Owner's Manual

JCRRFTSMRN°JLAWN TRACTOR18.5 HP, 42" MowerElectric StartAutomatic Transmission

Model No.917.275820

[_ his product has a low emission engine which operatesdifferently from previously built engines. Before you start theengine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all SafetyRules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.AVisit our Craftsman website:www.sears.com/craftsman

Warranty ................................................ 2Safety Rules .......................................... 3Product Specifications ........................... 6AssemblyPre-Operation ........................ 8Operation ............................................. 11Maintenance ....................................... 18

Maintenance Schedule ........................ 18Service and Adjustments ..................... 23Storage ................................................ 29Troubleshooting ................................... 30Repair Parts ......................................... 34Sears Service ........................ Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner's manual,Sears will repair or replace free of charge any parts that are found to be defective inmaterial or workmanship according to the guidelines of coverage listed below. Sears willalso provide free labor for these applicable warranted parts for the two full years. Duringthe first 30 days of purchase, there will be no charges to service the product at yourhome for issues covered by this warranty. (See exclusions below). For your conve-nience, IN HOME warranty service will still be available after the first 30 days of pur-chase, but a trip charge will apply. This charge will be waived if the Craftsman product isdropped off at an authorized Sears location. For the nearest authorized Sears location,please call 1-800-4-MY-HOME®. This warranty applies only while this product is withinthe United States.

This Warranty does not cover:• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.• Standard Maintenance Servicing, oil changes, or tune-ups• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impactingobjects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-trical and mechanical damage caused by improper storage, failure to use the propergrade and amount of engine oil, failure to keep the deck clear of flammable debris,or failure to maintain the equipment according to the instructions contained in theowner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this riding equip-ment proves defective in material or workmanship and our testing determines the batterywill not hold a charge, Sears will replace the battery at no charge. During the first 30days of purchase, there will be no charges to replace the battery at your HOME. Afterthe first 30 days, for your convenience, IN-HOME warranty service will still be avail-able but a trip charge will apply. This charge will be waived if the Craftsman product isdropped off at an authorized Sears location. For the nearest authorized Sears location,please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, whichvary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT:This cuttingmachineis capableof amputatinghandsand feet and throw-ing objects.Failureto observethe followingsafety instructionscouldresult in seriousinjuryor death.

_IWARNING: Inorder to preventac-cidental startingwhen settingup, trans-porting, adjustingor makingrepairs,alwaysdisconnectspark plugwire andplacewire where it cannotcontactsparkplug._I_WARNING: Do not coast down a hill inneutral, you may lose control of the tractor.

_,WARNING: Tow only the attachmentsthat are recommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Operate only at the lowest possible speedwhen on a slope. Too heavy of a load,while on a slope, is dangerous. Tires canlose traction with the ground and causeyou to lose control of your tractor.

_,WARNING: Engine exhaust, some ofits constituents, and certain vehicle com-ponents contain or emit chemicals knownto the State of California to cause cancer

and birth defects or other reproductiveharm.

_,WARNING: Battery posts, terminalsand related accessories contain lead and

lead compounds, chemicals known to theState of California to cause cancer and

birth defects or other reproductive harm.Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow allinstructions on the machine and in themanual before starting.

• Do not put hands or feet near rotatingparts or under the machine. Keep clearof the discharge opening at all times.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such asrocks, toys, wire, etc., which could bepicked up and thrown by the blades.

• Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Never direct discharged materialtoward anyone. Avoid dischargingmaterial against a wall or obstruction.Material may ricochet back toward theoperator. Stop the blades when cross-ing gravel surfaces.

• Do not operate machine without theentire grass catcher, discharge guard,or other safety devices in place andworking.

• Slowdown before turning.• Never leave a running machine

unattended. Always turn off blades,set parking brake, stop engine, andremove keys before dismounting.

• Disengage blades when not mowing.Shut off engine and wait for all parts tocome to a complete stop before clean-ing the machine, removing the grasscatcher, or unclogging the dischargeguard.

• Operate machine only in daylight orgood artificial light.

• Do not operate the machine whileunder the influence of alcohol or drugs.

• Watch for traffic when operating nearor crossing roadways.

• Use extra care when loading or un-loading the machine into a trailer ortruck.

• Always wear eye protection when oper-ating machine.

• Data indicates that operators, age 60years and above, are involved in alarge percentage of riding mower-re-lated injuries. These operators shouldevaluate their ability to operate theriding mower safely enough to protectthemselves and others from seriousinjury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter-weights.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn.Do not allow the mower deck to plowleaves or other debris which can cause

build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool before

storage.

II. SLOPE OPERATIONSlopesarea majorfactor relatedto lossofcontroland tip-overaccidents,which canresult in severeinjuryor death. Opera-tionon all slopes requiresextracaution. Ifyoucannot backup the slopeor if you feeluneasyon it, do not mow it.• Mowup and downslopes,not across.• Watchfor holes, ruts, bumps,rocks,or

otherhiddenobjects. Uneventerraincouldoverturnthe machine. Tallgrasscanhide obstacles.

• Choosea low groundspeedso thatyouwill not haveto stop or shift whileon the slope.

• Do not mowonwet grass.Tiresmaylose traction.Always keepthe machine ingear whengoing down slopes. Do not shift toneutral and coast downhill.

• Avoid starting, stopping, or turning ona slope. If the tires lose traction, dis-engage the blades and proceed slowlystraight down the slope.

• Keep all movement on the slopes slowand gradual. Do not make suddenchanges in speed or direction, whichcould cause the machine to roll over.

• Use extra care while operating ma-chine with grass catchers or other at-tachments; they can affect the stabilityof the machine. Do no use on steepslopes.

• Do not try to stabilize the machine byputting your foot on the ground.

• Do not mow near drop-offs, ditches,or embankments. The machine could

suddenly roll over if a wheel is over theedge or if the edge caves in.

II1. CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the machine

and the mowing activity. Never assumethat children will remain where you lastsaw them.

• Keep children out of the mowing areaand in the watchful care of a respon-sible adult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or

backed over by the machine.• Never allow children to operate the

machine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may block your view of a child.

IV, TOWING

• Tow only with a machine that has ahitch designed for towing. Do not at-tach towed equipment except at thehitch point.

• Follow the manufacturer's recom-

mendation for weight limits for towedequipment and towing on slopes.

• Never allow children or others in or on

towed equipment.• On slopes, the weight of the towed

equipment may cause loss of tractionand loss of control.

• Travel slowly and allow extra distanceto stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or propertydamage, use extreme care in handlinggasoline. Gasoline is extremely flammableand the vapors are explosive.• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.• Use only approved gasoline container.• Never remove gas cap or add fuel with

the engine running. Allow engine tocool before refueling.

• Never fuel the machine indoors.• Never store the machine or fuel con-

tainer where there is an open flame,spark, or pilot light such as on a waterheater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plasticliner. Always place containers on theground away from your vehicle whenfilling.

• Removegas-poweredequipmentfromthe truck or trailer and refuel it on theground. If this is not possible,thenrefuelsuchequipmentwith a portablecontainer,rather than from a gasolinedispensernozzle.

• Keepthe nozzle in contactwith the rimof the fuel tank or containeropeningatall times until fueling is complete.Donotuse a nozzle lock-opendevice.

• If fuel isspilled on clothing,changeclothing immediately.

• Neveroverfill fuel tank. Replacegascap and tightensecurely.

GENERAL SERVICE

• Never operate machine in a closedarea.

• Keep all nuts and bolts tight to be surethe equipment is in safe working condi-tion.

• Never tamper with safety devices.

Check their proper operation regularly.• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuelspillage and remove any fuel-soakeddebris. Allow machine to cool before

storing.• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-sary, before restarting.

• Never make any adjustments or repairswith the engine running.

• Check grass catcher components andthe discharge guard frequently andreplace with manufacturer's recom-mended parts, when necessary.

• Mower blades are sharp. Wrap theblade or wear gloves, and use extracaution when servicing them.

• Check brake operation frequently. Ad-just and service as required.

• Maintain or replace safety and instruc-tion labels, as necessary.

@@@@@• Be sure the area is clear of bystand-

ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or

backed over by the machine.• Keep children out of the mowing area

and in the watchful care of a respon-sible adult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Mow up and down slopes (15 ° Max),not across.

• Choose a low ground speed so thatyou will not have to stop or shift whileon the slope.

• Avoid starting, stopping, or turning ona slope. If the tires lose traction, dis-engage the blades and proceed slowlystraight down the slope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline 3.5 GallonsCapacity Unleadedand Type: Regular

Oil Type SAE 30 (above 32°F)(API-SG-SL): SAE 5W-30

(Below 32°F)

Oil Capacity: W/Filter: 3.5 PintsW/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC(GAP: .030")

Ground Speed Forward: 5.5(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSIRear: 10 PSI

Charging System: 3 Amps Battery5 Amps Headlights

Battery: Amp/Hr: 28Min. CCA: 230Case Size: U1R

Blade Bolt 27-35 Ft. Lbs.Torque:

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. The

instructions will enable you to assembleand maintain your tractor properly. Alwaysobserve the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in main-

taining, caring for and using your tractor.• Follow the instructions under"Mainte-

nance" and "Storage" sections of thisowner's manual.

AI:_WARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-nia Public Resources Code). Other statesmay have similar laws. Federal laws applyon federal lands. A spark arrester for themuffler is available through your nearestSears service center (See REPAIR PARTSsection of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-chase. Your new Craftsman® product isdesigned and manufactured for years ofdependable operation. But like all prod-ucts, it may require repair from time totime. That's when having a Repair Protec-tion Agreement can save you money andaggravation.Purchase a Repair Protection Agreementnow and protect yourself from unexpectedhassle and expense.Here's what's included in the Agreement:• Expert service by our 12,000 profe-

sional repair specialists.• Unlimited service and no charge for

parts and labor on all covered repairs.• Product replacement if your covered

product can't be fixed.• Discount of 10% from regular price of

service and service-related parts notcovered by the agreement; also, 10%off regular price of preventive mainte-nance check.

• Fast help by phone- phone supportfrom a Sears technician on productsrequiring in-home repair, plus conve-nient repair scheduling.

