw, Thd Cut 1/4-20 x 1/2 68 17490508

8 145166 Support,Battery 70 13715914 161023X558 Hood Asm., PntYTGT 84 14299215 160568 LensAsmHeadlightBar 86 7476071616 121794X Cover,Access 90 1105060017 17490612 Screw,Thdrol 3/6-16x3/4 91 15658618 160564X558 Gdlle 95 105531X19 19131312 Washer 13i32x13/16x 12Ga. 98 14050320 74760616 Bolt,FioHex 3/8-16xl 99 14087121 73680600 NutCrownk_ck 3/6-16Unc 100 124236X23 17490616 ScrawThdrol 3/8-16 x 1 Ty-Tt 101 1749062824 145243)(558 FOotrest,RH 102 STD62400328 145244X558 Footrest,LH 103 14227330 145052 Saddle, Hydro 106 13877631 161419 Brace, Supt l-pc VGT Stee_in9 120 1913161632 161327 Bracket,Pivot Chassis Lh 122 16146433 161326 Bracket, Pivot Chassis Rh 130 1752131234 142131 Bracket, Engine Support Rear 138 163975X42835 19111115 Washe_ 11/32x'_l/16x16Ga. 139 16133036 74780512 Bolt, FinHex 5/16o18x 3/4 140 16380637 163982X558 Fender Pnt 141 16380539 136961 Bracket,Axle Front 142 16189740 156111 Bracket, SupportAxleJEngine 144 16190042 72140608 Bolt, Carriage 3/8-16 x 1 145 16397543 136939 Bracket, SpnsnFront Lh 147 16296744 136940 Bracket,Spnsn FrontRh 148 16465545 154913 BracketAsm., St_spChassis Rh 150 16123747 17490608 ScrawThdrol. 3/6-16 x 1/250 152.726 Bracket, Chassis Front

DESCRIPTION

Nut, Crowrdock 5/16-18 UncBracketAsm., Susp Chassis LhBracketAsm., FenderScmwThdml. 3/8-16 x 1-1/4Washer 13/32 x 1 x 14 Ga.ScrawThdroL 5/16-18 x 1/2

Guide, Bolt Mid SpanStop, Over Center MowerBoltFin Hex 7/16-14 UNC x 1

Washer, Lock Ext. Tooth 3/8Rail, Frame LhPush Nut, NylonBracket SlddChassis

Rod By PassCap By Pass RodScrew Thdrut3/6-16 x 1-3/4

Retainer, SpdngLock,By PassBolt 5/16-18 -FrWasher 13/32 x 1 x 16 Ga.Screw Hex Wshd 8-18 x 7/8Screw Sttd H Hd W,"TlnWasher

Cup HolderBolt Shoulder 5/16-1BMagnet Y'rGTStriker P_ateYTGTBracket Dash RhBracket Dash LhCupholddrFastener Nut Pal

Extrusion BumpersDuct Heat Hood

NOTE: All componenldimensionsgiven in U.S. inches1 inch= 25.4 mm

Gr51/2

110

_s

39

TRACTOR - - MODEL NUMBER 917.273022

GROUND DRIVE

42

\

46

33 97

3

69

722

112

lOO

101

4O

TRACTOR - - MODEL NUMBER 917.273022GROUNDDRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.

2 7070E Key 1/4 x 2.5 72 STD5414313 7563R Washer, Thrust,Axle 73 744905485 STD541437 Nut, Crownlock 3/6-16 74 1424326 STD561210 Pin, Cotter 76 1404817 140507 Wheel, HubAssembly 77 747607169 140080 Bolt,Hub 79 72110505

15 STD551037 Wahser 13i32x13/16x16Ga. 80 14048417 140921 Spring 81 1749061220 73940800 Nut Hex Jam Topiock1/2-20 82 15058622 156103 ArmAsm Shift 83 14047923 130564 Knob 84 14049028 STD541237 Nut 85 1754102029 140494 Brake, Rod 86 14046230 19131616 Washer 13/32x I x 16Ga. 87 14049133 12000053 Ring E 88 16159234 124236X Cap, Plunger 89 7368070035 137648 Rod, Parking Brake 90 14048936 149412 Spdng, Drive Ground 91 1749064437 121749X Washer 25/32 x 1-1/4 x 16 Ga. 92 7476052038 150035 Nyliner 93 14050239 74321016 Screw, Fin. #10-24 x 1 94 13383540 5304J Actuator,InterlockSwitch 96 14110341 73661000 Locknut #10-24 98 14100442 8883R Cover,Pedal 99 1749062446 145170 Retainer,Spdng 100 126881X47 138228 ClutchRod 101 15610648 72110612 Bolt,Carriage 3/8-16 x 1-1/2 104 140480

Gr. 5 105 1758040850 131494 Pulley,Idler,Flat 106 14291851 STD541437 Nut, Crowniock 3/8-16 UNC 107 15473952 139123 Pulley,Idler,Grooved 108 14291753 207J Washer, Hardened

