Course # W 53 PowerFlex AC Drives Presenter: John Polites - Automation Engineer Wednesday, May 3 rd - 11:00 AM – 12:00 AM State College Room Topics of

Course # W 53 PowerFlex AC Drives

Presenter: John Polites - Automation Engineer

Wednesday, May 3rd - 11:00 AM – 12:00 AM

State College Room

Topics of Discussion:– PowerFlex 4 Family Overview – PowerFlex 7 Family Overview – Family Accessories and Applications– VFD Support

The Allen-Bradley Family of Drives

PowerFlex® Family of AC Drives Two Product Class Strategy

“Architecture” Class - Optimized for application flexibility and control system integration

• Broad range of power and performance offerings • Flexibility for simple to complex applications• High through-put, tightly integrated communication &

architecture connectivity– Premier integration to Logix, NetLinx & View

• Power structure robustness to address harmonics, motor effects and control system noise

– “Installation & Retrofit-friendly”• Package designs to maximize control panel space

“Component” Class – Optimized for machine-level and stand-alone control

• Most economical Allen-Bradley offering in its power, performance & feature segment

• Simple selection, set-up, & operation• Industry-standard RS-485 communications capabilities• Industry-standard power structure features &

installation options

“4-Class” Products

“7-Class” Products

Global designs Common programming

& set-up

Multi-network Common

Communications PC Tools

Designed for ease-of-use

PowerFlex “4”- Class ProductsP

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Power Rating (HP @ 460V)

5 10 20 50 150 500

PowerFlex 400

PowerFlex 40 and PowerFlex 40P

PowerFlex 4

Per

form

ance

/ F

un

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ity


5 10 20 50 200 2000

PowerFlex 700S

PowerFlex “7”- Class Products

PowerFlex 700

PowerFlex 70

PowerFlex 700H

Per

form

ance

/ F

un

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200 500 1000 2000 5000 10000

PowerFlex® 7000 – Medium Voltage

PowerFlex7000L

PowerFlex7000

PowerFlex7000A

Low Voltage AC Drive ProductsP

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5 10 20 50 200 1000

Bulletin 1336 Plus II

Bulletin 160

PowerFlex® 4 AC Drive - Overview

• DIN rail mounting and Zero Stacking– Save installation time and space

• Integral keypad provides out of the box operation– No control wiring necessary

• Ten most common parameters grouped together– Quick and easy programming

• Large power and control terminals simplify wiring• Control terminal diagram on inside front cover simplifies control wiring• 16 page quick start guide simplifies installation• Excellent torque performance, current accuracy and digital input response

time minimizes the need for complex adjustments• DriveExplorer™ and DriveExecutive™ software provides a simple and

intuitive method for programming, monitoring and control

More product details

PowerFlex 4 AC Drive - Specifications

• Input:– 1 Phase Voltage: 100 - 120V / 200 - 240V– 3 Phase Voltage: 200 - 240V / 380 - 480V– Input Frequency: 47 to 63 Hz

• Enclosure and Ambient Temperature:– Open Type / IP20: -10° to 50° C (14° - 122°F)– NEMA Type 1 / IP30: -10° to 40° C (14° - 104°F)

with optional conduit kit– Flange/IP54/65: Heatsink: -10 to 40° C (14° - 104°F)

Drive: -10 to 50° C (14° - 122°F)• I/O Control :

– 24V sink or source control (DIP switch)– 3 dedicated inputs for start, stop and reverse– 2 programmable inputs for functions such as preset speed, jog, etc. – 0 - 10V or 4 - 20mA input – 1 programmable form C relay output– PTC Input Compatible


• Drive Ratings:– 115V, 1Ø, 0.2-1.1 kW (0.25-1.5 Hp) – 230V, 1Ø, 0.2-2.2 kW (0.25-3 Hp)– 230V, 3Ø, 0.2-3.7 kW (0.25-5 Hp)– 460V, 3Ø, 0.37-3.7 kW (0.5-5 Hp)

• V/Hz Motor Control • 0-240Hz Output• Overload Rating: 150% current/1 minute, 200% current/3 sec• Auto Re-Start Function• Flying Start Function• Slip Compensation Function• Process Display Capability• Integral RS-485 Communication• Integral Programmer with LED Display and Speed Pot• LED Indicators for FAULT/PROGRAM/RUN/DIRECTION and parameter values