Once you purchase the Agreement, asimple phone call is all that it takes for youto schedule service. You can call anytimeday or night, or schedule a service ap-pointment online.Sears has over 12,000 professional repairspecialists, who have access to over 4.5million quality parts and accessories.That's the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come. Pur-chase your Repair Protection Agreementtoday!Some limitations and exclusions apply.For prices and additional informationcall 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation ofhome appliances, garage door openers,water heaters, and other major homeitems, in the U.S.A. call 1-800-4-MY-HOME®

SteeringWheel Insert

Steering

Boot

(1) Hex Bolt R5/16-18 x 4

Steering Wheel

(1) Large Flat Washer

SteeringWheel Adapter

(1) 5/16 Lock Washer

Seat

(1) Washer_ 17/32 x 1-3/16 x 12

Gauge

_7{_9 (1) Knob

For Future Use

Keys

Slope Sheet

Your new tractor has been assembled at the factory with the exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation of your tractorall parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.

(1) 3/4" wrench (1) Pliers(1) 1/2" wrench (1) Utility knife(1) Tire pressure gaugeWhen right or left hand is mentioned inthis manual, it means, from your point ofview, when you are in the operating posi-tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROMCARTONUNPACK CARTON

1. Remove all accessible loose parts andparts boxes from carton.

2. Cut along dotted lines on all four pan-els of carton. Remove end panels andlay side panels flat.

3. Check for any additional loose parts orcartons and remove.

BEFORE REMOVING TRACTORFROM SKID

ATTACH STEERING WHEEL

i_ 5/16 Hex Boltc._._ 5/16 Lock Washer

I

-- Large Flat, Washer

ASSEMBLE EXTENSION SHAFT ANDBOOT1. Slide extension shaft onto lower steer-

ing shaft.2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.4. Remove steering wheel adapter from

steering wheel and slide adapter ontosteering shaft extension.

5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.

6. Assemble large flat washer, 5/16 lockwasher, 5/16 hex bolt and tightensecurely.

7. Snap steering wheel insert into centerof steering wheel.

8. Remove protective materials from trac-tor hood and grill.

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustmentknob.

1. Remove adjustment knob and flatwasher securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

3. Place seat on seat pan so head ofshoulder bolt is positioned over largeslotted hole in pan.

4. Push down on seat to engage shoulderbolt in slot and pull seat towards rear oftractor.

5. Pivot seat and pan forward and as-semble adjustment knob and flatwasher loosely. Do not tighten.

6. Lowerseat intooperatingpositionandsit in seat.

7. Slideseat until a comfortablepositionis reachedwhichallowsyou to pressclutch/brakepedalall the waydown.

8. Getoff seatwithout movingits ad-justed position.

9. Raiseseat and tightenadjustmentknobsecurely.

Seat

Seat

Bolt

Flat Washer

\

Adjustment Knob

CHECK BATTERY

1. Lift hood to raised position.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charging instruc-tions).

' L-_bel

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLL TRACTOR OFF SKID (SeeOperation section for location and

function of controls)1. Press lift lever plunger and raise

attachment lift lever to its highest po-sition.

2. Release parking brake by depressingclutch/brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TOTRANSPORT" in the Operation sectionof this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflectorshield up against tractor.

TO DRIVE TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)

_WARNING: Before starting, read, un-derstand and follow all instructions in theOperation section of this manual. Be suretractor is in a well-ventilated area. Be surethe area in front of tractor is clear of otherpeople and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel tank

with gasoline.3. Place freewheel control in "trans-

mission engaged" position. (See "TOTRANSPORT" in the Operation sectionof this manual).

4. Sit on seat in operating position,depress clutch/brake pedal and set theparking brake.

5. Place motion control lever in neutral(N) position.

6. Press lift lever plunger and raiseattachment lift lever to its highest posi-tion.

7. Start the engine. After engine hasstarted, move throttle control to idleposition.

8. Release parking brake.9. Slowly move the motion control lever

forward and slowly drive tractor offskid.

10.Apply brake to stop tractor, set parkingbrake and place motion control lever inneutral position.

11.Turn ignition key to "STOP" position.9 Continue with the instructions that follow.

CHECKTIRE PRESSURE

The tires on your tractor were overinflatedat the factory for shipping purposes. Cor-rect tire pressure is important for bestcutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-ing should be properly leveled. See "TOLEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITIONOF ALL BELTS

See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual. Verify that the belts arerouted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-tor, check to see that the brake is properlyadjusted. See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual.

_CHECKLIST

Before you operate your new tractor, wewish to assure that you receive the bestperformance and satisfaction from thisquality product.Please review the following checklist:,/ All assembly instructions have been

completed.,/No remaining loose parts in carton.,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).,/Seat is adjusted comfortably and tight-

ened securely.,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-flated at the factory).

,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleysand inside all belt keepers.

v" Check wiring. See that all connectionsare still secure and wires are properlyclamped.

v" Before driving tractor, be sure freewheelcontrol is in "transmission engaged"position (see "TO TRANSPORT" in theOperation section of this manual).

While learning how to use your tractor, payextra attention to the following importantitems:

v" Engine oil is at proper level.v" Fuel tank is filled with fresh, clean, reg-

ular unleaded gasoline.v" Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

v" Be sure brake system is in safe oper-ating condition.

v" Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in this

manual).v" It is important to purge the transmission

before operating your tractor for the firsttime. Follow proper starting and trans-mission purging instructions (See "TOSTART ENGINE" and "PURGE TRANS-

MISSION" in the Operation section ofthis manual).

10

These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

R N HREVERSE NEUTRAL HIGH LOW

6 6ENGINE OFF REVERSE ENGINE ON ENGINE START

OPERATIONSYSTEM (ROS)

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE

LIGHT

ATTACHMENT ATTACHMENTCLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

LIGHTS ON

&Failure to follow instructions

could result in serious injury or

death. The safety alert symbolis used to identify safety inform-ation about hazards which can

result in death, serious injuryand/or property damage.

SLOWIGNITION SWITCH

6 @PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

DANGER, KEEP HANDSAND FEET AWAY

4'

FORWARD MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,might result in minor or moderate injury.

4;II//IIN_/,,

CAUTION when used without the alert symbol,

indicates a situation that could result in damageto the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/orproperty damage.

11

KNOWYOUR TRACTOR

READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOURTRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

Ammeter AttachmentClutch Lever

Ignition SwitchROS "ON" Position

Light Switch "'-.

Throttle/ChokeControl

Lift Lever Plunger

AttachmentLift Lever

Clutch/Brake HeightAdjustment

Pedal "'" " ....... __" Indicator

FreewheelControl Parking Brake Lever

02815 LSW

Motion ControlLever

Our tractors conform to the safety standards of theAmerican National Standards Institute.

AMMETER - Indicates charging (+) ordischarging (-) of battery.ATTACHMENT CLUTCH LEVER - Usedto engage the mower blades, or other at-tachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used toraise, lower, and adjust the mower deck orother attachments mounted to your tractor.CLUTCH/BRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.FREEWHEEL CONTROL - Disengagagestransmission for pushing or slowly towingthe tractor with the engine off.IGNITION SWITCH - Used for starting andstopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing itsposition.LIGHT SWITCH - Turns the headlights onand off.MOTION CONTROL LEVER - Selects the

speed and direction of tractor.PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.REVERSE OPERATION SYSTEM (ROS)"ON" POSITION - Allows operation ofmower deck or other powered attachmentwhile in reverse.THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

12

The operation of any tractor can result in foreign objects thrown into theeyes, which can result in severe eye damage. Always wear safety glassesor eye shields while operating your tractor or performing any adjustmentsor repairs. We recommend standard safety glasses or a wide vision safetymask worn over spectacles.

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the way

down and hold.2. Pull parking brake lever up and release

pressure from clutch/brake pedal.Pedal should remain in brake position.Make sure parking brake will hold trac-tor secure.

Attachment Clutch Lever"Engaged" PositionThrottle/

Chokenition Key

"Disengaged"Position

"Brake" Motion Control

IMPORTANT: Leaving the ignition switchin any position other than "STOP" willcause the battery to discharge and godead.NOTE: Under certain conditions when

tractor is standing idle with the engine run-ning, hot engine exhaust gases may cause"browning" of grass. To eliminate this pos-sibility, always stop engine when stoppingtractor on grass areas.

_,CAUTION: Always stop tractor com-pletely, as described above, before leavingthe operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

f_ "Disengaged"- Position

Clutch/ Parking BrakeBrake "Engaged"Pedal Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attachmentclutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal all the way down.

• Move motion control lever to neutral (N)position.

IMPORTANT: The motion control lever

does not return to neutral (N) positionwhen the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half andfull speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi-tion, before stopping, may cause engine to"backfire".• Turn ignition key to "STOP" position and

remove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the motion control lever.1. Start tractor with motion control lever in

neutral (N) position.2. Release parking brake.3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heightsare approximate and may vary dependingupon soil conditions, height of grass andtypes of grass being mowed.• The average lawn should be cut to ap-

proximately 2-1/2 inches during the coolseason and to over 3 inches during hotmonths. For healthier and better look-

ing lawns, mow often and after moder-ate growth.

• For best cutting performance, grassover 6 inches in height should bemowed twice. Make the first cut rela-

tively high; the second to desired height.13

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting height inoperating position. Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditions.NOTE: Adjust gauge wheels with tractoron a flat level surface.

1. Adjust mower to desired cutting height(See "TO ADJUST MOWER CUTTINGHEIGHT" in this section of manual).

2. With mower in desired height of cutposition, gauge wheels should beassembled so they are slightly off theground. Install gauge wheel in ap-propriate hole with shoulder bolt, 3/8washer, and 3/8-16 Iocknut and tightensecurely.

3. Repeat for opposite side, installinggauge wheel in same adjustment hole.

GaugeWheelMountinc

Locknut

Gauge Wheel Bolt

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine. You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough, rolling terrain or hills.1. Select desired height of cut.2. Start mower blades by engaging at-

tachment clutch control.TO STOP MOWER BLADES -

disengage attachment clutch control.

_CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the deflectorshield in place.

OPERATING IN REVERSE

Your tractor is equipped with a ReverseOperation System (ROS). Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless the ignitionkey is placed in the ROS "ON" position.

_,WARNING: Backing up with the at-tachment clutch engaged while mowingis strongly discouraged. Turning the ROS"ON", to allow reverse operation with theattachment clutch engaged, should onlybe done when the operator decides it isnecessary to reposition the machine withthe attachment engaged. Do not mow inreverse unless absolutely necessary.

USING THE REVERSE OPERATIONSYSTEM -

1. Move motion control lever to neutral

(N) position.2. With engine running, turn ignition key

counterclockwise to ROS "ON" posi-tion.

