87
Kalzip ® roof systems Construction details Corus Bausysteme

Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Embed Size (px)

Citation preview

Page 1: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Kalzip® roof systems

Construction details

Corus Bausysteme

Page 2: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system
Page 3: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Planning Guidance

Kalzip® aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating to fire/acoustic protection and the EnEV energy-saving directives is exemplary.

These construction recommendations are based on state-of-the-art technology. They are provided to the best of our knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise to any claims for compensation. We reserve the right to make any changes to the construction or product range which seem technically sensible in view of our high demands for quality and progress.

The vendor accepts no liability for the advice rendered to the purchaser within the framework of the technical servicewhich he provides. All drawings, sales documents or other suggested structures, procedures and ideas are presented without obligation to the purchaser for checking. It is the duty of the purchaser to ensure that there is no infringement of the trade mark rights (protection rights/industrial property rights?) of a third party.

The constructional details represent suggestions for roof structures designs which have two shells and must be adapted to suit the actual constructional facts and conditions. The design of these types of structures requires careful planning,calculation, skilled preparation and installation. For this reason, all conditions and facts relating to use, in particular thoserelating to construction physics, must be taken into consideration. Standard constructions, which fulfil all requirements, are not possible.

Kalzip® plastic compound clipKalzip® compound clips are not available in all sizes.All details are also applicable to the use of aluminium clips.

Standards/instructions

The current applicable standards and manufacturer’s instructions should be observed.

Air tightnessAll room sealing connections should be made air-tight in accordance with the EnEV energy-saving directives.

Fixed points/ fasteners

Fixed points and featured fasteners should be used in accordance with the static calculations.

May 2004 This construction guide replaces all previous construction details.

Preface

Page 4: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction details truss roof/purlin roof

Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system - purlin roof

Ridge 121 Duo-pitch ridge purlin roof122 Duo-pitch ridge truss roof123 Mono-pitch ridge truss roof124 Abutment ridge to parapet truss roof125 Mono-pitch ridge overhang (with clip bar) truss roof126 Mono-pitch ridge overhang (without clip bar) truss roof

Eaves 141 Eaves detail with gutter purlin roof142 Eaves detail with gutter truss roof 143 Parapet eaves gutter detail truss roof 144 Overhanging eaves (with clip bar) truss roof 145 Overhanging eaves (without clip bar) truss roof 146 Valley gutter detail truss roof

Ridge 161 Verge purlin roof162 Verge truss roof 163 Abutment to parapet truss roof 164 Verge with Kalzip® transition sheet truss roof 165 Cantilevered verge truss roof166 Cantilevered verge with steel plate bracket purlin roof167 Curved verge truss roof168 Curved verge with Kalzip® transition sheet truss roof

Construction details rafter roof

Construction 201 Roof construction with rafter insulation rafter roof202 Roof construction Kalzip® AF with intermediate rafter insulation rafter roof

Ridge 221 Ridge with fixed point rafter roof 222 Abutment ridge to parapet rafter roof 223 Cantilevered ridge with clip bar rafter roof 224 Overhanging ridge with cantilever rafter rafter roof

Eaves 241 Dripping eaves rafter roof242 Cantilevered dripping eaves with clip bar rafter roof 243 Overhanging ridge with cantilever rafter rafter roof 244 Dripping eaves Kalzip® AF rafter roof 245 Dripping eaves Kalzip® AF/ventilated masonry rafter roof

Ridge 261 Overhanging verge rafter roof262 Overhanging verge with Kalzip® transition sheet rafter roof263 Overhanging verge with Kalzip® AF rafter roof 264 Overhanging round verge rafter roof

Supplementary construction details

Hip 301 Hip with ridge closure purlin roof 302 Welded hip with Kalzip® transition sheet purlin roof

Groove 303 Groove with gutter rafter roof304 Groove with Kalzip® AF rafter roof305 Groove on building unit with expansion member

Contents

Page 5: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Roof-light 311 Domed roof-light roofing frame312 Cross-section roof-light with flat flange - roofing frame truss roof 313 Cross-section roof-light with flat flange truss roof 314 Cross-section roof-light with Kalzip® roofing frame truss roof 315 Longitudinal roof-light with Kalzip® roofing frame truss roof

Roof lights 321 Lighting row connection, below gable end truss roof322 Lighting row connection, below gable end truss roof323 Lighting row connection, below gable end truss roof324 Lighting row joint - lateral truss roof

Joints 331 Curved roof with welded ridge jolt truss roof 332 Curved roof with sealed lateral jolt truss roof

Stepped roofs 341 Lowered dripping eaves rafter roof 342 Lowered verge rafter roof

Expansion joint 351 Expansion joint Kalzip® truss roof

Ridge 361 Ridge flashing - cantilevered362 Sliding ridge - Duo-pitch roof truss roof 363 Ventilated ridge rafter roof

Construction details Kalzip NatureRoof®

Ridge 401 Duo-pitch ridge purlin roof 402 Mono-pitch ridge truss roof403 Mono-pitch roof with attic truss roof

Eaves 411 Dripping eaves detail with gutter purlin roof 412 Dripping eaves with parapet truss roof

Verge 421 Verge purlin roof422 Verge with parapet truss roof 423 Verge with Kalzip® transition sheet truss roof

Additions 431 Installation and shearing protection truss roof 432 Domed rooflight truss roof433 Internal box gutter thermally insulated truss roof 434 Curved roof with welded ridge jolt truss roof

Construction details Kalzip Duo® and Kalzip DuoPlus®

Construction 501 Roof construction with trapezoidal steel deck truss roof 502 Roof construction with aerated concrete roof slaps truss roof 503 Roof construction purlin roof504 Roof construction with upper insulation rafter roof 505 Roof construction intermediate rafter insulation rafter roof 506 Roof construction with trapezoidal steel profile (structural deck) truss roof

Additions 511 Duo-pitch ridge purlin roof521 Dripping eaves truss roof531 Verge truss roof

Contents

Page 6: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

01.02.04scale 1:10

Detail 101

Construction detail101 Kalzip® deck roof system - rafter roof

Compound clip*(diagonally installed)Alternative: Al-clip with thermal barrier

Kalzip®

Kalzip® rock wool insulation

Kalzip® vapour control layer

Compound clip*(diagonally installed)Alternative: Al-clip with thermal barrier

Kalzip®

Kalzip® rock wool insulation

Kalzip® vapour control layer

Cross-section

Horizontal section

Structural deck

Rafter

* Compound clips are not available in all sizes.

Structural deck

Rafter

Page 7: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail102 Kalzip® deck roof system - purlin roof

Horizontal section

Compound clip*Alternative: Al-clip with thermal barrier

Top-hat sub-purlin

Kalzip®

Kalzip® rock wool insulation

Kalzip® vapour control layer

Cross-section

Structural deck

Purlin

Rafter

* Compound clips are not available in all sizes.

Structural deck

Purlin

Rafter

Compound clip*Alternative: Al-clip with thermal barrier

Top-hat sub-purlin

Kalzip®

Kalzip® rock wool insulation

Kalzip® vapour control layer

Detail 102

01.02.04scale 1:10

Page 8: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® liner-deck roof system - purlin roof121 Duo-pitch ridge

Ridge flashing

Insulation - rigid**

Kalzip® vapour control layer

Kalzip® rock wool insulation

Alternative: Fixed point clipAl-clip with thermal barrier

Fixing of ridge flashing:max. distance 400 mm, only intoridge closure

Type of fixed point to be determined by calculation

Ridge flashing

Spacer profile

Ridge turn up

Fixed point clipCompound clip*

Filler block

Ridge closure

Kalzip®

Liner deck

Top-hat sub-purlin

Purlin

Rafter

Inner skin flashing

* Compound clips are not available in all sizes.** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

≥ 100 ≥ 70

01.02.04scale 1:5

Detail 121

Page 9: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof 122 Duo-pitch ridge

Alternative: Fixed point clipAl-clip with thermal barrier

Fixing of ridge flashing:max. distance 400 mm, only intoridge closure

Type of fixed point to be determined by calculation

Ridge flashing

Spacer profile

Ridge turn up

Kalzip® rock wool insulation

Insulation - rigid**

Kalzip® vapour control layer

Structural deck

Rafter

Fixed point clipCompound clip*

Filler block

Ridge closure

Kalzip®

* Compound clips are not available in all sizes.** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

≥ 100 ≥ 70

Detail 122

01.02.04scale 1:5

Page 10: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof123 Mono-pitch ridge

01.02.04scale 1:5

Detail 123

Type of fixed point to be determined by calculation

Al-Fixed point clip with thermal barrierAlternative: Compound clip*

Filler block

Fixing of ridge flashing:max. distance 400 mm, only into Ridge closure

Ridge closure

Spacer profile

Ridge turn up

Ridge flashing

Retainer

Insulation - rigid**

Slosure profile tostructural liner tray

Sealing strip 2x

Kalbau® trapezoidal deck

Structural liner tray

Insulation

Sealing strip

Thermal isolation strip

Structural deck

Internal closure flashing

* Compound clips are not available in all sizes.** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

