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8/19/2019 Corporate Plan 2012-2017
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UTTAR PRADESH RAJYA VIDYUT UTPADAN NIGAM LIMITED
2011
Final Corporate Plan
2012-2017
M. Akbar
INDIAN INSTITUTE OF MANAGEMENT LUCKNOW
P R A B A N D H N A G A R O F F S I T A P U R R A O D L U C K N O W - 2 2 6 1 0 1 3
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Contents
Acknowledgments ............................... .......................... .......................... .......................... ...................... 4
Executive Summary (Corporate Plan 2017) ................................... ............................. ............................ .. 5
Employee Welfare ............................................................................................................................... 8
Corporate Social Responsibility ............................................................................................................ 8
Methodology ................................................................................................................................... 10
Table1: Demand Pattern from 2000-2010 (MU) ...................................... .......................... ............. 10
Table2: Demand Projections 2010-17.................................... ............................ ............................. 12
Projected Power consumption in 2010-11 & 2016-17 ...................... .......................... ........................ 12
Graph: Projections based on linear trend ............................ .......................... .......................... ............... 13
Graph showing regression based on lead indicators ............................... .......................... .................. 14
Table 4: Capacity Required in MU and MW in UP ......................................... .......................... ........ 15
Supply Projections ............................... .......................... .......................... .......................... .................... 15
Estimating Supply of power in UP .................................... ............................ ............................. ............. 15
Methodology .............................. .......................... .......................... .......................... .......................... ... 16
Table 5: Assumptions ............................ .......................... .......................... .......................... ........... 16
Table 6: showing average cost/MW by different Project Process ............................ .......................... . 17
Table 7: NPV of Investment in different Project processes ................................... ............................. . 17
Conclusion .............................. .......................... .......................... .......................... .......................... ... 17
Table 8: Existing Projects ............................... .......................... .......................... .......................... .. 18
Table 9: Sector and Raw material wise availability in 2009-10 ................................... ..................... 18
Table 10: Ongoing up rating of UPRVUNL Plants ...... .......................... ............................... ............. 19
Table 11: Expected project completion dates of UPRVUNL Projects (As on March, 2011) .............. 19
Table12: 11th
five year Plant availability of power with UPRVUNL.................................................. . 20
Table 13: Total power availability in 12th
Plan in MW .................................................. ................... 20
Table 14: Projected Demand and supply 2012-17 ............................. .......................... ....................... 21
Table 15: Demand- supply gap in Up ................................ ............................... .......................... ..... 21
Table 16: Details of New Entrants in BTG ............................. .......................... .......................... ...... 24
Table 17: Main vendors for BOP ....... .......................... ............................... ........................... ............. 25
Table 18: Capacities across BOP Packages ........................... .......................... ........................... .......... 25
Coal Supply: ............................ .......................... .......................... .......................... .......................... ... 25
Progress on captive blocks hit by forest clearance, land acquisition hurdles ......................... .............. 27
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Captive blocks in forest land face maximum delay in commissioning ............................ ...................... 28
Captive coal supply to rise significantly from 2012-13 ........................................................................ 30
Private sector to dominate production, Jharkhand to top supplier states ............................... ............. 32
Strategic Intent...................................................................................................................................... 33
Vision .................................................................................................................................................... 34
Mission.................................................................................................................................................. 34
Mission Statement ................................................................................................................................ 37
Corporate Values ............................. .......................... .......................... .......................... .................... 37
Corporate Objectives ........................... .......................... .......................... .......................... ................ 37
SWOT Analysis ............................ .......................... .......................... .......................... ......................... 38
Strengths ........................... .......................... .......................... .......................... .......................... ............ 38
Weaknesses .......................................................................................................................................... 39
Opportunities ............................. .......................... .......................... .......................... .......................... ... 41
Threats .................................................................................................................................................. 43
Corporate & Business Strategies ............................ .......................... .......................... .......................... .. 44
Managing Dynamic Environment .......................... .......................... .......................... ........................... .. 45
Business Portfolio ........................... .......................... .......................... .......................... ......................... 46
Smoothening Supply Chain .......................... .......................... ........................... .......................... ........... 47
Operations including project management ................................................... .......................... ............... 48
Human resource management .............................................. .......................... .......................... ............ 50
Organizational Restructuring ............................................ .......................... .......................... ................. 52
Board of Directors ............................................... .......................... .......................... ............................. . 54
Board of Directors ............................................... .......................... .......................... ............................. . 55
Investment management .............................. ........................... .......................... .......................... ...... 57
Financial projections ............................ .......................... .......................... .......................... ................ 57
Table 19: Estimated cost of investments .............................. .......................... .......................... .......... 58
Table 20: Total cost projections ................................... ............................. ............................ ............. 58
Table21: ROE and Liquidity projections ........................................... .......................... ......................... 59
Employee Welfare ........................... .......................... .......................... .......................... .................... 59
Corporate Social Responsibility .............................. .......................... .......................... .......................... .. 59
WAY FORWARD ............................... .......................... .......................... .......................... ........................ 62
Table 6: showing average cost/MW by different Project Process ............................ .......................... . 67
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Table 7: NPV of Investment in different Project processes ................................... ............................. . 67
Table 3 .............................................................................................................................................. 72
Table 4: Nigam Manpower: An Overall View ................................ ............................ ...................... 73
Table 5: ................................................................................................................................................. 74
Table -6 ................................................................................................................................................. 75
Annexure III: Organizational Structure (Copyright E&Y) .............................. .......................... .............. 79
Acknowledgments
Let me take this opportunity to acknowledge all those who have contributed to the
understanding and support to the study carried for developing the corporate Plan 2017 for
Uttar Pradesh Rajya Vidyut Utpadan Nigam Ltd., UPRVUNL or Nigam in short. The cooperation
received from the top management which includes the CMD, Mr Alok Tandon, the functional
and plant managers who have participated in the open meeting at the very stage of the project.
In particular the support received from Mr. Rajiv Goyal, Chief Engineer (HR) , Mr. Dileep Kumar
and Vijay Kumar Gupta who have continuously worked and prodded me to bring in the report
to a respectable level. Many consultants from E&Y who had cooperated and shared their
insights and work with me. My thanks to all of them
At IIM Lucknow I have received help from Research Assistant, Mr. Ashish Hajela , my FPM
student and four of my very bright PGP students- Ashutosh Singh Chandel, Siddhrath Shankar
Choudhary and Siddrath Srivastava- who worked tirelessly for my study along with their course
commitment. There had been many other innumerable people who made this study possible
deserve our sincere thanks. Even after so much cooperation if anything has gone wrong or
missing, I am entirely responsible for those failings.
M. Akbar
Professor, IIM Lucknow
April 19, 2011
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Executive Summary (Corporate Plan 2017)
The environment for UPRVUNL looks good because of very high demand for electricity for which
deficit would last for next 6-7 years. Managing ongoing and new projects is critical to benefit
from the market demand. The corporation has enough experience in implementing the projects,
but the equipment supplies and receivables had been major concerns.
One of the strongest point is the established business and early mover advantage for UPRVUNL
in the State of Uttar Pradesh with deeper technical processes like the design and development,
erection and commissioning with very experienced people and 5 major plants with about 4000
MW capacity.
The very strengths are converting into debilitating liabilities. The plants are ageing, the people
have become somewhat complacent with obsolescing skills with increasing burden of wages
and inefficiencies resulting into not so good financial performance. The non-cooperative
suppliers, increasing competition are threatening the financial health of the corporation.