3. Look down and behind before backingup.

4. Slowly move motion control lever toreverse (R) position to start movement.

5. When use of the ROS is no longerneeded, turn the ignition key clockwiseto engine "ON" position.

ROS "ON" Position Engine "ON" Position(Normal Operating)

14

TO OPERATE ON HILLS

_ILWARNING: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide at the back of this manual.• Choose the slowest speed before start-

ing up or down hills.• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttlecontrol lever to slower position.

• If stopping is absolutely necessary, pushclutch/brake pedal quickly to brake posi-tion and engage parking brake.

• Move motion control lever to neutral (N)position.

IMPORTANT: The motion control lever

does not return to neutral (N) positionwhen the clutch/brake pedal is depressed.• To restart movement, slowly release

parking brake and clutch/brake pedal.• Slowly move motion control lever to

slowest setting.• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, besure to disengage transmission by placingfreewheel control in freewheeling position.Freewheel control is located at the reardrawbar of tractor.

1. Raise attachment lift to highest positionwith attachment lift control.

2. Pull freewheel control out and downinto the slot and release so it is held in

the disengaged position.• Do not push or tow tractor at more than

two (2) MPH.• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

TOWING CARTS AND OTHER ATTACH-MENTS

Tow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heavyof a load, while on a slope, is dangerous.Tires can lose traction with the ground andcause you to lose control of your tractor.BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screwcap tight, wait for a few seconds,remove and read oil level. If necessary,add oil until "FULl" mark on dipstick isreached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting ((See theoil viscosity chart in the Maintenancesection of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quanti-ties that can be used within 30 days toassure fuel freshness.

_CAUTION: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.IMPORTANT: When operating in tempera-tures below 32°F(0°C), use fresh, cleanwinter grade gasoline to help insure goodcold weather starting.CAUTION: Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separationand formation of acids during storage. Acid-ic gas can damage the fuel system of anengine while in storage.To avoid engine problems, the fuel systemshould be emptied before storage of 30days or longer. Drain the gas tank, startthe engine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information.Never use engine or carburetor cleaner

15P r°ducts in the fuel tank or permanentdamage may occur.

TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.1. Be sure freewheel control is in the

transmission engaged position.2. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

3. Place motion control lever in neutral(N) position.

4. Move attachment clutch to disengagedposition.

5. Move throttle control to choke position.NOTE: Before starting, read the warmand cold starting procedures below.6. Insert key into ignition and turn key

clockwise to start position and releasekey as soon as engine starts. Donot run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, move throttle control to fastposition, wait a few minutes and tryagain. If engine still does not start,move the throttle control back to thechoke position and retry.

WARM WEATHER STARTING (50 ° F andabove)7. When engine starts, move the throttle

control to the fast position.• The attachments and ground drive can

now be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

COLD WEATHER STARTING ( 50 ° F andbelow)

7. When engine starts, allow engineto run with the throttle control in the

choke position until the engine runsroughly, then move throttle controlto fast position. This may require anengine warm-up period from severalseconds to several minutes, dependingon the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,the transmission should be warmed up asfollows:

1. Be sure the tractor is on level ground.2. Place the motion control lever in

neutral. Release the parking brakeand let the clutch/brake slowly returnto operating position.

3. Allow one minute for transmission to

warm up. This can be done duringthe engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after thetransmission has been warmed up.

NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance.(See "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual.)

PURGE TRANSMISSION

To ensure proper operation and per-formance, it is recommended that thetransmission be purged before operatingtractor for the first time. This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractor.IMPORTANT: Should your transmissionrequire removal for service or replace-ment, it should be purged after reinstall-ation before operating the tractor.1. Place tractor safely in an area that is

flat for approximately 80 feet in front ofthe tractor and set the parking brake.

2. Sitting in the tractor seat, start engine.After the engine is running, movethrottle control to slow position. Withmotion control lever in neutral (N)position, slowly disengage clutch/brakepedal.

3. Slowly move motion control lever tofull forward position and hold for five(5) seconds, or approximately 40 feet.Slowly move lever to full reverse posi-tion and hold for five (5) seconds, orapproximately 20 feet. After the tractormoves approximately 20 feet in reversereturn the motion control lever to the

neutral (N) position. Repeat this proce-dure three (3) times.

Your transmission is now purged and nowready for normal operation.

16

MOWING TIPS

• Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in the

Service and Adjustments section of thismanual.

• The left hand side of mower should be

used for trimming.• Drive so that clippings are discharged

onto the area that has already been cut.Have the cut area to the right of the trac-tor. This will result in a more even distri-

bution of clippings and more uniformcutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or two rounds,mow in the opposite direction makingleft hand turns until finished.

f

1- J

00272

• If grass is extremely tall, it should bemowed twice to reduce load and pos-sible fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.

• Do not mow grass when it is wet. Wetgrass will plug mower and leave undesir-able clumps. Allow grass to dry beforemowing.

• Always operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of the at-tachment being used.

17

FILL IN DATES /_/_X'x_'_/_ _ "AS YOU COMPLETE /__/_ _4 _/_/O.Oq._"

REGULAR SERVICE /_r/_'_VSERVICE DATES

Check Brake Operation _Check Tire Pressure

Check Operator Presence andT ROS Systems I_

R Check for Loose Fasteners If ll_s If

A Sharpen/Replace Mower Blades 11_3

C Lubrication Chart I_ I_

0 Check Battery Level 1_4

R Clean Battery and Terminals ll_ If

Check Transaxle Cooling

Check V-Belts if

Check Engine Oil Level If I_

Change Engine Oil (with oil filter) Ill1,2 If

E Change Engine Oil (without oil filter) 11_1,2 I_

N Clean Air Filter _2

G Clean Air Screen 1_2

Inspect Muffler/SparkArrester v'

E Replace Oil Filter (If equipped) _1,2

Clean Engine Cooling Fins I_ 2

Replace Spark Plug If If

Replace Air Filter Paper Cartridge 1_2

Replace Fuel Filter

1 - Change more often when operating under a heavy load orin high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions,

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operatormust maintain tractor as instructed in thismanual.Some adjustments will need to be madeperiodically to properly maintain yourtractor.At least once a season, check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manual.

• At least once a year you should replacethe spark plug, clean or replace air filter,and check blades and belts for wear.

A new spark plug and clean air filterassure proper air-fuel mixture and helpyour engine run better and last longer.

3 - Replace blades more often when mowing in sandy soil.4 - Not required if equipped with maintenance-tree battery.5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten,

dPS_Zerk

LUBRICATION CHART

_Front WheelBearing .... : : 'Zerk

@Engine ,_

t

_ 01964 _I

(1_ General Purpose Grease

@ REFER TO Maintenance "ENGINE" SECTION

BEFORE EACH USE

1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

ROS systems for proper operation.5. Check for loose fasteners.

SpindleZerk

_Front Wheel

ng Zerk

IMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings. If you feel theymust be lubricated, use only a dry, pow-dered graphite type lubricant sparingly.

18

TRACTOR

Always observe safety rules when per-forming any maintenance.BRAKE OPERATION

If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted. (See"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).TIRES

• Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harm rub-ber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverseoperation systems are working properly. Ifyour tractor does not function as de-scribed, repair the problem immediately.• The engine should not start unless the

brake pedal is fully depressed, and theattachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCESYSTEM

• When the engine is running, any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine.

• When the engine is running and theattachment clutch is engaged, any at-tempt by the operator to leave the seatshould shut off the engine.

• The attachment clutch should never op-erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)SYSTEM

• When the engine is running with the ig-nition switch in the engine "ON" positionand the attachment clutch is engaged,any attempt by the operator to go intoreverse should shut off the engine.

ROS "ON" Position Engine "ON" Position(Normal Operating)

• When the engine is running with theignition switch in the ROS "ON" positionand the attachment clutch is engaged,any attempt by the operator to shift intoreverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be keptsharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al-low access to blades.

2. Remove blade bolt, lock washer andflat washer securing blade.

3. Install new or resharpened bladewith trailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.4. Reassemble blade bolt, lock washer

and flat washer in exact order asshown.

5. Tighten blade bolt securely (27-35 Ft.Lbs. torque).

IMPORTANT: Blade bolt is heat treated.If bolt needs replacing, replace only withapprove bolt shown in the Repair Parts.

Trailing Mandrel As., emblyEdge Up_ Blade Centel

Lock

TO SHARPEN BLADE

NOTE: We do not recommend sharp-ening blade - but if you do, be sure theblade is balanced.Care should be taken to keep the bladebalanced. An unbalanced blade will causeexcessive vibration and eventual damageto mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will need a5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone balancer,follow the instructions supplied withbalancer.)19

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold thebolt or pin parallel with the ground. Ifblade is balanced, it should remain in ahorizontal position. If either end of theblade moves downward, sharpen theheavy end until the blade is balanced.

5/8" Bolt or Pin_ Blade

Center Hole

BATT E RY

Your tractor has a battery charging systemwhich is sufficient for normal use. How-

ever, periodic charging of the battery withan automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Remove terminal guard.2. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

3. Rinse the battery with plain water anddry.

4. Clean terminals and battery cable endswith wire brush until bright.

5. Coat terminals with grease or petro-leum jelly.

6. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).TRANSAXLE COOLING

The transmission fan and cooling finsshould be kept clean to assure propercooling.Do not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot. To prevent possibledamage to seals, do not use high pressurewater or steam to clean transaxle.

• Inspect cooling fan to be sure fan bladesare intact and clean.

20

• Inspect cooling fins for dirt, grass clip-pings and other materials. To preventdamage to seals, do not use com-pressed air or high pressure sprayer toclean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle. Should the trans-

axle ever leak or require servicing, contacta Sears or other qualified service center.

V-BELTSCheck V-belts for deterioration and wear

after 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

ENGINE

LUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SL. Se-lect the oil's SAE viscosity grade accordingto your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

c -10 -2_ -15 _ 1'0 _0 10 4_TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

OH vJs_ chart1 e

NOTE: Although multi-viscosity oils(5W30, 10W30 etc.) improve starting incold weather, they will result in increasedoil consumption when used above 32°F.Check your engine oil level more frequent-ly to avoid possible engine damage fromrunning low on oil.Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one year.Check the crankcase oil level before startingthe engine and after each eight (8) hours ofoperation. Tighten oil fill cap/dipstick securelyeach time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SG-SL.• Be sure tractor is on level surface.