Kalzip®

Kalzip®

rock wool insulation

Kalzip® vapour control layer

Page 11: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof 124 Abutment ridge to parapet

Detail 124

01.02.04scale 1:5

Fixed point clipCompound clip*Alternative: Al-clip with thermal barrier

Filler block

Fixing ofridge flashing: max. distance 400 mm; not into standing seam

Kalzip®

rock wool insulation

Insulation - rigid**

Kalzip® vapour control layer

Structural deck

Internal closureflashing

Sealing strip

Coping system

Timber bearer

Coping bracket

Ridge closure

Kalzip®

Ridge flashingSpacer profileRidge turn up

* Compound clips are not available in all sizes.** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

≥ 100 ≥ 70

Page 12: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof125 Mono-pitch ridge overhang (with clip bar)

01.02.04scale 1:5

Detail 125

Fix

ed p

oin

t to

be

det

erm

ined

by

calc

ula

tio

nF

ixin

g o

f ri

dg

e fla

shin

g:

max

. d

ista

nce

4

00

mm

, n

ot

into

sta

nd

ing

sea

m

Rid

ge

clo

sure

Kal

bau

®

Clo

sure

pro

file

to

stru

ctu

ral

liner

tra

y

Th

erm

al i

sola

tio

n s

trip

Sea

ling

str

ip 2

x

Kal

bau

®

Str

uct

ura

l lin

er t

ray

Insu

lati

on

Str

uct

ura

l d

eck

Inte

rnal

clo

sure

fla

shin

g

Tim

ber

sp

acer

Str

uct

ura

l to

ph

at s

up

po

rts

Kal

zip

®

vap

ou

r co

ntr

ol

laye

r

Fille

r b

lock

Flas

hing

Sp

acer

pro

file

Rid

ge t

urn

up

det

erm

ined

by

calc

ulat

ion

(max

. 15

00)

det

erm

ined

by

calc

ulat

ion

Kal

zip

®

Al-

clip

bar

Kal

zip

®

rock

wo

ol

insu

lati

on

Page 13: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof 126 Mono-pitch ridge overhang (without clip bar)

Detail 126

01.02.04scale 1:5

Kal

bau

®tr

apez

oid

al p

rofil

e

Str

uct

ura

l lin

er t

ray

Insu

lati

on

An

gle

wit

h s

ealin

g s

trip

Clo

sure

pro

file

to s

tru

ctu

ral

liner

tra

y

Th

erm

al i

sola

tio

n s

trip

Sea

ling

str

ip 2

x

Str

uct

ura

l dec

k

Inte

rnal

clo

sure

fla

shin

g

det

erm

ined

by

calc

ulat

ion

(max

. 10

00)

AL

-fix

ed p

oin

t cl

iple

ng

th t

o b

e d

eter

min

ed b

y ca

lcu

lati

on

Tim

ber

rid

ge

bea

rer

Kal

zip

®:

Len

gth

min

. 5

,0 m

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Tim

ber

su

pp

ort

s

Kal

zip

®va

po

ur

con

tro

lla

yer

‘Eav

es’

fille

r b

lock

Dri

p a

ng

le

‘Eav

es’

fille

r b

lock

Page 14: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® liner-deck roof system - purlin roof 141 Eaves detail with gutter

01.02.04scale 1:5

Detail 141

* Compound clips are not available in all sizes.

Alternative

Kalzip®

Sealing strip

Al-clip

Gutter

Gutter brackets

Closure flashing

Compound clip*

Filler block

Drip angle

Closure flashing

Timber eaves bearer

Timber spacer

Liner-deck

Purlin

Rafter

Kalzip® rock wool insulation

Kalzip® vapour control layer

Insulation - rigid

Page 15: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof142 Eaves detail with gutter

Detail 142

01.02.04scale 1:5

Structural deck

Rafter

Internal closureflashing

Sealing strip 2x

Kalzip®

Insulation rigid

Timber spacer

Kalzip®

vapour control layer

Kalzip®

rock wool insulation

Gutter brackets

Timber eaves bearer

Al-clip

Gutter

Filler block

Drip angle

Closure flashing

Thermal isolation strip

Closure profile tostructural liner tray

Structural liner tray

Insulation

Kalbau® SN 18/76

Page 16: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - deck roof system - rafter roof 143 Parapet eaves gutter detail

01.02.04scale 1:5

Detail 143

Str

uct

ura

l dec

k

Raf

ter

Circ

ular

sea

ling

strip

Gu

tter

ou

tlet

Gu

tter

lin

er o

utl

et

Rai

nw

ater

pip

e

Gu

tter

Insu

lati

on

- r

igid

Gu

tter

lin

er

(fu

lly s

eale

d)

Insu

lati

on

ret

ain

er

Dri

p a

ng

le

Fill

er b

lock

Co

pin

gsy

stem

Cop

ing

bra

cket

Tim

ber

Kal

bau

®

trp

ezo

idal

pro

file

Z-P

rofil

e

Clo

sure

fla

shin

g

Sea

ling

str

ip

Kal

zip

®

Insu

lati

on

- r

igid

Kal

zip

®va

po

ur c

ont

rol

laye

r

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Co

mp

ou

nd

clip

*A

lter

nat

ive:

Al-

clip

wit

h t

her

mal

bar

rier

Em

erg

ency

ove

rflo

w

* Compound clips are not available in all sizes.

Page 17: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - deck roof system - rafter roof 144 Overhanging eaves (with clip bar)

Detail 144

01.02.04scale 1:5

Str

uct

ura

l d

eck

Inte

rnal

clo

sure

flash

ing

Sea

ling

str

ip 2

x

Raf

ter

Sp

acer

pro

file

Top

-hat

su

b-p

url

in

Kal

zip

®va

po

ur

con

tro

l lay

er

Kal

zip

®

Al-

clip

bar

Kal

zip

®

rock

wo

ol

insu

lati

on

Gu

tter

Fill

er b

lock

Dri

p a

ng

le

Gu

tter

b

rack

ets

Kal

bau

®S

N 1

8/7

6

Th

erm

al i

sola

tio

n s

trip

Clo

sure

pro

file

to s

tru

ctu

ral

liner

tra

y

Str

uct

ura

l lin

er t

ray

Insu

lati

on

Kal

bau

®S

N 1

8/7

6

det

erm

ined

by

calc

ulat

ion

(max

. 15

00)

det

erm

ined

by

calc

ulat

ion

Page 18: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof145 Overhanging eaves (without clip bar)

01.02.04scale 1:5

Detail 145

Str

uct

ura

l dec

k

Inte

rnal

clo

sure

flash

ing

Sea

ling

str

ip 2

x

Raf

ter

Gu

tter

Fill

er b

lock

Dri

p a

ng

le

Al-

clip

: le

ng

th 2

00

mm

2 r

ivet

s o

n t

he

smal

l rib

Gu

tter

bra

cket

s

Al-

clip

len

gth

det

erm

ined

by

calc

ula

tio

n

Tim

ber

eav

es b

eare

r

Kal

zip

®:

Len

gh

t m

in.

5,0

m

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Tim

ber

sp

acer

Kal

zip

®va

po

ur c

ont

rol

laye

r

Th

erm

al is

ola

tio

nst

rip

Clo

sure

pro

file

tost

ruct

ura

l lin

er t

ray

Str

uct

ura

l lin

er t

ray

Insu

lati

on

Kal

bau

®tr

apez

oid

alp

rofil

e

Page 19: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof 146 Valley gutter detail

Detail 146

01.02.04scale 1:5

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Cir

cula

r se

alin

g s

trip

Gu

tter

ou

tlet

Gu

tter

lin

er o

utl

et

Rai

nw

ater

pip

e

Fill

er b

lock

Dri

p a

ng

le

Clo

sure

fla

shin

g

Al-

clip

Tim

ber

eav

es b

eare

r

Tim

ber

sp

acer

Clo

sure

fla

shin

g

Str

uct

ura

l d

eck

Raf

ter

Kal

zip

®

Insu

lati

on

- r

igid

Co

mp

ou

nd

clip

*

Kal

zip

®va

po

ur

con

tro

l la

yer

Gu

tter

Insu

lati

on

- r

igid

Gut

ter

liner

(ful

ly s

eale

d)

Em

erg

ency

ove

rflo

w

Alt

ern

ati

ve

wit

ho

ut

tim

ber

eav

es b

eare

rA

lte

rna

tive

w

ith

tim

ber

eav

es b

eare

r

* Compound clips are not available in all sizes.

Page 20: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® liner-deck roof system - purlin roof161 Verge

01.02.04scale 1:5

Detail 161

* Compound clips are not available in all sizes.

