Cost Calculation of Jamtara-Dumka Project(2)

8/8/2019 Cost Calculation of Jamtara-Dumka Project(2)

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I Assumptionsi Rates given in tender are considered where cost breakup is no

ii Material savings for bitumen and cement not taken into considiii Cost of aggregates taken as Rs 200/Mt i.e. Rs 320/- cum, incl hiv TDS @ 2.27 % not taken into accountv Project completion time line 2 years vs available 3 yrs

vi Retention money would be 5%vii Equipment purchase not factored, approx cost 15 Cr as per listviii Total peak Manpower requirement about 400 as per list enclos

ix Cost of aggregrate crushing plant included in the calculation of


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1,925,136,519

1,848,131,058

73,925,242

1,925,13719,251,365

95,101,744

1,753,029,314

5,621,657.00

234,682,008.00178,957,350.00369,075,714.00

78,288,633.00196,244,897.00

69,337,230.00293,875,282.00

18,220,268.0045,031,931.0028,511,750.00

8,924,100.001,526,770,820.00 82.6%

130,000,000600,000

13,860,98336,962,621

9,240,6555,600,0005,600,000

11,000,0009,000,000

221,864,259 12.0%

4,394,235 0.2%


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availableration for calculations.lf cost of aggregate plant

encloseddaggregate (approx 2 Cr/project)


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Sl.No. Name of Equipment Nos. required

Work Site1 Dozer 12 Excavators - Ex-200 43 Excavators - Ex-100 2

4 Graders 25 Tippers 206 Earth Compactors 37 Water Tankers 38 WMM Paver 19 Bitumen Sprayer 1

10 BT Pavers - 7 Mts - 1 111 BT Roller 212 PTR 113 Light Source 2

14 Culverts Shuttering Material, Props, etc15 Air Compressor 116 Mechanical Broom 117 Kerb Machine 114 Kerb Cutter 118 RM - 800 - Culverts 319 Generators- 30 KVA 220 Motor Cycles for Staff 1021 Vehicle for Site Staff 3

Plant Site1 Trailor 12 Water Tanker 13 Weigh Bridge 14 Generators- 125 KVA 15 Generators- 400 KVA 16 Generators- 30 KVA 27 Generators - Lighting 38 WMM Plant 29 Loaders WMM - 1 / HM - 1 & Agg. Loading 2

10 Tippers for loading (300 cft ) WMM/HM 211 HM Plant 112 Bitumen Emulsion Tank 113 RM - 800 - Kerb 115 Auto for Diesel 116 Tractors - Kerb - 2 + Misc.1 317 Diesel Storage Tank 118 Vehicle for Mechanical Sections 219 Motor Cyeles for Mech. Sec / Office 5


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RMC Plant1 Batching Plant 50 cum capacity 12 Transit Mixers 4

Aggregate Crushing Plant

1 Crushing Plant 150 MT/Hr capacity 1

1 Laboratory 1 Unit2 Vehicle for Laboratory - Utility 1

Survey1 Total Station 12 Levelling Instruments 8

3 Vehicle for Survey - Utility 14 Office - Furniture, Computers, Almaraha5 Safety Items

Total Investment For Three ProjectsCost Per Project

1. All Machineries can be used for three or more Projects Expect

2. All M/C are available in bombay and also in chennai for hire

3. Even though a little bit costlier HM Plant of 100 MT is prefera

4. For Fuel Economic 50 % of vehicles torrace can be used inste

5. Cost of M/C had already been included on all items of BOQ .

6. There will be savings in cement and Bitumen because voids s

7. If Required I will arrange for meeting with Mr. Thygarajan Cla


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Own Hire Rate per Month Cost/yearValue (Rs Lakhs) Nos Total (Rs. Lakhs)

