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©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
Big picturepackaging
with purpose
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
2
Our company
Paperboard: 43%
Packaging: 57%
Headquartered in Philadelphia, PA and owned by Sun Capital Partners, Inc.
Fully integrated North American packaging provider, specializing in:– Recycled CRB paperboard– Virgin SBS paperboard– Specialized folding cartons
Paperworks Industries manufactures approximately 400,000 tons of 100% recycled paperboard annually for a variety of end uses.
17 North American locations employ approximately 2,000 employees.
Solid financial performance and continued growth driven by:– Strategic partnerships and a shared vision with customers– Helping customers build stronger brands while controlling costs– Acquiring businesses that expand capability within core markets– Company culture that promotes exceptional performance
Sales by End Market
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
3
Our company
Packaging
Packaging is the consumer’s first interaction with your brand. Our folding cartons help brand owners and retailers showcase and protect products from the throughout the distribution channel. We help you enhance visual impact which helps drive sales.
Paperboard
We manufacture CRB, 100% coated recycled paperboard and uncoated paperboard for consumer products packaging applications. Our paperboard is sold on the open market and run at our wholly-owned packaging facilities.
Converting
Strategically located in North America, we operate 8 packaging converting and finishing facilities, specializing in folding carton applications. We operate, and continue to invest in, state-of-the-art automated machinery.
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
4
Our companyThe world’s most respected brands are putting their trust in our hands
Customers
• Household care
• Personal care
• Food & Beverage
• Pet care
• Healthcare
• Other
Markets • $700 Million in Sales
• Diversified base: more than 700 customers with top ten accounting for 45% of revenues
• Serves a broad mix of consumer product companies
• Large national, regional and local consumer products companies
• Keen focus on new technologies and cost control
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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% Integration 65% 31% 35% 71% 90%CRB Capacity (tons) 72 133 409 646 1012% Total Industry Capacity 3% 6% 17% 29% 45%% Open Market Volume 4% 14% 38% 29% 16%
72133
409
646
1012
Open MarketInternal
Source: RISI and management estimates
Our companyLeading supplier of open market CRB
white pigeonpaper
company
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Building blocks in place… improved business model to enable continued growth
2008 2009 2011 2015
Acquired folding carton
converting company SPG (Specialized Packaging
Group)
Acquired 2 CRB mills from
Altivity and Graphic
Packaging
build capabilities drive growth
Acquired Manchester Industries
(sheeting) and Rosmar
Packaging (converting)
Acquired CRB Mill Strathcona
Paper and carton
converting Boehmer Box
TODAY
Leveraging competitive
positioning and innovation
strategies for continued
growth
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Integrated supplierWe understand the demands of packaging from the manufacturing floor to the store shelf to consumer homes.
Quality Compliance
Support
Vertical integration• Secure paperboard supply• CRB vertical integration, sustainability benefits• SBS purchasing power
Value added supplier
• Creating future opportunities• Bringing innovative solutions to market• Integrated supply chain • Nimble company speed to market
Contingency• 3 CRB mills• 56" presses in Ontario and North Carolina• Web-fed presses available at multiple sites• Seamless movement between converting
Diverse capabilities
• Strategically-located assets• Expertise in Expanded Color Gamut• Digital printing flexibility• Rapid prototyping
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Philadelphia, PAWabash, IN
Mendon, MI
Hagerstown, IN
Richmond, VA
Dallas, TX
Hastings, NE
Lenexa, KS
Greensboro, NC
Mt. Gilead, NC
Baldwinsville, NY
Alexandria, LA
Kitchener, ONNapanee, ON
Wilkes-Barre, PA
HeadquartersCRB MillsSheeting FacilitiesConverting FacilitiesNear-Site Finishing FacilitiesWarehouse
CRB mills 3
Sheeting facilities 5
Converting facilities 5
CRB Capacity (tons) 401
% CRB capacity market share 17%
Our locations
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
9
Commitment to sustainability
Comprehensive approach to natural resource efficiency– Tracking energy, waste and water across all operations– Using life-cycle thinking to maximize ecological benefit– Partnering with customers to find environmentally-
responsible solutions
Sustainable products– Up to 100% recycled-content paperboard – 55% post-consumer recycled content – 20% of raw materials come directly from
curbside recycling
Product certifications include:– Forest Stewardship Council (FSC)– Sustainable Forestry Initiative (SFI)– Programme for the Endorsement of Forestry Certification (PEFC)
PWI incorporates environmental responsibility into every functional aspect of its business
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Delivering custom solutions across the packaging platform
Materials ConvertingDigital Services
AssetManagement
InnovationCreativity
Design
MarketInsights
Quality SupportTraining
Paperworks Industries works on behalf of Brand Owners to drive value across the packaging platform
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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InsightsThe PaperWorks packaging design and innovation team is dedicated to identifying the future direction of packaging
Packaging technology and materials continue to evolve as manufacturers undergo increasing pressure to:• Minimize waste and environmental degradation• Differentiate products on store shelves• Improve product integrity and traceability• Drive incremental sales• Improve the customer experience
Our market is undergoing a transformation • Maturing baby boomers with evolving consumption needs• 80 million Millennial consumers, largest segment ever will
redefine the market• Heightened competition for shelf space as store formats are
shrinking and product launches accelerate
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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A high-strength, visually impactful, recycled paperboard packaging solution designed for warehouse club and mass market retail applications
Club Store packaging
– High-impact graphics offer improved shelf appeal for eye-catching brand billboarding.