Al-clip

Tolerance profile

Gable end channel

Gable end clip

Verge flashing

Retainer flashing

Closure flashing

Sealing strip

Timber verge bearer

Kalzip®

Kalzip® rock wool insulation

Compound clip*Alternative: Al-clip with thermal barrier

Top-hat sub-purlin

Kalzip® vapour control layer

Liner deck

Interal closure flashing

Purlin

Rafter

Kalzip ® TF 800 R

Tolerance

Page 21: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof162 Verge

Detail 162

05.05.04scale 1:5

* Compound clips are not available in all sizes.

Al-clip

Tolerance profile

Gable end channel

Gable end clip

Verge flashing

Flashing retainersupport

Timber verge bearer

Kalzip®

Kalzip® rock wool insulation

Compound clip*Alternative: Al-clip withthermal barrier

Kalzip® vapour control layer

Verge profile

Structural deck

Sealing strip

Rafter

Tolerance

ToleranceAlternative

Page 22: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof163 Abutment to parapet

01.02.04scale 1:5

Detail 163

* Compound clips are not available in all sizes.

Coping system

Coping bracket

Timber bearer

Retainer flashing

Verge flashing

Gable end clip

Gable end channel

Tolerance profile

Z-Profil

Kalbau® trapezoidal profile

Kalzip® rock wool insulation

Kalzip® vapour control layer

Structural deck

Insulation - rigid

Sealing strip

Kalzip®

Compound clip*Alternative: Al-clip with thermal barrier

Kalzip® transition sheet

Insulation - rigid

Tolerance

min. 150

Alternative

Page 23: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof 164 Verge with Kalzip® transition sheet

Detail 164

01.02.04scale 1:5

* Compound clips are not available in all sizes.

Internal closureflashing

Sealing strip

Kalzip® TF 800 R

Closure flashing

Flashing retainer/support

Kalzip® transition sheet

Compound clip*Alternative: Al-clip with thermal barrier

Kalzip® rock wool insulation

Kalzip® vapour control layer

Structural deck

Page 24: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof 165 Cantilevered verge

01.02.04scale 1:5

Detail 165

det

erm

ined

by

calc

ula

tio

nT

her

mal

iso

lati

on

stri

p

Sea

ling

str

ip

Clo

sure

pro

file

tost

ruct

ura

l lin

er t

ray

Str

uct

ura

l lin

er t

ray

Insu

lati

on

Kal

bau

®S

N 1

8/7

6

Kal

zip

®

Al-

clip

wit

h t

her

mal

bar

rier

Rec

tan

gu

lar

ho

llow

sec

tio

n

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Kal

zip

®va

po

ur

con

tro

l la

yer

Fla

shin

g r

etai

ner

/su

pp

ort

Kal

zip

®tr

ansi

tio

n s

hee

t

Str

uct

ura

l d

eck

Top

-hat

su

pp

ort

pro

file

Th

erm

al i

sola

tio

n

Top

-hat

su

pp

ort

Kal

bau

®

SN

18

/76

Page 25: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® liner-deck roof system - purlin roof 166 Cantilevered verge with steel plate bracket

Detail 166

01.02.04scale 1:5

Kal

zip

®

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Kal

zip

®va

po

ur

con

tro

l la

yer

Top

-hat

su

b-p

url

in

Co

mp

ou

nd

clip

*A

lter

nat

ive:

Al-

clip

w

ith

th

erm

al b

arri

er

Ste

el p

late

bra

cket

Vap

ou

r co

ntr

ol

laye

r cl

amp

ed s

eale

d

Th

erm

al i

sula

tio

n

Kal

bau

®S

N 1

8/7

6

Lin

er-d

eck

Pu

rlin

Raf

ter

Inte

rnal

clo

sure

fla

shin

g

Gab

le e

nd

clip

Om

ega

pro

file

Al-

clip

* Compound clips are not available in all sizes.

Page 26: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Kalzip® deck roof system - rafter roof 167 Curved verge

01.02.04scale 1:5

Detail 167

* Compound clips are not available in all sizes.

Curved verge flashing

Perforated closure flashing

Flashing retainer/support

Gable end clip

Gable end channel (curved by slotting)

Tolerance profile (in short lenghts)

Convex Kalzip®

Kalzip® rock wool insulation

Compound clip*Alternative: Al - clip with thermal barrier

Kalzip® vapour control layer

Structural deck

Closure flashingKalbau®

SN 18/76

Vapour controllayer clampedand sealed

Ri

Page 27: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof 168 Curved verge with Kalzip® - transition sheet

Detail 168

01.02.04scale 1:5

* Compound clips are not available in all sizes.

Kalzip® transition sheet - curved

Perforated closure flashing

Flashing retainer/supportKalzip®

rock wool insulation

Convex Kalzip®

Compound clip*Alternative: Al-clip with thermal barrier

Kalzip® vapour control layer

Structural deck

Closure flashing

Kalbau®

SN 18/76

Vapour controllayer clampedand sealed

Ri

Page 28: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail rafter roof201 Roof construction with rafter insulation

01.02.04scale 1:10

Detail 201

Cross-section

Longitudinal section

Compound clip*Alternative: Al-clip with thermal barrier

Timber (min. 10/6)

Kalzip®

Timber rater

Timber shuttering

Kalzip® vapour control layer H

Kalzip® rock wool insulation

Timber (min. 10/6)

Compound clip*Alternative: Al-clip with thermal barrier

Kalzip®

Timber rater

Timber shuttering

Kalzip® vapour control layer H

Kalzip® rock wool insulation * Compound clips are not

available in all sizes.

Page 29: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail rafter roof202 Roof construction Kalzip® AF with intermediate rafter insulation

Detail 202

01.02.04scale 1:10

Cross-section

Longitudinal section

Compound clip E10(diagonally installed)Alternative: Al-clip L10

Precovering (open for diffusion)

Kalzip® AF

Timber shuttering

Timber rater

Kalzip® rock wool insulation

Kalzip® vapour control layer

Timber lathing

Interior lining layer

Kalzip® AF

Compound clip E10(distributed installed)Alternative: Al-clip L10

Precovering (open for diffusion)

Timber rater

Timber shuttering

Kalzip® rock wool insulation

Kalzip® vapour control layer

Timber lathing

Interior lining layer

Page 30: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof221 Ridge with fixed point

01.02.04scale 1:5

Detail 221

Kal

zip

®

Rid

ge

flash

ing

Tim

ber

Fix

ed p

oin

t cl

ip d

eter

min

ed b

y ca

lcu

lati

on

Co

mp

ou

nd

clip

*

Tim

ber

raf

ter

Tim

ber

sh

utt

erin

g

Kal

zip

®va

po

ur

con

tro

l la

yer

H

Th

erm

al i

nsu

lati

on

- r

igid

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Fix

ing

of

rid

ge

flash

ing

:m

ax.

dis

tan

ce 4

00

mm

, in

to r

idg

e cl

osu

re

Sp

acer

pro

file

Rid

ge

turn

ou

t

Fix

ed p

oin

t cl

ip d

eter

min

ed

by

calc

ula

tio

n;

Al-

clip

Fill

er b

lock

Rid

ge

clo

sure

≥10

0≥

70

Typ

e o

f fix

ed p

oin

t to

be

det

erm

ined

by

calc

ula

tio

n*

Co

mp

ou

nd

clip

s ar

e n

ot

avai

lab

le i

n a

ll si

zes.

Page 31: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof222 Abutment ridge to parapet

Detail 222

01.02.04scale 1:5

Clip track with sealing strip

Timber rafter

Timber shuttering

Kalzip® vapour control layer H

Thermal insulation - rigid

Coping system

Timber eaves bearer

Coping bracket

Ridge flashing

Spacer profile

Ridge turn up

Kalzip® rock wool insulation

Timber

Fixed point clip determined bycalculation; Compound clip*

Filler block

Ridge closure

Kalzip®

≥ 100≥ 70

Type of fixed point to be determined by calculation

* Compound clips are not available in all sizes.