In the review report 2005-12 it became clear as in corporate plan 2012-17 that the corporation
needs to handle some of these critical problems. We suggest that to reduce monopoly power of
suppliers like BHEL, the corporation needs to diversify BTG supplier base with internationally
recognized and cheaper vendors especially from China. The coal supply chain needs to be further
smoothened and internal project teams are constituted with capable/ well trained people in project management skills and technical capabilities. Sadly the experienced managers and the
top management in spite of being highly committed to the physical and financial progress have
not been able to reach performance levels that were targeted.
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Therefore the whole organization needs to be revamped : corporate and plant structures,
organizational cadres, re-allocation of employees to right jobs , strengthening project
management and building new capabilities for larger sized projects, get off from up rating
projects to new projects at the same premises, except those projects which can give services at
least for next 15 years with PLF above 60%, benchmarked auxiliary consumption, reduced
outages, SHR, cost per unit. The regulator cannot perpetually fund the inefficiently generated
power by compensating with higher tariffs. The competitive pressure will be felt immediately
after the supply deficit is overcome.
Each of the ten areas recommended must be worked upon if the corporation needs to reach its
desired vision and meet it mission commitments: Managing dynamic environment, balancing
business portfolio, smoothening supply chain, operations including project management,
Human resource management, organizational restructuring, Board of Directors, and investment
management , Employee welfare and corporate social responsibility .
Managing dynamic environment
There is need to establish the environmental intelligence group assisting both in operations,
strategic areas like new investment, divestment, closure etc to help make more discipline
decisions
Balancing business portfolio
Although O&M, R&M and refurbishment will remain important areas given more than average
aging plants, however the investment should shift towards new projects due to better economy
and better market control. Retirement of many aging units may be a wise strategy
Smoothening Supply chain
The most critical aspect here is the BTG and BOP timely supplies. Diversified vendor base will
help timely commissioning of projects. In case of contractual failures penalty clause should be
enforced on undue delays. The coal and oil supply chains must be studied for better efficiencies
and environmental compliance perspective.
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Operations including project management
Here the most critical area is to build critical project management competencies and
empowered structural positions of project management teams. Operational benchmarks as
targets be pursued vigorously through well designed organizational structures, clear
accountability and incentive systems. ERP and IT project should be implemented at faster speed
to derive returns from this investment.
Human resource management
This being the only source of competitive advantage enough resources must be diverted
towards training and development with at 3% budget of revenue dedicated to training and
development for the employees. The cadre restructuring should be done keeping in mind that
the internal environment is enabling and empowering with adequate responsibility and
accountability
Organizational Restructuring
The PRAGATI team’s proposed organizational structure (draft) appears to meet the new
requirements of the organizations. However, a concept of executive teams is proposed at the
corporate and each plant levels. The strategy and project management should be given higher
emphasis. The divisional structure ( with profit responsibility) will un-clutter information
overload as well as more effective operations because of clear accountability.
Board of Director
We suggest that board of directors should also be restructured by bringing in more independent
directors and create more transparency so that in future it could be listed on stock exchanges.
In some critical areas board committees should be constituted
Investment management
Emphasis should be placed on profitability and more internal generation of funds for investment
in future projects, without perpetually depending on the UP Government. This is necessary
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especially in future if capital markets were to be tapped. By 2017 it should acquire financial
autonomy. It is necessary the government continue funding until then and it should issue bonds
to fund investment against receivables from its customers.
It is suggested that if the above areas are successfully navigated the corporation has the
potential to meet its vision and mission spirit.
Employee Welfare
Employees are the greatest resource of any organization, especially if they are considered the
source of competitive advantage. The developmental needs of employees on the job must be
seriously considered and their socio-psychological needs beside physical comfort. The working
environment should have hazard free and physically comfortable working ambience especiallyin plants. Medical facilities, recreation needs and religious and social needs may be considered
with very clear policy and programmes.
Corporate Social Responsibilit y
It is essential to build a focus of CSR activity to have impact. Beside R&R guidelines, which are
very well elaborated by NTPC, which can be modified as per Nigam needs and vision, the
corporation should focus on an impact area like education, especially scholarship scheme for
higher education. The other important are to which Nigam can look into is the construction of
electricity distribution network around 5 Kms. radii around each of the plants for the local
communities. A mobile health van can provide assistance through an NGO engaged in health
sector in the proximity of each plant. Finally drinking water facilities can be provided to the
local communities.
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Introduction
Energy is the most important building block of every civilization. Most of the modern day war in
fact is, overtly or covertly fought over energy security. Much of the past slow social-economic
development can directly or indirectly be attributed to lack of energy resources specially
electricity. To power the growth of the country to gain and sustain 10% growth in GDP will raise
more energy demands, including hydrocarbons and electricity. The later still the cheapest
source and possibly one of the cleanest sources of energy, notwithstanding the polluting supply
side of generation if oil or coal is used. UPRVUNL represents the pride place in electricity
generation in the state of Uttar Pradesh. The common man and the government look at it with
considerable expectations to solve the problem of energy needs in the State. It is therefore
imperative that UPRVUNL go beyond what it is doing today in meeting these expectations or it
will be dumped by its stakeholders. It is the onus on its managers to make it a more vibrant ,
responsive and responsible organization to all its stakeholders and thus it needs to review its
functioning and improve management systems in order to meet the expectations raised by its
stakeholders: common man, immediate customers, suppliers, owners , managers and many
thousand employees, regulators, lenders and supporters . But before we begin with articulating
its strategic intent in the form of vision, mission and objectives, we need to analyze the demand
and supply scenario.
Demand Projection
Business forecasting can be done by:
1.
Trend projection method
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This methodology is quantitative in nature and gives us figures based on regressing the
past time series data.
2.
Barometric method
The government has an ambitious program “Power all by 2012” (a lead indicator) which
indicates higher demand prospects for electricity in coming years. Uttar Pradesh being
the second largest state-economy of India contributes 8.17% to India’s GDP. Given the
fact that Uttar Pradesh’s economy has grown by 7% in last 5 years we expect that this
will continue leading to higher demand of manpower, capital, and infrastructure
including electricity (coincidental indicators).
We have used the trend projection method to forecast the demand for the next seven years viz.
2011-2017.
Methodology
The time series forecasting can be done using the trend of past years. These trends can be
captured as linear, exponential functions. Following the demand breakup in previous years, we
feel that a linear estimation will be a better indicator. The past data has been taken from the
power census done by central government. Data for some years was not available and has been
interpolated from the other years.
Table1: Demand Pattern from 2000-2010 (MU)
Sector Industrial (I) Domestic (D) Utilities (U) Agricultural (A) Total
2000-01 7177 7513 752 4473 22865
2001-02 7301.4 9265.8 928.5 4986.6 25238.4
2002-03 7286.77 9245.96 926.51 4974.92 25184.36
2003-04 7374 9311 1861 5814 26907
2004-05 7686.89 9668.2 1932.39 6037.05 27989.25
2005-06 8801.5 12567.1 2082.48 5321.8 30109.3
2006-07 10097.77 14406.48 2389.19 6105.53 34543.73
2007-08 10971.26 15682.69 2596.86 6633.74 37531.88
2008-09 11446.75 16329.66 2708.13 6920.64 39155.1
2009-10 11111.28 18578.06 2786.2 7774.65 40283.86
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Looking closely we can observe that the trend was different before 2003 where it was relatively
flatter. Demand has grown at a higher rate in last 6 years. Hence we will forecast the total
demand using linear regression over last 6 years. The sector-wise demand in following years
will be done on the basis of current (2009-10) sector-wise allocation.