PowerFlex 4 Drive Peripherals/Accessories

• EMC line filters• Line reactors• Remote HIM’s

– 22-HIM-CS2– 22-HIM-A3 with CopyCat

• Dynamic brake resistors• 1769-SM2 (Compact I/O to

DSI module)• 22-XCOMM-DC-Base

– External DSI Communication Kit for use with Rockwell Automation Core Networks (DeviceNet, ControlNet and EtherNet/IP

PowerFlex 4 AC Drive – Application Guide

• Ideal for applications requiring simple volts per hertz control such as: – Fans– Food processing equipment– Machine tools– Pumps– Mixers– Conveyor equipment– Packaging machinery– Wood working machinery– Automatic and overhead door equipment.

PowerFlex 4 AC Drive

• Just released….NEW Communication Adapters– 22-WIM-Nx Bluetooth® Wireless Interface Modules*

• 22-WIM-N1 NEMA 1• 22-WIM-N4S NEMA 4

– 22-COMM-L LonWorks®*

• Releasing in 2006– 22-COMM-B BACnet® MS/TP Adapter– 1203-USB USB AnaCANda Module

* For use only with the External DSI Communication Kit


• Easy to Program– Simple “one-finger” programming & set-up– Common PowerFlex features reduce “learning

curve”• Common programming keys• Common PC Tools with DriveExplorer and

DriveExecutive software– “CopyCat” and Remote Keypad Options

• Easy to Install– Quick-start guide – DIN-rail mounting capability

• thru 4 kW (5 HP)– Large power and control terminals

for easy wiring– Control terminal definition labels

inside of front cover

• Easy to Operate– “Out-of-the-box” operation– Large 4-segment LED display– LED indication of start function & local

speed pot status– LED Indication of “RUN” status and

direction– LED indication of display units

• Reliable Performance– Excellent speed & torque performance– Relay pre-charge design limits excessive

inrush currents– 6kV AC input (line) transient protection– Ground fault protection during start and run

conditions

1Ø (100-240V) 0.5 to 5 HP, 3Ø (200 – 600V) 0.5 to 15 HP


• Input– 1 Phase Voltage: 100 - 120V / 200 - 240V– 3 Phase Voltage: 200 - 240V / 380 - 480V / 460-600V– Input Frequency: 47 to 63 Hz

• Enclosure and Ambient :– Open Type / IP20: -10° to 50° C (14° - 122°F)– NEMA Type 1 / IP30: -10° to 40° C (14° - 104°F) with optional conduit kit– Flange/IP54/65: Heatsink:-10 to 40°C (14° - 104°F); Drive: -10 to 50° C (14° - 122°F)

• I/O Control :– 24V sink or source control– 3 dedicated inputs for start, stop and reverse– 4 programmable inputs for functions such as preset speed, jog, etc. – 0 - 10V or 4 - 20mA input (bi-polar)– 1 programmable form C relay output– 2 Digital opto outputs– StepLogic™ functions (relays and timers)– PTC input compatible


• Output :– Frequency: 0 to 400 Hz– Overload Current: 150% for 60 seconds, 200% 3 seconds

• Ratings :– 100-120V, 1Ø, 0.4-1.1 kW (0.5-1.5 Hp)– 200-240V, 1Ø, 0.4-2.2 kW (0.5-3 Hp)– 200-240V, 3Ø, 0.4-7.5 kW (0.5-10 Hp) – 380-480V, 3Ø, 0.4-11 kW (0.5-15 Hp)– 480-600V, 3Ø, 0.75-11 kW (1-15 Hp)

• Motor Control :– V/Hz– Sensorless vector control with Autotune feature– Process PID

PowerFlex 40 AC Drive – Peripherals/Accessories

• Remote HIM’s– 22-HIM-CS2 & 22-HIM-A3

• DSI communication options– DeviceNet™, EtherNet/IP™, PROFIBUS™ DP,

ControlNet™, Lonworks®, Compact I/O and 22-XCOMM-DC-Base

– 22-WIM-Nx Wireless Interface Modules• Embedded Bluetooth® technology• NEMA 1 and 4 offerings

• Packaged configurations available– NEMA 12, 4, and 4X (IP66)– 480V, 0.5-15 HP

• EMC line filters and line reactors• Dynamic brake resistors


• Ideal for applications in the 1/2 - 15 Hp range requiring simple V/Hz control such as:

• Fans• Fans• Food processing equipment• Machine tools• Pumps• Mixers• Conveyor equipment• Packaging machinery• Wood working machinery• Automatic and overhead door equipment.