65 1 3 3642 2 84 2 2.5 6033 1 33 1 2 24

65 2 13015 15 225 5 1.5 9024 3 72

3 3 91 401 121 452 701 302 16

LS 201 61 31 101 83 152 2

0.5 10 56 1 6 2 0.15 3.6

1 81 41 6

7 1 7 220 1 20 1

3 2 6 31 3 3

1 302 702 201 2501 21 51 3

3 0.2 7.21 21 6 1 0.15 1.8

0.5 5 2.5


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1 504 80

350 1

1 201 6

3 1 38 4

1 0.15 1.855

1458.5 224.4486.17 224.4

hot mix plant and BT paver finisher which also can be disposed to a value of 40% of the ini

le since electronic paver capacity will be around 150 MT so that all the follow up mchinerie

d cuft tippers .

hould be there and allowed in base courses upto 5 % and 2- 3 % in finishing course to have

s - 1 contractor son of Sri Gurumurthy Retd Chief engineer form highways who is having all

Incl in cost of aggregrate


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654233

651524

3

719

3


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s

3

710.57 Lakhs

tial cost.

s like rollers and labours wont be idle.

cushioning effect in BT surface which have not considered in our analysis.

M/ C and also he can hire M/C at reasonable rates.


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Sl.NO. Designation Req. Nos

1 P.M 12 Dy. PM / Planning & Execution Engineer 13 Surveyor 24 Asst. Surveyor 25 Site Engineer - Senior - 3 EW+GSB / WMM / BM 36 Site Engineer - Junior - 3 EW+GSB / WMM / BM 37 Quantity Surveyor / Planing Engineer 18 Structures Engineer 29 Structure Engineer - Junior 2

10 Quality Control Engineer - Senior for Lab 111 Quality Control Engineer - Junior for Lab 112 Lab Technician 213 Safety Engineer 114 Administrative Manager ( Staff / Labour ) 1

15 116 Admn. Asst. 217 Manager - Accounts 118 Accounts Asst. ( Accounts / Purchases / Cash ) 3

19 Computer Operator ( Admn. / Reports / Technical /Laboratory 2

20 Purchase Manager 121 Office Boys 222 Manager - Stores 123 Store Incharge - for Diesel Distribution (Day/Night)MRN 1

24 125 Stores Assistants ( Day / Night ) - 1 for Diesel Dist. To Site 2

26 127 Mess Cook 1

28 Cook Asst. 1

29 Cook Helper 3

30 Security 10

31 Purchase Asst. 132 Machinery / Plant Maint. Engineer - Senior 1

33 Machinery / Plant Maint. Engineer - Junior 134 Vehicles Maint. Engineer 135 Mechanics ( Machinery - 1 / Vehicles - 1 ) 236 Auto Electrician 137 Asst. Mechanics 238 Mechanic Helpers 239 HM Plant Operators 140 HM Plant Electrician 141 HM Plant Generator Operator / Jr. Electrician 1

Liaison Manager ( Earth / Aggregates / Raw Material / Permissions / Others)

Store Incharge - for Cement / Steel / Others distribution ( Day / Night ) &MRN

Stores Asst. for Machinery reports collection & comparison & MRNcollection & submission to Accts.


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42 HM Plant Asst. Operators / Fitters 243 244 WMM Plant Electrician 145 WMM Plant Generator Operator 146 WMM Plant Asst. Operators 247 Ex-200 Operators 4

48 Ex-100 Operators 149 Dozer Operator

50 Grader Operator 2

51 Tipper Driver 3452 Trailor Driver 153 Water Tanker Drivers 454 Bit Sprayer Driver 155 Tractor Compressor 156 Inter carting Driver - 457 Kerb Machine Operator 1

58 Kerb Machine Helper 159 Kerb Cutter Optr 160 Kerb Cutter Helper 161 L M V Driver 462 Loader Operator 463 Paver Operator Bit /WMM 264 RM-800 Operator 465 Roller Operator - Earth work 366 Roller Operator- BT work 267 Roller Operator - PTR 168 Welder 269 Supervisors - for Aggregate collection 270 Supervisors - for Other Material collection 271 HM Plant Supervisors 1