• Oil will drain more freely when warm.• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be carefulnot to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube onto the

fitting.

Oil Drain Valve

ClosedandLockedPosition

Yellow Ca

Drain Tube

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pull out on the drain valve.5. After oil has drained completely, close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.

6. Remove the drain tube and replace thecap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-stick tube. Pour slowly. Do not overfill.For approximate capacity see "PROD-UCT SPECIFICATIONS" section of thismanual.

8. Use gauge on oil fill cap/dipstick forchecking level. For accurate reading,tighten dipstick cap securely onto thetube before removing dipstick. Keep oilat "FULl" line on dipstick. Tighten caponto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every seasonor every other oil change if the tractor isused more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using adirty air filter. Replace pre-cleaner afterevery 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.

Service air cleaner more often under dustyconditions.1. Pull up on air filter cover handle and

rotate towards engine.2. Remove cover.3. Carefully remove air filter cartridge and

pre-cleaner from base.4. Clean base carefully to prevent debris

from falling into carburetor.NOTE: If very dirty or damaged, replacecartridge.5. Place new pre-cleaner and cartridge

firmly in base.21

6. Align tabs on cover with slots in blowerhousing and replace cover.

7. Hook handle on cover and push downon handle to close.

IMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deterio-ration of the cartridge. Do not oil car-tridge. Do not use pressurized air to cleancartridge.

_ Handle

__ Cover

--I Cartridge

Tabs

Slots

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cool-ing system. Remove blower housing andclean area shown to prevent overheatingand engine damage.

Air Screen Clean out chaff and debris

MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every100 hours of operation, whichever occursfirst. Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-retor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.4. Immediately wipe up any spilled gaso-

line.

CLEANING

• Clean engine, battery, seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheels freeof all gasoline, oil, etc.

• Protect painted surfaces with auto-motive type wax.

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmissioncovered to keep water out. Water in en-gine or transmission will shorten the usfullife of your tractor. Use compressed air ora leaf blower to remove grass, leaves andtrash from tractor and mower.

Fuel

22

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.2. Place motion control lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key to "STOP" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTORTO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.1. Place attachment clutch in "DISEN-

GAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spring, and

remove clutch spring off pulley bolt.5. Remove large retainer spring, slide

collar off and push housing guide outof bracket.

6. Disconnect anti-sway bar from chassisbracket by removing retainer spring.

7. Disconnect suspension arms from reardeck brackets by removing retainersprings.

8. Disconnect front links from deck byremoving retainer springs.

Small Retainer Spring

Clutch Spring

Small Retainer

ClutchS

9. Raise lift lever to raise suspensionarms. Slide mower out from under trac-tor.

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on the

tractor, remove the front links and hookthe clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highestposition.

2. Slide mower under tractor with deflec-tor shield to right side of tractor.

3. Lower lift lever to its lowest position.4. Connect front links to mower deck and

secure with retainer springs.5. Connect suspension arms to rear

deck brackets and secure with retainersprings.

6. Connect anti-sway bar to chassisbracket and secure with retainer spring.

EnginePulley

RetainerSpring

Front Link

Anti-SwayBar

Retainer Springs(Both Sides)

Deflector

HousingGuide

Retainer Spring

23

7. Push clutch cable housing guide intobracket, slide collar onto guide andsecure with large retainer spring.

8. Place flat washer and clutch spring onidler pulley bolt and secure with smallretainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of thismanual). If tires are over or underinflated,you will not properly adjust your mower.SIDE-TO-SIDE ADJUSTMENT• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" on bothsides of mower should be the same orwithin 1/4" of each other.

• If adjustment is necessary, make adjust-ment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjusting.

Bottom edge Bottom edge ofof mower to mower to ground

0rouo0,.....

ArmO

Lift Link .............................................

Adjustment Nut ------- - --

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-toside. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will stay levelside-to-side.To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.Check adjustment on right side of trac-tor. Measure distance "D" directly in frontand behind the mandrel at bottom edge ofmower housing as shown.

• Before making any necessary adjust-ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"on both front links an equal number ofturns.

• When distance "D" is 1/8" to 1/2"lower at front than rear, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links. Tightennut "E" on both front links an equal num-ber of turns. The two front links mustremain equal in length.

• When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nut "F" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

Oo\_ oo, _ Mandrel

Both Fron,t Links Should be. E,qual in Length

Nut "F"

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVEBELT

The mower blade drive belt may be re-placed without tools. Park the tractor onlevel surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TOREMOVE MOWER" in this section of

manual).2. Work belt off both mandrel pulleys and

idler pulleys.3. Pull belt away from mower.

24

BELT INSTALLATION -

1. Work belt around both mandrel pulleysand idler pulleys

2. Make sure belt is in all pulley groovesand inside all belt guides.

3. Install mower (See "To Install Mower"in this section of this manual).

MandrelIdler

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theright side of the transaxle.If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete orpaved surface, depress clutch/brakepedal all the way down and engageparking brake.

2. Disengage transmission by placingfreewheel control in "transmission dis-

engaged" position. Pull freewheel con-trol out and into the slot and release so

it is held in the disengaged position.The rear wheels must lock and skid when

you try to manually push the tractor for-ward. If the rear wheels rotate, the brakeneeds to be adjusted or the pads need tobe replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the waydown and engage parking brake.

2. Measure distance between brake oper-ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosenjam nut and turn nut "A" until distancebecomes 1-9/16". Retighten jam nutagainst nut "A".

4. Engage transmission by placingfreewheel control in "transmissionengaged" position.

. Road test tractor for proper stoppingdistance as stated above. Readjustif necessary. If stopping distance isstill greater than five (5) feet in highestgear, further maintenance is neces-sary. Replace brake pads or contact aSears or other qualified service center.

Ope raW_ tamA"Nut

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottom sideof left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVEMOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.2. Remove belt from stationary idler and

clutching idler.3. Remove belt downward from around

engine pulley.4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards fromtransmission input pulley.

5. Remove belt from center span keeperand pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto theinput pulley.

2. Slide belt into the center span keeper.3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.4. Install belt through stationary idler and

clutching idler.5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

25

Engine Pulley ____

Clutching --I\

Stationary _[----_,-i _ I

IICenter Span II__--J--.[

Keeper.-------_ _

Transmission II__P_L

Input Pulley/_

TRANSAXLE MOTION CONTROL LE-VER NEUTRAL ADJUSTMENT

The motion control lever has been presetat the factory and adjustment should notbe necessary.1. Loosen adjustment bolt in front of the

right rear wheel and lightly tighten.2. Start engine and move motion con-

trol lever until tractor does not moveforward or backward.

3. Hold motion control lever in that posi-tion and turn engine off.

4. While holding motion control lever inplace, loosen the adjustment bolt.

5. Move motion control lever to the neu-

tral (N) (lock gate) position.6. Tighten adjustment bolt securely.NOTE: If additional clearance is needed

to get to adjustment bolt, move mowerdeck height to the lowest position.After above adjustment is made, if thetractor still creeps forward or backwardwhile motion control lever is in neutral

position, follow these steps:1. Loosen the adjustment bolt.2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying tocreep.

3. Tighten adjustment bolt securely.4. Start engine and test.5. If tractor still creeps, repeat above

steps until satisfied.

Motion ControlLever Lock

Gate

AdjustmentBolt

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal forservice or replacement, it should be purgedafter reinstallation and before operating thetractor. See "PURGE TRANSMISSION" inthe Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-MENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, remove steer-ing wheel and reassemble with crossbarshorizontal. Tighten securely.FRONT WHEEL TOE-IN/CAM BER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage hasoccurred to affect the front wheel toe-in or

camber, contact a Sears or other qualifiedservice center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do not lose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle. Insertsquare key.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures and preventflat tires due to slow leaks, purchase anduse tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

TO START ENGINE WITH A WEAK BAT-TERY

,_WARNING: Lead-acid batteries gen-erate explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protection whenaround batteries.

If your battery is too weak to start theengine, it should be recharged. (See "BAT-TERY" in the MAINTENANCE section of

26this manual).

If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt system. The other vehiclemust also be a 12 volt system. Do not useyour tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -1. Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.

2. Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery.

3. Connect the other end of the BLACKcable (D) to good chassis ground,away from fuel tank and battery.

TO REMOVE CABLES, REVERSEORDER -1. BLACK cable first from chassis and

then from the fully charged battery.2. RED cable last from both batteries.

DD02614

Weak or Dead Battery Fully Charged Battery

REPLACING BATTERY

WARNING" Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatch bands,rings, etc.Positive terminal must be connected

first to prevent sparking from accidentalgrounding.1. Lift hood to raised position.2. Remove terminal guard.3. Disconnect BLACK battery cable

then RED battery cable and carefullyremove battery from tractor.

4. Install new battery with terminals insame position as old battery.

5. Reinstall terminal guard.6. First connect RED battery cable to

positive (+) battery terminal with hexbolt and keps nut as shown. Tightensecurely.

7. Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut. Tightensecurely

8. Close terminal access doors.9. Close hood.

Hex BoltKeps Nut !

Terminal ;-_;-_ .-- -_Access ";; '"Door _

:' __ositive

Terminal :, egativeGuard (Black)

Cable

TO REPLACE HEADLIGHT BULB1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wiring may causeyour tractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILL AS-SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. When replacing hood, be sure to re-connect the headlight wire connector.

_\ /_\ Headlight Wire

Connector

27

ENGINE

Maintenance, repair, or replacement of theemission control devices and systems, whichare being done at the customers expense,may be performed by any non-road enginerepair establishment or individual. Warrantyrepairs must be performed by an authorizedengine manufacturer's service outlet.TO ADJUST THROTTLE CONTROLCABLE

The throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:1. With engine not running, move throttle

control lever from slow to choke posi-tion. Slowly move lever from choke tofast position.

2. Check that holes "A" in governorcontrol lever and hole in governor plateline-up. If holes "A" are not aligned,loosen clamp screw and move throttlecable until holes are aligned. Tightenclamp screw securely.

Governor Control Lever Governor Control Plate

( /

"A" Clamp Screw Cable

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine islow emission. It is equipped with an idlefuel adjusting needle with a limiter cap,which allows some adjustment within thelimits allowed by the cap. Do not attemptto remove the limiter cap. The limiter capcannot be removed without breaking theadjusting needle.The carburetor has been preset at thefactory and adjustment should not benecessary. However, minor adjustmentmay be required to compensate for differ-ences in fuel, temperature, altitude or load.If the carburetor does need adjustment,proceed as follows:In general, turning idle mixture valve in(clockwise) decreases the supply of fuel tothe engine giving a leaner fuel/air mix-ture. Turning the idle mixture valve out(counterclockwise) increases the supplyof fuel to the engine giving a richer fuel/airmixture.

