Upload
ganapati-hegde
View
261
Download
7
Embed Size (px)
Citation preview
7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
1/34
C6.6
Presenter: Jaz Gill
June 2004
http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
2/34
Agenda C6.6
Brand Positioning and Messaging
PSAB (FABs)
Project engines
Prospec VR information
Summary
http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
3/34
Brand Positioning and Messaging
Cat = Best Product
Perkins = Best Value
C6.6 with ACERT technology Head line message
1106D uses proven ACERT technology from
Caterpillar. 2nd level message and never a heading
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
4/34
Problem, Solution, Advantage,
Benefit (PSAB)
Problem
Tier 3 change over customer problems:
New technology
More design cost
Pull on resource
More cost
Redesigning engine installation
Etc
Problem
Problem
Problem
Problem
Problem
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
5/34
Problem, Solution, Advantage,
Benefit (PSAB)
Solution C6.6Tier 3 change over
New technology adding installation cost
Increased support and functionality More design cost
Technical data supplied 6 months before introduction Pull on recourse
Support from Best Distribution Networks More cost
Leading technology will return on their investment
Redesigning engine installation
Installation support from Dealer and Factory
Solution
Solution
Solution
Solution
Solution
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
6/34
Advantages C6.6
Minimised CoolingGroup Costs
Refuelling intervalsretained
GreaterProductivity by
improved power toweight ratios
Low InstalledCosts
Sound Suppressioncosts reduced
Worldwide powersolution
Improved machineperformance
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
7/34
Advantages C6.6
Minimised CoolingGroup Costs
Refuelling intervalsretained
GreaterProductivity by
improved power toweight ratios
Low InstalledCosts
Sound Suppressioncosts reduced
Worldwide powersolution
Improved machineperformance
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
8/34
Provides the Power and Torque
More than 40% increase in power over Stage II engines
Power range from 90 to 186kW
205kW Combine ratings and 246kW fire pump ratings
Greater productivity for End User
0 50 100 150 200
kW
C4.4 NA
C4.4 T
C4.4 TA
C6.6 TA
Intro in 2007/2008
Intro July 2005
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
9/34
Max Torque / Power
0
20
40
60
80
100
120
140
160
180
200
800
850
900
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
1550
1600
1650
1700
1750
1800
1850
1900
1950
2000
2050
2100
2150
2200
Engine Speed - rpm
EnginePower-kW
0.00
200.00
400.00
600.00
800.00
1000.00
1200.00
EngineTorque-N.m
Target rating
250hp @ 2200rpm
Peak torque
774lbsft @ 1400rpm
Combine Power
bulge
265hp @ 2000rpm
225hp ratingsfrom 1800rpm
to 2500rpm
C6.6 Ag. curve with power bulge (no bulge on C ratings)
Prime ratings for 50Hz = 96 to 144 kWe (120 to 175 kVA)
Standby Power 60Hz = 108 to 160 kWe (135 to 200 kVA)
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
10/34
Provides the Power and Torque
Max Torque % Improvement
from Stage 2
1106D-E66TA 1050Nm 51%
Torque over 1000Nm at 1400rpm
Class beating Power Density
1106D-E66TA = 360kW/m3 and 0.35kW/kg
1104D-E44TA = 331kW/m3 and 0.48kW/kg
Higher low speed torque
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
11/34
Improved machine performance
Proven ACERT technology from
Caterpillar
Improved productivity &
performance without
compromising fuelconsumption
Meets the needs of the
most demanding engine
and machine integrationrequirements
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
12/34
How we have achieved more power & torque
Increasedstrength of
crank New engine architecture
New block
Increased bore size
New con-rod & piston
Four valves
Plus proven ACERT technologyfrom Caterpillar
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
13/34
C6.6 Benefits
Minimised CoolingGroup Costs
Refuelling intervalsretained
GreaterProductivity by
improved power toweight ratios
Low InstalledCosts
Sound Suppression
costs reduced
Worldwide powersolution
Improved machineperformance
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
14/34
Sound Suppression Costs Reduced
Tier 3: Noise reductions of 3 to 5dBA for 1106D
Noise reductions of 1 to 3dBA for 1104D
Improvement in subjective noise quality
Noise control costs minimised
Conventional fuel injection system vs ACERT fuel delivery
Strategies sound clip
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
15/34
Subjective
Idle
FLRS
Tier 1 Tier 2 Tier 3
97.7 dB
234%
114.2 dB
295%
94.0 dB
100%
109.5 dB
100%
88.8 dB
30%
103.2 dB
23%
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
16/34
How we have achieved 3-5dBA noise
reductions?