72Supervisor for Bit. Mix Transport to Site / Material stock positions

173 WMM Plant Supervisors 274 Supervisor for WMM Mix Transport to Site 175 Stock Yard Loading Supervisors 276 Stock Yard Weigh Bridge Supervisors 277 GSB Unloading Supervisors - Site 2

78 GSB Grading Supervisors - Site 279 WMM Unloading Supervisors - Site 280 WMM Grading Supervisors - Site 281 BT Work - Unloading Supervisor 1

82 1

83BT Work - Supervisor for Labour / BT Labour / Machinery shifting etc.,

184 Supervisor for C&G 1

WMM Plant Operators - 2 Shifts

BT Work - Supervisor for Prime coat / Tack Coat / Cleaning / Pegs fixing /Line Markings


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85 Supervisor for E.W. Excavation / Dispose of material 286 Supervisor for Embankment Quarry 487 Supervisor for Embankment Mat. Unloading 488 Supervisor for Sub-grade Mat. Unloading 289 Supervisor for Structure Works / Kerb 290 Mess Supervisor 1

91 Supervisor for Machinery Operation 292 Supervisor for Safety 193 HM Plant Helpers 494 WMM Plant Helpers 295 Survey Helpers 296 Lab Helpers 697 Stores Helpers ( Day / Night ) - 1 for Diesel Dist. To Site 298 Ex-200 Helper 4

99 Ex-100 Helper 1

100 Grader Helper 2

101 Tipper Helper 15102 Trailor Helper 1103 Water Tanker Helpers 2104 Loader Helper 2105 Paver Helper 2106 Welder Helper 1107 Dozer Helper

108 Roller Helper

109 HM Plant - Labours - 1st Shift - 6 6110 WMM Plant - Labours - Day - 6 / Night - 6 12111 Labour for GSB Un-loading 2112 Labour for GSB Work 8113 Labour for WMM Un-loading 2114 Labour for WMM Work 8115 Labour for BT Unloading 1116 Labour for Prime / Tack / Pegs fixing / Line Marking 6117 Labour for BT Work till completion / fixing of stones 6118 BT Labour for Spreading of Bit. Mix 15119 Labour for C&G 4120 Labour for Excavation - 4121 Labour for Emb. Mat. Unloading 2

122 Labour for Emb. Mat. Grading, Rolling, Watering 8123 Labour for Sub-grade Mat. Unloading 2124 Labour for Sub-grade Mat. Grading, Rolling, Watering 8125 Survey Labour 2126 Labour for Structure Works 30127 Labour for Kerb Concrete / Laying 4128 Labour for Safety 4

379


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Engi- neers Admn. Staff Mech. Sraff Labour Salary Total Amt

1 125000 1250001 75000 750002 25000 500002 15000 300003 50000 1500003 35000 1050001 30000 300002 45000 900002 25000 500001 35000 350001 20000 200002 15000 300001 25000 25000

1 40000 40000

1 35000 350002 15000 300001 30000 300003 15000 45000

2 10000 200001 25000 250002 5000 100001 40000 400001 25000 25000

1 25000 250002 8000 16000

1 8000 80001 12000 120001 8000 80003 5000 15000

10 5000 500001 10000 100001 35000 35000

1 20000 200001 20000 200002 10000 200001 10000 100002 6000 120002 3500 70001 18000 180001 12000 120001 8000 8000

Super-visors

Mech.Helpers


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2 10000 200002 10000 200001 8000 80001 8000 80002 8000 160004 10000 40000

1 9000 900012000 0

2 18000 3600034 7000 2380001 7000 70004 7000 280001 7000 70001 5000 50004 6000 240001 5000 5000

1 3500 35001 5000 50001 3500 35004 6000 240004 9000 360002 12000 240004 6000 240003 9000 270002 9000 180001 9000 90002 8000 16000