54 1615S0 Clutch,ArmAssembly 109 14092955 105706X Beadng, Idler 111 15624056 140218 V-Bolt 112 15610458 74760724 Bolt Fin He)(7/16-14 x 1-1/2 113 7322070061 140488 Pulley,Transaxle 115 123405X64 1547.52 Shaft, Clutch/Brake Pedal 116 7390050065 67609 Bolt. Shoulder 117 7390060066 140296 Washer, Hardened - - 16319867 19";[31-312 Washer,Flat

68 5142H Pin, Roll69 123800X Washer70 164692 ConsoleAutomaticYT/GT71 151179 PlateConsole Shift

DESCRIPTION

Nut, Crownlock5/16-18

Bolt Hex Flghd5/16-18 x 3 Gr5Screw Hex Wsh. Hi-Lo 1/4-1/2BracketTranesxleBolt FinHex 7/16-14 x 1BoltCarriage 5/16-18 x 5/8BracketTorqueRHScrew Thdrol3/8-16 x 3/4

BracketMountTorrque/FanStrapTorqueMidSpacerScrew #10-24 x 1-1/4

Fan 7" HydroAdapter FanPulley IdlerNut Crowniock7/16-14 UncKeeper BeltScrew Thdrol3/8-16 x 2-3/4Bolt Fin Hex 5/16-18 x 1.25Link ShiftAsmFastener ChristmasTreeWasher Nickel PlatedBracketShiftScrew Thdrol3/8-16 x 1-1/2WasherCompressionWasher BellvillaBracketIdlerScrew Tap 1/4-20 x 1/2O-Ring Asm HydroGear 70110Line Fuel Hydro 15" VGTCapAsm Vent Hydro Gear70109Spring Return BrakeSpacer ShiftLever VGTHWasher NylonHigh TempNut-Hex ASF 7/16-14 UNC

Keeper BeltT/A God DrNut Lock Hex Flange 5/16-18Nut, LockRg. 3/8-16Transaxle

NOTE: All componentdimensions given inU.S. inches1 inch= 25.4 mm

41

TRACTOR - - MODEL NUMBER 917.273022

STEERING ASSEMBLY

42

2819

147 8

42

TRACTOR - - MODEL NUMBER 917.273022

STEERING ASSEMBLY

KEY PARTNO, NO. DESCRIPTION

1 159944X4282 1370943 6855M4 1618495 1618486 6266H7 121748X8 120000299 121232X

10 7478104411 13651812 7390100013 121749X14 STD55113715 STD54153716 14510317 13734718 13715519 15601120 16388721 15994522 15510523 15292725 7478061626 159946X42827 3366R28 1749061229 104239)(30 1200003431 13813632 1911161033 STD55113134 7476051235 13805936 13715637 733606o0038 109850X39 737006o0040 109851X41 15524642 1749050844 160135"45 19132411

Wheel, SteeringAxteAsm., FrontRffing, GreaseSpindleAsm, I.HSpindleAsm., RHBearing,Race ThrustHardenWasher 25/32 x 1-5/8 x 16 Ga.

Ring,Klip#T5304-75Cap, SpindleBolt, FinHex 5/8-11 x2-3/4Spacer BearingAxle FrontNut, Lock Flange 5/8-11 UncWasher 25/32 x 1-1/4 x 16 Ga.Washer,Lock Hvy Hlcl Spr 3/8Nut, Lock Center5/8-24 UNFShaftAsm., SteeringRod Asm., Tie BallJ BallVgt (Inc. Key No. 36-40)Draglink,Ball JointSolidVgtSupportAsm., SteedngVgtBoot, SteeringAdapter,Wheel SteeringBushing,Strg. BIkScrewBolt, FinHex 3/8-16 x I Gr. 5Cap, Wheel SteeringBearing,Col.Strg.Screw,Thrdrol 3/8-16 x 3/4Bearing,RangeRing, KlipTruarc#5304-75Bushing,NylinerSnapWasher 11/32x lx 10 Ga.Washer,Lock Hvy Hlcl Spr 5/16Bolt, Rex Hd 5/16-18 x 3/4Gear, SectorSteeringTie RodJam Nut RH ThreadJointAsm. Ball RH ThreadJam Nut LH ThreadJointAsm. Ball LH ThreadBracketSwitchInterlockVGT 97

Screw Thdml 5/16-18 x 1/2 TytExtension,SteeringWasher 13/32 x 1-1/20 x 11Ga.

NOTE: Allcomponentdimensionsgivee inU.S. inches1 inch= 25.4 mm

43

ENGINETRACTOR - - MODEL NUMBER 917.273022

_j74

js

_ _...,..._ 19 7

54

38

29

\I SPARK ARRESTER KIT I

44

ENGINETRACTOR - - MODEL NUMBER 917.273022

KEY PARTNO. NO. DESCRIPTION

1 ......