By 2015, the state will require about 54211 MU of power, an increase of about 14000 MU
over current demand. The projections for different sectors for the next five years using this
technique are:
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Table2: Demand Projections 2010-17
Sector Industrial (I) Domestic(D) Utilities(U) Agricultural (A) Total (inMU)
2010-11 1218420371.97
3055.2 8525.4 44174
2011-12 1287621529.21
3228.8 9009.7 46683
2012-13 1356822686.44
3402.3 9494 49192
2013-14 1426123843.68
3575.9 9978.2 51702
2014-15 1495325000.91
3749.5 10463 54211
2015-16 1564526214.10
3923 10947 56720
2016-17 1633727487.20
4096.6 11431 59485.20
Projected Power consumption in 2010-11 & 2016-17
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Graph: Projections based on linear trend
From the past data and the projections, we can observe that the growth rate in industrial,
utilities and agricultural sector have been almost half that of the domestic consumption. Much
of the rural areas were not electrified earlier but now are slowly being covered by the grid
leading to increased demand in this sector.
The “demand” data is very close to “consumption” data from 2000-2010(refer to “Category
Wise Energy Sold in UP” data). This is indicative of the fact that demand estimation has only
been done for cities, towns and villages which have been covered by grid in their respective
years. This means that the demand from un-electrified regions of Uttar Pradesh is not a part of
these projections. Besides there is unmet demand due to roistering and non-supply of
electricity especially during peak hours. To achieve a more holistic projection of demand, we
have used the population and GDP of Uttar Pradesh and compared it with other states. The
scatter plot below shows the Per capita GDP vs. Per capita electricity demanded for various
states.
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Graph showing regression based on lead indicators
The above graph denotes that SDP and electricity consumption fit a linear regression line with
61% predictability, and SDP can be considered as a good predictor of electricity consumption
per capita.
Using the values obtained from this regression and the annual growth rate of GDP and
population, we are able to project the demand in Uttar Pradesh.
Assumptions: GDP Growth Rate 10%
Population Growth Rate 2.16%
Availability factor 0.66
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Table 4: Capacity Required in MU and MW in UP
Year
GDP
(in Crores) Population
Per Capita
GDP
Per Capita
Energy
(kwh)
Total
Requirement
( MU)
Capacity
Required
( MW)2010 491,302 199,636,280 29,587 600 103,212 17,596
2011 530,606 199,636,280 31,279 620 105,221 18,199
2012 573,055 203,948,423 33,068 641 111,088 19,214
2013 618,899 208,353,709 34,959 663 117,369 20,300
2014 668,411 212,854,149 36,958 686 124,096 21,464
2015 721,884 217,451,799 39,071 711 131,303 22,711
2016 779,635 222,148,758 41,306 737 139,029 24,047
2017 842,005 226,947,171 43,668 764 147,312 25,480
2018 909,366 231,849,230 46,165 793 156,197 27,016
2019 982,115 236,857,173 48,805 824 165,731 28,6652020 1,060,684 241,973,288 51,596 856 175,963 30,435
2021 1,145,539 247,199,911 54,547 890 186,948 32,335
The results obtained from this regression reveal that the demand severely exceeds the
estimates from preceding method. However, these results are more accurate as the net
demand is directly linked to the population and electricity consumption per person.
Supply Projections
Estimating Supply of power in UP
In order to increase the power generations there are two alternatives available. One is
obviously to increase the installed capacity by building new plants. This is a long term solution
but this will take a lot of time and investment. On the other hand there are quick fix solutions
like renovation and modernization (R&M), refurbishment, up rating and life extension. These
R&M and refurbishment increase power generation by improving the operating condition of
the plant in terms of PLF and availability. Up rating on the other hand is a small capacity
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addition to existing plants. Life extension increases the life of the plant, which otherwise is 25
years. These solutions require less investment compared to new plant and can be implemented
quickly. However their benefits are limited in terms of useful life and the power output.
Methodology
We have compared refurbishment and uprating to new plant in terms of Net Present Value of
the Capex required for a 1MW capacity and the additional revenues generated. The detailed
calculations and the assumptions taken can be seen in the excel sheet attached as Annexure IV
All the inputs and assumptions to the model are kept in a separate tab “Assumptions and
Inputs” of table 5 bellow. In case of any disagreement with any of the assumptions/values or to
carry any sensitivity analysis the value can be changed in the assumptions sheet. All the related
changes will get reflected in the calculations and results.
Table 5: Assumptions
Assumptions
Per Mega Watt cost of establishment of new plant = 5 Crore
Economic viable life of new plant = 25 Years
Average PLF ove life of a plant = 85 %
Percentage increase in PLF due to refurbishment = 25 %
Time after which new plant will require R&M = 10 YearsYearly R&M expenses as percentage of gross block = 3.5 %
Per Mega Watt cost of refurbishment = 1.8 crore
Number of years of benefit from refurbishment = 15 Years
Per Mega Watt cost of uprating = 3 Crore
Number of years of benefit from uprating = 15 Years
Discount rate for finding present value of benefits = 7 %
Approved tariff = 1.8 Rs/unit
Auxiliary Power consumption = 8 %
Outage = 7 %
Variable operating costs are assumed to be same for new and refurbished plants
In case of refurbishment or upration R&M expenses will continue to occur at the
same rate as in 10yr old plant
In fact the Operating costs will be lower thus improving NPV.
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The excel sheet is provided as Annexure IV separately in electronic form. However, the result
summary is presented below:
Table 6: showing average cost/MW by different Project Process
AverageCost/MW
Row Labels
Average of
cost/MW
R&M 0.806
Refurbishment 1.879
uprating 3.015
Grand Total 1.484
Table 7: NPV of Investment in different Project processes
Project Process
NPV in
Crores
New Plant 7.47
Refurbishment -0.80
Uprating 5.78
Conclusion
From the calculation it was seen that a new plant would be most beneficial followed by
uprating in terms of the net present value. Refurbishment was not found profitable for the
given set of benefits it is expected to provide. Therefore it is not recommendable to carry out
refurbishment unless it is the only possibility due to resource crunch or pressure from demand
side. However other than financial criteria should be considered, which may temper the above
conclusion.
Other major issue discovered in case of refurbishment and R&M is the delay of supplies from EPC
contractor. This has caused delay in repair and maintenance activities and caused permanent damage to
facilities besides decreasing efficiency. A penalty clause for delay should be incorporated in EPC
contracts to account for any delay.
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Table 8: Existing Projects
Plant Age ofPlant
Unit Nature Capacity CapacityAddition
(MW)
cost/MW
Obra 43 1,2 Refurbishment 100 20 1.72
Harduaganj 33 5 R&M 60 0 0.34
Obra B (5*200) 30 Refurbishment 1000 80 1.51
Anpara A 23 R&M 630 0 1.25
Harduaganj 32 7 uprating 120 10 3.02
Obra A 35 7,8 R&M 188 0 0.95
Anpara B (2*500) 30 R&M 1000 0 0.69
Parichha 25 1,2 Refurbishment 220 0 2.40
Capacity Projection
Uttar Pradesh Currently has 10369 MW of installed power generation capacity of which 4082
MW comes from UPRVUNL. Following is the breakup of the current capacity in UP.
Table 9: Sector and Raw material wise availability in 2009-10
Current Capacity (till 2009)
Uttar
Pradesh
Installed
Capacity of
Power
Plants in
UP (in MW)Thermal Total
Terms
Nuclear
Hydro
(Renew-
able)
RES
(MNRE)
Grand
Total
Coal Gas Diesel
State 4082 0 0 4082 0 524.1 25.1 4621.2
Private 0 0 0 0 0 0 545.5 545.5
Central 2540.84 549.97 0 3090.81 203.72 1073.32 0 4367.85
Sub-Total 6612.84 549.97 0 7162.81 203.72 1597.42 570.6 9534.55
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In addition to this UPRVUNL has undertaken/ proposed uprating of its existing plants which will
enhance its capacity by another 110 MW.