• Or for applications requiring low speed torque (sensorless vector) demands such as mixers, machine tool equipment and those requiring network connectivity

PowerFlex 40 AC Drive

• Just released….NEW Communication Adapters– 22-WIM-Nx Bluetooth® Wireless Interface Modules

• 22-WIM-N1 NEMA 1• 22-WIM-N4S NEMA 4

– 22-COMM-L LonWorks®*


PowerFlex® 40P AC Drive - Overview

• Features– Drive overload protection (with Power-down

memory retention per NEC)– Ramp regulation– PID control– StepLogic™– Flying start– Encoder Pulse train feedback– DriveGuard® Safe-off (optional)– ½ Line Voltage operation (selectable) – 7DI/2AI(4-20 mA,+/-10V),1AO,1RO (Form C),2

DO

PowerFlex 40P AC Drive - Specifications

• Input:• 3 Phase Voltage: 200 - 240V / 380 - 480V / 460-600V• Input Frequency: 47 to 63 Hz

• Enclosure and Ambient :• IP 20/Open = 50° C• IP 30/NEMA 1 = 40° C• Up to NEMA 4X* with Plate Drive & Flange Drive = 50° C

• I/O Control :• 24V sink or source control• 3 dedicated inputs for start, stop and reverse• 4 programmable inputs for functions such as preset speed, jog,

etc. • 0 - 10V or 4 - 20mA input (bi-polar)• 1 programmable form C relay output• 1 analog output (0-10V or 4 -10mA)• 2 programmable opto outputs• StepLogic™ functions (relays and timers)• PTC input compatible

* with enclosure of like rating

PowerFlex 40P AC DrivePanel Mount Drive for

Mounting to External Heat Sink

75% reduction in enclosed heat with heatsink out the back

PowerFlex 40P AC Drive - Specifications

• Output :– Frequency: 0 to 500 Hz– Overload Current: 150% for 60 seconds, 200% 3 seconds

• Ratings* :– 200-240V, 3Ø 0.4-7.5 kW (0.5-10 Hp) – 380-480V, 3Ø 0.4-11 kW (0.5-15 Hp)– 480-600V, 3Ø 0.75-11 kW (1-15 Hp)

• Motor Control :– V/Hz motor control– Sensorless vector motor control with Autotune features

• Slip compensation or encoder trim– Process PID– Position Control Regulator Mode

* 230V and 480V are CE Approved

PowerFlex 40P AC Drive – Peripherals/Accessories

• Remote HIM’s– 22-HIM-CS2 & 22-HIM-A3

• DSI communication options– DeviceNet™, EtherNet/IP™, PROFIBUS™ DP, ControlNet™,

LonWorks®,Compact I/O and 22-XCOMM-DC-Base

– 22-WIM-Nx Wireless Interface Modules• Embedded Bluetooth® technology• NEMA 1 and 4 offerings

• EMC line filters and line reactors• Dynamic brake resistors

Wireless Interface Module

PowerFlex 40P AC Drive – Application Guide

• Ideal for applications in the 1/2 - 15 HP range requiring either V/Hz motor control or Sensorless vector motor control with Autotune feature:

• Smart Conveyors• Simple Indexing (Mixers, etc.)• Palletizers• Packaging Equipment

PowerFlex 40P AC Drive – Fibers/Textiles Application Specific Features

– Fibers Firmware Features• Output Frequency up to 500Hz• Synchronized Input Ramps• Speed Ratio over Comms• Traverse and P-Jump