2 1610625 132OO3OO7 1513968 121361X9 150828

10 105432X11 14092312 14399615 15134616 109227X17 106082X18 16149319 1329030020 16406721 1752131222 16441524 STD55123725 7392060026 3645327 13927728 7834R29 13292033 STD54143735 1001050037 123487X38 7478062439 1749063640 1749066441 126197X42 STD55114343 15028045 12886147 14204048 19132(_751 16123054 1913141455 1328033665 1913161469 24-041-0274 16229576 1749061280 M73030800

Engine (See Breakdown)KohlerModel No. CV20S-65551MufflerSide 1-1/8"98Elbow STD 90 Degree 3/8 - 18 NPTMufflerAsm GuardPulley V-IdlerKeeper Asm. Belt EngineBushingClutchElectric

Pulley Engine VGT ElectClutchTank Fuel Rear 3,50 Yt/Gt 96Pad SpacerPad SpacerCap Asm Fuel W/GaugePlug Oil Drain (Order From Engine Manufacturer)ControlThrottleScrew SLTD Hex HD W/PIn WasherControlChokeWasher ExtTooth3/8

Nut Keps 3/8 - 24 UNFBushingStem Tank FuelFuel Line

SparkArresterKitNut Lock Hex w/Ins.3/8 - 16Washer SplitClamp HoseBoltFin Hex 3/8 - 16 x 1-1/2Screw TT 3/8-16 x 2-1/4 UNCScrew TT 3/8-16 x 4 UNCWasher 1-1/20D X 15/32 ID X .250Washer Lock7/16BoltHex 7/16 - 20 X 4 - 1/4 Ga 5Nut Flange 1/4-20 Starter NutSpacer EngineWasher 13/32 x 1-1/4 x 7 Ga.ManifoldPipeVGT CV 1-1/6"Washer Rat 13/32 x 7/8 x 14 Ga.Nipple Pipe4-1/2Washer 13/32 x I x 14 Ga.Gasket KohlerCV18-CV26Elbow Street Brass

Screw Thdrol3/8-16 x 3/4 Ty-'l-I"Nut Flange M8-1.25 Non-LkZink

NOTE: Allcomponentdimensionsgiven inU.S. inches1 inch= 25A mm

45

TRACTOR - - MODEL NUMBER 917.273022

SEAT ASSEMBLY

18

19

12

21

3

KEY "PARTNO. NO.

1 1401242 1405513 1406754 127018X5 1450066 STD5414377 124181X8 150176

10 15592512 121246X13 121248X

DESCRIPTION

SeatBracket, Pivot SeatStrap, FenderBolt, Shoulder 5/16-18 x .62Clip, Push In, HingedNut, Crownlock 3/8-16 UncSpdng, Seat CprsnBolt 5/16-18 Uric x 3/4 w/Seres

Pen, SeatBracket, Mounting SwitchBushing, Snap

KEY PARTNO. NO. DESCRIPTION

14 72050412 Bolt, Carriage 1/4-20 X 1-1/215 121249X Spacer, Split16 123740X Spring, Cprsn17 123976X Nut, Lock 1/4 Lge Fig Gr. 518 19171912 Washer 17/32 x 1-3/16 x 12

Ga.19 120068X Knob, Seat 1/2-13 Unc20 124238X Cap, SpdngSeat21 153236 Bolt, Shoulder 5/16-1822 STD541431 Nut, Crownlock 5/16-18 Uric

NOTE: Allcomponentdimensionsgiven in U.S. inches1 inch = 25.4 mm

46

DECALS

TRACTOR - - MODEL NUMBER 917.273022

18 173

4 "_7 10

KEY PARTNO. NO.

1 1640942 149516

3 1639164 1639175 1408376 1336447 164757

8 1648849 163204

10 15643911 4900J12 146790

WHEELS 8=TIRES

11

7

81

16

KEY PARTDESCRIPTION NO. NO.

Decal, Dash 14 160397Decal, Battery DNGR/PSN 16 163203ENG Asm 17 163265Decal, Hood, Craftsman, RH 18 164065Decal, Hood, Craftsman, LH 19 138047Decal, Brake Parking Saddle 22 142342Decal, Maintenance 23 106202XDecal, Eng LrgSrs Koh Pro 20 25 163230Tw - - 138311Decal, BlowerHsng KohlDecal, Fender,Craftsman - - 157199Decal, Fender Danger - - 166200Decal, Cinch/Brake - - 166201Decal, V-Belt DriveSchematic

410

59

8

12

DESCRIPTION

Decal, V-Bait SchematicDecal, Mower EZ3Decal, Dash PanelDecal, Insert StrgDecal, BatteryDecal, Drawbar CNTRLReflector,TaillightDecal, Fend AutoTransDecal, Handle Lft HeightAdjust(LiftHandle)Pad, FootrestManual, Owners (Eng)Manual, Owners (Span)