Stiffercrankshaft
Piston optimisedfor high speed
operation
Multiple fuelinjectionstrategy
Smoothpump drivetorque
Integratedinductionmanifold
Improvedcontrol ofgearbacklash
Insulated timing case cover
Isolated sump &Shear plate
Double curvatureon thick walled
crankcase
Isolated top cover
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
17/34
C6.6 Benefits
Minimised CoolingGroup Costs
Refuelling intervalsretained
GreaterProductivity by
improved power toweight ratios
Low InstalledCosts
Sound Suppression
costs reduced
Worldwide powersolution
Improved machineperformance
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
18/34
Low Installed Costs
No increase in package size from Tier 2
Enhanced range of engine build options
Dedicated Mechanical & Electronic Application support teams
Over 75years experience of engine installation
C6.6 engine will be platform for Tier 4 Long term solution
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
19/34
How We Have Achieved Low
Installed Costs?
Compact 4 valve head andinjectors minimise engine height
Increased
top tanktemp 112C
3 -5dBA Noisereduction
Same
mountingPadCentres
Keeping package size and hook-up points
Minimising Heat Rejectionand sound power levels
No increase
in height andwidth
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
20/34
C6.6 Benefits
Minimised CoolingGroup Costs
Refuelling intervalsretained
GreaterProductivity by
improved power toweight ratios
Low InstalledCosts
Sound Suppression
costs reduced
Worldwide powersolution
Improved machineperformance
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
21/34
Worldwide power solution
Serviced around the world Single side servicing (either side)
500hr standard service intervals (1000 hour option)
Injectors positioned for ease of removal
No belt adjustments (multi-vee auto tensioner)
Comprehensive world wide warranty
2 years full engine (up to 3000 hours)
3 years on major components
Low usage warranty
- Restricted to 500 hrs p.a or less- 3 years warranty OR 1500 hrs (whichever is sooner)
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
22/34
Worldwide power solution
Oil lubricated fuel pump on Electronic system Tolerant to Worldwide fuels such as Kerosene & Jet
Aviation fuel
5% Biofuel (Rape Methyl Ester) capability
Improved quality via: Designed in quality New production lines
Extensive in field test programmes
In-house test beds
Whole life cost minimised
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
23/34
Lower Oil consumption 0.1% of fuel used
Bore finish
New Block
Low engine life fuel cost
Low SFC due to 4 valve head
Elements of ACERT include Air management, Electronics, Fuel delivery
How We Have Minimised Whole Life
Cost
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
24/34
C6.6 Benefits
Minimised CoolingGroup Costs
Refuelling intervalsretained
GreaterProductivity by
improved power toweight ratios
Low InstalledCosts
Sound Suppression
costs reduced
Worldwide powersolution
Improved machineperformance
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
25/34
Reduced Cooling Group Costs
ACERT technology minimises the impact of heat
rejection
Keeping Tier 3 heat rejection to an absolute minimum
means smaller and more compact cooling packs can be
used
The possibility of using the same or similar cooling
pack envelopes can reduce costly product redesign
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
26/34
C6.6 Benefits
Minimised CoolingGroup Costs
Refuelling intervalsretained
GreaterProductivity by
improved power toweight ratios
Low InstalledCosts
Sound Suppression
costs reduced
Worldwide powersolution
Improved machineperformance
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
27/34
Current Fuel Tank capacities
retained
Electronic Fuel system Tier 2 Fuel Economy is maintained at many
engine ratings, and minimal degradation is seenat others
Enables customers to retain their Stage II fueltank capacity Avoidance of tooling costs
Maintained fuelling intervals
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
28/34
C6.6 Ahead of the Rest
Ahead of the rest with
Emissions
Noise
SFC
Heat Rejection
Full range of options
In-field application tests are now underway.
Currently refining SFC and Heat Rejectionfigures to increase our leadership position.
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
29/34
Benefit
Customer Benefits Saves Time
One reliable source for information
Less hassle
Product when they need it
Customer benefits
Good sfc
Low sound levels
500 hour service
The Best Distributor and Dealer support in NA
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
30/34
Due date
Forecast
required
GFL &
NBR0
6mths 10 wks 8 wks
Keep updating changes:
Volume via GFL (essbase)
Spec via NBR0
SPES approval
List creation
Submit SPES
(NBR1)
Customer
order
received
Engine
despatch
FIRM
Project Engine Process
4th July 4th Jan 200527th Oct 8thNov
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
31/34
Programme time lines
(2) (3) (4) (5) (6)(1)
Tier 3
130-225 kW
Tier 3
75-130 kW
2002 2003 2004 2005 2006 2007
6 Cyl. Off Highway
Initial Performance Engines
(Very limited number, non durable)
May SepJan Jun Jan Jul
Mar 2004
Durable Performance
Engines
Sept 2004
Performance Engines(Non durable)
July 2004
Pilot buildMay 2005
Production Job 1July 2005
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
32/34
Prospec VR
Prospec VR 3000 to be populated with C6.6
in August 04 with 87% of the options.
Key Technical Data by October 2004
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
33/34
Summary
Its the right size and weight
More Power and More Torque
ACERT technology
The Best Dealer/Distributors
The BEST sales Team
A WinningPackage
http://www.heavyequipments.org/http://www.heavyequipments.org/7/25/2019 Course Caterpillar c6 6 Engines Acert Technology Benefits
34/34
END
Questions
June 2004
http://www.heavyequipments.org/