– Up to 100% recycled paper fiber, and is recyclable, FSC and SFI certified.
– Meets ISTA 3J (warehouse club) testing requirements for transportation and stackability.
– Enhancements include handles, window panels, easy-open / reclosable tear-strips and dispensing spouts.
– Flexible material options combined with proprietary manufacturing processes offer cost-effective solutions.
– Suitable for food, beverage, household, personal care and electronic product applications
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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ClubStak’s construction features: – An outer carton made from coated recycled paperboard (CRB)– An application-specific, paper-based liner material, laminated in a strategic orientation– Up to 20% more compression strength than litho-lam corrugated at a favorable cost– PaperWorks is unique in its ability to provide CRB material up to 38pt – Foil stamping, high-gloss coatings, metallic and specialty inks – Non-fluted material, eliminating washboard printing effect
Made with up to 100% post-consumer recycled paper fiber whileoffering strength and structural integrity similar to virgin materials
Flexible material options combined with proprietary manufacturing processes drive cost effectiveness
The result is a visually impactful crush-resistant package that offers similar performance attributes to corrugated— such as strength, rigidity and with the high-quality graphics appeal of a folding carton.
Club Store packaging
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Value-added display configurations and features:
Club Store packaging enhancements
Handle / carrying options Easy open / recloseable / tearstrip options
Wide access / vertical dispensing spouts
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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MasterWorks™ paperboardServicing folding carton converters and our internal converting operationsWe offer a complete line of CRB board and sheeting services, which are used to produce consumer packagingCommodity:
Standard grades to meet most paperboard needs.
Speciality: Specialized paperboard for specific purposes.
Bright: Bringing the great look of SBS to 100% recycled CRB.
• MasterWorks Plus: Sturdy kraft for high-weight applications.
• MasterWorks Lite: The lightest backside of our commodity grades.
• MasterWorks News: Made with newsprint for a lighter backside shade.
• MasterWorks Freeze PHL: Specially created for freezer applications.
• MasterWorks Freeze WAB: Specially created for freezer applications.
• MasterWorks Bev: Wet strength for beverage carriers
• MasterWorks Blister: Created for optimum blister adherence
• MasterWorks URB Plus: Premium uncoated recycled boxboard for high-quality applications such as laminations. Ultra-smooth and durable.
• MasterBright News: The brightest topside in North American CRB, with MasterWorks News backing.
• MasterBright Lite: The brightest topside in North American CRB, backed by MasterWorks Lite
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Sheeting facilitiesFull service provider of paperboard and sheeting expertise
Contract converting
Solid-bleached sulfate
Recycled paperboard
Coated text and cover
Specialty packaging grades
Quality Compliance Support
Dallas,
Texas•3 SHEETERS•28,000 TON CAPACITY
Hagerstown,
Indiana•148” MACHING•140,000 TONS
Wabash,
Indiana•108” MACHING•88” MACHING•155,000 TONS
Wilkes-Barre,
Pennsylvania
•3 SHEETERS•35,000 TON CAPACITY
Mendon,Michigan•2 SHEETERS•52,000 TON CAPACITY
Napanee,
Ontario•113” MACHING•105,000 TONS
•3 SHEETERS•28,000 TON CAPACITY
Richmond,Virginia
•148” MACHING•140,000 TONS
Philadelphia,
Pennsylvania
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Folding carton packaging
Styles:Reverse tuckStraight tuckAuto-bottomSleevesFull sealed endsPartial sealed endsCounter displaysClubStak
Materials:CRBSBSCUKE-fluteN-flute
We design and manufacture custom folding cartons to suit a variety of retail packaging needs
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Manufacturing capabilitiesA full range of printing & converting technologies
Inline film laminations at press productions speeds– Clear OPP film or PET film– Film lamination will improve rub
resistance and gloss characteristics giving that high end premium look to the finished graphics.