KEY PARTNO. NO. DESCRIPTION

1 59192 Cap, Valve,Tire2 65139 Stem, Valve3 106228X427 RimAssembly,Front

11 106277X427 RimAssembly, Rear4 8134H Tube, Front(Se_',_ceItem Only)

10 7154J Tube, Rear (Sen_ce Item Only)5 106230X "nre,Front9 105588X "nre,Rear6 278H Fitting, Grease (FrontWheel

Only)12 6856M Fitting,Grease7 9040H Beadng,Flange (FrontWheel

Orgy)6 104757X Cap, Axle (Front Wheel Only)-- 144334 Sealant, "13re(10 oz. Tube)

NOTE: AJIcomponentdimensionsgiven in U.S. inches1 inch= 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.273022

LIFT ASSEMBLY

78

31 9_10

1"L /

15

16

48

TRACTOR - - MODEL NUMBER 917.273022

LIFT ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 121006X Rod Asm., Lever2 159187 ShaftAsm., LiftVgt3 159189 LeverAsm., LiftRh4 12000022, E-Ring Truarc#5133-875 19292016 Washer 29/32 x 1-1/4 x 16 Ga.6 74780624 Bolt, FinHex 3/8.16 x 1-1/27 125631X Grip, Handle Fluted8 122365X Button,Plunger9 122364X Plunger,Button

10 2876H Spring 2-1/8'11 146704 LinkLift12 163552 Retainer,Spdng13 139868 Arm, SuspensionVgt14 140302 Bearing15 STD541437 Nut, Crownlock 3/8-16 Unc16 674A247 SpringAsm., AssistLift17 STD541237 Nut, HexJam 3/8-16Unc18 143363 Bracket,SpringAssist19 STD551037 Washer 13/32 x 13/16 x 16 Ga.20 5328J Bolt,AdjustSpringAssist21 STD523710 Bolt, Fin Hex 3/8-16 x 122 127218 Link,Front23 STD624008 Retainer,Spring24 73350800 Nut, Jam Hex 1/2-13 Unc25 130171 Trunnion26 73660800 NutCrownlock1/2-13 Uric29 150233 Trunnion,Infin Height30 110807X Nut, Special31 19131016 Washer 13/32x5/8x16Ga.32 137150 Spring, CompressionInf Hgt33 STD560907 Pin, Cotter 3/32 x 1/234 137167 Rod,Adj Lift35 138057 Knob, Inf 3/8-16 Unc38 155097 Pointer,Height Indicator39 123935X Plug, Hole40 17490512 Screw Hex Wsh 5/16-18 x 3/441 73540600 Nut, Crownlock 3/8-2442 19112410 Washer 11/32x 1-1/2 x 10 Ga.

43 123934X Scale, IndicatorHeight70 145212 Nut Hex Flange Lock72 110452X, Nut Push Phos & Oil

NOTE: An componentdimensionsgiven inU.S. inches1 inch = 25.4 mm

49

TRACTOR - - MODEL NUMBER 917.273022

MOWER DECK

46

L45

\

49 41

46

32

45

47

31

21

21

26

\47

_48

167

18

5O

TRACTOR - - MODEL NUMBER 917.273022

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 164210 DeckWeldment 36 STD551037

3 138457 Bracket Asm., Sway Bar 37 1314945 STD624008 RetainerSpring 38 1560866 130832 Arm, Suspension,Rear (Sway 39 144917

Bar) 40 1372738 850857 Bolt, Patched 3/8-24 x 1-1/4 41 17490620

Gr. 8 42 122052X9 STD551137 Washer, LockHvy., 43 144949

Unplaled 3/8 44 13394310 140296 Washer, Hard Blade,Mower 45 145059

Vented 46 13772911 163819 Blade, 46" 3-in-1 47 14495912 129895 Beadng, Ball, Mandrel #6204 48 14876313 137553 ShaftAsm. w/LowerBeadng 49 STD541437

(IncludesKey No. 12) 50 7211061214 137152 Housing,Mandrel 51 15339015 110485X Baaring, Ball,Mandrel 52 15649316 140329 Stripper,Mower Round 72 1913161618 72140505 Bolt,Cardage 5/16-18 x 5/8 101 14557919 132827 Bolt, Hex Head, Shoulder 102 71161010

5/16-18103 STD551110

20 145055 Baffle, VortexMower 46" 104 1906121621 STD541431 Nut, Crownlock 5/16-18 UNC 105 16079322 134753 Stiffener, Bracket

106 2029,.I23 131267 Bracket, Deflector 116 13764424 105304X Cap, Sleeve 117 13395725 149287 Spring, Torsion,Deflector 118 7393060026 110452X Nut, Push

119 1912141427 157788 Shield, Deflector Mower

126 14494826 19111016 Washer 11/32 x 5/8 x 16 Ga.29 131491 Rod, Hinge 127 146763

128 1913220330 157722 Screw, Thd RollingWasher

Head - - 166222

31 129963 Washer, Spacer Mower Vented

32 153531 Pulley, Mandrel - - 14365133 137266 Nut, Fig. Top Lock Chit. 9/1634 144945 Anchor,'Spring Desk 46"35 17490628 Screw, Threadrolling

3/8-16 x 1-3/4 Tytt

DESCRIPTION

Washer 13/32 x 13/16 x 16 Ga.