IMPORTANT: Damage to the needlevalve and the seat in carburetor may resultif screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem-bled to the carburetor when makingcarburetor adjustments.

2. Be sure the throttle control cable isadjusted properly (see above).

FINAL SETTING -(See "TO ADJUSTTHROTTLE CONTROL CABLE" in this

section of the manual.)

1. Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.

2. Move throttle control lever to slow posi-tion. With finger, rotate and hold throttlelever against idle speed screw. Turnidle speed screw to attain 1750 RPM.

3. While still holding throttle lever againstidle speed screw, turn idle mixturevalve full travel clockwise then coun-

terclockwise until engine runs rough.Turn valve to a point midway betweenthose two positions. Release throttlelever.

ACCELERATION TEST -

4. Move throttle control lever from slow

to fast position. If engine hesitates ordies, turn idle mixture valve out (coun-terclockwise) 1/8 turn. Repeat test andcontinue to adjust, if necessary, untilengine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust or damage may result.IMPORTANT: Never tamper with theengine governor, which is factory setfor proper engine speed. Overspeed-ing the engine above the factory highspeed setting can be dangerous. If youthink the engine-governed high speedneeds adjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

Idle Speed _-

Screw _

C

Idle MixtureValve with /Limiter z_

28

Throttle

Immediatelyprepareyour tractor for stor-age at the end of the seasonor if the trac-tor will not be usedfor 30daysor more._CAUTION: Neverstore the tractorwithgasoline in the tank insidea buildingwherefumes mayreach anopen flameor spark. Allow the engineto cool beforestoring in anyenclosure.TRACTOR

Remove mower from tractor for winterstorage. When mower is to be stored for aperiod of time, clean it thoroughly, removeall dirt, grease, leaves, etc. Store in aclean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).2. Inspect and replace belts, if necessary

(See belt replacement instructions inthe Service and Adjustments section ofthis manual).

3. Lubricate as shown in the Maintenancesection of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see"TO CLEAN BATTERY AND TER-MINALS" in the Maintenance section of

this manual).• After cleaning, leave cables discon-

nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.• Empty the fuel tank by starting the en-

gine and letting it run until the fuel linesand carburetor are empty.

• Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank or stor-age container. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the car-

buretor. Do not empty the gas tank andcarburetor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)

1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitable pro-tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannotbreathe which allows condensation to

form and will cause your tractor to rust.IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

29

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Engine will notturn over

Engine clicks butwill not start

Loss of power

1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded.

4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7. Water in fuel.

8. Loose or damaged wiring.9. Carburetor out of adjustment.

10. Engine valves out ofadjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.

6. Loose or damaged wiring.7. Carburetor out of adjustment.

8. Engine valves out ofadjustment.

1. Brake pedal not depressed.2. Attachment clutch is engaged.3. Weak or dead battery.4. Blown fuse.

5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.

9. Faulty operator presenceswitch(es).

1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.

1. Cutting too much grass/toofast.

2. Throttle in "CHOKE" position.3. Build-up of grass, leaves and

trash under mower.4. Dirty air filter.5. Low oil level/dirty oil.

1. Fill fuel tank.2. See "TO START ENGINE" in

Operation section.3. Wait several minutes before

attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

8. Check all wiring.9. See "To Adjust Carburetor"

in Service and Adjustmentssection.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Empty fuel tank and refill tank

with fresh, clean gasoline.6. Check all wiring.7. See "To Adjust Carburetor" in

Service and Adjustmentssection.

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.2. Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. Check/replace solenoid or

starter.9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or

starter.

1. Raise cutting height/reducespeed.

2. Adjust throttle control.3. Clean underside of mower

housing.4. Clean/replace air filter.5. Check oil level/change oil.

30

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM CORRECTION

Loss of power(cont.)

Excessivevibration

Engine dies whentractor is shiftedinto reverse

Engine continuesto run whenoperator leavesseat withattachmentclutch engaged

Poor cut - uneven

CAUSE

6. Faulty spark plug.

7. Dirty fuel filter.8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of adjustment.

15. Engine valves out ofadjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Reverse operation system(ROS) is not "ON" whilemower or other attachmentis engaged.

1. Faulty operator-safetypresence control system.

.

2.3.

4.

5.

Worn, bent or loose blade.

Mower deck not level.Buildup of grass, leaves, andtrash under mower.Bent blade mandrel.

Clogged mower deck ventfrom build-up of grass, leaves,and trash around mandrels.

6. Clean and regap or changespark plug.

7. Replace fuel filter.8. Empty fuel tank and refill tank

with fresh, clean gasoline.9. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

10. Connect and tighten sparkplug wire.

11. Clean engine air screen/fins.12. Clean/replace muffler.13. Check all wiring.14. See "To Adjust Carburetor"

in Service and Adjustmentssection.

15. Contact a Sears or otherqualified service center.

1. Replace blade. Tighten bladebolt.

2. Contact a Sears or otherqualified service center.

3. Tighten loose part(s).Replace damaged parts.

.

.

Turn ignition key toROS "ON" position.See Operation section.

Check wiring, switches andconnections. If not corrected,contact a Sears or otherqualified service center.

1. Replace blade. Tighten bladebolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Contact a Sears or other

qualified service center.5. Clean around mandrels to

open vent holes.

31

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades willnot rotate

Poor grassdischarge

Headlight(s) notworking(if so equipped)

Battery willnotcharge

Loss of drive

Engine "backfires'when turningengine "OFF"

1. Obstruction in clutchmechanism•

2. Worn/damaged mower drivebelt.

3. Frozen idler pulley•4. Frozen blade mandrel•

1. Engine speed too slow.

2. Travel speed too fast.3. Wet grass.

4. Mower deck not level.5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves andtrash under mower.

8. Mower drive belt worn.9. Blades improperly installed.

10. Improper blades used.

11 •Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

1. Light switch is "OFF".2. Bulb(s) or lamp(s) burned out.3. Faulty light switch.4. Loose or damaged wiring.5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections.3. Faulty regulator

(if so equipped).4. Faulty alternator.

1. Freewheel control in"disengaged" position.

2. Motion drive belt worn,damaged, or broken.

3. Air trapped in transmissionduring shipment or servicing.

• Engine throttle control not sebetween half and full speed(fast) position before stoppin(engine.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.4. Contact a Sears or other

qualified service center.

1. Place throttle control in"FAST" position.

2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.5. Check tires for proper air

pressure.6. Replace/sharpen blade.

Tighten blade bolt.7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.10. Replace with blades listed in

this manual.11. Clean around mandrels to

open vent holes.

1. Turn light switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connections.5. Replace fuse.

1. Replace battery.2. Check/clean al/connections.3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

Move throttle controlbetween half and full speed(fast) position beforestopping engine.

•

32

SCHEMATICTRACTOR - - MODEL NUMBER 917.275820

(OPT]ONAN

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1RUN/OVERRIDE B+A1

RUN B+A1 L+A2

START B+S+A1

WHITE

CLUTCH / BRAK_E

B_ACK i_ _

BI_CK

REVERSE SWITCHr = I

BLACK

SOLENOID STARTER

SHORTING CONNECTOR

b

b

BLACK

GRAY

b.... ...... IGNITIONUNIT %s P_2RKPp_UGoON TWIN CYL. ENGINES)

..... g HO_HOUR [F_ .....

I FUEL I (OPTIONAL)

_LININ_II LINE Ii_[ BLUE CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM3AMP DC @ 3600 RPM

(CH,ARGING SYSTEM DISCONNECTED)

oEoFU_'_L_%iOFF_,J A ,,,/ ...' I LIGHTING SYST EM O U_<_t _. J_-j_ .............................._ _

I / I 5AMP AC @ 3600 RPM DIODE I ALTERNATORr_ c ....... _. , _-_,-_,J_J................................' •

UGHT SWITCN - _"14_VOLTS AC MIN. @ S600 RPMTLIGHTS OFF F

EQUIPPED WITH A SPECIAL f 7/ ALTERNATOR SYSTEM./ THE LIGHTS ARE NOT

CONNECTED TO THE _ (_BATTERY, BUT HAVE THEIR NON-REMOVABLE REMOVABLEOWN ELECTRICAL SOURCE. CONNECTIONS CONNECTIONSBECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINE WIRING INSULATED CLIPSSPEED. AT IDLE THE LIGHTS NOTE: IF WIRING INSULATED CLIPSWILL DIM. AS THE ENGINE IS WERE REMOVED FOR SERVICING OFSPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACEDWILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

02836

33

ELECTRICAL

90

TRACTOR - - MODEL NUMBER 917.275820

41

25

!..............\

I

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i

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16 '

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29

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34

ELECTRICALTRACTOR - - MODEL NUMBER 917.275820

KEY PARTNO. NO. DESCRIPTION

1 163465 Battery2 74760412 Bolt, Hex 1/4-20 x 3/48 186491 Box, Battery16 176138 Switch Interlock

21 183759 Harness, Light Socket (wi4152J)22 4152J Light Bulb24 4799J Cable, Battery25 146148 Cable, Battery26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 unc28 145491 Cable, Ground29 192749 Switch, Seat30 193350 Switch, Ignition33 140403 Key, Molded34 110712X Switch Light40 193374 Harness, Ignition41 71110408 Bolt BIk Fin Hex 1/4-20 uric x 1/242 131563 Cover, Terminal43 178861 Solenoid

45 121433X Ammeter Rectangular52 141940 Protection Wire Loop (Hour Meter)55 17490508 Screw 5/16-18 x 1/290 180449 Cover Terminal

91 190270 Strap Battery Mount Front92 193465 Harness Pigtail Reverse93 192540 Screw94 191834 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.275820CHASSIS AND ENCLOSURES

259

260

258

273

_275

278

11_208

20T

39

58 278

209208

/

2_

2O6

209

209

6O

74208

chassis-Laser-It.stir 46

36

TRACTOR - - MODEL NUMBER 917,275820CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis2 176554 Drawbar5 155272 Bumper Hood/Dash9 193511X013 Dash10 STD533710 Bolt, Carriage 3/8-16 x 111 174996 Panel, Dash, LH13 172105X010 Panel, Dash, RH14 17490608 Screw Thdrol 3/8-16 x 1/217 184272X615 Hood Assembly18 184921 Bumper Extrusion26 STD541437 Locknut, Hex, with insert 3/8-16 unc28 184259 Grille/Lens Asm.