Page 32: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof223 Cantilevered ridge with clip bar

01.02.04scale 1:5

Detail 223

Kal

zip

®va

po

ur

con

tro

l la

yer

H

Tim

ber

sh

utt

erin

g

Tim

ber

raf

ter

Insu

lati

on

Pan

el

Fill

er b

lock

Dri

p a

ng

le w

ith

sea

ling

str

ip

Fill

er b

lock

Tim

ber

su

pp

ort

s

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Kal

zip

®

Al-

clip

bar

Rid

ge

clo

sure

Fill

er b

lock

Clo

sure

fla

shin

g

Sp

acer

pro

file

Kal

bau

®S

N 1

8/7

6

Str

ipp

ing

fel

t

Clip

pin

g t

rack

wit

h s

ealin

g s

trip

det

erm

ined

by

calc

ulat

ion

(max

. 15

00)

det

erm

ined

by

calc

ulat

ion

Alt

ern

ati

ve

Page 33: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof 224 Overhanging ridge with cantilever rafter

Detail 224

01.02.04scale 1:5

Kal

zip

®

Tim

ber

sp

acer

Kal

zip

®ro

ck w

ool i

nsul

atio

n

Kal

zip

®va

pou

r co

ntro

l lay

er H

Tim

ber

shu

tter

ing

Tim

ber

raf

ter

Fix

ed p

oin

t cl

ipA

l-cl

ip

Tim

ber

bea

rer

Fla

shin

g

Fill

er b

lock

Dri

p a

ng

le

Insu

lati

on

Tim

ber

sh

utt

erin

g

Can

tile

ver

raft

er

Rid

ge

clo

sure

Clip

pin

g t

rack

wit

h s

ealin

g s

trip

Page 34: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof241 Dripping eaves

01.02.04scale 1:5

Detail 241

Timber rafter

Timber shuttering

Kalzip® vapour control layer H

Thermal insulation - rigid

Kalzip® rock wool insulation

Gutter

Filler block

Drip angle

Closure flashing

Gutter brackets

Closure flashing

Flashing retainer

Timber eaves bearer

Timber spacer

Al-clip

Kalzip®

20

Page 35: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof242 Cantilevered eaves with clip bar

Detail 242

01.02.04scale 1:5

Tim

ber

su

pp

ort

s

Kal

zip

®

vap

ou

r co

ntr

ol

laye

r H

Tim

ber

sh

utt

erin

g

Tim

ber

raf

ter

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Tim

ber

sp

acer

Tim

ber

Al-

clip

bar

Kal

zip

®

Fill

er b

lock

Dri

p a

ng

le

Kal

bau

®

SN

18

/76

Con

nect

ing

angl

e

Clip

pin

g t

rack

w

ith

sea

ling

str

ip

Gu

tter

bra

cket

s

Gu

tter

det

erm

ined

by

calc

ulat

ion

dete

rmin

ed b

y ca

lcul

atio

n (m

ax. 1

500)

Page 36: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction proposal rafter roof243 Overhanging dripping eaves with cantilever rafter

01.02.04scale 1:5

Detail 243

Gu

tter

Fill

er b

lock

Dri

p a

ng

le

Clo

sure

fla

shin

g

Tim

ber

eav

es b

eare

r

Al-

clip

Kal

zip

®

Tim

ber

sp

acer

Kal

zip

®

rock

wo

ol

insu

lati

on

Kal

zip

®va

pou

r co

ntro

l lay

er H

Tim

ber

sh

utt

erin

g

Tim

ber

raf

ter

Can

tile

ver

raft

er

Clo

sure

pro

file

Sea

ling

str

ip

Page 37: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof244 Dripping eaves Kalzip® AF

Detail 244

01.02.04scale 1:5

Clo

sure

fla

shin

g

Dri

p a

ng

le

Fill

er b

lock

Gu

tter

Kal

zip

®va

po

ur

con

tro

l la

yer

Inte

rio

r lin

ing

lay

er

Tim

ber

lat

hin

g

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Tim

ber

raf

ter

Tim

ber

sh

utt

erin

g

Pre

cove

rin

g(o

pen

fo

r d

iffu

sio

n)

Kal

zip

®

Al-

clip

Exp

ose

d s

hu

tter

ing

Em

bed

ing

gu

tter

bra

cket

s

Co

pin

g r

afte

r

Kal

zip

® A

F

Exp

ose

d s

hu

tter

ing

Co

mp

ou

nd

clip

E1

0

Clip

pin

g t

rack

w

ith

sea

ling

str

ip

Alt

ern

ati

ve

Page 38: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof245 Dripping eaves Kalzip® AF/ventilated masonry

01.02.04scale 1:5

Detail 245

Clo

sure

fla

shin

g

Dri

p a

ng

le

Fill

er b

lock

Gu

tter

Kal

zip

®va

po

ur

con

tro

l la

yer

Inte

rio

r lin

ing

lay

er

Tim

ber

lat

hin

g

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Tim

ber

raf

ter

Tim

ber

sh

utt

erin

g

Pre

cove

rin

g(o

pen

fo

r d

iffu

sio

n)

Per

fora

tet

met

al s

hee

t

Exp

ose

d s

hu

tter

ing

Kal

zip

® A

F

Co

mp

ou

nd

clip

E1

0

Clip

pin

g t

rack

w

ith

sea

ling

str

ip

Page 39: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof261 Overhanging verge

Detail 261

01.02.04scale 1:5

Gab

le e

nd

clip

Gab

le e

nd

ch

ann

el

Tole

ran

ce p

rofil

e

Ver

ge

flash

ing

Kal

zip

®va

po

ur

con

tro

l la

yer

H

Tim

ber

sh

utt

erin

g

Tim

ber

raf

ter

Tim

ber

sp

acer

Pu

rlin

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Kal

zip

®

Al-

clip

det

erm

ined

by

calc

ula

tio

n

Tim

ber

sh

utt

erin

g

Can

tile

ver

pu

rlin

Fla

shin

g r

etai

ner

- t

wo

-par

t

Clip

pin

g t

rack

wit

h s

ealin

g s

trip

Page 40: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof262 Overhanging verge with Kalzip® transition sheet

01.02.04scale 1:5

Detail 262

Clip

pin

g t

rack

wit

h s

ealin

g s

trip

Kal

zip

®va

po

ur

con

tro

l la

yer

H

Tim

ber

sh

utt

erin

g

Tim

ber

raf

ter

Tim

ber

sp

acer

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Kal

zip

®

Al-

clip

det

erm

ined

by

calc

ula

tio

n

Fla

shin

g r

etai

ner

Kal

zip

®tr

ansi

tio

n s

hee

t

Tim

ber

sh

utt

erin

g

Can

tile

ver

pu

rlin

Page 41: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof263 Overhanging verge Kalzip® AF

Detail 263

01.02.04scale 1:5

Clip

pin

g t

rack

wit

h s

ealin

g s

trip

Inte

rio

r lin

ing

lay

er

Tim

ber

lat

hin

g

Kal

zip

®va

po

ur

con

tro

l la

yer

H

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Kal

zip

®A

Fp

rofil

e sh

eet

Co

mp

ou

nd

clip

E1

0

Alt

ern

ativ

e: A

l-cl

ip

Pre

cove

rin

g(o

pen

fo

r d

iffu

sio

n)

Tim

ber

sh

utt

erin

g

Ext

erio

r ra

fter

low

er

Fla

shin

g r

etai

ner

Kal

zip

®A

Ftr

ansi

tio

n s

hee

t

Exp

ose

d s

hu

tter

ing

Page 42: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof264 Overhanging round verge

01.02.04scale 1:5

Detail 264

Clip

pin

g t

rack

wit

h s

ealin

g s

trip

Kal

zip

®va

po

ur

con

tro

l la

yer

H

Tim

ber

sh

utt

erin

g

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Tim

ber

raf

ter

Tim

ber

sp

acer

Can

tile

ver

pu

rlin

Al-

clip

Kal

zip

®

Kal

zip

®tr

ansi

tio

n s

hee

t

Fla

shin

g r

etai

ner

Cu

rved

ver

ge

flash

ing

Tole

ran

ce p

rofil

e (in

sh

ort

len

gh

ts)

Gab

le e

nd

clip

Cu

rved

gab

le e

nd

ch

ann

el

Alt

ern

ati

ve

det

erm

ined

by

calc

ulat

ion

Page 43: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - purlin roof 301 Hip with ridge closure

Detail 301

01.02.04scale 1:5

* Compound clips are not available in all sizes.

Spacer profile

Ridge flashing

Filler block

Ridge closure

Kalzip®

Ridge flashing

Spacer profile

Filler block

Ridge closure

Kalzip®

Hip purlin

Top-hat sub-purlin

Structural liner-deck

Insulation - rigid

Kalzip® vapour control layer

Kalzip® rock wool insulation

Ridge turn up

Fixed point clipCompound clip*

Fixing of ridge flashing:max. distance 400 mm, not into standing seam

Type of fixed point to be determined by calculation

≥ 100 ≥ 70

Page 44: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - purlin roof 302 Welded hip with Kalzip® transition sheet

01.02.04scale 1:5

Detail 302

Fixed point clipCompound clip*

Kalzip®

Welding seam

Kalzip® welding basis

Kalzip® transition sheet

Kalzip® transition sheet

Welding seam

Kalzip®

Hip purlin

Structural deck

Top-hat sub-purlin

* Compound clips are not available in all sizes.