Table 10: Ongoing up rating of UPRVUNL Plants
UPRVUNL also has some ongoing projects which will come up in the near future increasing the
UPRVUNL’s capacity by 2000 MW. Following are the details of UPRVUNL’s projects:
Table 11: Expected project completion dates of UPRVUNL Projects (As on March, 2011)
Name of the
Project
Ownership Capacity Status Schedule for
synchronization
Paricha TPS
Stage II
UPRVUNL 500 Under construction Expected by the Nov,
2011 and Dec, 2011
Harduaganj TPS
Extn (Stage II)
UPRVUNL 500 Under construction Expected by May,11
and Jul, 2011
Anpara D TPS
Unit I
UPRVUNL 500 Under construction Expected by the
Dec,2011
Anpara D TPS
Unit II
UPRVUNL 500 Under construction Expected in 12 h plan
Four private sector/NTPC projects are also in progress in UP, which will give varying share of
their output to the state:
PlantAge of
PlantUnit Nature Status Life Exp
Capacity
Addition
(MW)
Obra 43 1,2 Refurbishment Completed 15 20
Obra B (5*200) 30 Refurbishment Ongoing 15 80
Harduaganj 32 7 uprating Ongoing 15 10
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Table12: 11th five year Plant availability of power with UPRVUNL
11t
Five Year Plan (in MW)
Private Sector 1530
MOUs 450
Central Govt. 1571
Total 3551
In addition there have been several MOU’s signed by UPPCL in the recent past with the various
power producers to setup their facilities in the state, and there are several other projects in the
pipeline including a few from UPRVUNL (Panki Extn, Harduaganaj Extn Stage II, Obra C, Anapara
E). Following are the details for the 12th
Five year plan.
Table 13: Total power availability in 12th Plan in MW
Source: UPRVUNL
For these projects a conversion rate of 50% can be assumed considering the various hurdles
they may face.
Considering these capacity addition plans in UP, the total available power to UP is given in table
12
12th Five Year Plan (in MW)
UPRVUNL 3550
Joint Ventures 3300
Private Sector (Competetive Bidding) 8600
Private Sector (MOUs) 10940
Case -1 (Planned) 5000
From Central Govt. 5040
Total 36430
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Table 14: Projected Demand and supply 2012-17
2012 2013 2014 2015 2016 2017
Projected Demand (MW) 19214 20300 21464 22711 24047 25480
Supply Other Sources 6011 6011 8477 10943 14231 17519
Which when compared to the demand projections still leave big headroom for further
expansion. Private sector is expected to expand rapidly in north India, given the scarcity of
electricity in the region, which will lead to further capacity additions from Private sector in this
region. Considering the 40% conversion rate for the proposed plants, UP will have excess
capacity by 2017 and can look out to sell the power. One assumption regarding the capacity
addition plans of UPRVUNL is that at least 1320 MW might not be materialized in the 12
th
five
year plan, considering the tough environmental norms.
Table 15: Demand- supply gap in UP
2012 2013 2014 2015 2016 2017
Projected Demand (MW) 19214 20300 21464 22711 24047 25480
Supply Other Sources 6011 6011 8477 10943 14231 17519
Supply UPRVUNL 6192 6192 6192 6871 7531 8851
PLF UPRVUNL 65.0% 70.0% 75.0% 75.0% 75.0% 75.0%
Supply from UPRVUNL 4025 4025 4025 4466 4895 5753
Gap 9178 10264 8962 7301 4920 2207
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Resource Analysis
Generation equipment broadly comprises boiler-turbine-generator (BTG), balance of plants
(BoP) and civil construction. While BTG involves products, most of BoP and civil construction is
classified under projects. Below, we represent various components of a generation system:
15% of the total initial investment required goes to meet the working capital requirements.
BHEL and Thermax have been key boiler manufacturers in India; BHEL, along with Siemens, has
been a key player in turbine generators. BHEL, the largest equipment vendor in the country, has
10 GW annual BTG capacity. However, according to the Eleventh Plan capacity addition targets,
the BTG industry is required to have an annual capacity of ~15 GW. Given this gap in demand
and supply, imports will play a vital role in meeting this demand. Among foreign players,
Chinese and Korean (Shanghai, Doosan, and Dong Fang) manufacturers have been particularly
active in India due to their ability of executing standardized 300 and 600 MW plants on lower
time schedules and lower initial capex.
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All plants commissioned after 2017 shall have to be supercritical (e.g. 660MW and above) and
to have a coal linkage. Chinese and Korean manufacturers have the capabilities to produce
supercritical.
BHEL had a market share of 64.4% in FY07, when the total installed capacity of India was 125.4
GW. However, the BTG equipment market in India had started changing from H1FY07, with the
states beginning to focus on power generation capacity addition. Simultaneously, presence of
international vendors also increased, primarily of the Chinese. Hence, we have seen the market
share of BHEL declining progressively. It had a market share of 59.2% at the end of FY09, when
the total installed capacity of India was at 147.9 GW.
Annual capacity of the BTG equipment industry will be at ~35-40 GW by the end of Eleventh
Plan or the beginning of the Twelfth plan. Capacity addition in the Twelfth plan is expected to
be at 80-100 GW, implying an annual BTG equipment capacity requirement of ~16-20 GW.
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Table 16: Details of New Entrants in BTG
Apart from the main plant equipment (BTG), balance-of-plants (BoP) and civil contractors play
an important role in execution of a power plant. In a typical power plant of INR 50 mn capex
per MW, ~INR 17-18 mn is spent across various BoP packages. As detailed below, BoP mainly
comprises the following seven packages:
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Table 17: Main vendors for BOP
Across the seven packages, there are capacity constraints, most aggravated in the ‘ash
handling’ package.
Table 18: Capacities across BOP Packages
One of the trends observed in the BoP industry has been emergence of contractors, who take
up all the seven BoP packages and then further sub-contract them to various specialized BoPcontractors like Punj Lloyd and BGR Energy.
Coal Supply:
Availability and affordability make coal the most cost-effective fuel ultra mega power project
developers. The supply of coal, however, continues to rest largely with the two public sector
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coal mining companies - Coal India Ltd and Singareni Collieries Company Ltd, which together
meet over 80 per cent of the country's coal demand. Imported coal bridges the demand-supply
gap to some extent, but at prices which are at premiums in excess of 30-35 per cent even after
adjusting for its higher calorific value.
Though the public sector miners sell coal at regulated prices, which are at a substantial discount
to market determined (e-auction) prices and prices of comparable imported coal, the supply of
cheap domestic coal via this route is not assured. Public Sector Undertaking (PSU) miners are
obligated to supply coal to the extent of the Annual Contracted Quantity (ACQ) set in the Fuel
Supply Agreement (FSA), but are free to make up for any short-fall in ACQ by supplying
imported coal paid for by the buyer. The newly formulated FSA which PSU miners will sign with
all future consumers (except those opting for Central Electricity Authority (CEA) allocated ACQ),
has lowered the committed fuel supply from 90 per cent of the ACQ for power utilities (60 per
cent of ACQ for non-power sector industries) earlier to 50 per cent of ACQ, indicating that PSU
miners do not expect their production to catch up with demand, going forward. In such a
scenario, captive coal blocks play a crucial role in addressing the fuel security concerns of
consumers.
However, the development of captive blocks is a challenging and time-consuming process, with
a whole host of issues slowing down the timely commissioning of mines.