Pulley,Idler, FlatKeeper, Belt, IdlerPulley, Idler, DrivenSpring,Secondary 44/46/50 VentScrew, Thdroll 3/8-16 x 1-1/4 TyttSpacer, RetainerArm, IdlerSecondaryWasher, HardenedCover, Mandrel DeckScrew,Thdroll. 1/4-20 x 5/8V-Belt, Mower, SecondaryV-Bolt,Mower, PdmaryNut, Crownlock 3/8-16 UNCBolt, Carriage 3/8-16 x 1-1/2 Gr. 5Washer Felt

PulleyIdler 46" Prim.DriveWasher 13/32 x 1 x 16 Ga.Cover,MulchingScrewWasher,Lock #10Washer

LatchAsm. BaggerNut,WeldBolt, Shoulder

Gauge WheelNut, Centedock 3/8-16 UNCWasher 3/8 x 7/8 x 14 Ga.

Arm, Idler,Pdmary Deck46"Pulley,Idler, V-Groove Dim.4.25Washer 13/32 x 1-3/8 x 3 Ga.

Mower Service 46" (Standard Deck- Order separately mulchingcompo-nents Key Nce. 101-106)MandrelAsm 44/50 Service(IncludesKey Nos. 8-10, 12-15, 31and 33)

NOTE: Allco_nent dimensionsgiven inU.S. inches1 inch= 25.4 mm

51

TRACTOR - - MODEL NUMBER 917.273022

TRANSAXLE MODLE NO. 222-3010L

52

TRACTOR - - MODEL NUMBER 917.273022

TRANSAXLE MODLE NO. 222-3010L

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 164591 Assembly,Housing,LH 72 153767 Locknut,Hex 5/16-182 164592 Assembly,Housing,RH7 153765 Oil Seal .984 x 1.5 x .25 73 142904 Bolt,Hex 5/16-18 x 1ol/2

74 142905 Hex Cap Screw 5/16-18xl16 142876 BrakeShaflAssembly 76 142907 ShoulderBolt20 142877 Axle MountingHorn Assembly21 142878 Washer 1,0 x 1.63 x .08 77 142908 FreewheelActuatingArm22 142879 Washer 1.0 x 2.06 x .09 78 142909 Oil Seal .625 x 1.0 x .25

33 142929 Brake YokeAssembly 79 153768 Grease (10 oz. Tube)35 142880 BrakeArm 81 142910 Bolt, Hex 5/16-18x 1-3/436 142882 Puck Plate 82 142911 Bolt 5/16-18 x 4-1/237 142883 Brake Puck 89 142912 Filter,Spin On38 142884 Washer 7/80.D. x 7/16 x .060 91 153769 Pump, BDU-10L°12239 142885 Nut, Castle 5/16-24 95 142914 Plug, StraightThread40 142886 Cotter Pin 96 153770 60° 7/18 SAP x 5/16 F]tting

41 142887 BrakeActuatingPin 103 142916 Washer42 142888 Hi Pro Key 104 142917 Vent Cap Assembly43 142889 Spacer 106 142918 FittingO-RingAseembly45 142890 Brake Disc 108 142919 Control Arm46 142891 Bolt 1/4-20 x 1-1/2 109 142920 Set Screw47 142892 Bolt 1/4-20 x I 110 142921 FilterHead

49 153766 DifferentialAseembly 111 150920 Hose 1/2"63 142894 Dowel Pin 112 150823 Fitting,1/2"Beaded 90 ° 7/8

SAE64 150818 ReductionGear, 113 150821 Fitting, 1/2"Beaded 60° 9/16

14 Teeth to 38 Teeth117 150822 Fitting,1/2" Beaded 90° 9/16

65 142897 Final Drive PinionAssembly 123 150824 O Ring87 142898 Jackshaft68 142899 O-Ring 124 150925 Pinch Clamp69 142900 Washer 5/8 X 1-5/32 129 153771 Spring, Long70 142901 Washer 7/8 X 1-1/271 142902 Bolt,Hex 5/16-18 x 3.5

NOTE: Allcomponentdimensionsgiven in U,S. inches1 inch= 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.273022

TRANSAXLE - PUMP - MODEL NUMBER BU-10L-122

63

54

TRACTOR - - MODEL NUMBER 917.273022

TRANSAXLE - PUMP - MODEL NUMBER BU-10L-122

KEY PARTNO. NO. DESCRIPTION

1 144569 Shaft, Pump2 122716X Ring,Retaining3 122745X Bearing,Ball4 122715X Spacer5 122700X Seal, Lip6 122699X Ring,Retaining8 122767X Bearing,Cradle