– ½ DC Bus Operation and Improved Ride Through

• Continuous output under brown out conditions

• Inherent breaking and ride through with the use of drives/loads in application

– Encoder/Pulse Train input– Plate Drive – 75% reduction in enclosed Watts

• Mount to external heat sink

– Applications• Drafting Machines• Ring Spinning Machines• Roving Machines• Carding Machines• Draw/Twist machines• Fiber winder control• Synthetic fiber spinning

machines

PowerFlex 40P AC Drive - Futures



• Integral RS485 Communications• Supports DSI Accessories• Integral LCD Keypad

Optimized for Commercial Fan and Pump Applications

Stand-Alone

• Application Specific Features for Fans and Pumps

• Rated for Variable Torque Loads

Packaged

View Fan Demo More product detailsView Pump demo


• Ratings– 200-240V, 2.2-37 kW (3-50 Hp)– 380-480V, 2.2-100 kW (3-150 Hp)

• 110% Overload for 60 seconds• Enclosure

– IP20 / UL Open• 3-10 HP (240V AC) & 3-20 HP (480V AC)

– IP30 / NEMA 1 / UL Type 1• 3-10 HP (240V AC) & 3-20 HP (480V AC) (with optional kit)• 15-50 HP (240V AC) & 25-150 HP (480V AC)

• Environment– IP20 rated for 50° C– IP30 rated for 45° C


• (7) Digital inputs (24V sink/source)– (3) Semi-programmable

• two wire or three wire control, hardware enable, function loss

– (4) Fully programmable• preset speeds, local control, auxiliary

fault, purge freq, etc.

• (2) Programmable Form-C relay outputs

• (2) Analog outputs– 0-10V or 4-20mA (each selectable)

• (2) Analog inputs– (1) Isolated -10 to 10V or 4-20mA (sel.)– (1) Non-Isolated 0-10V or 4-20mA (sel.)

• (1) Optocoupler output

Analog Output Dip Switches

Analog Input Dip Switches

24V DC Source/Sink

Relay Outputs Analog and Discrete Wiring

RS485 Ports


3 Contactor Full Feature Bypass with Disconnect

• Communications– Built-in RS-485 protocols

• Modbus RTU• Siemens P1• Metasys® N2

– DSI Communication Modules• BlueTooth®• DeviceNet™• EtherNet/IP™• PROFIBUS™ DP• ControlNet™• LonWorks®

• Relay Output Card– Provides (6) additional form A relay outputs– For use on following ratings:

• 15-50 HP (240V AC) • 25-150 HP (480V AC)

• External EMC Line Filters• Packaged Configurations Available

– Main Input Disconnect– 3 Contactor Full Feature Bypass with Disconnect– 3 Contactor Basic Bypass with Disconnect

PowerFlex 400 Drive – Application Guide

• Applications– Industrial Fans and Pumps– Commercial HVAC Fans and Pumps– Cooling Towers– Dust Collection Systems– Clean Room Fans

• Selling Tools– Specification Guides– Submittal Documents– White Papers– Energy Savings and Harmonic

Calculators

PowerFlex 400 AC Drive - Futures

• Extended power range– 350 HP (September 2006)

• Bacnet Comm Module


• Fractional through 50 HP • Easy to use with large LCD display and

Assisted Startup • Flexibility for simple to complex

applications• Vector Control

with FORCE™ Technology• Superior connectivity

to Logix, NetLinx & View• Internal EMC filtering and bus inductance• Variety of Dedicated Enclosure Styles


NEMA 1 (50°C)Also IP20

Flange (50°C)Front = NEMA1 / IP20Backside = NEMA 4X / IP66Backside = Indoor & Outdoor

NEMA 4X (40°C)Also NEMA 12 & IP66(indoor only)

NEMA 12 (40°C)Also IP56

240V, ½ - 25 HP

480V, ½ - 50 HP

600V, ½ - 50 HP

240V, ½ - 25 HP

480V, ½ - 50 HP

600V, ½ - 50 HP

240V, ½ - 25 HP

480V, ½ - 50 HP

600V, ½ - 50 HP

240V, 20 – 25 HP

480V, 40 – 50 HP

600V, 40 – 50 HP


• Motor Control– Custom V/ Hz– Sensorless Vector– Vector Control with FORCE™ Technology

• Digital I/O– 6 inputs

• 1 jumper selectable as “Dedicated Enable”• 24 V DC selectable sink or source• 115VAC interface add-on option

– 2 relay outputs - each providing a Form C dry contact set

• Analog I/O– 2 inputs - differential isolation (0 – 10V or 4 – 20mA)