Type of fixed point to be determined by calculation

Insulation - rigid(not inflammable)

Kalzip® vapour control layer

Kalzip® rock wool insulation

Page 45: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof 303 Groove with gutter

Detail 303

01.02.04scale 1:5

Kal

zip

®

Tim

ber

eav

es b

eare

r

Co

mp

ou

nd

clip

E1

0

Fla

shin

g

Fill

er b

lock

Dri

p a

ng

le

Th

erm

al in

sula

tio

n -

rig

id

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Tim

ber

sp

acer

Tim

ber

raf

ter

Tim

ber

sh

utt

erin

g

Kal

zip

®va

po

ur

con

tro

l la

yer

H

Page 46: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 304 Groove with gutter Kalzip® AF

01.02.04scale 1:5

Detail 304

Kal

zip

®A

F

Pre

cove

rin

g(o

pen

fo

r d

iffu

sio

n)

Tim

ber

sh

utt

erin

g

Gut

ter

met

al s

heet

Fill

er b

lock

Dri

p a

ng

le

Co

mp

ou

nd

E1

0

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Co

pin

g t

imb

er r

afte

r

Kal

zip

®va

po

ur

con

tro

l la

yer

Tim

ber

lat

hin

g

Inte

rnal

lin

ing

lay

er

Page 47: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 305 Groove on building unit with expansion member

Detail 305

01.02.04scale 1:5

Expansion member (1-head)

Insulation - compressible

Welding joint

Wall connection profilesealed

Cantilever metal sheetFlashing

Kalzip®

Kalzip® transition sheet

approx. 500

Page 48: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 311 Domed roof-light roofing frame

01.02.04scale 1:5

Detail 311

Light cupola-skylight

Attaching frame

Flat flange-roofing frame

Upper conecting frame

Flashing

Attaching frame

Kalzip® roofing frame

Upper conecting frame

Light cupola-skylight

Domed roof-lightFlat flange-roofing frame(to weld)

Domed roof-lightKalzip® roofing frame(standing seam)

Page 49: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 312 Cross-section roof-light with flat flange - roofing frame

Detail 312

01.02.04scale 1:5

Do

med

ro

of-

ligh

t**

Up

per

co

nn

ecti

ng

fra

me

Fla

t fla

ng

e ro

ofin

g f

ram

e

Kal

zip

®w

eld

ing

bas

is

Str

uct

ura

l d

eck

Lo

ng

itu

din

al b

eam

d

eter

min

ed b

y ca

lcu

lati

on

Fla

shin

g p

rofil

e

Ro

ofin

g f

ram

e

Raf

ter

Insu

lati

on

- r

igid

(no

t in

flam

mab

le)

Kal

zip

®va

po

ur

con

tro

l la

yer

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Co

mp

ou

nd

clip

*

Kal

zip

®

Wel

din

g s

eam

Insu

lati

on

* C

om

po

un

d c

lips

are

no

t av

aila

ble

in

all

size

s.**

Do

med

ro

ofli

gh

t: c

om

ple

te w

ith

cu

rb,

ligh

t d

om

e,

can

tile

ver

met

al s

hee

t an

d f

ram

e

l =

dis

tan

ce f

ixed

po

int

- d

om

ed r

oo

f-lig

ht

[mm

]x

= s

lidin

g p

ath

=

l/1

00

0 +

min

. 5

mm

x m

in.

= 2

0 m

m

min

. 20

0

Ord

er s

ize

100

Height

min

. 20

0

xx

x

Page 50: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 313 Cross-section roof-light with flat flange

01.02.04scale 1:5

Detail 313

Domed roof-light**

Upper connecting frame

Flat flange - roofing frame

Welding seam

Kalzip® welding basis

Cut Kalzip® sheet

Compound clip*

Kalzip®

Kalzip® rock wool insulation

Kalzip® vapour control layer

Cross beam determined by calculation

Insulation - rigid (not inflammable)

Structural deck

Framing profile

Roofing frame

10

0

Hei

gh

t

Ordering size

* Compound clips are not available in all sizes.** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame

Page 51: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 314 Cross-section roof-light with Kalzip® roofing frame

Detail 314

01.02.04scale 1:5

Str

uct

ura

l d

eck

Lo

ng

itu

din

al p

rofil

e d

eter

min

ed b

y ca

lcu

lati

on

Ro

ofin

g f

ram

e

Ro

ofin

g f

ram

e

Raf

ter

* C

om

po

un

d c

lips

are

no

t av

aila

ble

in

all

size

s.**

Do

med

ro

ofli

gh

t: c

om

ple

te w

ith

cu

rb,

ligh

t d

om

e,

can

tile

ver

met

al s

hee

t an

d f

ram

e

l =

dis

tan

ce f

ixed

po

int

- d

om

ed r

oo

f-lig

ht

[mm

]x

= s

lidin

g p

ath

=

l/1

00

0 +

min

. 5

mm

x m

in.

= 2

0 m

m

min

. 20

0x

x

Ord

erin

g s

ize

100

Height

Kal

zip

®

wel

din

g b

asis

Insu

lati

on

- r

igid

(no

t in

flam

mab

le)

Kal

zip

®va

po

ur

con

tro

l la

yer

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Co

mp

ou

nd

clip

*

Kal

zip

®

Wel

din

g s

eam

Kal

zip

®

roo

fing

fra

me

Do

med

ro

of-

ligh

t**

Up

per

co

nn

ecti

ng

fra

me

Sp

acer

pro

file

Rid

ge

turn

up

Rid

ge

flash

ing

Rid

ge

clo

sure

+ f

iller

blo

ck

Fix

ed p

oin

t cl

ip

Page 52: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 315 Longitudinal roof-light with Kalzip® roofing frame

01.02.04scale 1:5

Detail 315

Domed roof-light**

Upper connecting frame

Kalzip® roofing frame

Compound clip*

Kalzip®

Kalzip® rock wool insulation

Profile determined by calculation

Kalzip® vapour control layer

Structural deck

Insulation - rigid (not inflammable)

Flashing profile

Roofing frame

10

0

Hei

gh

t

Ordering size

* Compound clips are not available in all sizes.** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame

Page 53: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 321 Lighting row connection, below gable end · truss roof

Detail 321

01.02.04scale 1:5

Cantilever metal sheet

Flashing

Kalzip® welding basis

Welding seam

Compound clip*

Kalzip®

Kalzip®

rock wool insulation

Kalzip® vapour control layer

Insulation - rigid (not inflamable)

Structural deck

Trimmer beam

Rafter

* Compound clips are not available in all sizes.

min. 200x x

l = distance fixed point - domed roof-light [mm]x = sliding path = l/1000 + min. 5 mmx min. = 20 mm

Insulation compressible

Insulation

Lighting row frame

Sealing strip

Page 54: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 322 Lighting row connection, below gable end · truss roof

01.02.04scale 1:5

Detail 322

Kalzip®

rock wool insulation

Insulation - rigid

Kalzip® vapour control layer

Spacer profile

Ridge flashing

Ridge closure + filler block

Fixing of ridge flashing:max. distance 400 mm,not into standing seam

Kalzip®

Fixed point clipCompound clip*

Structural deck

Trimmer beam

Rafter

Insulation

Lighting row frame

Sealing strip

* Compound clips are not available in all sizes.

Page 55: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 323 Lighting row connection, below gable end · truss roof

Detail 323

01.02.04scale 1:5

Kalzip®

rock wool insulation

insulation - rigid (not inflammable)

Kalzip® vapour controllayer

Structural deck

Trimmer beam

Rafter

Insulation

Lighting row frame

Sealing strip

Insulationcompressible

* Compound clips are not available in all sizes.

Cantilever metal sheet

Ridge flashing

Kalzip® welding basis

Welding seam

Kalzip®

Compound clip*

min. 200

x x

l = distance fixed point - domed roof-light [mm]x = sliding path = l/1000 + min. 5 mmx min. = 20 mm

Page 56: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof 324 Lighting row joint - lateral

01.02.04scale 1:5

Detail 324

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Kal

zip

®va

po

ur

con

tro

l la

yer

Str

uct

ura

l d

eck

Insu

lati

on

- r

igid

Trim

mer

bea

m

Insu

lati

on

Ligh

ting

row

fra

me

Sea

ling

str

ip

Tole

ran

ce p

rofil

e

Ver

ge

flash

ing

Gab

le e

nd

clip

Tole

ran

ce

* C

om

po

un

d c

lips

are

no

t av

aila

ble

in

all

size

s.

Can

tile

ver

met

al s

hee

t

Kal

zip

®tr

ansi

tio

n s

hee

t

min

. 1

50

Alt

ern

ati

ve

Kal

zip

®

Com

pou

nd c

lip*

Gab

le e

nd

ch

ann

el

Page 57: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - trussed roof 331 Curved roof with welded ridge jolt

Detail 331

01.02.04scale 1:5

Str

uct

ura

l d

eck

Raf

ter

* C

omp

ound

clip

s ar

e no

t av

aila

ble

in a

ll si

zes.