2 10000 200002 10000 200001 10000 10000

1 10000 100002 10000 200001 10000 100002 10000 200002 10000 200002 10000 20000

2 10000 200002 10000 200002 10000 200001 10000 10000

1 10000 10000

1 10000 100001 10000 10000


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2 10000 200004 10000 400004 10000 400002 10000 200002 10000 200001 6000 6000

2 10000 200001 5000 5000

4 4000 160002 4000 80002 4000 80006 4000 240002 4000 80004 3500 140001 3500 35002 3500 7000

15 3000 450001 3500 35002 3500 70002 3500 70002 3500 70001 4000 4000

3500 03500 0

6 012 02 08 02 08 01 06 06 0

15 04 04 02 0

8 02 08 02 0

30 04 04 0

22 34 100 43 46 134 2,665,000


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per annum ###


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30

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3738


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39404142


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DescriptionPlant Site Lease for 3 years - 15 Ac x Rs.5,000 per Ac. / YearPanchayat Permissions - Plant SitePanchayat Permissions - Earth Excavation 345 Ac x 1000Office Constructions - 15x12 size-15 rooms - 2700 Sft x 400Plant Erection / Foundations/Ret.wall

Labour Licence + Off. Exp. 24 months x 5000Pollution Control Board permission - LSSales Tax Registration + Expenses for 24 monthsRTO/PS/CI etc., @ Rs.60000 x 24Local Donations for obstructions

Transportation of Vehicles / Equipment / PlantVehicles Taxes 8 Qtrs x 28 Nos x 4500Vehicle Insurances 28 Nos x 10000 x 2 YearsEquipment Insurance - Contractors P&M - 10 Crores x 1.0% x 2 yearsW.C.Policy Rs.3.00 Lakh x 2 years

Salaries Year 1Salaries Year 2House Rents, Ell Bills - 24 months x 100000Staff - Cots, Beds, Blankets etc., Rs.4000*200Staff Mess - 200 Nos x Rs.60 x 730 daysStaff Welfare Rs.300 x 730 daysStaff CompensationStaff Local conveyance 25 MCxRs.1500x 24 monthsStaff Hire Vehicles - 4 Nos x Rs.30000 x 24 monthsStaff Telephone Expenses Rs.30000 x 24 monthsStaff Travelling 100 Nos x 2 x 1500

Management Travelling & Boarding Expenses Rs.25000/months x 24 months

Labour Transport / Conveyance / Mess 150 x Rs.800 x 3 timesLabour Welfare Rs.1000 per year x 150 Nos x 2 yearsLabour Compensation LS Amt ( During accidents etc., )Labour Medical Expenses 150 Nos x 2 years x Rs.1000Staff PF Rs.0.90 Lakhs/Month x 24 months

Laboratory Maintenance expensesPrinting & Stationery

Medical Insurance for Rs.1.00 Lakh = 200 Nos x Av. Rate Rs.1425 + 12.36% x 2years

Personal Accident Insurance for Rs.3.00 Lakh - for Admn.Staff @ Rs.150+12.36%for 1.00 Lakh = 25 Nos x Rs.506 x 3 years + Work Site Staff @ 200+12.36% for1.00 Lakh for 3 Lakhs = 150 Nos x Rs.674 x 3 years for 25 Engineers @ Rs.10.00Lakh = 25 x 2247 x 3 years

Labour PF Rs.5.56 ( Rs.150 - 30% basic = Rs.45 @ 12.36% PF ) x 26 days =Rs.144.56 each per month x 150 Nos. x 24 months


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Office Expenses Rs.1000 x 730 daysSafety Boards / Tape etc.,Survey Expenses ( Out Source )As Built Drawings

Total Overhead Expenses for 24 months


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Amount225000200000345000

1080000500000

120000250000500000

1440000500000

20000001008000

5600002000000

600000

640000

339850

2750000035000000

2400000800000

8760000219000

1000000900000

2880000720000300000

600000

360000300000

1000000300000

2160000

520416

300000300000


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730000500000500000100000

100457266

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Cost Calculation of Jamtara-Dumka Project(2)