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Progress on captive blocks hit by forest clearance, land acquisition hurdles
Captive Blocks allotment since 1993
Source: Ministry of Coal, CRISIL Research
Progress on Captive Blocks allotted since 1993
Coal block allotment was initiated in 1993 when the Sarshatoli coal block was allotted to
Integrated Coal Mining Ltd, an RPG group company, for power generation. Coal block allocation
then picked up only in 2003 when 21 coal blocks with geological reserves of more than 1.4
billion tonnes were allotted. The period 2003 to 2008 saw a surge in block allotment with 179
blocks allotted during this period. Of all the captive coal blocks in the country, 26 currently
produce coal, nine of which are legacy blocks. However, out of the 208 coal blocks allotted
since 1993, only 17 have commenced production as of 2009-10, reflecting the dismal state of
progress on captive block development by allocatees. The principle reasons for the slow pace of
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development are the inordinate delays in land acquisition and in obtaining environmental and
forest clearances.
Source: Ministry of Coal, CRISIL Research
Captive blocks in forest land face maximum delay in commissioning
Actual mine development time (Months from date of allocation)
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Source: Ministry of Coal, CRISIL Research Captive blocks take an average of 76 months to begin production as against the norm of 3-4
years laid down by the government. Forest clearance is the single biggest hurdle as it requires
multi-level clearances - at district, state, and union government levels. It is estimated that an
application for forest clearance has to pass through anywhere between 50-60 desks, before
approval is granted. As a result, blocks located in forest areas average 83 months to begin
production as against 72 months for non-forest blocks. Land acquisition is the second biggest
hurdle in timely commissioning of mines. Land can be acquired by a block allocatee eitherthrough the state government or by direct negotiation with the land owners. Direct negotiation
can speed up the acquisition process as acquisition by the state government is a lengthy
process involving multiple rounds of public hearings with land owners before the land transfer
is officially notified. Underground mines commence production up to 10 months faster than
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opencast mines, mainly because mining can commence in patches even before the entire land
earmarked for the project is acquired.
Captive coal supply to rise significantly from 2012-13
Production by captive coal mines
P: Provisional, F: forecasted
Source: Ministry of Coal, CRISIL Research
Blocks starting production, reserves thereof
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P: Provisional, F: forecasted
Source: Ministry of Coal, CRISIL Research
Captive production has grown at a CAGR of 16.3 per cent from 2005-06 to 2009-10 (including
production by legacy mines and in Meghalaya) reflecting the poor progress in block
development. However, expected captive production is a CAGR of 21.6 per cent from 2010-11
to 2014-15, primarily due to a quantum shift in production in 2012-13 as many of the blocks
allocated during 2003 to 2007 will commence production. Also 60 of the 208 blocks that
currently stand allocated are expected to start production by 2014-15 even after factoring in
the slow pace of captive block development.
Over the next 5 years (2010-11 to 2014-15), over 80 per cent of captive coal production will be
non-coking coal with power generation and sponge iron being the biggest beneficiaries. Within
non-coking coal, ‘E' and ‘F' grades will account for over 70 per cent of captive non-coking coal
production.
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Private sector to dominate production, Jharkhand to top supplier states
Production outlook - by sector
Source: CRISIL Research
.
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Production outlook -state wise distribution
Source: CRISIL Research
The vendor list is provided in Appendix at the end of the report.
Having given the analysis of the Electricity generation and supplier industry we are in a position
to draft the Strategic Intent of the Nigam, SWOT Analysis and strategy recommendations.
Strategic Intent
Strategic intent is the hierarchy of objectives which moves from broad to narrow objectives and
from long-term to short-term; this includes corporation vision, mission and corporate
objectives.
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Vision
Vision statements have become fashionable for every organization. This helps galvanize energy
of stakeholders to provide support to the mission of the organization. However for many
organizations it turns into a bitter dream causing demoralization among stakeholders. This
happens because the vision is not supported by strategic plans and actions due to poor
resource base or poor resource allocation or environmental vagaries or just appear incredulous
to stakeholders. UPRVUNL will avoid this vision trap by avoiding such possible pitfalls. The
vision statement should be broad enough to capture the future diversity of actions by bearing
on internal competencies, and changing when the environment changes. We sate the vision
statement as follows:
“Act as catalyst in making Uttar Pradesh an electricity surplus state by 2018 and help energize
every electric device in the country beyond 2018”
Catalyst: This is because UPRVUNL cannot hope to accomplish the growing energy needs on its
own but by developing partnerships with many other suppliers, competitors and buyers.
Electricity surplus State: Based on the demand projections UPRVUNL will go beyond what it is
already doing today, and by other states, national and private players , it will build
collaborations and also produce on its own the future needs of the sate and the country .
Help energize every electric device in the country: UPRVUNL will not stop functioning in 2018
but will continue to add to the generation of electricity, if need be by other input methods
beyond coal: hydrocarbons, hydropower, nuclear, non-conventional sources by learning
through R&D and collaborations with technology partners; maintaining a catalytic role.
Mission
While almost every organization has a vision many do not have written statements because on
paper they look less convincing. Most firms therefore move beyond the vision and articulate
their mission statements that are more tangible, credulous and more often written. Typically
firms and corporations articulate their mission statements which drive from the vision, written
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or unwritten. While visions are futuristic intensions, aspirations and dreams , mission seem to
reflect of either short term future direction or the businesses they operate in. The key elements
that mission statements contain are obligations to stakeholders, scope of business, sources of
competitive advantage and view of the future consistent with the long-term vision. In general
they contain the role that the company wishes to adopt for itself, a description of what the
company hopes to accomplish, a definition of the business and means to gauge the future
success. Base on these guidelines we develop below the components of the mission statements
and then a more integrative mission statement.
Obligation to stakeholders
There are many stakeholders who have stake in the business of UPRVUNL: Shareholders,lenders, the UP Government , business partners, customers both intermediaries and
consumers, the employees of all cadres- managers, engineers, ministerial, support staff and
labor contractors, regulators, environmental groups, broad communities, and society in
general. It is important to recognize that these stakeholders benefit or get impacted by the
operation of UPRVUNL who may have conflicting interest and degree of power and may
demand management to pay more attention to the specific stakeholders group at the expense
of others. It is the role of the managers to minimize these conflicts so that their positiveenergies are utilized to realize the sated vision. Obviously it must address their emotions and
their interests. We may state “we will serve each of our stakeholders amicably through a
democratic process”
Scope of Business
This defines the boundaries of the business. It is necessary to maintain focus on the business. It
should not be too narrow to miss future energy trends nor should be too broad that it loses its
direction. While it should maintain its focus on electricity generation but it cannot lose sight of
opportunities in transmission, distribution on the value chain nor could the other sources of
energy.
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UPRVUNL will remain in the generation activity through thermal power stations using
predominantly coal and gas with oil as auxiliary feed. However it may get involved with the
generation by using other raw material like LNG and hydro electric generation as and when the
need so arises, besides working with partners in non-conventional/ renewable sources of
energy in the very long term. In the short run however, it will focus on generating energy by
using coal, which is its area of competence. Any other ventures beyond the thermal power
based on coal feed it will explore the joint venture route as and when the opportunity arises.
Thus, “UPRVUNL strives to produce and supply electric energy in the most efficient manner”
Sources of Competitive advantage
No business survives in the long-run without any competitive advantage or uniqueness.Although electricity generation is the commodity business but the way it is supplied or
generated at the right frequency can have distinct impact on the performance, which implies
least cost production among its peer group. Since UPRVUL is still the largest producer of
electricity it would continue to do so , even better, what it is doing by building operational
excellence by encouraging, motivating and incentivizing its technical people which are
engineers of high quality, which most competitors do not have access to. This can define its
distinctiveness if it builds enabling systems for engineers to deliver their best. Thereforesmoothening the operating systems which can provide it the distinctive competence that it
needs to compete in the future competitive environment. Therefore” it will compete on the
basis of its technical core”
View of the future
“UPRVUNL will be the most efficient and one of the most responsive electric energy supplying
utility in the country with a pride in its technical core” with a leadership role in the state of
Uttar Pradesh where it will be leader in catalyzing the resources for the development of the
State .