Kal

zip

®

Fix

ed p

oin

t cl

ipC

om

po

un

d c

lip*

Kal

zip

®ro

ck w

oo

l in

sula

tio

nA

lter

nat

ive:

Fix

ed p

oin

t cl

ipA

l-cl

ip w

ith

th

erm

al b

arri

er

Wel

ded

jo

int

10

0

RiK

alzi

Kal

zip®

Typ

e o

f fix

ed p

oin

t to

be

det

erm

ined

by

calc

ula

tio

n

Kal

zip

®w

eld

ing

bas

is

Insu

lati

on

- r

igid

(n

ot

infla

mm

able

)

Kal

zip

®va

pou

r co

ntro

l lay

er

Page 58: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

01.02.04scale 1:5

Ap

pro

ved

alu

min

ium

-se

al r

ivet

Ø 4

,8 m

m w

ith

stai

nle

ss s

teel

bo

lt

Kal

zip

®

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Kal

zip

®va

po

ur

con

tro

l la

yer

Str

uct

ura

l d

eck

Raf

ter

Sili

con

e

Co

mp

ou

nd

clip

*

Sili

cone

upp

er K

alzi

cour

se

Ove

rlap

pin

g

100

200

200

low

er K

alzi

p®co

urse

Incl

inat

ion:

min

. 2,

Se

al

sch

em

efo

r K

alzi

wit

h t

wo

bea

ds

* C

om

po

un

d c

lips

are

no

t av

aila

ble

in

all

size

s.

Ri

Construction detail - rafter roof 332 Curved roof with sealed lateral jolt

Detail 332

Page 59: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Kal

zip

®

rock

wo

ol

insu

lati

on

Insu

lati

on

- r

igid

Co

mp

ou

nd

clip

*

Fla

shin

g

reta

iner

Fill

er b

lock

Dri

p a

ng

le

Fla

shin

g

Rid

ge

clo

sure

+ f

iller

blo

ck

Kal

zip

®

vap

ou

r co

ntr

ol

laye

r H

Kal

zip

®

rock

wo

ol

insu

lati

on

Al-

clip

Kal

zip

®

Tim

ber

raf

ter

Vis

ible

sh

utt

erin

g

Tim

ber

sh

utt

erin

g

Clo

sure

fla

shin

g

Gu

tter

Pla

nk

(min

. 1

0/6

)

* C

om

po

un

d c

lips

are

no

t av

aila

ble

in

all

size

s.

Construction detail - rafter roof341 Lowered dripping eaves

Detail 341

01.02.04scale 1:5

Page 60: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof342 Lowered verge

Su

pp

ort

ing

pro

file

Kal

zip

®tr

ansi

tio

n s

hee

t

Co

mp

ou

nd

clip

*

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Kal

zip

®

Ext

ern

al r

afte

r lo

wer

Tim

ber

raf

ter

Tim

ber

Kal

zip

®va

po

ur

con

tro

l la

yer

H*

Co

mp

ou

nd

clip

s ar

e n

ot

avai

lab

le i

n a

ll si

zes.

01.02.04scale 1:5

Detail 342

Fla

shin

g r

etai

ner

Insu

lati

on

- r

igid

Kal

zip

®tr

ansi

tio

n s

hee

t

Tim

ber

shu

tter

ing

Vis

ible

shu

tter

ing

Al-

clip

Page 61: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail -rafter roof 351 Expansion joint Kalzip®

Gable end clip

Gable end channel

Compound clip*

Kalzip®

Strain

Strain

Kalzip® rock wool insulation

Kalzip® vapour control layer

Structural deck

Rafter

Flat metal strip(fixed on one side)

Flashing

Holder

Flashing retainer

Flashing

Holder

Flashing retainer

* Compound clips are not available in all sizes.

Section A-A

A

A

Detail 351

01.02.04scale 1:2,5

Page 62: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail 361 Ridge flashing - cantilevered

02.07.03scale 1:5

Detail 361

Rid

ge

flash

ing

L

= m

ax.

6,0

m

Fill

er b

lock

Sp

acer

pro

file

Rid

ge

clo

sure

Rid

ge

turn

up

Kal

zip

®

Fix

ing

wit

hin

th

e o

verl

app

ing

on

ly f

or

the

low

er r

idg

e fla

shin

g

2 r

ow

s se

alin

g m

atte

r

Fix

ing

of

rid

ge

flash

ing

in r

idg

e cl

osu

re:

max

. d

ista

nce

40

0 m

m;

no

t in

to s

tan

din

g s

eam

Page 63: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof 362 Sliding ridge - Duo-Pitch roof

Detail 362

01.02.04scale 1:10

Reinforcing profile

Ridge turn up

Ridge flashing

Compound clip*

Sliding member

Filler block

Ridge closure

Kalzip®

Ridge flashing

Sliding member

Kalzip®

Clip

Fixing of ridge flashing on sliding member:max. distance 400 mm; not into standing seam

Sliding potential betweenKalzip® and sliding unit

Fixing of ridge flashing on sliding member: max. distance 400 mm; not into standing seam

Kalzip® rock wool insulation

Insulation - rigid

Kalzip® vapour control layer

Structural deck

Rafter

l = distance ridge to fixed point [mm]x = sliding path = l/1000 + min. 5 mmx min. = 20 mm

≥ 100+x ≥ 70

* Compound clips are not available in all sizes.

Cross-section scale 1:1

Page 64: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - Rafter Roof363 Ventilated ridge

Ridge turn up

Kalbau® structural deck*

Perforated sheet angle 50/50

Fixed point clipAl-clip

Kalzip®

Ridge flashing

Spacer profile

Filler block

Ridge closure

Fixing of ridge flashing:max. distance 400 mm

Rafter

Purlin

* Kalbau® structural deck (trapezoidal profile 50/167) l = 150 mm/construction width = 833 mm

≥100

01.02.04 scale 1:5

Detail 363

Page 65: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - purlin roof 401 Duo-Pitch ridge

Detail 401

01.02.04scale 1:5

≥10

0≥

100

≥7

0

Rid

ge

turn

up

Sp

acer

pro

file

Rid

ge

flash

ing

Fix

ed p

oin

tC

om

po

un

d c

lip*

Fill

er b

lock

Rid

ge

clo

sure

Kal

zip

®6

5/3

33

Pla

nti

ng

ND

S 6

0 p

lan

t su

bst

rate

KD

33

lin

ear

dra

inag

e sy

stem

Rid

ge

term

inal

Al-

bea

m c

law

(jo

int) In

sula

tio

n -

rig

id

Kal

zip

®va

po

ur

con

tro

l la

yer

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Pu

rlin

Top

-hat

su

b-p

url

in

Str

uct

ura

l d

eck

* C

om

po

un

d c

lips

are

no

t av

aila

ble

in

all

size

s.

Page 66: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof402 Mono-Pitch ridge

01.02.04scale 1:5

Detail 402

≥100

10

Ridge termination

Al-beam claw (joint)

Kalzip® 65/333

Ridge closure

Filler block

Ridge flashing

Spacer profile

Ridge turn up

Al-fixed point clipwith thermal barrierAlternative: Compound clip*

Kalbau®

structural deck

Structural liner tray

Insulation

Sealing strip

Thermal isolation strip

NDS 60 plant substrate

KD 33 linear drainage system

Kalzip®

rock wool insulation

Kalzip® vapour control layer

Planting

Insulation - rigid

Closure profile tostructural liner tray

Sealing strip 2x

Structural deck

Internal closure flashing

Rafter

* Compound clips are not available in all sizes.

Page 67: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction suggestions Kalzip NatureRoof®

403 Monopitch roof with attic · truss roof

Detail 403

01.02.04scale 1:5

≥100

≥100 ≥70

10

Kalzip® 65/333

Ridge turn up

Spacer profile

Ridge flashing

Coping system

Timber

Coping bracket

Fixed point clipcompound clip*

Structural deck

Internal closure flashing

Sealing strip

Planting

NDS 60 plant substrate

KD 33 linear drainage system

Ridge termination flashing

Al-beam claw (joint)

Filler block

Ridge closure

* Compound clips are not available in all sizes.

Kalzip®

rock wool insulation

Insulation - rigid

Kalzip® vapour control layer

Rafter

Page 68: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - purlin roof411 Dripping eaves detail with gutter

01.02.04scale 1:5

Detail 411

Filler block

Drip angle

Closure flashing

Timber eaves bearer

Timber spacer

Gutter

Gutter brackets

Flashing

Planting

NDS 60 plant substrate

KD 33 linear drainage system

Eaves termination flashing

Al-beam claw joint

Insulation rigid

Purlin

Structural deck

Rafter

Kalzip®

rock wool insulation

Kalzip® vapour control layer

Kalzip® 65/333

Sealing strip

Clip

≥100

Page 69: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof412 Dripping eaves with parapet

Detail 412

01.02.04scale 1:5

≥10

0

Em

erge

ncy

ower

flow

10

Kal

bau

®

stru

ctu

ral

dec

k

Z-p

rofil

e

Clo

sure

pro

file

Sea

ling

str

ip

Gu

tter

Insu

lati

on

- r

igid

Infe

rio

r st

eel

gu

tter

Kal

zip

®6

5/3

33

Fla

shin

g

Dri

p a

ng

le

Fill

er b

lock

Co

pin

gsy

stem

Co

pin

g b

rack

et

Tim

ber

bea

rer

Insu

lati

on

- r

igid

Kal

zip

®va

po

ur

con

tro

l la

yer

Eav

es t

erm

inat

ion

fla

shin

g

Al-

bea

m c

law

(jo

int)

ND

S 6

0 p

lan

t su

bst

rate

Kal

zip

®

rock

wo

ol

insu

lati

on

Co

mp

ou

nd

cl

ip*

KD

33

lin

ear

dra

inag

e sy

stem

Pla

nti

ng

Str

uctu

ral d

eck

Raf

ter

Cir

cula

r se

alin

g s

trip

Gu

tter

ou

tlet

Gut

ter

liner

out

let

Rai

nw

ater

p

ipe

* C

omp

ound

clip

s ar

e no

t av

aila

ble

in a

ll si

zes.

