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Required for making kartrs and vehicle
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Rigid and Flexible
Rigid Couplings:*Rigid couplings produce the greatest reactions on equipment. Mechanical Element type such as gear, chain, and grid couplings produce moderate to high moments and forces on equipment that are a function of torque andmisalignment. Elastomeric element couplings produce moderate to low moments and forces that are slightly dependent on torque. Metallic Element couplings produce relatively low moments and forces w hich are relativelyindependent of torque.*One-piece rigid couplings wrap around the shaft providing high torsional holding power without the shaft damage and fretting inherent when set screw style couplings are used. Two-piece styles have the additional benefits of allowing for disassembly and maintenance without removal of other components. Two-piece couplings also feature opposing hardware for dynamic balancing.
The most commonly used flexible couplings today are those that produce the greatest flexibility (misalignment and axialcapacity) w hile producing the low est external loads on equipment.
b. Flexible Couplings:There are three basic types of flexible couplings:1. Mechanical Element2. Elastomeric Element3. Metallic ElementThe mechanical element type generally obtain their flexibility from loose-fitting parts or rolling or sliding of mating parts or from both.They require lubrication unless one moving part is made of a material that supplies its own lubrication need (e.g., a nylon gear coupling).The elastomeric element types obtain their flexibility from stretching or compressing a resilient material (rubber, plastic, etc.) . The metallic element types obtain their flexibility from the flexing of thin metallic disc or diaphragms.*Besides these basic function flexible couplings "sometimes" are required to do thefollow ing: Dampen vibration and reduce peak or shock loads. Protect equipment from overload Measure output torque of driven equipment Electrically Insulate the driver from the driven equipment Position a rotor of a motor or generator Be used to tune a system out of a torsional critical.Source(s):http://www.couplings.com/seminar/section...jdsheth2004 8 years ago2Thumbs up0Thumbs downComment
Effecive power output=8Hp(80% efficiency)Calculation of frictional torque-N=300kg=2943newtons=0.45(between tire and gravel)weight distribution=F:R=35:65Length=L=1.778mRadius of the wheel=0.2794mPositon of center of gravity=b=1.1557m from front(c=0.6223m from rear)h=0.508m form ground.When stationary-Weight on rear=1912.95NWeight0n front=1030.05NFr=*weight rear=860.82NFf=*weight front=463.52NT=R*(Fr+Ff)=370.02NmWhen accelerating-Maximum acceleration(a)= Fr /weight=860.82/300=2.869m/s2Weight on rear=(b/L)*N+(h/L)*weight*a=(1.1557/1.778)*2943+(.508/1.778)*300*2.869=2158.86NWeight on front =784.14N
Drag force-Max. Frontal area=Af=56*57*2.542*10-4=2.05m2Cd=0.3=density of air=1.29kg/mm2velocity=45kmph=9.722m/s2Fdrag=.5* Cd* *Af*v2=.5*.3*2.05*1.29*9.7222=37.49N
Weight of vehicle including driver= (220+80)=300kgCoefficient of friction==0.45Radius of the tire=11inches= (11*2.45*10^-2)mWeight distribution- 65%rear, 35%front REAR- w
N fWeight on rear wheels-W=(.65*300)=195kgWeight on one rear wheel-w=W/2=97.5kg=(97.5*9.8)=955.5N
w=Nf=N=(.45*955.5)=429.97NTorque required at one rear wheel-T=fR=[429.97N*(11*2.45*10^-2)m]=119.85NmTorque required at both rear wheelsTrear=2*T=239.71Nm
FRONT-Weight on front wheels- W=(.35*300)=105kgWeight on one front wheel-w=W/2=52.5kg=(52.5*9.8)=514.5Nw=Nf=N=(.45*514.5)=231.525NTorque required at one front wheel-T=fR=[231.525N*(11*2.45*10^-2)m]=64.68NmTorque required at both front wheels-Tfront=2*T=129.37NmNet torque required-Tnet=Trear+Tfront=369.08Nm