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Mission Statement
UPRVUNL will be leader in generating, transmitting and distributing electric energy most
efficiently through collaborations with its partners by using its technical people as its
competitive advantage while balancing and serving the interest of all of its stakeholders.
Corporate Values
1. Excellence in everything it does
2. Respectful and fair to each employee
3. Committed to nurturing of its technical talent
4. Fair to its partners
5. Will remain environmentally and socially responsible
Corporate Objectives
1. Build a strong competence in customer responsiveness by leveraging human resources
through training, development and motivation
2. Expansion and growth by improving the efficiency of existing plants and adding new
generation capacities
3. Reducing supply chain bottlenecks and operating costs
4. Diversifying both into vertical chain activities and diversifying the input base that lead to
the leading market share
5. By taking advantage of economies of scale becoming the lowest cost generator of
electricity in the state and the country
6. Partnering with other entities to minimize investment needs and reducing the
investment risk
7. Becoming one of the leaders in environmental management and socially responsible
citizenship in its peer group
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In order to meet the objectives, mission, vision of the corporation, UPRVUNL needs to take
stock of its Strengths and weaknesses and assess the environmental future threats and
opportunities in order to allocate resources judiciously. There we attempt the SWOT Analysis
SWOT Analysis
Strengths1. Ownership is with state government that reduces the risk of liquidation who can make
investment in public interest should the things turn hostile
2. It has R&D support from Central Electricity Authority keeping the research and
development costs almost zero.
3. It is easy to get land and environmental clearances from respective authority without
suspecting foul play
4. It has top management who very competent and committed who work for the
government as well as for the corporation- facilitating government support as and when
required
5. UPRVUNL has a rich history and competence of generating electricity through coal and
oil, water with priority allocation of inputs
6. The input costs are cushioned against market price vagaries and thus helps in realizing
costs through regulated tariff system
7. It has access to large real estate which is now free of cost and does not require fresh
investment with all the facilities required for a TPS like water, transport access.
8. It has the largest market share of about 50% of capacity in generation business as
compared to its competitors. The actual capacity for generation is 3933 MW as on 31st
March, 2011 after excluding unit 6 of Obra and unit no. 3 of Harduaganj
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9. Assured market reducing the cost of marketing because of historical relationships and
scarcity of electricity. Demand is not an issue for next 10 years.
10. Most of the plants are depreciated leading to less strain on the balance sheet
11. It has the largest number of technical manpower in the state and one of the largest in
the country that is well experienced.
12. The percentage of youngsters is growing beyond 50% (about 750 out of 1450) at
executive (technical) level which are well educated , getting good training and are very
motivated
13. Corporate values are already articulated and are in place
14. Security of employment provides stability to the knowledge base which does not migrate
continuously and good compensation policy.
Weaknesses1. Being state owned organization it suffers from slow decision making process and dealing
with less risky but expensive suppliers and buyers which also limit speed of decision
making
2. Because of SOE employees do not have commercial mindset
3. The top management comes from Government which also has its negative side: the
commitment levels are not very high because of uncertain tenure
4. Cost, quality, and schedules for “works” lowers efficiency in O&M and Project
management
5. Has already adequate input linkages
6. Three Full time directors’ positions are vacant, substituted by part time director finance,
and former technical director serving as advisor. Post of Director Personnel is vacant.
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7. Disputes on seniority are quite frequent which delays the promotion on senior positions
since last many years lowering motivation
8. Promotions are not based on competence but other politically determined criteria
9. Old organization continue which is not consistent with today’s ground realities
10. Induction on compassionate ground has resulted in work inefficiencies and high cost
work force, which UP Government has already stopped in its own departments.
11. Roles and responsibilities are not commensurate with compensation, which are needed
to be defined and refined.
12. Deferred or partial payments by customers adversely affect the cash cycle
13. It is difficult to mobilize equity and thereby loans due to profit/loss account losses and
because government also takes very long time in implementing financial
recommendations
14. Supply of coal comes from distantly located pit heads increasing input transportation
costs.
15. Government ownership provides cushion against inefficient working resulting in lower
efficiencies.
16. Very high age of plants keeps the breakdowns as frequent resulting in lower PLF and
high input costs
17. Project implementation is a very serious drawback for lack of project management skills
and bureaucratic procedures
18. Poor contract reinforcement with equipment suppliers like the virtual monopolist BHEL
resulting into high cost and time overruns
19. Coal linkages for plants are inadequate for future needs
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20. Aging work force has acted as a drain for long time which is addressed only recently
21. Coordination and communication processes are very slow
22. Technology enablers such as IT has only been addressed recently whose implementation
is moving at a slow pace
23. Inadequate focus on regulatory affairs. Handled at plant level instead of corporate level.
24. Auxiliary consumptions are very high compared to its competitors like NTPC
25. Political interference at the level of supplies (favored), operations- lack of proper
allocation of manpower at right jobs/ place, sub-contractors, and employees (transfers/
promotions)
26. Lower PLF compared to competitors and national average makes operations expensive.
27. It is estimated that the balance sheet may have the losses until 31st
March 2010 to the
tune of Rs. 585.7 crore as per provisional balance sheet, whereas we have repayments
from customer of the same tune, therefore the interest cost without any benefits to
corporation.
Opportunities1. BOP and BTG can be awarded through bidding system instead of single supplier as is
given to BHEL which do not adhere to timelines of the contract who do not pay
penalties for project time over runs
2. Possibility of increasing revenues through CDM, PAT( Perform, Achieve and Trade)
mechanism of BEE (Bureau of Energy Efficiency)
3. There is a good opportunity to increase the PLF close to national average of 75% thereby
raising higher generation of electricity
4. Revenues can further increased by gains from UI provisions through disciplined
management of its resources
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5. There is going to be about 10-20% gap until 2017 in the demand and supply which will
ensure that whatever is produced is consumed- no demand risk.
6. Fuel security through JVs with mining companies
7. Productivity improvements through usage of IT applications
8. Improving financial health by setting outstanding receivables from UPPCL through inter-
department coordination
9. New projects can improve the PLF, and higher energy generation which will have
positive impact on the financial health
10. Automated equipments / super critical plants can produce higher levels of energy at
reduced prices
11. Renewable sources especially solar energy can be a good opportunity in future
especially in UP which eventually translate into more energy with lower costs.
12. Availability of land from ash ponds, which can be utilized for further expansion by
converting that land planting Jatropha plants which can be converted into diesel, and
we can earn carbon credits too.
13. Scrapping the non-functional units that are officially deleted. They can be sold out in
market and vacated land can be used for new plants eg. Obra and Harduaganj units. The
scrapped units can be sold through MMTC.
14. Scope for Joint venture exist today more because private sector has already moved in
generation and many are willing to join the business who normally do not have
experienced manpower
15. Value chain partners and competitors are willing to join forces to produce electricity like
NTPC, Coal India limited, even transmission and distribution companies.
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16. The distribution sector is opened for participation by generation companies improving
scope for vertical integration.
17. Government, including SERC is very responsive and accommodating if willing to improve
electricity generation.
Threats1. BTG had be given without tender to BHEL, which has become a liability because of non-
compliance of the agreement- non competitive rates and late completion of the projects
against DPR/Work Order
2. BHEL has taken advance money for R&M but may not start work even in future. which
may result in closure notice from Central Pollution Control Board and other regulatory
authorities, which may cause higher penalties and closure of old plants draining
production capacity and profitability
3. Integrity of employees, suppliers as mafias with political linkage are a serious threat to
the functioning of UPRVUNL.