• one unipolar• one bipolar

– 1 output - single ended (0 – 10V or 0 – 20mA)• Encoder Feedback Option

– 12V / 5V selectable– 250 kHz maximum

• DriveGuard™ Safe-Off Option– meets EN954-1, category 3

Closed Loop Low Speed Performance3HP Heavy Duty Application

0%

50%

100%

150%

200%

250%

300%

-2 0 2 4 6 8 10 12

Frequency (HZ)

To

rqu

e (%

of

rate

d m

oto

r)


• Communications• HIM’s• Other Accessories

– Encoder Feedback Interface– 115VAC Control Interface– DriveGuard® Safe-Off Interface– Internal (Light Duty) DB Resistors– External (Medium Duty) DB Resistors– External (Large Power) DB Resistors– Line Reactors– Isolation Transformers– Configured Program

• Packaged Configurations Available– NEMA 1, 4/12 Indoor, 4 Outdoor– 480V, 0.5-50 HP


• Notable Application Features– Extremely Fast Bus Regulation and

Current Limit for tripless operation of dynamic loads

– Reflected Wave Reduction helps protect motors from the effects of long motor cables

– PID and Sleep / Wake Control can eliminate the need for a stand-alone controller

– Droop Control for load sharing applications

– Fiber Features (P Jump, Traverse, Sync Speed Change)

– Plus many more!

PowerFlex 70 AC Drive - Futures


PowerFlex® 700 AC Drive with Vector Control - Overview

• Outstanding Performance– Vector Control with FORCE™ Technology provides tight speed regulation and very

accurate torque regulation – with or without an encoder– Position regulator for simple position indexing / speed profiling applications– Superior connectivity to Logix, NetLinx & View– Flexibility for simple to very complex applications.

• TorqProve™ for lifting applications• Positioning/Speed Profiling • Adjustable Voltage for non-motor applications • Oil Well macros for Pump Jacks and

Progressive Cavity Pumps (PCPs)• Easy to use

– Full Numeric HIM with LCD display – Assisted Start enables programming without using a manual– Pull-apart I/O terminal blocks– Control cassette common across all ratings

• Saves Space– Internal brake transistors and communication options, integral EMC

filters and common mode cores all save panel space and wiring time– Compact, bookshelf design allows Zero Stacking™

PowerFlex 700 AC Drive with Vector Control - Specifications

Power Ratings• 240V

– 0.5 to 100 HP, 2.2 to 260A• 400V

– 0.37 kW to 132 kW, 1.3 to 260A• 480V

– 0.5 to 200 HP, 1.1 to 248A • 600V

– 1 to 150 HP, 1.7 to 144A • 690V

– 45 to 132 kW, 52 to 136AEnvironmental Ratings

– NEMA Type 1 (IP20): 40o C amb. (standard)– NEMA Type 0 ( IP20): 50o C amb. (no top label)– NEMA Type 12 (IP54) Frames 5 & 6 only

• Cabinet / Flange Mount & Standalone

PowerFlex 700 Drive with Vector Control - Specifications

• Motor Control – Three control modes for any application requirement

• V/Hz• Sensorless Vector – with or without encoder feedback• Vector Control with FORCE™ Technology – with or without encoder

feedback– All include auto-tuning for easy start-up and best performance

• Encoder Option – 12V / 5V option available

• Digital I/O– 6 inputs - choice of voltage

• 24 VDC sink or source, or 115 VAC• Dedicated Hardware Enable option

– 3 outputs • Relay outputs, fully programmable• 250 V AC, 30 V DC, 2 Amps

• Analog I/O– 2 inputs - differential isolation

• Both are bipolar and high speed; <1 msec for torque input

– 2 outputs - differential isolation• (0 - 10V or 4 - 20mA)

PowerFlex 700 Vector Control with Encoder

0.0

0.5

1.0

1.5

2.0

2.5

3.0

-2 0 2 4 6 8 10 12

Frequency (HZ)

Torq

ue (P

er-U

nit)



– Encoder Feedback Interface– Removable cassettes– Internal (Light Duty) DB Resistors– External (Med/Large Duty)

