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CORPORATE ALIGNMENT LOGO · Catia v5 Visual Vessel Design 3D Design & Modeling Process & Flow Analysis I & C –Electrical Drafting ChemCad Flow Consultant Sinetz Thermoflow ETAP

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C O R P O R A T E A L I G N M E N T L O G O

Presenter
Presentation Notes
Safety is our top priority and a value that is fundamental to our culture. In Cimtas we believe that every accident is preventable, therefore we embed that philosophy into all our processes. Every employee has a stop-work authority. the company is committed to achieving and sustaining "Zero Accident Performance" through continuous improvement practices.

C O R P O R A T E M V V

• Founded in 1957• A group of companies composed of more than 50 subsidiaries operating in 7 major geographical

areas: CIS, Asia, Middle East, Europe, America, Africa & Turkey• More than 514 projects in 45 countries, with historical value of $45 B• Turnover $3 B (2018)• Amongst the top 100 international construction contractors of the World since 1982• Ranked #92 in ENR Top 250 International Contractors in 2019• More than 20,000 people• Traded publicly in Borsa Istanbul (BIST) with a Market Cap of more than $7.2 B• Holds ISO 9001 & 14001, OHSAS 18001 and ASME Certificates• Shares the vision & goals of its customers, adopts to their needs and to local conditionsBUSINESS LINES:• Engineering & Construction, Power, Real Estate, Trade

C I M T A S G R O U P A b o u t

www.cimtas.comwww.cimtaspipe.com

www.cimtasmachining.com

www.cimtasshipyard.com

www.cimtasnbo.com

• A subsidiary of ENKA

• Incorporated in 1973 in Turkey as a local steel fabricator now an EPMFI group of 5 companies: Gemlik, Turkey:• Cimtas Steel, • Cimtas Pipe Fabrication and Trading Ltd. Co.,• Cimtas Precision Machining Industries and Trading Ltd. Co.Kocaeli, Turkey:• Cimtas Module and Shipyard, Ningbo, China:• Cimtas Ningbo Modular Skids Pipe Spools

• 3,500 people including 355 engineers

• With Activities in

• Engineering (structural, pressure vessels, piping, plant engineering)• Fabrication (7 shops including pipe and fitting manufacturing shops, • 6 in Turkey & 1 in China, over 320,000 tons/year total capacity) • Modularization (Pre-assembled racks, Pre-assembled units)• Installation - Structural & Mechanical & Electrical (domestic and overseas jobsites) • Shipbuilding (power ships, barges, tankers / gas carriers)

C I M T A S G R O U P L o c a t i o n s

A C T I V I T I E S

• Plant Design EngineeringPower, Refineries, Petrochemical

• Process Design• Power and Process Piping • OEM Piping• Pressure Vessels• Heat Exchanger• Storage Tanks

• Civil & Structural Design

• Gas Processing Equipment

• BOP Equipment

• Technical Procurement

Valves, Instruments, Pipe Supports,

Process Equipment Packages

• Reverse Engineering-Laser Scanning

Cimtas Plant Design and Engineering Group (Bursa, Turkey) provides various engineeringand design services including conceptual, basic and detail engineering for the industriesincluding but not limited to power, oil and gas, chemical, offshore and refinery.

E N G I N E E R I N G

S C O P E

Stress & Structural Analysis

PDMS/Aveva

MDS/Aveva

PDMS LMI/Aveva

Smart Plant 3D & PID

PDS

Leica CloudWorx

SPR (review)

Tekla Structures

Solidworks

Autocad

Catia v5

Visual Vessel Design

3D Design & Modeling Process & Flow Analysis

I & C – Electrical

Drafting

ChemCad

Flow Consultant

Sinetz

Thermoflow

ETAPDialuxePlan

AutoCAD

Spoolgen

Isogen

Microstation

Smartsketch

Rohr2Caesar II

CompressAnsys

PVEliteAbaqus ETABS

SAP 2000STAAD Pro

E N G I N E E R I N G S O F T W A R E

3x42 MW SCGT Power PlantWest Qurna-2 Oilfield, Iraq ENKA

Propylene Storage Tanks, Turkey, PETKIM

Muscat Int.’l Airport Roof Structure, Oman, ENKA

Interconnecting Piping, DLN 1 Upgrade, China, GE

Pressure Vessels D107-D203, Turkey, PETKIM

111 MW KPS 6, Powership, Turkey , KARADENIZ ENERGY

Compressor Manifold Skid, SGP, Kazakhstan, TCO

E N G I N E E R I N G E X P E R I E N C E

• LSAW Pipes

• Fittings

• Elbows

• Tees

• Lateral Tees

• Reducers

• Flanges

• Branch Components (Cimtas Design)