(includes Key Nos. 258, 259, 260, 263, 264, 274 and 275)30 192393X615 Fender/Footrest31 139976 Bracket, Fender/Support37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT38 175710 Bracket Asm Pivot Mower Rear39 174714 Bracket Pivot Laser Lt58 184270 Air Duct

60 72140606 Bolt Rdhd Sqnk 3/8-16 uric x 3/464 154798 Dash Lower STLT74 STD541437 Nut Crownlock 3/8-16 unc90 124346X Nut 1/4142 175702 Plate Reinforcement STLT

143 186689 Bracket Swaybar Chassis144 175582 Bracket Footrest STLT145 156524 Rod Pivot Chassis/Hood

159 155123X428 Cupholder166 189747 Screw Hi-Lo #13-16 x 5/8 w/Patch206 170165 Bolt Shoulder 5/16-18TT207 17670508 ScrewThdrol 5/16-18 x 1/2208 17670608 ScrewThdrol 3/8-16 x 1/2209 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4217 179132X428 Console Fuel Window258 184264X599 Lens RH259 184263X599 Lens LH260 184262X428 Cover Lens263 184265 Bezel Grille LH264 184266 Bezel Grille RH272 184269X428 Vent Hood RH273 184268X428 Vent Hood LH274 184260X428 insert Grille LH275 184261X428 insert Grille RH

278 191611 Screw 10 x 3/4 Single Lead Hex-- 5479J Plug Button- - 187801 Plug Dome Plastic (Choke Hole)

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

37

TRACTOR - - MODEL NUMBER 917.275820GROUND DRIVE

247

32

/3o

95

I21

/ 82 165 156 166

_-8 35 _39 4T'_

62 12011 _36

52

30

29252

1925

36 35

/ i

55

116

74 75

78/76

drive-hydro,stlt 53

38

TRACTOR - - MODEL NUMBER 917.275820GROUND DRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle Peerless LTH2000 (See 69 142432Breakdown) 70 134683

8 192502 Rod Shift Fender Adjust 74 13705710 STD561210 Pin Cotter 1/8 x 1 CAD 75 121749X14 10040400 Washer Lock Hvy Helical 76 STD58107515 74490544 Bolt Hex FLGHD 5116-18 Gr. 5 77 123583X16 STD541431 Nut Lock Hex W/Ins. 5116-18 unc 78 121748X19 STD541437 Nut Lock Hex W/Wsh 3/8-16 unc 81 17813921 130564 Knob 1/2-13 82 16571122 178141 Rod, Brake 83 1917121624 73350600 Nut, Hex Jam 318-16 Unc 85 15036025 106888X Spring, Brake Rod 89 192387X42827 STD561210 Pin Cotter 1/8 x 3/4 CAD. 95 178134

28 175765 Rod, Parking Brake 112 1909121029 71673 Cap, Parking Brake 116 7214060830 169592 Bracket, Transaxle 120 7390060032 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 150 17545634 175578 Shaft, Foot Pedal 151 1913321035 120183X Bearing, Nylon 156 16600236 19211616 Washer 158 16558937 1572H Pin, Roll 159 18390038 179114 Pulley, Composite 161 7214040639 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 162 73680400

41 175556 Keeper, Belt Idler 163 7478041647 127783 Pulley, Idler, V-Groove 165 16562348 154407 Bellcrank, Clutch 166 1749051049 123205X Retainer, Belt 168 16549250 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 169 16558051 STD541437 Nut Crownlock 3/8-16 unc 197 169613

52 STD541431 Nut, Crownlock 5/16-18 unc 198 16959353 105710X Link, Clutch 202 7211061455 105709X Spring, Return, Clutch 212 14521256 17060620 Screw 3t8-16 x 1-1/4 245 17812257 178138 V-Belt 246 17812159 169691 Keeper, Center Span 247 18146261 17120614 Screw 3/8-16 x .875 250 1706061262 8883R Cover, Pedal 251 1706051663 175410 Pulley, Engine 252 1913161664 173937 Bolt Hex 7/16-20 x 4 Gr. 5 263 1700061265 STD551143 Washer66 154778 Keeper Belt Engine Hydro

Screw Hex Wsh Hi-Lo 1/4-1/2 uncKeeper Belt EngineSpacerWasher 25/32 x 1-1/4 x 16 Ga.

E-RingKey, SquareWasher 25/32 x 1-5/8 x 16 Ga.Shaft Asm Cross TaperedSpring TorsionWasher 17/32 x 3/4 x 16 Ga.Nut Lock Center 1/4-28 FNTHDConsole, ShiftDisconnect Asm Rod Bypas LTHWasher 9/32 x 3/4 x 10 Ga.

Bolt Rdhd Sqneck 3/8-16 x 1Nut Lock Fig 3/8-16Spacer RetainerWasher 13/32 x 2 x 10 Ga.Washer Srrted 5/16 ID x 1.125Bracket Shift MountHub ShiftBolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5Nut Crownlock 1/4-20 uncBolt Hex Fin 1/4-20 unc x 1 Gr. 5Bracket Pivot LeverScrew 5/16-18 x 5/8Bolt Shoulder 5/16-18 x .561Plate FasteningNyliner Snap-in 5/8"1DWasher Nyl 7/8 ID x .105" HydBolt Carr Sh 3/8-16 x 1-3/4 Gr.5Nut Hex Flange LockStrap Torque Lh LTH2000Strap Torque Rh LTH2000Link Shift Transaxle LTH2000Screw 3/8-16 x .75Screw 5/16-18 x 1Washer 13/32 x 1 x 16 Ga.Screw Hex Wsh Thdr 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.275820STEERING ASSEMBLY

_/

_+_=TJ--- 34

/j::_39

........... /

-L

4

88

L29

/ 15 1515_ .............

steering pl.lt 57

824O

/10

68

13

65

67 67

8

6

43

/ / 95/

( /

f

\\ \

40

TRACTOR - - MODEL NUMBER 917.275820STEERING ASSEMBLY

KEY PARTNO. NO.

1 186093X4282 1847063 1698404 1698395 6266H6 121748X8 1200002910 17512111 STD55113713 13651815 14521217 19075326 126847X28 1913141629 1700061230 7602041232 19275734 1004050036 15509937 15292738 186095X42839 1911381240 7354060041 18673742 145054X42843 121749X44 19075246 184946X50565 16036767 7211061868 16982771 17514682 16983587 17396688 17511891 17555395 18896797 74780564

DESCRIPTION

Steering WheelFront Axle AssemblySpindle Assembly, L.H.Spindle Assembly, R.H.Bearing, Race, Thrust, HardenedWasher 25/32 x 1-5/8 x 16 Ga.Ring, KlipLink, DragWasher, LockSpacer, Bearing, Front AxleNut, Hexflange LockShaft Assembly, SteeringBushing Link DragWasher 13/32 x 7/8 x 16 Ga.Screw 3/8-16 x 3/4Pin Cotter 1/8 x 3/4Rod, TieWasher Lock Hvy HIcl Spr. 5/16Bushing, SteeringScrew TT #10-32 x 5 x 3/8 FlangeInsert, Steering WheelWasher 11/32 ID x 2-3/80D x 12 Ga.Lock Nut Center 3/8-24

Adaptor, Steering WheelBoot, SteeringWasher 25/32 x 1-1/4 x 16 Ga.

Extension SteeringCap, SpindleSpacer Brace AxleBolt Rhnd Sq 3/8-16 x 2-1/4Brace Axle

Steering AsmBracket Susp Chassis FrontWasher Flat .781 x 1-1/2 x .14Bolt Shoulder 7/16-20

Clip SteeringWasher Hardened .793 x 1.637 x .060Bolt 5/16-18 x 4" Gr. 5

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

41

ENGINE

2

1

31

39

TRACTOR - - MODEL NUMBER 917,275820

i

32 78_

33

23

81

7262

14

29

OPTIONAL EQUIPMENT

Spark Arresterengine-bs.lcyl 30

KEY PARTNO. NO.

1 1705452 177204083

4 13735213 16529114 14845623 16983729 13718031 15710332 16169633 123487X34 106082X37 137040

DESCRIPTION

Control Throttle/ChokeScrew Hex Thd Cut 1/4-20 x 5/8

Engine (See Breakdown) BriggsModel No. 31P777-0296-E1Muffler ExhaustGasket Muffler

Tube, Drain Oil EasyShield Browning/Debris GuardArrestor SparkTank Fuel

Cap FuelClamp Hose BIkPad SpacerLine Fuel

KEY PART

NO. NO. DESCRIPTION

38 181654 Plug, Drain Oil Easy39 109227X Pad Idler 1.75 x .75 x .0644 17670412 Screw Hexwsh Thdrl 1/4-20 x

31445 17000612 Screw Hex Wsh Thdrol

3/8-16 x 3/446 19091416 Washer 9/32 x 7/8 x 16 Ga.62 10010500 Washer Split72 71070512 Screw Hex Head Cap

5116-18 x 3/478 17060620 Screw 318-16 x 1-114

81 73510400 Nut, Keps 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

42

TRACTOR - - MODEL NUMBER 917.275820SEAT ASSEMBLY

17 12seat It.knob 1

5

10

KEY PART

NO. NO.

1 1887192 1405513 711106164 191316105 1450066 STD5414377 124181X8 170006169 1913161410 18249311 16636912 174648

DESCRIPTION

SeatBracket Pnt Pivot SeatBolt Fin Hex 3/8-16 unc x 1Washer 13/32 x 3/4 x 10 Ga.Clip Push In HingedNut Hex Lock w/Ins 3/8-16 uncSpring Seat Cprsn 2 250 BIk ZiScrew 3t8-16 x 1.5 SMGMLWasher 13/32 x 1 x 14 Ga.Pan Pnt SeatKnob Seat

Bracket Pnt Mounting Switch

KEY PARTNO. NO.