12 122717X Seal, Lip13 122748X Arm,Trunnion14 122749X Guide,Slot15 144571 HousingKit,Transmission17 122770x Bearing,Thrust,Ball19 153801 Center SectionKit21 122722X Seal, Lip22 144573 Shaft, Motor23 142978 Washer,BlockThrust25 127148X Swashplate,Variable32 142938 BlockAssembly37 122786X Pin, Stainless,Headless38 122718X Gasket, Center Section42 144579 Check Valve Kit43 144578 Check ValveKit44 144579 Charge Relief Kit47 122752X Screw,Socket Head, Cop53 127153X BypassValveKit60 142977 BlockSpring62 144581 O-Ring63 144582 Charge Pump Kit64 144583 Gerotor Assernbly67 144584 Screw, SocketHead, Cop- - 153769 Pump Assembly, Complete

55

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

CYUNDER HEAD, VALVE AND BREATHER J

1\

7_

3\ \

3O

I29

CRANCASEJ

r

?0--8

2_z3

56

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

HEAD/VALVE/BREATHER

KEY PARTNO. NO.

CRANKCASE

234

56769

10111213

14

15

16171819

20

21222324252627

2829

3O

31323334353637

24-033-03

24-041-2324-096-15M-0645020

X-75-2312-351-0224-755-6624-411-0524-041-0824-318-1225-186-0124-599-01M-0640034

12-086-16

24-755-74

24-153-1624-086-3224-445-0124-016-0124-016-0224-017-0124-017-0224-032-0523501124-089-0212-173-0112-755-0324-318-1124-756-76

25-313-0224-755-57

M-0545016

24-445-0224-126-4424-112-1224-294-0624-326-1324-326-14X-426-9

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Kit,breathercoverw/gasket 1 24-032-01(Includes2,3) 2Gasket, breatherCover, breather 3 24-294-13

Screw, hex. flange M6xl.0x20 4 12-380-17(4) 5 24-067-13Plug, allen hd. 1/8" 24-067-14Lifter,valve (4) 6 24-874-01Kit,valve train(Includes8,11,12)Rod, push(4) 24-874-02Gasket, cylinderhead (2) 24-874-03Head assembly, #2 cylinder 7. 24-108-01Arm, rocker(4) 24-108-02Pivot, rockerarm (4) 24-108-03Screw, hex. flange M6x1.0x34 8 24-018-01(4) 9 12-422-09Screw, hex. flange M10xl.5x90 12-422-13(8) 12-422-07Kit, valve cover- plain 12-422-08(includes16,17) 12-422-10O-Ring 12-422-11Screw, shoulder (4) 12-422-12Strap, lifting 10 24-010-03Valve, exhaust (Std.) (2) 11 24-089-21Valve, exhaust (.25) (2) 12 52-139-09Valve, intake (Std.) (2) 13 M-0545010Valve, intake (.25) (2)Seal, valve stem (2) 14 24-018-04Retainer, spring(4) 15 24-402-05Spdng, valve (4) 16 12-153-01Cap, valve spring (4) 17 24-126-19Kit, retainer (4) 18 12-123-04Head assembly,#1 cylinder 19 M-0545016Kit,valve cover - breather 20 12-153-02(Incl. 16,17,28) 21 24-038-04Grommet, rubberKit,breatherseparator 22 24-755-46(Includes28,30-33) 23 12-153-03Screw, hex. flange M5x0.8x16 24 12.380-04(2) 25 M-0631005Strap, breather 26 12-032-01Bracket,breatherseparator 27 X-25-102Spacer 28 24-144-01FittingHose, breatherHose, breatherClamp, hose (2)

Seal, oil frontCrankcase

(USE: Mir_'biock24 782 05)F'_ngPin, dowel IoealJng(6)ConnectingRod (Std.) (2)Connecting Rod (.25) (2)Pistonwiring Set (Std.) (2)(Includes7,8)PistonwiRing Set (.25) (2)PistonwiRing Set (.50) (2)Ring Set (Std.) (2)Ring Set (.25) (2)Ring Set (.50) (2)Retainer,piston pin (4)Shim, camshaft (A.R.)Shim, camshaft (A.R.)Shim, camshaft (A.R.)Shim, camshaft (A.R.)Shim, camshaftShim, camshaft (A.R.)Shim, camshaft (A.R.)Camshaft (Includes 11)Spring, actuating (ACR)Plug, cupScrew, hex. flangeM5x0.8xl0(2)Retainer, reed (2)Reed, breather (2)O-Ring, lower oil fill tubeBracket, oil filltubeTube, oil fillScrew, hex. flange M5x0.8x16O-Rlog, upper oil fill tubeDipstickassembly (Includes22,23)Kit,Oilfillcap (includes23)O-Ring,dipstickPin, hitchWasher,plain 6 mmSeal, governorcrossshaftWasher, plain 1/4"Shaft, governor cross