4. The deregulated generation sector may see more competition in future which may
threaten the leadership position of UPRVUNL Operations.
5. New plants have long gestation periods making the progress slow towards leadership
position.
6. The aging plants underperform but maintenance cannot be done on schedule because
of demand pressure
7. Pollution control regulation is becoming more stringent under international guidelines
whose compliance can threaten closure of many units, if not acted upon in time
8. Coal mafia continues to exert pressure on the prices, quality and quantity of coal.
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9. The constant pressure on input prices may build pressure on energy prices which
because of more competitive output may force regulator to reduce prices which may
adversely affect the expansion plans
10. Government is rather reluctant to provide additional equity required for expansion of
capacities and thus affecting expansion plans
11. The skill gap appeared because of attrition due to retirement or lack of training in ABT
regime
12. Continuing government mindset may result in serious lag in financial viability of future
investments
13. The state of monopoly has already been threatened by larger firms with adequate
investment capacity which is likely to threaten the leadership position of Nigam.
14. At some point in time the UP State may get trifurcated reducing the power of the Nigam
as happened in case of Uttrakhand
15. The stranglehold of politician may become worsen in future in curbing the freedom of
the professionally managed corporation, because of 100% ownership.
16. Increasing inflation may lead to higher interest rates, wages and cost of electricity
unless competition bring in commensurate reduction in operating costs
17. The continuous changes in the business environment makes it difficult for companies to
keep environmental knowledge undated regularly which calls for continuous learning to
which old timers are ill-equipped to handle.
Corporate & Business Strategies
We classify our recommendations into Ten broad categories: managing dynamic environment,
business portfolio, Smoothening supply chain, Operations including project management,
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Organizational restructuring, Human Resource management, Board of Directors, Investment
management, Employee welfare and Corporate Social responsibility.
Managing Dynamic Environment
1. There is a need for a business planning Department to collect, generate and collate data
so that informed decision can be made. This unit can scan information regarding
customers, suppliers, regulatory changes, business opportunities, partnership
opportunities, Human resource related practices, new technologies, competitor
activities, political changes, social changes, economic and financial matters , pollution,
energy audit reports , related technologies , issues of sustainability.
2. This department can be headed by a Director Corporate Strategy (25-30 years
experience) trained or experienced enough in strategic Planning who may be supported
by other managers (see corporate structure) and young business analysts (2-3 years
experience with MBA degree) with some specialization in economics , statistics,
environmental engineering/ pollution control , business development, with skills in
competitor and customer analysis , a financial manager, an electrical technologist,
3. The roles will be to analyze related issues through different disciplinary perspectives and
build a comprehensive view of the issue at the planning levels. They will also be
responsible to continuously review the current business environment and suggest
future trends with respect to new emerging trends. They will assist the operating
managers on various issues including the related data/ information availability. Some of
the hard data will be stored in the computers which will be accessible to anyone who
want any relevant information. They will help set up monthly, quarterly targets, annualtargets and plans and 20 years rolling plan. They will also alert respective operating
managers about any significant changes that might affect their functions.
We have recommended this entity on environmental intelligence because the future leaders
will compete on the basis of superior knowledge and information and also we think the high
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quality manpower is going to be the basis of competition at least for UPRVUNL as we have
recommended in the mission statement. This unit will work as a brain of the corporation.
Needless to mention that highly qualified people should be brought in or developed through
extensive training in their respective areas. It will help identify future threats and opportunities
and at the same deepen the organized and disciplined decision making which is right now in a
very ad hoc and rudimentary form.
Business Portfolio
1. The capacity additions through R&M, up rating and new capacity additions are projected
in tables 7-10 in the report.
2. Consider continuous evaluations of each generating unit which can perform above 60%
PLF with low maintenance, otherwise scrapped. We have analyzed below that the new
capacity additions are more beneficial than renovation & modernization beyond certain
performance point.
3. Any future generating unit should not be below 500 MW as the new entrants will come
with super critical plants who will threaten the leadership position of UPRVUNL. The
larger plants have higher fixed costs but lower running expenses and thus making
smaller plants or less capacity plants as unviable in 10-15 years time period.
4. Since most places land and utilities are already developed and there is ample scope of
putting up new plants which may not face demand crunch and it should help UPRVUNL
to maintain its leadership profitably at least until 2017. We need to explore new plot of
land for future expansion
5. We can consider LNG based thermal plants if the LNG linkages could be tied up in the
medium term.
6. In the meantime we also explore the nonconventional energy sources for which we can
create a new cell and recruit experienced engineers for experimentation. The special
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interest areas could be solar energy, Jatropha plant based fuel. This may help in getting
renewable sources of energy. The technological Institutes may be made partner in R&D
beside exploring R&D based small firms or joint partners for exploring newer
technologies (0.5% of sales could be allocated to this unit on new product or process
development). They pay offs could be long-term
7. In addition we put up at least limited resources (1%of sales) in R&D and get external
consultants to assist in R&D lab to find ways and means of improving operational
efficiencies in plant which look for reduction in auxiliary consumption in operations
and examine the whole input supply chain.
8. Also the planning unit can explore possible partners who can work as partners in joint
ventures which will ease input supplies, or bring in much needed equity into new plants.
Part of employees could be shifted to the joint venture. This will give a chance to bring
in efficiencies in our own plant as the JVs can work and learn in less bureaucratic
environment away from political interference or operational fire fighting.
Smoothening Supply Chain
1. There had been major problems in getting BTG Equipment because BHEL had been a
sole supplier, which had not delivered equipments in time whether related to R&M or
new turbines, which is the major cause of concern at UPRVUNL as many projects are
delayed because of BHEL. It is suggested that both BTG and BOP supplier base must by
necessity be diversified and the tendering process strengthened. There are now
international vendors in these areas which are allowed by the government to sell
equipments in the county. We have provided some vendor addresses in the report in
the Appendix.
2. On oil supply there are not many problems as we source material from Sate owned oil
enterprises, although adulteration issues can be more rigorously monitored. However
coal supplies that reach the plants are either underweight, or of poor quality. The
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corporation has taken many effective steps like the management has appointed agents
who can procure the coal in right quantity and quality. The supplies come from distant
places and thus reducing the quantity reached. Some coal reaches in the form of mud
due to open wagons and some reach with big stones. The corporation should further
look into the ways and means to further reduce any losses either because of quality,
quantity or transportation issues. It is recommended that a committee of procurement
managers/ engineers representing each plant is constituted which will make further
recommendations on the issue.
Operations including project management
1. Barring a few plants, there is more focus on administration by the engineers than on
engineering work resulting into poor operations management. There are multiple
vendors in the same plant and across different plants. It is suggested that this function
be centralized and engineers are relieved from administrative functions as much as
possible. There must be a single vendor development department for “works” at the
plant level under the direct supervision of the Chief of the plant. The tender must be
invited through UPRVUNL website in order to reduce the impact of local political
influence. The vendor should also be empanelled. There should also be a head office
representative in the vendor selection committee at the plant level
2. Inventory and store systems should be computerized and proper system established so
that the items can be identified easily. This can be automated with the help of inventory
order system available from many vendors. Physical verification each year should be
carried out regularly and physical stock reconciled with the database.
3. ERP needs to be implemented urgently so that data is available for informed decision
making. It calls for an experienced vendor especially with organizations in electricity
generation. The store/purchase employees should be trained in IT applications for store
and purchase.
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4. Ash disposal is a major concern around the plants. It is suggested that like NTPC regular
auction be carried out. The neighborhood cement manufacturing companies/ road
construction companies should be invited to submit tenders/ bids.
