CP-112: Deliver Real-Time Inventory for Costpoint Manufacturing with Mobile Barcoding

Dustin Caudell, RFgen SoftwareTony Liguori, RFgen Software

What We’ll Cover

RFgen Mobility and Costpoint

Costpoint Manufacturing

RFgen Mobile Foundations

for Deltek Costpoint

Results Costpoint Users are

Achieving with Routing

Q&A

3

Lean Continuous Replenishment

DEVICES

ERP System

DELTEK COSTPOINT

RFgen

Server

WEB INTEGRATION

CONSOLE

BUSINESS DATA

INTEGRATIONBusiness Data

Configuration Options

Real-time Data Validation

RFgen + Deltek Costpoint Integration at a Glance

Nearly 3,000 hours per year are lost at

distribution centers due to inefficient processes

89% of managers believe that investing in new

technology would achieve time savings and productivity

Impact

Manufacturing

Manufacturing

Advanced Manufacturing

Manufacturing Execution System (MES)

Costpoint Manufacturing Levels

Traceability, Barcoding and Mobile Data Collection

Manufacturing Basic Manufacturing Advanced/MES

End to End Traceability

End-to-end traceability lets you keep a view of your inventory with end-to-end detail

Keeping detailed inventory lot and serial number data

RFgen Mobile Foundations

Mobile Application Development

Platform

Certified Connectivity with Deltek Costpoint

Out-of-the-BoxPre-WrittenPre-Tested

Mobile Apps

Open Source Architecture

Rapid Modification and Configuration

Supports Multiple Data Capture Scenarios for Real-time, Mobile and

Batch Workflows

RFgen Mobile Foundations for Deltek Costpoint

Routing with Costpoint

Basic Costpoint Manufacturing Issued to MO

1. Enter Order Number

2. Build Part is displayed

3. Enter Line Number

4. Component Part, Issue Quantity and Abbreviation is displayed

5. Enter Location to pick from

6. On hand quantity is displayed

7. Enter quantity to issue

8. Issue another line or submit the transaction

Complex Manufacturing -How to set-up

Routing

1. Click on Materials

2. Routings

3. Routings

4. Manage Routings

Creating Routes Against Build

Parts

1. Enter the build Part

2. Enter the routing number

3. Give the routing number a description

4. Enter the Operation Sequence

5. Enter the Step

6. Enter KIT for the Operation

7. Click on the Routing Line Components

Intelligent Routing and

Kitting of Parts

1. Enter the component part

2. Enter the component quantity to pick for this route, sequence and step

3. Enter the line number for the step

4. Save

How to Release Routing

NAVIGATE TO RELEASE

1. Click on Materials

2. Routings

3. Routings

4. Release Routings

Release Operations

ROUTING BUILT INTO PART ORDERS

1. Enter the build part

2. Check Released Routing

3. Check Primary Routing

4. Save

Entering MO on Mobile, Leveraging

Routing

Enter order number

The build part, primary route and description is displayed

Enter operation sequence

Enter step

The operation step description is displayed

Press the next button

Picking Volume Needed for this Route

REDUCING PART USE FOR ON-DEMAND

1. Enter the component part line to issue

2. The component description, revision, description, quantity to issue and abbreviation is displayed

3. Enter the location to pick from

4. The on-hand availability is displayed

5. Enter the quantity to pick from this location

6. Press the next line to pick another line or the submit button to post the transaction

Increase in Accuracy

Increase in Efficiency

Increase in Productivity

Faster Training

99% 30% 80%25%

With Automation, You Can Achieve:

21Pre-Built Deltek Costpoint Mobile Apps

Create and

Customize

Your Own

Mobile Apps!

PURCHASE ORDER SUITE

Purchase Order Receipts Quality Control Inspections

MANUFACTURING SUITE

Issue to Manufacturing Orders Directed Issue to Manufacturing Order Issue Manufacturing Order by List Manufacturing Order Reliefs

INVENTORY MANAGEMENT SUITE

Actual Counts Adjustments Issue to Projects Issue to Purchase Orders View Inventory Issue to Sales Orders Inventory Transfer Location Lookup by Part Location Transfer Mass Transfer

22Two RFgen Deployment Options

1SaaS

• Customer site SaaS user license or can be run in most 3rd

party data centers

• Eliminates privacy and security concerns

• No capital expenditure

• Quarterly payments

• Minimizes internal IT requirements to deploy and manage

2On-Premise

• Run RFgen in your IT infrastructure

• Maintain complete control of your entire RFgen platform

• Manage complex data, analytics, or big data sets including networks, analysis, image services, or real-time sensor streams

23

RFgen Customers Using Costpoint

CASE STUDY

COMPANY Global Aerospace and Defense Company

INDUSTRY Aerospace and Defense

APPLICATIONS Receiving, Manufacturing, Inventory Management and Warehouse of Raw Materials and Finished Goods

ERP Deltek Costpoint

Top 3 Solution Results

Using RFgen for multiple routes and manufacturing steps High-tech defense systems Complex discrete manufacturing Utilizing Costpoint MES Label printing

1.

Improved inventory control for more efficient movement of materials and parts.

2.

Add-on Receiving features to create nimble movements to enhance CostPointprocess

3.

Saved labor by reducing trips through the warehouse to fulfill manufacturing orders.

CASE STUDY

COMPANY Insitu Inc.

INDUSTRY UAV Systems

APPLICATIONS Inventory Management and Custom Applications

ERP Deltek Costpoint 7.0.1

Top 3 Solution Results

Using RFgen for multiple routes and manufacturing steps High-tech defense systems Complex discrete manufacturing Delivering schematics and QC specifications

1.

Improved inventory control for more efficient movement of materials and parts.

2.

Mobilized data collection to replace manual warehouse processes with automation.

3.

Saved labor by reducing trips through the warehouse to fulfill manufacturing orders.

What questions can we answer specific to your business?

Q&A