57

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

IGNITION/ELECTRICAL I

e..._

D.._41--

Q6_.t

AIR INTAKE I

BLOWER HOUSING AND BAFFLES i

12

10"_" 1"8 /7

6--*" S 6

$

14

1116

is I13

3

58

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

IGNmON/CHARGING BLOWER HOUSING & BAFFLES

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 54-755-15 Kit,grass screen 1 54-027-95

(Includes2-4,and 24 113 18)2 M-O403025 Screw. hex.cap M4xO.7x25(4) 2 24-100-023 X-25-92 Washer. plain 5/16" (4) 3 M-05450204 24-112-04 Spacer, grass screen (4)5 25-086-47 Bolt, shoulder (4) 4 M-05450166 24-157-03 Fan

7 12-086-14 Screw, hex. flange M10x1.5x46 5 M-05510168 12-468-o3 Washer, plain 3/6,. 6 M-06450169 X-42-15 Key

_lO 24-025-04 Flywheel 7 24-146-0211 25-403-03 Rectifier-regulator 8 24-146-O812 X-25-92 Washer, plain3/16" (2) 9 24-063-2013 24-086-18 Screw, phillipslid. 11-16x7/8 (2) 10 24-063-1414 236602 Connector (3 contact) 11 24-063-3015 54-755-09 Kit, 15 amp stator 12 24-063-23

(Includes24 126 71) 13 M-0545010

16 12-132-06 Spark Plug(2) NOT ILLUSTRATED17 M-0548025 Screw, hex. cap M5x0.8x25 (2)18 235173 Clip, cable 24-063-3619 48-154-02 Clip, cable M-0545010

20 X-25-63 Washer, plain 1/4" N/A21 24-584-01 Module, ignition(2) 24-086-0622 M-0545020 Screw, hex. flange M5x0.8x20

(4)

Housing,blower(Incl. M-0545010 & 24 063 36)Nut, plastic(2)Screw, hex. flange M5x0.Sx20(2)Screw, hex. flange M5xO.8x16(5)Screw, hex. flange M5xO.8x16Screw, hex. flange M6x1.0x16(6)Plate, backing- # 2 sidePlate, backing- # 1 sideBaffle,cylinderbarrel-# 2 sideBaffle,valley- #2 sideBaffle, cylinderpanel-# 1 sideBaffle, valley- #1 sideScrew, hex. flange M5x0.8xlO(2)

Baffle,blower housingScrew, hex, flange MSxO.8xl0(2)Cover,controlScrew, phillipshal. 11-16x3/4" (2)

NOT ILLUSTRATED24-126-71 Bracket. statorwire AIR INTAKE/FILTRATIONX-22-11 Washer, lock 114"24-176-12 Harness, widng KEY PART

NO. NO.Lead, black (rect.-rag.4"- 18gauge

25-518-28 insulatedgdp bane[ eyelets) 1 24-164-0624-113-18 Decal, grass screen 2 M-065105512-454-01 "Ne,wire

3 24-041-014 24-041-145 24-094-136 24-041-137 24-109-058 24-083-059 24-083-03

10 23004611 24-096-0112 12-1000113 24-096-6514 54-755-01

15 24-153-1516 25-341-03

DESCRIPTION

Manifold, intakeScrew, hex. flange M6x1.0x55(4)Gasket, intake manifold(2)Gasket, air cleaner baseBase, aircleanerGasket, fuel spitbackcupCup, fuelspitbackPrscleaner, elementElement,air deaeerSeal, breatherCover, innerair cleanerWing NutCover, air cleanerKit, knobwith seal(Includes15 & 16)O-RingKnob, cover

59

TRACTOR - - MODEL NUMBER 917.273021

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

STARTING SYSTEMJ

2 S

,-Q!

0l

9-- O

oo

"- E

ENGINE CONTROLS

5tqJi

, r

3

16.... 6 "15

2, .-_._-_... _,._12 _ 6..-,I22_ 18 13

OIL PAN I LUBRICATION J

O--2

_3

9--_ /,,2

17 6

60

TRACTOR - - MODEL NUMBER 917.273021

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

STARTING SYSTEM

KEY PARTNO. NO.

1 M-08390702 24-096-053 M-08390804 12-.468-015 25-098-056 12-221-017 12-227-138 12-211-019 12-755-54

10 12-227-0611 12-170-05

ENGINE CONTROLS

KEY PARTNO. NO.

1 SM-06420252 24-090-143 M-0641060

4 24-089-015 25-158-08

6 24-079-047 25-158-118 M-05470509 24-089-03

10 24-126-5611 M-0645016

12 12-237-01

13 M-0545016

14 24-090-0715 24-468-01

16 24-089-1817 M-0#.4603018 24-_30-13

19 M-054502020 24-089-38

21 24-090-0522 41-468-0323 M-0403025

24 24-079-05

OIL PAN/LUBRICATION

KEY PARTDESCRIPTION NO. NO.