Page 70: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - purlin roof421 Verge

01.02.04scale 1:5

Detail 421

Sealing strip

Timber verge bearer

Kalzip®

Kalzip® rock wool insulation

Top-hat sub-purlin

Verge termination flashing

Al-beam claw (joint)

Compound clip*

Al-clip

Tolerance profile

Gable end channel

Gable end clip

Verge flashing

Retainer flashing

Perforated closure flashing

NDS 60 plant substrate

KD 33 linear drainage system

Kalzip®

vapour control layer

Structural deck

Internal closure flashing

Purlin

Rafter

Kalzip® TF 800 R

Planting

Tolerance

* Compound clips are not available in all sizes.

Page 71: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof 422 Verge with parapet

Detail 422

01.02.04scale 1:5

Planting

NDS 60 plant substrate

KD 33 linear drainage system

Al-beam claw (joint)

Verge termination flashing

Kalzip® 65/333

Tolerance profile1

0

Tolerance

* Compound clips are not available in all sizes.

Coping system

Coping bracket

Timber bearer

Z-profile

Kalbau® structural deck

Flashing retainer

Verge flashing

Gable end clip

Gable end channel

Compound clip*

Kalzip® rock wool insulation

Kalzip® vapour control layer

Structural deck

Insulation - rigid

Sealing strip

Page 72: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof423 Verge with Kalzip® transition sheet

01.02.04scale 1:5

Detail 423

Al-beam claw (joint)

Verge termination flashing KD 33 linear drainage system

NDS 60 plant substrate

Planting

* Compound clips are not available in all sizes.

Internal closure flashing

Sealing strip

Perforated closure flashing

Retainer flashing

Kalzip® - transition sheet

Compound clip*Alternative: Al-clip with thermal barrier

Kalzip® 65/333

Kalzip® rock wool insulation

Kalzip® vapour control layer

Structural deck

Kalzip® TF 800 R

10

Page 73: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction suggestions Kalzip NatureRoof®

Additions431 Installation and shearing protection· truss roof

Detail 431

01.02.04scale 1:5

NDS 60 Plant substrate

KD 33 linear drainage system

KD 33 linear drainage system

Mounting lock

Planting

Kalzip® 65/333

Mounting lock

Planting

Kalzip® 65/333

Shearing lock

Al-beam claw (joint)

Compound clip*

Drainage

Compound clip*

NDS 60 Plant substrate

* Compound clips are not available in all sizes.

Rafter

Structural deck

Kalzip® vapour control layer

Rafter

Structural deck

Kalzip® vapour control layer

Thermal insulation

Thermal insulation

DN ≤ 5°

DN > 5°

Page 74: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction suggestions Kalzip NatureRoof®

Additions432 Domed rooflight · truss roof

01.02.04scale 1:5

Detail 432

KD 33 linear drainage system

NDS 60 plant substrate

Planting

Ridge terminal

Al-beam claw (joint)

Structural deck

Longitudinal beam determined by calculation

Flashing profile

Roofing frame

Rafter

* Compound clips are not available in all sizes.** Roof light: complete with curb, roof-light, flange sheet and framing

I = distance fixed point - domed rooflight (mm)x = sliding path = I/1000 + min. 5 mmx min. = 20 mm

Order sizeH

eig

ht o

f

the

flang

e

100

10

≥100

min. 200

xx

Domed rooflight**

Cantilever metal sheet

Flat flange-framing

Kalzip®

welding basis

Kalzip®

welded

Compound clip*

Kalzip® vapour control layer

Kalzip® rock wool insulation

Insulation - rigid(not inflammable)

Page 75: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof433 Internal box gutter thermally insulated

Detail 433

01.02.04scale 1:5

≥10

0

Cir

cula

r se

alin

g s

trip

Gu

tter

ou

tlet

Gu

tter

lin

er o

utl

et

Rai

nw

ater

pip

e

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Fill

er b

lock

Dri

p a

ng

leF

ram

ing

met

al

Pla

nti

ng

ND

S 6

0 p

lan

t su

bst

rate

KD

33

lin

ear

dra

inag

e sy

stem

Al-

bea

m c

law

(joi

nt)

Eav

es t

erm

inat

ion

fla

shin

g

Al-

clip

Clo

sure

fla

shin

g

Str

uct

ura

l d

eck

Tim

ber

eav

es b

eare

r

Tim

ber

sp

acer

Raf

ter

Kal

zip

®6

5/3

33

Insu

lati

on

- r

igid

Co

mp

ou

nd

clip

*

Kal

zip

®va

po

ur

con

tro

l lay

er

Gu

tter

Insu

lati

on

- r

igid

Lo

wer

ste

el g

utt

er(w

ith

sea

ling

late

ral j

olt

)

Em

erge

ncy

over

flow

Alt

ern

ati

ve

wit

ho

ut

tim

ber

eav

es b

eare

rA

lte

rna

tive

w

ith

tim

ber

eav

es b

eare

r

* C

om

po

un

d c

lips

are

no

t av

aila

ble

in

all

size

s.

Page 76: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof434 Curved roof with welded ridge joint

01.02.04scale 1:5

Detail 434

Kal

zip

®w

eld

ing

bas

is

Insu

latio

n -

rigid

(not

infla

mm

able

)

Kal

zip

®va

po

ur

con

tro

l lay

er

Alt

ern

ativ

e: f

ixed

po

int

clip

Al-

clip

wit

h t

her

mal

bar

rier

KD

33

lin

ear

dra

inag

e sy

stem

ND

S 6

0 p

lan

t su

bst

rate

Pla

nti

ng

Str

uct

ura

l dec

k

Raf

ter

Co

mp

ou

nd

clip

*

Kal

zip

®ro

ck w

oo

l in

sula

tio

n

Kal

zip

®

Kal

zip

®

Kal

zip®

Wel

eded

jo

int

10

0

Ri

Typ

e o

f fix

ed p

oin

t to

be

det

erm

ined

by

calc

ula

tio

n

* C

om

po

un

d c

lips

are

no

t av

aila

ble

in

all

size

s.

Page 77: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof Kalzip DuoPlus®

501 Roof construction with trapezoidal steel deck

Detail 501

01.02.04

Kalzip® vapour control layer

Structural deck

Rafter

Kalzip®

Kalzip® rock wool insulation

DuoPlus clip

DuoPlus track45° direction of span TRP

Insulation - rigidh = 100 mm

Page 78: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof Kalzip DuoPlus®

502 Roof construction with aerated concrete roof slabs

01.02.04Detail 502

Kalzip® vapour control layer

Aerated concrete roof slabs

Rafter

Kalzip®

Kalzip® rock wool insulation

DuoPlus clip

DuoPlus track45° direction of span of roof slabs

Insulation - rigidh = 100 mm

Page 79: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - purlin roof Kalzip DuoPlus®

503 Roof construction

Detail 503

01.02.04

DuoPlus Clip

DuoPlus track90° to direction of span

Insulation - rigidh = 100 mm

Kalzip®

Kalzip® rock wool insulation

Purlin

Kalzip® vapour control layer

Structural deck

Page 80: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof Kalzip DuoPlus®

504 Roof construction with upper insulation

01.02.04Detail 504

DuoPlus Clip

DuoPlus track90° to the rafter,fixing into rafter

Insulation - rigidh = 100 mm

Kalzip®

Kalzip® rock wool insulation

Kalzip® vapour control layer H

Timber shuttering

Timber rafter

* When exceeding the maximum rafter distance e ≤ 0,80m, place DuoPlus track 45° to the rafter and fix it in the shuttering.(length of span according to statics)

e ≤ 0,80 m

Page 81: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof Kalzip DuoPlus®

505 Roof construction intermediate rafter insulation

Detail 505

01.02.04

DuoPlus Clip

DuoPlus track90° to the rafter,fixing into rafter

Kalzip®

Kalzip® rock wool insulation

Timber rafter

Kalzip® vapour control layer

Timber lathing

Interior lining layer

e ≤ 0,80 m

Page 82: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction proposal rafter roof Kalzip Duo®