• Bending

• Induction Bending

• Automated Cold Bending

• Mechanical Testing & Metallography Laboratory

(ISO 17025 Certified)

M A N U F A C T U R I N G L S A W P i p e s & F i t t i n g s

Presenter
Presentation Notes
varipus

M A N U F A C T U R I N G R e f e r e n c e s L S A W P i p e s & F i t t i n g s

Presenter
Presentation Notes
varipus

G T C o m b u s t i o n a n d A v i a t i o n C o m p o n e n t sM A N U F A C T U R I N GMachining: 16 x 5-axis + 4 multi axis CNC5-Axis Turning & Milling – Vertical/ Horizontal • 6 Mazak Integrex e-TOWER 1060 V8-II• 1 Mazak Variaxis i800 & 2 Mazak Integrex i200s• 2 Mazak Integrex e-Tower 1250 V8-II & 1 Mazak FJV 60/80• 4 DMU_85 Monoblock & 1 DMU Moriseiki NLX 2500 I 700• 2 Mazak Variaxis i800 & 1 DMU_125 FD duoBlock

Special Processes• 2 EB Weld (30KW – 403ft3)• 3 Vacuum Heat Treatment & Brazing (177 ft3 )• 2 HVOF & Plasma Arc Spray• 1 Robotic Laser Cutting and Laser/TIG Welding System• 1 Shot peen & 1 Automated Grit Blasting• 1 CMT Robotic Additive Welding

Inspection & Testing • X-Ray 1 unit -200Kv• Fluorescent / Liquid Penetrant Inspection• Air Flow Inspection & Contact Ultrasonic Cleaning• Video Boroscope Inspection & 2 CMM • In-house Level I, II, III NDT personnel (SNT-TC-1A & PED 97/23,

EN 473, NAS410)• Accredited Mechanical & Metallography Lab.

(ISO/IEC 17025:2005)

Conventional Welding & Forming • Conventional Welding: Austenitic Stainless Steel (304L to 347)

| Duplex Stainless Steel Nickel Alloys (incoloy, inconel [AMS5536,AMS5542, AMS5608], Nimonic [C-263] Monel)| Alloys (P11, P92, etc)

• Forming: 3 Vertical Hydraulic Presses 197 x 138 x 177 inch – max. 2,500 tons | Hydraulic Expander Ø23,6’’-0.40’’thk. 150 tons

• 4 Roller Cylinder m/c 1,000 mm w – 1.02 inch thk | Waterjet

B U S I N E S S L I N E S

• Pressure Vessels (up to 1,300 tons unit weight, t= 200 mm, P= 225 bar, P11 alloy)

• Full Scope Piping (Engineering, Procurement, Fabrication, LSAW Pipe and Fittings

Manufacturing, Induction and Cold Bending, Painting, Packing, Framing)

• Structural Steel (High Rises, Industrial Buildings)

• Steel Wind Towers, Wind Turbine Rotors and Stators

• Spherical & Cylindrical Gas & Liquid Storage Tanks

• Heat Recovery Steam Generators

• Air Intakes, Exhaust Ducts, Bypass Stacks

• Heat Exchangers and Steam Drums (HP, t= 114 mm, P= 172 bar, P91 alloy)

• GT Combustion Components

• Aviation Parts

• Offshore Structures

Presenter
Presentation Notes
varipus

CO2 Absorber (1,050 mt, 48 m)Angola LNG, Angola, BECHTEL

Crude Stabilizer (82 m), FGP Project, Kazakhstan, TCO

4,950 m3 Spherical Tank Izmit Refinery, TurkeyTUPRAS

HRSG, Dow Chemical Plant, U.S.A., AUSTRIAN ENERGY

HP Absorber, AGD II Project, K.S.A., GASCO

Claus Reactors, SGP,Kazakhstan, TCO

Debutaniser, SGP,Kazakhstan, TCO

F A B R I C A T I O N E X P E R I E N C E P r e s s u r i z e d E q u i p m e n t

FC Shaktar Donetsk Stadium, Ukraine, ENKA

Izmit Bay Suspension Bridge, Turkey, IHI

Wind Towers, Worldwide,ENERCON, NORDEX, GE WIND

Makkah Clock Tower, K.S.A.,SBL GROUP

F A B R I C A T I O N E X P E R I E N C E S tru c tura l S te e l & W i n d To wers