5. The major concern as witnessed during plant visits and also the review of performance
of plants indicate that the project management is the weakest link in spite of the fact
many managers are interested in getting job posting in these departments., resulting
into delays and higher costs. Since the corporation is expanding operations there is a
need to create a special group properly experienced in electricity generation and project
management techniques in order to keep good control on cost and time over runs. Since
projects are left to operating managers who are busy firefighting operational glitches
especially in the light of aging plants, cannot pay adequate attention to the progress of
projects and thus it must be separated.
6. Although utilities maintenance is found to be reasonably all right except ash disposal,
There is need for continuous improvements after setting standards for each activity,
including, water, land, roads, electrification, hospitals. Schools etc in proper form.
7. The bench mark studies against CEA norms and/or NTPC comparable plants indicate
that most of UPRVUNL plants are underperforming: PLF, availability factor, Station Heat
Exchange Ratio, Auxiliary consumption, outages; which have adverse impact on the
cost/ MU and also the profitability of the corporation. The reasons of course are old
plants, poor execution of R&M, O&M and delayed projects for up rating or new capacity
additions. The targets must be revised upward. As a thumb rule there ought to be at
least 2-3% improvement in each operational parameter with 2010-11 as base year. We
expect until 2017 an improvement of 12-15% over the base year. The same can be
translated into each plant and unit so that disaggregated targets can be set. Needless to
mention that in addition to enabling corporate environment, including, restructuring of
organization, cadres, smoothening supply chain; monetary incentives be linked with the
weighted average of PLF, Auxiliary consumption, SHR, Outages with 40%, 30%, 20%,
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30%. If the savings are indeed achieved which may have impact of 8-10% every year.
The cash incentives of 1-2% of the savings or growth may be passed on to employees
8. The main reasons of lower performance are the aging plants, lower machine loads,
forced outages, high auxiliary consumption, Station Heat Rate, and also because of slow
progress of R&M due to lack of structural focus and non-supply of equipments by BHEL,
who go scot free without penalties . Serious competition among vendors be introduced
by inviting tenders from international suppliers
9. Energy accounting and billing are still weak areas and there is something to learn from
NTPC. That is why beside organizational and cadre restructuring, training and
development are emerging key thrust areas especially Strategic management, HR,
financial and project planning and implementation.
Human resource management
The analyses carried out by the HR department of the Nigam (the tables are placed in Annexure
II) indicate excess manpower by any standard. The major concerns indicated are
1. Many units are deleted (Panki 2 units, Harduaganj 4 units, and Obra 3 units) but the
positions have not been scrapped. Contrarily some of the new units are established: 2
units are Paricha and 2 units at Hurduaganj. The new positions are not created inducing
murkiness in the manpower allocation. This notwithstanding the CEA norms are
available beside NTPC benchmarks (see Annexure II)
2. Similarly positions required for new tasks have not been articulated: HR, Fuel, R&M,
Environment, IT and commercial. These entities are working against positions
sanctioned under PPMM, thermal operations and plants which are needed to be
regularized. The commissioning staff required for new projects has not been provided
with new positions sanctioned.
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3. There are shortages in technical cadres as against the support staff. Although there
appears to be shortage against the sanctioned staff across board but many units have
been closed down.
4. There is a lack of role clarity at different levels some of which is caused by the number
of employees working against the sanctioned strength drawing salaries with lower level
designations, known as Resultant Seniority concept . There is lack of specialization. No
clear cut policy exists besides the relative disliking for operational jobs as against project
jobs. This requires job restructuring of work which is being currently carried out by E&Y
Consultants
5. Engineering staff is dominated by non-degree holders due to promotions.
6. The appraisal system does not reflect the actual performance which is more driven by
human concerns and relationships rather than contributions, partly affected by internal
political influences.
7. There is a need to redesign the cadres followed by role analysis and competence
mapping study to find gaps and transfer employees after retraining for right jobs. To
minimize discontent among educationally well qualified personnel the assessment of
educational background and promotions linked to proper appraisal based on
competence mapping profile and actual performance should be introduced.
Introduction of a block/ cadre system like E-1,E-2, E-3, E-4 AND E-7 and E-8 and above,
to provide flexibility in promotions. Cadre restructuring can be inspired by the system
implemented at NTPC
8. Training programmes should be organized according to the competence assessment and
training gap thereof with respect to hard and soft skills, including leadership
development programmes Executive Engineer levels and above . The lower level
employees should also be given substantial training in domain areas.
9. At least 3% of revenue must be allocated to training/ education and development
purposes of staff, officers and management
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10. Looking at scarcity of educated and trained manpower it is extremely urgent to begin
recruitment at AE level.
11. There is a necessity to set up examination system before promoting offices from lower
to SE level. Thereafter it may be based on personal interviews with selection committee
dominated by independent experts. In fact a one-year MBA degree from A-rated
institutions is must for SE level and above which can be sponsored by the Nigam with a
bond of 3 years post-sponsorship of MBA. Those already with MBA from C-grade
institutions should also be sent for A-rated MBA programmes. Those with A-rated MBA s
may be sent to foreign universities for short duration courses of the length of 15 days to
3 months, which are likely to be specialized in project management, operations
management, HR management, Strategic management and financial management .
These recommendations are specifically relevant because UPRVUNL is expected to
compete on the basis of human resources.
12. Any personnel whose skills have been rendered redundant may be re-skilled through
training on jobs that are needed and fit the individual psycho graphical profile or must
be offered voluntary retirement at reasonably attractive terms.
Organizational Restructuring
1. Organizational structure is designed keeping in mind how to divide the overall
organizational task into subcomponents and then reintegrating so that there is forward
movement towards accomplishment of the vision and mission and corporate objectives.
In sum it helps multiple people work in cooperative manner rather than working at cross
purposes. The functional structure creates high level of specialization and provides the
basis of competence on the functional axis of the organization like supply chain,
operations, marketing & sales and customer service. The staff functions like, HR, R&D,
procurement and strategy provides the support to functional line managers. However it
results in functional silos and very high information overload at the staff functions.
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2. The divisional structure helps reduce the information overload and treats the divisional
heads as CEOs of their own business. Strategic & financial responsibility rests with the
divisional heads who report to the corporate CEO and consults the corporate top
functional experts. This structure provides for every division all the functional expertise
as is the case with functional structure. There is duplicity of functions in this structure
and thus raises the cost of organizational structure. However the benefits overweigh the
costs because of clear accountability and profit responsibility. In sum , each plant should
be converted into a profit centre with Profit and loss responsibilities .
3. So far UPRVUNL had been following the functional structure and speed of decision
making was hampered, reducing the strategic thinking time for top executives. It is
important to mention that many of the top management’s positions were not filled up
because of logjam in the promotion policy. The operating role and project roles were
almost confounded resulting in poor accountability, slow speed of decision making and
poor monitoring creating poor economic performance. Director technical was looking
after the whole technical areas and Director HR looking after the whole organization
along with director finance and three of them reporting to CMD. It was a deceptively
simple structure but the study reveals that speed of action had been very slow derailing
the project work beyond any expected time periods. Some functions were under-
emphasized in the structure like vigilance & Audit, Commercial and regulatory which in
the E&Y proposed corporate structure capture the importance from Governance
perspective.
4. The Head Corporate strategy should also have to be designated as Director –Strategy to
highlight the importance and quantum of work involved and likely to be involved in
assisting the divisions (plants) in strategy formulation. The subunits below director
should have an environment scanning/ intelligence group which collect internal and
external information and which should report to the Director Strategy. It should have
committee members drawn from PRAGATI, Business Excellence Initiatives, and IT,
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beside two members from Corporate and Business Strategy areas. Similarly all other
corporate functions should be headed by Directors (Project