506 Roof construction with trapezoidal steel profile (structural deck)

Kalzip®

Kalzip® rock wool insulation

DuoPlus Clip

DuoPlus track45° to direction of span

Strip insulation - rigid h = 100 mm, b = 240 mm

Kalzip® vapour control layer

Structural deck

Rafter

05.05.04Detail 506

Page 83: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - purlin roof Kalzip DuoPlus®

511 Duo-pitch ridge

Timber bearer

Kalzip® vapour control layer

Insulation - rigid

Kalzip® rock wool insulation

Fixing of ridge flashing:max. distance 400 mm, not into standing seam

Insulation rigid

Ridge turn up

Spacer profile

Ridge flashing

Fixed point clip

Thermal barrier

Filler block

Ridge closure

Kalzip®

Structural deck

Top-hat sub-purlin

Purlin

Rafter

Ridge flashing furringRidge flashing

≥ 100 ≥ 70

Alternative with timber ridge bearer

Alternative with top-hat sub-purlin

Detail 511

01.02.04scale 1:5

Page 84: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

DuoPlus Clip

Kalzip®

Insulation - rigid

Timber spacer

Kalzip®

rock wool insulation

Kalzip®

vapour control layer

Structural layer

Rafter

Thermal isolation strip

Closure profile to structuralliner tray

Structural liner tray

Insulation

Kalbau® SN 18/76

Internal closureflashing

Sealing strip 2x

Gutter

Filler block

Drip angle

Closure flashing

Gutter brackets

Treated timber

Construction detail - rafter roof Kalzip DuoPlus®

521 Dripping eaves

01.02.04scale 1:5

Detail 521

Page 85: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Construction detail - rafter roof Kalzip DuoPlus®

531 Verge

Angel

Kalzip® transition sheet

Closure profile to structural liner tray

Retainer flashing

Sealing strip

Structural liner tray

Insulation

Kalbau® SN 18/76

Sealing strip

Thermal isolation strip

Kalzip®

DuoPlus Clip

DuoPlus track 45°

Kalzip® rock wool insulation

Insulation - rigid

Kalzip® vapour control layer

Structural deck

Detail 531

01.02.04scale 1:5

Page 86: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

Notes

Page 87: Corus Bausysteme Construction details - · PDF fileConstruction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system

www.kalzip.com

Europe:

AustriaCorus BausystemeBruckner Büro Center Honauerstraße 2A-4020 Linz · AustriaT +43 - 7 32 78 61 14F +43 - 7 32 78 61 [email protected]

BelgiumCorus Building Systems NVA. Stocletlaan 87 B-2570 Duffel · BelgiumT +32 - 15 30 29 22F +32 - 15 30 29 [email protected]

CyprusPhanos N. Epiphaniou Ltd.21 Markou Drakou AvenuePallouriotissa P.O. Box 9078CY-1621 Nicosia CyprusT +35 - 722 79 35 20F +35 - 722 43 15 [email protected]

Czech Republic and SlovakiaEngineering OfficeEva SanovcováCejl 20CZ-60200 BrnoCzech RepublicT +42 - 05 45 11 74 40 F +42 - 05 45 11 74 55 [email protected]

DenmarkCorus ByggeSystemer A/SKaarsbergsvej 2Box 136DK-8400 Ebeltoft DenmarkT +45 - 8953 2000F +45 - 8953 [email protected]

FranceCorus Building Systems SAS8, Avenue Desclers · B.P. 20F-77515 FaremoutiersFranceT +33 - 1 64 65 30 56F +33 - 1 64 03 98 [email protected]

GreecePhanos N. Epiphaniou Ltd.82 Grammou Str.GR-18345 MoschatoGreeceT +30 - 21 09 40 59 41F +30 - 21 09 41 24 [email protected]

ItalyCorus S.C. Milano SpAVia Treves 21/23I-20090 Trezzano sul Naviglio (Milano)Italy

Ufficio MilanoDott. Ing. Giacomo MagnificoVia Merano 13I-20060 Gessate (MI) · ItalyT +39 - 02 95 38 13 07F +39 - 02 95 38 03 [email protected]

Ufficio VeronaDott. Ing. Nicola FinatoVicolo Crocioni n.4I-37122 Verona · ItalyT +39 - 045 800 35 49F +39 - 045 59 33 [email protected]

The NetherlandsHAFKON BVPostbus 46NL-3140 AA MaassluisThe NetherlandsT +31 - 105 91 53 00F +31 - 105 91 51 [email protected]

NorwayCorus Bygg Systemer ASRøraskogen 2 N-3739 Skien · NorwayT +47 - 3591 5200F +47 - 3591 [email protected]

PolandA-B Space Lukasz LomozikUl. Stawowa 31 BPL-43-250 Pawlowice SI. · PolandT +48 - 32 47 25 110F +48 - 32 47 57 [email protected]

PortugalCorus Sistemas Constructivos Lda.Av. dos Combatentes 76AbrunheiraP-2710-034 Sintra · PortugalT +35 - 12 19 15 88 00F +35 - 12 19 15 88 [email protected]

SpainCorus Sistemas Constructivos S.L.U.Calle Guatemala, 1Bajos 3 y 4E-28016 Madrid · SpainT +34 - 9 13 43 03 43F +34 - 9 13 59 94 73 [email protected]

SwedenCorus ByggSystem ABSliparegatan 5 · Box 4003S-300 04 Halmstad · SwedenT +46 - 3510 0110F +46 - 3515 [email protected]

SwitzerlandBüro Dach & WandJürg SentelerP.O. Box 247 CH-7302 Landquart · SwitzerlandT +41 (0) 81 3 22 38 38F +41 (0) 81 3 22 38 [email protected]

TurkeyTür Group Architectural MaterialsMahmut Sk. No: 8TR-81200 Kosuyolo-Istanbul · TurkeyT +90 - 216 327 4720F +90 - 216 327 [email protected]

United Kingdom and IrelandCorus Building Systems Haydock Lane, HaydockGB-St. Helens · Merseyside WA11 9TYUnited KingdomT +44 - 19 42 29 55 00F +44 - 19 42 27 21 [email protected]

Overseas: Near East

LebanonNaggiar Agencies SCSP.O. Box 175415 BeirutNegib Hobeika StreetLB-Saifi-Beirut 20296406LebanonT +961 - 1 56 26 52F +961 - 1 44 83 [email protected]

Overseas: Middle East

DubaiCorus Building SystemsP.O. Box 18294Jebel AliUAE-Dubai · United Arab EmiratesT +971 - 48 87 32 32 F +971 - 48 87 39 77 [email protected]

KuwaitAli Alghanim & SonsTrading & Contracting Group Co. W.L.L. · P.O. Box 21540KT-Safat 13076 · KuwaitT +965 - 4 84 22 23F +965 - 4 84 18 12

Overseas: Far East

China/Guangzhou Corus Building SystemsSuite 1208, West TowerYang Cheng International Commercial CentreTian He Ti Yu Dong RoadGuangzhou, PR China 510620 T +86 - 20 38 87 01 90/91F +86 - 20 38 87 02 [email protected]

China/BeijingCorus Building SystemsSuite 610, Jing Guang CentreOffice Building, HujialouChao Yang DistrictBeijing, PR China 100020T +86 - 10 65 97 42 25/41 45F +86 - 10 65 97 42 [email protected]

China/ShanghaiCorus Building SystemsSuite 3002, Lt Chengdu North RoadShanghai, PR China 200003T +86 - 21 63 52 61 22F +86 - 21 63 60 33 [email protected]

Hong KongCorus Building SystemsRoom 1903, Asia Orient Tower33 Lockhart Road, Wan ChaiHong KongT +852 - 28 87 53 41F +852 - 22 34 67 [email protected]

SingaporeCorus Building Systems Pte Ltd41 Gul Circle Singapore 629576T +65 - 67 68 90 81F +65 - 68 98 93 [email protected]

Overseas: Australia

AustraliaCorus Building Systems80/82 Hallam South RoadHallamVictoria · Australia T +61 - 387 95 78 33F +61 - 387 95 78 44

The product information and technical details contained in this brochure areaccurate, according to our research and technical programme, at the point ofgoing to press. They do not refer to any specific application and cannot giverise to claims for compensation. We reserve the right to make any changes tothe construction or product range which seem technically appropriate, in viewof our high standards for product advancement and development.

Copyright 2004

Corus Bausysteme GmbH · Part of Corus Group plc

Corus Bausysteme GmbHAugust-Horch-Str. 20-22 · D-56070 KoblenzP.O. Box 10 03 16 · D-56033 Koblenz

T +49 (0) 2 61 - 98 34-0F +49 (0) 2 61 - 98 [email protected]

English adho

c m

edia

gm

bh:

909:

GB

:04/

2005