13 121248X14 7205041215 13430016 121250X17 123976X21 17185222 STD54143124 1917191225 127018X

DESCRIPTION

Bushing Snap BIk Nyl 50 IdBolt Rdhd Sht Nk 1/4-20 x 1-1/2Spacer Split 28 x 96 ZincSpring Cprsn 1 27 BIk PntNut Lock 1/4 Lge Fig Gr. 5 ZincBolt Shoulder 5/16-18 unc-2ANut Hex Lock w/Ins 5/16-18Washer 17/32 x 1-3/16 x 12 Ga.Bolt Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

43

DECALSTRACTOR - - MODEL NUMBER 917.275820

16

\7

3 2 2

1

11

14

5

15--

22

1914

KEY PARTNO. NO.

1 1564392 1863673 1863665 1890206 1336447 1935658 1791289 18657211 19330714 18908815 160396

20

DESCRIPTION

Decal Fender Danger SearsDecal Hood Side RH/LHDecal Hood RH/LH

Decal Engine H/PDecal Maint Customer Sears Dom

Decal ReplacementDecal DeckDecal Fender Craftsman

Decal Fender STLTH Oper Inst E/S -Decal Dash PanelDecal Mower Drive Schematic

KEY PARTNO. NO.

16192O22

164065138047172331149516178392138311184310X428184311X428195509195510

DESCRIPTION

Decal SteeringDecal Battery Diehard SearsDecal Deck Mower EZ3

Decal BatteryDecal DisconnectDecal Lift HandlePad Footrest Lh STLTPad Footrest Rh STLTManual Owner's (English)Manual Owner's (Spanish)

WHEELS &TIRES

2 _ 5,8

7

6 -,---._

4,10

wheeb 1

11

KEYNO.

1234

567

8910

11

PARTNO. DESCRIPTION

59192 Valve Cap, Tire65139 Stem, Valve106222X Tire, Front59904 Tube, Front Tire (Not Provided,

Service Item Only)106732X624 Rim, Front278H Fitting, Grease (Front Wheel Only)9040H Bearing, Flange (Front Wheel

Only)106108X624 Rim, Rear138468 Tire, Rear7152J Tube, Rear Tire(Not Provided,

Service Item Only)104757X428 Cap, Axle144334 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

44

TRACTOR - - MODEL NUMBER 917.275820LIFT ASSEMBLY

7

13

19

\

?13

13

31 -..32"

1718 2016

15

lift-rh=l piece 3

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 159460 Lift Lever Inner Wire Asm. 15 1732882 159471 Shaft Asm. Lift 16 733508003 105767X Pin Groove 17 175689

4 12000002 E Ring 18 738008005 19211621 Washer 21132 x 1 x21 Ga. 19 139868

6 120183X Bearing Nylong 20 1635527 125631X Grip Handle Fluted 31 1698658 122365X Button Plunger Read 32 7354060011 139865 Link Asm Lift L.H.12 139866 Link Asm Lift R.H.13 STD624008 Retainer Spring

DESCRIPTION

Link FrontNut Jam Hex 1/2-13 uncTrunnionNut Lock w/Wsh 1/2-13 uncArm Suspension MowerRetainer SpringBearing, Pvt. Lift. TaperedNut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

45

TRACTOR - - MODEL NUMBER 917,275820MOWER DECK

3 52 55\

' 142il 47

119

113 111

_2

56

f19 21

42 D man-t-path stlt 3

21

28

29

12

2324

117

_116

25

26

27

46

TRACTOR - - MODEL NUMBER 917.275820MOWER DECK

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892 Mower Housing 56 1657232 STD533107 Bolt 59 141043

3 138017 Bracket Asm,Sway Bar, Front 67 1498464 165460 Bracket Sway Bar 38/42" 68 1449595 STD624008 Retainer Spring 92 STD5414376 178024 Bar Sway Deck 111 1792928 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 112 1792939 STD551137 Washer, Lock 113 1700051210 140296 Washer, Hardened 116 4898H

(The following blades are avail- 117 188606able) 118 73930600

11 138971 Blade, 42" Hi-Lift 119 19121414(For bagging or discharge) 129 19131312

- - 134149 Blade, 42" Mulching Std 130 STD523710(For mulching mowers only) 131 STD533710

- - 139775 Blade, 42" Mulching Premium 134 156941(For better wear when mulching) 135 159765

13 137645 Shaft Assembly, Mandrel, Vented(Incl. Key Number 6) 136 155986

14 128774 Housing, Mandrel, Vented 138 15976315 110485X Bearing, Ball, Mandrel16 174493 Stripper, Mower Deck 139 15976718 72140505 Bolt, Carriage 5/16-18 x 5/819 132827 Bolt, Shoulder 140 15976820 159770 Baffle, Vortex21 STD541431 Nut, Crownlock 5/16-18 unc 142 16589023 177563 Bracket, Deflector 143 15710924 105304X Cap, Sleeve 144 15863425 123713X Spring, Torsion, Deflector 145 16588826 110452X Nut, Push 146 17197727 130968X428 Shield, Deflector 147 13133528 19111016 Washer 11/32 x 5/8 x 16 Ga. 148 16902229 131491 Rod, Hinge 149 16589830 173984 ScrewThdrol Rolling Wsh Hd 150 1909121031 187690 Washer, Spacer 152 16967632 153535 Pulley, Mandrel 158 1772040833 178342 Nut, Toplock, Flanged 159 STD53371734 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 184 1913141036 131494 Pulley, idler, Flat 185 18823440 73900600 Nut, Lock Fig. 3/8-16 uric - - 13079444 140088 Guard, Mandrel, L.H.45 STD624003 Retainer46 137729 Screw, Thd. Roll 114-20 x 5t8 - - 16958348 133944 Washer, Hardened52 139888 Bolt, Shoulder 5/16-18 unc53 184907 Arm Assembly, Pad, Brake54 178515 Washer, Hardened55 155046 Arm, idler

Spacer, RetainerGuard, Tuv Idler (94)Knob Custom OvalV-BeltLocknut, Hex W/Wsh 3/8-16 uricBracket Wheel Guage LHBracket Wheel Guage RHScrew 5116-18 x 3/4Bolt, ShoulderWheel, GaugeNut, Crownlock 3/8-1Washer 13132 x 7/8 x 14 Ga.Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 uncx 1Gr. 5Bolt Rdhd Sqnk 318-16 unc x 1Pin Head RivetBracket Asm. Wheel GaugeRear LHBar Adj. Gauge WheelBracket Asm. Wheel GaugeRear RH

Bracket Asm. Wheel GaugeFront RH

Bracket Asm. Wheel GaugeFront LH

Arm Spring Brake MowerBracket Arm Idler 42"

Keeper Belt 42" Clutch CablePulley idler FlatBolt Carraige idlerSpring ExtensionSpring Return idlerRetainer Spring Yellow ZincWasher 9t32 x 314 x 10 Ga.Cable Clutch 42"Screw Hex Thd Cut 114-20 x 518Bolt Rdhd Sqn 3/8-16 unc x 1-3/4Washer 3/8Head Asm Cable Clutch

Mandrel Assembly (Includeshousing, shaft and shaft hardwareonly-pulley not included)Replacement Mower, Complete(Std. Deck-Order separatelyguage wheel components keynos. 116- 119).

NOTE: All component dimensions given in U.S.inches1 inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.275820PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

1 _, 150

115 87"_ _ _ 15

106 .(_)-_},_ v _ __.,m

31 29 _-- _ 5 _ (_(_ 106

_ _ 56 6 31

157 _'_1113 :_ (_ _-_ _ _

32 49 ,_ 67 _= _

_u_ 114 9

87

• 3

_ 208

' 185

200

25 //

/ 22

//

/

. -191

__ 19o ii_

'_ zo4

203 _2o4A

184--_

l__e100

lo2/_\ lo2lol[ii

.....48

TRACTOR - - MODEL NUMBER 917.275820PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772151 Cover L.H. 70 786196 Spacer .625.7653 770135 Case 79 792201 Spring5 776355 Counter Shaft 85 792154 Oil Fill Plug6 778263 Spur Gear 11T 87 788088A Oil Seal 3/4"9 786197 Neutral Sleeve (.572) 99 792141 Washer .3771D .058W13 778368 Bevel Gear (Incl. 14) (13 Teeth) 100 792200 Snubber Washer14 778368 Bevel Gear (Incl. 13) (13 Teeth) 101 792199 Snubber Spring .471D15 778373 Ring Gear (54 Teeth) 102 792184 Washer .4371D .078W17 786139 Drive Pin 103 792193 Screw, 1/4-28 x .49022 792194 Spring 104 792198 Nut, 3/8-2423 792195 Washer .750 ID 105 780096 Washer .625 ID .057W

25 792073A Screw 1/4-20 x 1-1/4" 106 786162 Sleeve Assembly26 792125 Retaining Ring 107 792046 Screw, 1/4-20 x 1"28 792035 Retaining Ring 109 788104 "O" Ring29 780065 Washer .627 ID .091W 113 786199 Sleeve Ass'y (Incl. 157)31 780189 Washer .563 ID .062W 114 786200 Sleeve Ass'y (Incl. 87)36 790071 Brake Disk 115 786198 Sleeve Assembly (Incl. 87)37 790007 Brake Pad Plate 127 784384 Shift Lever Ass'y (Incl. 109)38 799021 Brake Pad 150 788093A Liquid Gasket RTV Silicon40 792204 Roll Pin .25 157 788102 Oil Seal 9/16"1D41 790102 Brake Lever 180 730229 BOil Spec. (80W90)42 792202 Screw, 1/4-20 x 3/4 182 788103 Grommet42A 792203 Screw, 1/4-20 x 1-3/4 183 792118 Relief Valve43 792171 Screw, 10-24 x .500 184 792196 Hose Barb44A 790100 Inside Brake (Mach) 185 798050 Tubing 1/2 x 544B 790099 Outside Brake (Casting) 190 792150 Washer45 790101 Actuator Rod 191 792151 Nut 7/16-20

47 774869 Axle 16.812 200 794787 Differential (Gear Reduction48 774688 Axle 11.625 Drive)49 778378 Spur Gear 18T 203 798044 Pulley & Hub Ass'y56 778379 Spur Gear 81T 206 798055 Disconnect Lever65 780195 Washer .7501D .062W 207 798053 Mounting Plate67 776440 Brakeshaft 208 798040 Fan

209 798054 Control Lever210 794788 Hydro Module LH Fender Con-

trol

49

TRACTOR - - MODEL NUMBER 917.275820BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

30 i

307_

3@358 ENGINE GASKET SET

12

1022

20@ 6170

868_)