Screw, hex. flange M8x1.25x70Cover, pinionScrew, hex. flange M8x1.25x80Washer, plain 11/32" (3)Starter, (Includes6-11)Kit, brushCapBolt,thru(2)Kit,driveCap, driveendArmature

DESCRIPTION

Screw, hex. flange M6x1.0x25Lever, governorNut, hex. flange M6xl.0Spring, linkageBushing, linkage retainingLinkage, throttleBushing, throttle linkageNut, hex. lock M5xO.8Spring, throttleBracket, controlScrew, hex. flange M6x1.0x16(4)Clamp, cable (2)Screw, hex. flange M5xO.Sx16(3)Lever, thodtle actuatorWasher, plain 5.5 mm (3)Spring, governorNut, hex M4xO.7Lever, throttlecontrolScrew, hex. flange M5xO.8x20Spring, throttle I|miterLever, chokeWasher, spdng 1/4"Screw, flex.cap M4x0.7x25Linkage, choke

DESCRIPTION

1

23

4567

89

10

11121314

151617

18

M-0645025

M-063100524-199-07

24-393-0824-123-0524-162-2624-043-12

12-380-0152-448-O212-144-0224-153-08X-75-3224-136-0152-050-0252-032-0824-086-1724-086-16

X-75-10

Screw, hex. flange M6x1.0x25(2)Washer, plain 6 mm (2)Pan, oil assembly(Includes1,2, & 4-10)Oil pump assembly (Includes5)Tube, oil pickupScreen, oilKit, governorgear w/pin(includes8)Pin, govemor regulatingTab, lockingShaft, governorgearO-RingPlug, hex.ctsk. 3/8"Nipple, oil filterFilter, oilSeal, oil (PTO end)Screw, hex. flange M8x1.25x45Screw, hex. flange MSx1.25x45(9)Plug, sq. hd. solid3/8" N.P.T.F.

61

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

CRANKSHAFT [

FUEL SYSTEM I

--1

EXHAUST I

1

4

/1

/12

14

62

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

CRANKSHAFT

KEY PARTNO. NO.

1 24-014.722 52-139-09

EXHAUST

KEY PARTNO, NO.

1 24-O41-O22 25-072-04

24.522-1624-782-0524-755-03

FUEL SYSTEM

KEY PARTDESCRIPTION NO. NO.

Crankshaft (Includes2) 1 24-8,53-25Plug, cup

2 24-041-153

DESCRIPTION 4 24-041-145 M-0629095

Gasket, exhaust (2) 6 M-O641060Stud, M8x1,25x33 (4) 7 47-154-01

8 24.353-03

9 X-426-910 24-086-1211 24-393-04

Short Block 12 24.100-O1Miniblock 13 25-353-03

Gasket Set 14 24.050-02NOT ILLUSTRATED

24-757-1824.757-19

24-757-2024-757-22

DESCRIPTION

ICJt,carburetorw/gaskets(Includes2-4)Gasket,carburetorCarburetorassembly(For informationonlynotavailable separately)(Includes24 757 18, 24-053-25,24-757-19, 24-757-20, 24-757-22)Gasket, air cleaner baseStud,M6x1.0x95 (2)Nut, hex. flange M6xl.0 (2)Clip,cableLine, fuel 10-5/8" (2)Clamp, hose (6)Screw, hex. cap. M6x1.7x18 (2)Pump, fuel ° pulseNut' plastic(2)Line, fuel 13-1/2"Filter,fuel

Kit,overhaulw/gasketsKit, choke repairw/gasketsKit,gasketKit, solenoidreplacementw/gas-kets

63

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

o)4_

/_ Operate your Tractor up and down the face of slopes (not I

I

greater then 15°), never across the face. Make turns gradu- Jally to prevent tipping or loss of control. Exercise extreme Jcai,Jtlon when changing direction on slopes. [

I

65

66

67

Forthe repair or replacement parts you needdelivered directly to your homeCall 7 am - 7 pm, 7 days a week

1-800-366-PART(1-800-366-7278)Para ordenar piezas con entrega adomicilio - 1-800-659-7084

For in-house major brand repair serviceCall 24 hours a day, 7 days a week

1-800-4-REPAIR(1-800-473-7274)Para pedir serv|cio de reparaci6n adomicilio - 1-800-676-5811

For the location of a Sears Parts and

Repair Center in your areaCall 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a SearsMaintenance Agreement or to inquireabout an existing AgreementCall 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or orderingparts, always provide the followinginformation:

• Product Type • Part Number• Model Number • Part Description

|m|mm|mnmmmm

SEARSAmerica's RepaJr Specialists

166200 8.27.98 JH Printed in U.S.A.