Metallic ink separations(vs metallic substrates)– Metallic ink color builds
using CMYK– Metallic ink effects including
color shifting– Gallus press profiled for virgin
and recycled grade boards– Water-based coating and OPP
film lamination– Line metallic with aqueous ink
Brilliant fluorescent ink options
– Solid or tint fluorescent ink capabilities
– Built as finished ink or build– Multiple unit application
possible to create vibrant color.
Aqueous or energy-curable spot applied coatings– High gloss– Soft touch– Color shift– Pearlescent– Textured
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Converting facilitiesA full service North American supplier
High speed AVT scanning systems
Reverse print units
Die cutting, folding, gluing
Windowing, handle application
In house sheeting
In line Laminating
Quality Compliance Support
Baldwinsville New
York
Kansas City
Kansas
Mt. GileadNorth
Carolina
LenexaKansas
Mendon,Michigan•2 SHEETERS•52,000 TON CAPACITY
KitchenerOntario
GreensboroNorth
Carolina
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Extended Color GamutExtending the gamut allows for the creation of colors that are much more vibrant.
4 color printingThe combination of CMYK (cyan, magenta, yellow, black) produces a sufficient color range to reproduce most images, “valleys” must be corrected via the special PMS “spot” colors.
ECG printingBy adding special orange, green and blue inks to traditional 4-color printing, a much wider color gamut is achieved.
ECG
CMY
• The benefit of ECG is cost savings and improved color gamut.
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Traditional printingDesigned for CMYK + Pantone spot color14 inks were used to reproduce 8 customer supplied files, using traditional printing
3 of the files were designed to use 7 colors
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Extended Color GamutOnly 1 spot color is required to achieve the same output resultSavings realized
– Fewer machine set ups (Make Readies)
– Less specialty inks needed
– Creates the ability to run different print copies on a single press pass
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Gallus inline system
Featuring:– 10 print stations for maximum
effectiveness– Inline detection systems to insure
premium quality– 7 color Expanded Color Gamut
capability, to increase the robust and vividness of a process image and eliminate the need for spot colors.
A high-performance inline machine system for the production of folding cartons and other paperboard products. It is optimized for quick changeovers as well as short set up and changeover times.
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Design
Quality Compliance Support
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
25
Packaging development & support services
Quality Compliance Support
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
26
Packaging development & support services
Quality Compliance Support
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
27
Packaging management
Powered by Esko workflow solutions
• Online graphic review and approval
• Online briefing and review portal with workflow automation
• Packaging lifecycle management system
• Packaging asset library
• Online editing solution
• Web-based on your mobile devices
Enabling online management, compliance and transparency of the packaging development process.
Quality Compliance Support
Documents are electronically collected, processed internally or externally, approved, produced and then archived… saving time and eliminating errors
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Quality and complianceOur sophisticated prepress infrastructure ensures predictable color results through a regiment of device profiling, electronic brand management and ICC based on-board printing press color controls.
High Definition Screening• Increases shelf appeal• Photo quality image reproduction• Increases from 150 lpi to 250-400lpi• Wider color gamut• Brighter cleaner images
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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Carton technology training seminar
Design complexity
Structural development process– Functional packaging– Consumer requirements– Manufacturing requirements– Packaging requirements
Substrate applications
Artwork and project development
Fundamentals of die cutting
Importance of early integration
Offered as a value added service to our customers, emphasizing:
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
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CertificationsEmphasis on food safety – GMP certification for Food safety -
October 2011 – PACSecure certification (includes HACCP)
– July 2012– Peanut-free and scent-free facilities
G7 Master Printer – Ensures proof-to-print color & color
matching between printers and processes. – 2011
Environmental certification – Forest Stewardship Council® – Nov 2011 – Sustainable Forestry Initiative – Nov 2011 – Rainforest Alliance – June 2011
©2015 PaperWorks Industries Inc. Information contained herein is confidential and proprietary to Paperworks Industries Inc. Any reproduction or distribution to any 3rd party is strictly prohibited.
Thank you