943 0

51 _} 691(_ 0524 _ 842 O 1266

718 dp

5_691 @

24

43,_

16, 146e_

741

684I'11_584_ }_'

9_1264 I_

1263<_

1270

__ 759

I 1019 LABEL KIT I

I 1058 OWNER'S MANUAL I

11036EMISSIONLABELII@1I 48SHORTBLOCK I

I 1330REPAIRMANUAL] EE]--II 1329 REPLACEMENT ENGINE I

7506

15g

200 89

1027

50

TRACTOR - - MODEL NUMBER 917.275820BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

914

238

1022

103 z

1022

6170

93'_

95t_

1266A

334

366,<_121 CARBURETOR OVERHAUL KIT

104 d¢2 634A @_ ) 967@

105 _ 137_) 276@R ()63@ 1266

106[_l17_b 142_ 6170 1266A _ >

977 CARBURETOR GASKET SET

137_ 276@

1095 VALVE GASKET SET

1022

868

525

276 @

1127_

127 O

947

51

TRACTOR - - MODEL NUMBER 917.275820BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

305A

643

1265

1267 1040

968 305' _

729

697 _"1070

1005 _ 1044_

1051&

801

_ 544_

803_ 310_

_ 5o_579 _ _1_4621 797 "_---_

802

74

73_

52

TRACTOR - - MODEL NUMBER 917.275820BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 697174 Cylinder Assembly 108A 692344 Valve-Choke (Choke A Matic)2 399265 Kit-Bushing/Seal (Magneto Side) 117 694352 O Jet-Main (Standard)3 391086 ,Seal-Oil (Magneto Side) 118 697228 Jet-Main (High Altitude)4 697188 Sump-Engine 121 697241 Kit-Carburetor Overhaul5 698147 Head-Cylinder 125 698445 Carburetor7 699168 .+Gasket-Cylinder Head 127 695005 Plug-Welch9 697109 • Gasket-Breather 130 691750 Valve-Throttle11 697113 Tube-Breather 131 494379 Kit-Throttle Shaft12 697110 ,Gasket-Crankcase 133 494381 Float-Carburetor

13 690360 Screw (Cylinder Head) 137 281165 OSGasket-Float Bowl15 690946 Plug-Oil Drain 141 495097 Kit-Choke Shaft (Manual Choke)16 697127 Crankshaft 141A 495931 Kit-Choke Shaft (Choke A Matic)20 690947 ,Seal-Oil (PTO Side) 142 697140 ONozzle-Carburetor22 692125 Screw (Crankcase Cover/Sump) 146 691639 Key-Timing23 693557 Flywheel 186 692317 Connector-Hose24 222698 Key-Flywheel 187 697098 Line-Fuel25 699052 Piston Assembly (Standard) 187A 698417 Line-Fuel-- 699054 Piston Assembly (.020" Over- 188 691693 Screw (Control Bracket)

size) 192 691986 Adjuster-Rocker Arm26 699051 Ring Set (Standard) 202 691841 Link-Mechanical Governor-- 697559 Ring Set (.020" Oversize) 209 692208 Spring-Governor27 698469 Lock-Piston Pin 216 691840 Link-Choke28 697099 Pin-Piston 222 694042 Bracket-Control

29 697126 Rod-Connecting (Standard) 227 691374 Lever-Governor Control-- 697263 Rod-Connecting (.020" Under- 232 691842 Spring-Governor

size) 238 691843 Cap-Valve32 692852 Screw (Connecting Rod) 240 298090 Filter-Fuel33 695760 Valve-Exhaust 265 691024 Clamp-Casing34 695761 Valve-intake 267 695134 Screw (Casing Clamp)35 691279 Spring-Valve (Intake) 276 692255 OSWasher-Sealing36 691279 Spring-Valve (Exhaust) 304 699829 Housing-Blower37 697108 Guard-Flywheel 305 697102 Screw (Blower Housing)40 690964 Retainer-Valve 305A 697103 Screw (Blower Housing)43 691968 Slinger-Governor/Oil 306 697107 Shield-Cylinder45 690564 Tappet-Valve 307 691003 Screw (Cylinder Shield)46 698492 Camshaft 309 693551 Motor-Starter

48 697762 Short Block 310 690323 Bolt (Starter Motor)50 690193 Manifold-intake 311 497608 Brush Set

51 692137 .O$+Gasket-lntake 333 492341 Armature-Magneto53 690227 Stud (Carburetor) 334 691061 Screw (Magneto Armature)54 691148 Screw (intake Manifold) 337 691043 Plug-Spark73 697133 Screen-Rotating 358 697191 Gasket Set-Engine74 697897 Screw (Rotating Screen) 363 19203 Flywheel Puller78 691003 Screw (Flywheel Guard) 383 89838 Wrench-Spark Plug89 690283 Plug-Oil 385 694476 Screw (Fuel Pump)93 690602 OBushing-Throttle Shaft 385A 690297 Screw (Fuel Pump)94 498030 Kit-Idle Mixture95 691636 Screw (Throttle Valve) Included in Engine Gasket Set, Key. No. 35898 495800 Kit-Idle Speed O Included in Carburetor Overhaul Kit, Key. No.104 690525 O Pin-Float Hinge 121105 231855 OValve-Float Needle $ Included in Carburetor Gasket Set, Key. No. 977106 691780 OSeat-lnlet + Included in Valve Gasket Set, Key. No. 1095108 690464 Valve-Choke (Manual Choke)

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.275820BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

387 697090 Pump-Fuel 947 694393 Solenoid-Fuel404 691691 Washer (Governor Crank) 965 499613 Cover-Oil Pump431 697122 Elbow-Intake 967 697015 Filter-Pre Cleaner

445 697153 Filter-Air Cleaner Cartridge 968 699848 Cover-Air Cleaner462 691261 Washer (Starter Cable) 975 495933 Bowl-Float474 696459 Alternator 977 690192 Gasket Set-Carbu retor503 691532 Strap-Starter 987 691326 OSeaI-Throttle Shaft505 691251 Nut (Governor Control Lever) 1005 697111 Fan-Flywheel510 693699 Drive-Starter 1017 690770 Screen-Oil Pump513 692024 Clutch-Drive 1019 697143 Kit-Label523 697086 Dipstick 1022 272475 ,+Gasket-Rocker Cover524 691032 ,Seal-Dipstick Tube 1023 692492 Cover-Rocker Arm525 697085 Tube-Dipstick 1024 499054 Pump-Oil544 692034 Starter-Armature 1026 692003 Rod-Push (Intake)552 697144 Bushing-Governor Crank ...... 692011 Rod-Push (Exhaust)562 691119 Bolt (Governor Control Lever) 1027 696854 Filter-Oil579 691029 Nut (Starter Cable) 1029 691751 Arm-Rocker584 697112 Cover-Breather Passage 1034 690822 Guide-Push Rod601 95162 Clamp-Hose 1035 693784 Shaft-Pump614 691620 Pin-Cotter 1036 695700 Label-Emission616 692012 Crank-Governor 1040 699852 Plate-Trim

617 692138 O ,SeaI-O Ring (Intake Manifold) 1044 698139 Screw (Flywheel)634 690801 OSpring/Seal Assembly (Manual 1051 691265 Ring-Retaining

Choke) 1058 275038 Owner's Manual634A 690802 OSpring/Seal Assembly (Choke A 1059 698516 Kit-Screw/Washer

Matic) 1070 691058 Screw (Flywheel Fan)635 691909 Boot-Spark Plug 1090 691293 Retainer-Brush643 697155 Retainer-Air Filter 1091 691333 Cap-Limiter654 690958 Nut (Carburetor) 1095 690190 Gasket Set-Valve684 697157 Screw (Breather Passage Cover) 1119 691183 Screw (Alternator)691 692407 ,Seal-Governor Shaft 1127 691657 Screw (Float Bowl)697 690372 Screw (Drive Cap) 1263 697124 Reed-Breather718 690959 Pin-Locating 1264 697104 Screw (Breather Reed)729 691224 Clip-Wire 1265 697125 Support-Blower Housing741 697128 Gear-Timing 1266 691917 ,OSeaI-O Ring (intake Elbow)750 691033 Screw (Oil Pump Cover) 1266A 697123 OSeaI-O Ring(Intake Elbow)757 697607 Link-Counterweight 1267 697424 Latch-Blower Housing758 697134 Counterweight 1270 697156 Plug-AVS Counterweight759 697392 Pin-Counterweight 1279 690960 Screw (Blower Housing Support)783 693713 Gear-Pinion 1329 31Q777-0036 Replacement Engine789 698329 Harness-Wiring 1330 272147 Repair Manual797 693167 Nut (Brush Retainer)801 691283 Cap-Drive Included in Engine Gasket Set, Key. No. 358802 691286 Cap-End O Included in Carburetor Overhaul Kit, Key. No.803 693757 Housing-Starter 121830 691095 Stud (Rocker Arm) :l: Included in Carburetor Gasket Set, Key. No. 977842 691031 ,SeaI-O Ring (Dipstick Tube) + Included in Valve Gasket Set, Key. No. 1095847 697087 Dipstick/Tube Assembly851 692424 Terminal-Spark Plug NOTE: All component dimensions given in U.S. inches868 690968 ,+Seal-Valve 1 inch = 25.4 mm914 690960 Screw (Rocker Cover)918 697091 Line-Vacuum943 690589 ,SeaI-O Ring (Oil Pump Cover)

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

(_O1

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

15 DEGREES MAX.

_ ARNING: To avoid serious injury, operate your tractor up anddown the face of slopes, never across the face. Do not mowslopes greater than 15 degrees. Make turns gradually to preventtipping or loss of control. Exercise extreme caution whenchanging direction on slopes.

1. Fotd this page atong dotted tine indicated above.2. Hold page before you so that its left edge is vertica!iy parattet to a tree

trunk or other upright structure,3. Sight across the fotd in the direction of hill elope you want to measure.4. Compare the angie of the fotd with the s_ope of the hiit.

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Your Home

For repair - in your home - of all major brand appliances,lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories andowner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, day or night

(I-800-469-4663) (U.S.A. and Canada)www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearestSears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.sears, corn

To purchase a protection agreement (U.S.A.)or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U,S,A,) 1-800-361 °6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

1.888-SU-HOGAR sM

(1-888-784-6427)

Au Canada pour service en francois:

1-800-LE-FOYER Mc

(I-80G533-6937)www,sears.ca

02410

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® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

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195509 11.19.04 TR Printed in U.S.A.