DB Resistors– Line Reactors– Isolation Transformers– Configured Program

• Packaged Configurations Available– NEMA 1, 12 Fan & Filter– 480V, 0.5-200 HP

PowerFlex 700 AC Drive with Vector Control – Application Guide

• The PowerFlex 700 Drive is perfect for almost any application including:– Fans & Pumps– Extruders (Torque performance)– Stamping Presses (great performance with cyclical high inertia loads)– Cranes & Hoists (TorqProve)– Entertainment – amusement park attractions– Material handling

• Conveyors (Load sharing)• Vertical lifts (TorqProve and Positioning)• Palletizers (Performance, TorqProve and Positioning)

– Centrifuges – Mixers (eccentric loads)– Winders– Rock crushers (high impact eccentric loads)– Oil Well Pumps (pump jacks & PCP)

From simple fans to complex winders, the PowerFlex 700 Drive is perfect for almost any application!

From simple fans to complex winders, the PowerFlex 700 Drive is perfect for almost any application!

PowerFlex 700 AC Drive with Vector Control - Application Guide

• Recent successes for the PowerFlex 700 drive include: – Crane / Hoist using TorqProve features

• Vertical drop lifts at all major automotive companies• Overhead cranes at several large metal and paper companies• Vertical conveyors at material handling OEMs

– Fans & Pumps• Air handling equipment at a large Semiconductor manufacturer

– Stamping presses• Large stamping presses for metal fabrication several OEMs

• Oil Well Pumps– Pump jacks at several major oil companies

• Winders– Wire – Plastic Film

• Adjustable Voltage– Vibration welding equipment for OEMs– Power Supplies for power generation

company

PowerFlex 700 AC Drive with Vector Control – IP54 / UL Type 12

Frame 5 Cabinet / Flange Mount

Frame 5 Standalone

Frames 5 & 6 now available!

Optional Disconnect

Optional Door-mount

HIM

Fan with front access

IP54 / UL Type 12 (NEMA 12)– Frame 5 &6– 75 HP to 200 HP– 240 V to 690 V

PowerFlex® 700H AC Drive - Overview

• Global voltage ratings: 200 to 800 HP at 500V and 150 to 800 kW at 690V

• Easy-to-remove control module is common among all PowerFlex 700H power ratings

• Easy to use with large LCD display and Assisted Startup • Flexibility for simple to complex applications• Sensorless Vector with Slip Compensation and V/Hz • Superior connectivity to Logix, NetLinx & View• Internal EMC filtering and built in AC line reactor• Standard floor standing cabinet Frames 10 and higher• Internal brake transistors (Frame 9)

PowerFlex 700H AC Drive - Specifications

Power Ratings (ND)– 400V

• 132 to 560 kW, 261 to 1030A– 480V

• 200 to 900 HP, 261 to 1030A– 600V

• 150 to 900 HP, 170 to 820A– 690V

• 160 to 800 kW, 170 to 820AFrame 9

Frame 10Environmental Ratings

NEMA Type 1 (IP20)

NEMA Type 12 (IP54) – Frames 10-12

PowerFlex 700H AC Drive - Specifications

• Motor Control – Two control modes for many application requirement

• V/Hz• Sensorless Vector – without encoder feedback

– Includes auto-tuning for easy start-up and best performance • Digital I/O

– 6 inputs - choice of voltage• 24 VDC sink or source, or 115 VAC• Dedicated Hardware Enable option

– 3 outputs • Relay outputs, fully programmable• 250 V AC, 30 V DC, 2 Amps

• Analog I/O– 2 inputs - differential isolation

• Both are bipolar – 2 outputs - differential isolation

• (0 - 10V or 4 - 20mA)

PowerFlex 700H AC Drive Peripherals/Accessories


– Door mounted HIM Frames 10 and higher– Output Line Reactors– Isolation Transformers– Engineered Packaged Drives Program

PowerFlex 700H Drive – Application Guide

• The PowerFlex 700H drive is perfect for many applications including:– Fans & Pumps– Simple Extruders – Stamping Presses (great performance with

cyclical high inertia loads)– Conveyors– Centrifuges – Mixers (eccentric loads)– Rock crushers (high impact eccentric loads)

• Successes for the PowerFlex 700H drive include: – Fans

• Power plant two cooling towers of fans. • Eight twenty-eight foot fans per tower each requiring 250 HP

PowerFlex 700H AC Drive - Futures

• Releasing in April 2006– DriveGuard™ Safe-Off feature– Control Flash though DPI

• Selectable Motor Control Algorithms– Vector Control with FORCE™ Technology – with or without an encoder, Permanent Magnet Motor, and V/Hz control

• Integral Position Loop– Point-to-Point, Direct, and Interpolated (Course to Fine) positioning, homing

• User Functions (with or without DriveLogix™)– Bit Swaps, Peak Detects, Position Watch, Switch blocks, Real – DINT conversion, Scale blocks, Logic blocks,

Compare blocks, MOP, Basic Indexer, Timers blocks, Add/Subtract blocks, Multiply/Divide blocks• Feedback Loss Switchover “On the Fly” (in Speed Mode)• Advanced Diagnostics

– Integral 4 Channel Trending with Event Triggering, Multiple Test Points• Inertia Adaptation - Can increase speed regulator BW x4• Assisted Startup Routine• Multiple Feedback Options

– 2nd Encoder, 2nd Encoder with DriveGuard® Safe-off, Resolver, Stegmann and Heidenhain High Resolution Feedback, Stahltronis and Temposonics SSI Linear Feedback

• High Speed Data Fiber Link Option – SynchLink™• Embedded Logix Controller Option - DriveLogix5730

– Programming Memory: • 1.5 Mbytes of user program • CompactFlash for Non-Volatile program storage

– RSLogix5000 which also includes Motion Instruction Support– Up to 16 Local Compact I/O Modules (2 banks)– Embedded EtherNet/IP™ Communication option– NetLinx Daughter cards Communication options

PowerFlex® 700S AC Drive - Overview

PowerFlex 700S AC Drive - Specifications

Power Ratings• 240V

– 1 to 100 HP, 4.2 to 260A• 400V

– 0.75 to 800 kW, 2.1 to 1450A• 480V

– 1 to 1250 HP, 2.1 to 1450A • 600V

– 1 to 1300 HP, 1.7 to 1180A • 690V

– 45 to 1100 kW, 52 to 1180AEnvironmental Ratings

– NEMA Type 1 (IP20): 40o C amb. (standard)– NEMA Type 0 ( IP20): 50o C amb. (no top label)

PowerFlex 700S AC Drive - Specifications

• Selectable Motor Control Algorithms– Open and Closed Loop Vector– Permanent Magnet Motor– V/Hz

• Output Frequency– 0 - 400 Hz

• I/O – High speed high resolution (250 µSec update)– (3) 24V DC Digital Inputs and (3) 24V DC / 120 V AC Digital Inputs– (2) 24V DC Digital Outputs, (1) Form-C relay, 24Vdc/120Vac– (2) Analog Inputs – 14bit Resolution, (1) Analog Input – 10bit

Resolution– (2) Analog Outputs – 12bit Resolution

• Standards– UL, CE, CSA, C-Tick, ATEX

PowerFlex 700S – Peripherals/Accessories


– Encoder Feedback Interface– Removable cassettes– Internal (Light Duty) DB Resistors– External (Med. Duty) DB Resistors– External (Large Power) DB Resistors– Line Reactors– Isolation Transformers– Configured Program– Auxiliary Control Power Supply

PowerFlex 700S AC Drive Application Guide

• Target customers requiring precise speed, torque, or position control.• An integrated Logix/PowerFlex solution with a fully-programmable drive and

reduced hardware cost for applications requiring a controller– standalone applications and small systems.

• The following is a list of applications that are well-suited for the PowerFlex 700S drive:– transfer systems - winding/unwinding - belt reels– feeders - positioning - rolling and shaping– test stands - cut-to-length - hoist– extruders - material handling - electronic camming– web handling - electronic gearing - load sharing

• Migration path for 1336 Impact and 1336 Force products

PowerFlex® 7000 Medium Voltage Drive

“A” Frame

“C” Frame

“B” Frame

Power Range

The Allen-Bradley PowerFlex 7000 Medium Voltage AC Drives, are available in power ratings from 2400 to 6600 volts, 150 to 25400 kW (200 to 34000 hp).

PowerFlex 7000 MV Drive - Overview

• General purpose stand alone MV drive. Controls speed, torque, direction, starting, stopping of induction or synchronous motors

• Global product - IEC / NEMA / UL / CSA• Focus on high reliability, ease of use, lower total cost of

ownership• Simple, reliable power structure• Fuseless Design• Low component count• Inherent regeneration

“A” Frame

“C” Frame

“B” Frame

PowerFlex 7000 MV Drive - Specifications

A Frame B Frame C FramePower Ratings

2400 Volts 200 to 700 HP 200 to 2000 HP -3300 Volts 190 to 750 kW 190 to 2050 kW -4160 Volts 350 to 1250 HP 350 to 3500 HP 3000 to 5000 HP6600 Volts 400 to 930 kW 400 to 4100 kW 3730 to 6340 kW

Cooling Method Air Cooled Air Cooled Liquid Cooled

Rectifier TypesActive Front End X X X18-Pulse - X X6-Pulse X X -

Motor Types

Duty Ratings

Used for Constant Torque applications

Capable of controlling induction and Synchronous Motors

Normal Duty - 110% overload for one minute every ten minutes.Used for Variable Torque applicationsHeavy Duty - 150% overload for one minute every ten minutes.

Software Tools

Pocket PC

VersaView CE

Software Tools - DriveTools SP

• DriveExecutive This is a full version with all the features of DriveExecutive Lite plus

some additional features designed for convenience to facilitate faster and easier drive set up and maintenance.

• DriveExecutive Lite This is a special version with features that offer basic functionality for

use with networks and controllers. Currently bundled with RSLogix 5000 and RSNetworx MD for DeviceNet

• DriveObserver• Can be used to monitor drives, adapters, and HIMs.• Can communicate with multiple drives.• Designed to run alongside DriveExecutive.

Software Tools

• DriveExplorer™– An intuitive, Windows Explorer-like software package for basic online

programming of Allen-Bradley drive products– Multiple versions:

• DriveExplorer Full• DriveExplorer Lite – Freeware.• Pocket DriveExplorer

• DriveTools™SP– A family of software planned and designed to accommodate

demanding user requirements:• DriveExecutive™ - Online/offline drive configuration tool• DriveObserver™ - Samples and plots parameter values

Available Versions

• Full (9306-4EXP02ENE) for Windows 95/98/ME/NT/2000/XP

• Pocket (9306-4PXP01ENE) for VersaView CE 3.0, RAC 6182 CE 3.0, and select H/PCs

• Lite for Windows 95/98/ME/NT/2000/XP: Offers a subset of the functionality available in the full version. The Lite version is freeware and can be found at http://www.ab.com/drives/driveexplorer.

• Simulator for Windows 95/98/ME/NT/2000/XP: Simulates connection to a drive and adapter. The Simulator version is freeware and can be found at http://www.ab.com/drives/driveexplorer.

PowerFlex “7” Class - Communications

20-XCOMM

External Kit

20-COMM-Q

ControlNet

(fiber)

20-COMM-C

ControlNet™

(coax)

1203-SSS

RS232 DF1

20-COMM-D

DeviceNet™

20-COMM-R

Remote I/O

20-COMM-S

RS485 DF1

20-COMM-I

Interbus™

20-COMM-P

PROFIBUS™ DP

20-COMM-E

EtherNet/IP™

20-COMM-H

RS485 HVAC(Modbus RTU,

Metasys™ N2,

Siemens P1)

20-COMM-L

LonWorks®

1769-SM1

Compact I/O

Releasing in 2006

•1203-USB USB AnaCANda Module

•20-COMM-B BACnet® MS/TP Adapter

Wireless Interface Module

PowerFlex “7” Class – HIM’s

-A2 -A5-A3

-C3S -C5S

-A1

-B1

NEMA 1 (Hand-held / Drive Mount / Bezel Mount)

NEMA 4 (Remote Mount)

NEMA 1 Bezel Kit

• Local Central PA Support with (5) Staffed Motor Control Specialist

• Product Guide Specifications & Submittal Packages

• Certified VFD Startup – VFD Checklist and Reports

• Onsite Training

• Available Spare Parts

• 24/7 Emergency Service

• Online Allen-Bradley Drives Technical Support– www.ab.com/support/abdrives

Schaedler Yesco Distribution VFD Support

Questions ?

Please Take a Few Minutes to Fill Out Seminar Evaluation Form

THANK YOU