New York Wheel, USA, Mammoet-Starneth, LLC

Wind turbine rotors and Stators,

New Stinger Section, The Netherlands, ALLSEAS

Bulk Spool Shipment,Equatorial Guinea LNG Project,BECHTEL

GE Turbine Piping,Frames 9E, 9F, 9FA, 6F, 6B, 7FA, 7E

Robotic Welding Automated Welding

Cold Bending Induction Bending

Manual Welding

F A B R I C A T I O N E X P E R I E N C E P i p i n g

Cold Bending Induction Bending

A C T I V I T I E S | M A C H I N I N G

• 16 x 5-axis + 4 multi axis CNC• Simultaneous 5-Axis Turning & Milling

(Up to 49")• Compliance with Stringent Machining Tolerances

(+/- 0.0002")• CAD / CAM

• Esprit 2 + C + Y + B Simultaneous• Catia V5R20 • Unigraphics NX 10.0

• Mold, Fixture and Tool Design

C o m b u s t i o n C o m p o n e n t s

B r a n c h C o n n e c t i o n s

• CIM-INSERT 45®: Fully designed with Finite Element Analysis methodology in accordance with ASME B31.3 & ASME Sec VIII Div II requirements

• CIM-INSERT® and CIM LET®: Fully designed according to code requirements• CIM-INSERT® : Designed by Bechtel based on the Acoustic-Induced-Vibration

(AIV) and Manufactured by Cimtas Pipe Fitting Works

• All products machined by 5 axis CNC lathe

CIM-INSERT 45®

PRODUCTS Designed By CIMTAS

CIM-INSERT®

SWEEPLUS™

CIM-LET®

DIAMETER WALL THICKNESS

DIAMETER WALL THICKNESSSPECIAL PRODUCTS

2ˈ̍ - 48ˈ̍1 1/2̍ ̍ - 48ˈ̍1/2ˈ̍ - 48ˈ̍

AllAll

All

All All

CIM-INSERT®

CIM-INSERT 45®

CIM-INSERT 45®CIM-LET® - CIM-BW ® SWEEPLUS™

A C T I V I T I E S | M A C H I N I N G

• Modules• Pre-assembled Units (PAUs)• Pre-assembled Racks (PARs)

• Process Skids• Turbine Machinery Skids• Flow Divider & Measuring Units

• Detail Design and Engineering • Procurement and/or Prefabrication of;

• Structural Steel and Supports• Piping Systems • Manual and Automated Valves• Electrical and Instrumentation • Engineered Equipment• Insulation and Heat Tracing• Pressure Vessels

• Assembly of;• Mechanical Systems • E & I Systems • Tubing • Insulation and Heat Tracing

• Complete Unit Testing;• Hydrostatic• Functional • Electrical

• Trial Assembly• Packaging and Delivery

P R O D U C T S

S C O P E

M O D U L A R I Z A T I O N

Rominserv Storage Tanks Farm Revamping Romania, EMERSON-DANIEL

Poly Bed Hydrogen Purification Skids,UOP

Piping Modularization, EVM II CCPP,Mexico, GE Power

6 Modules, 613 tons, Petrobrazi Plant CCR Tower, Romania UOP

M O D U L A R I Z A T I O N E X P E R I E N C E

Water Injection Module, GEFuel Gas Module, GE Liquid Fuel & Atomizing Air Unit, GE

Turbine Machinery Skids MHI

M O D U L A R I Z A T I O N E X P E R I E N C E

• Piping incl. Critical and Heavy Wall• Power Plants• Petrochemical Plants • Refineries• Pump & Compressor Stations

• High Rise Buildings • Industrial Plants• Steel Bridges• Storage Tank Farms• Ammonia Plants

Over 650,000 tons installed in total

Structural, Piping, Hook up, Mechanical, Electrical

3 Continents, 15 Countries including the Netherlands and Germany

I N S T A L L A T I O N S C O P E

Tengiz Second Generation Project, Kazakhstan, TCO

2 x 140,000 m3 EGEGAZ LNG, Tank Farm, Turkey, EGEGAZ

Spherical Storage Tanks, Marmara Ereğlisi, BUTANGAZ

790 MW, Rijnmond Energy Center, the Netherlands, BECHTEL-ENKA JV

411 MW, Yajva CCPP, the Russian Federation, ENKA

3,854 MW, Turkey BOO(Gebze-Adapazarı-İzmir CCPP) ENKA

111 MW, KPS 6 Powership,KARADENIZ ENERJI

I N S T A L L A T I O N E X P E R I E N C E

Presenter
Presentation Notes
Turkey BOO Natıural Gas Combined Cycle Power Plants, Owner: Intergen Enka, EPC: Bechtel- ENKA JV. Completed in 2002-2003 Following the successfull completion of Turkey BOO, Bechtel ENKA JV completed Rijnmond Energy Center Natural Gas CCPP in Rotterdam in 2004 In 2008, ENKA was awarded as main contractor for 411 MW CCPP (It’s the first project in ENKA history where it’s the sole EPC contractor. Awarded as Best Global Project of the year 2013 by ENR ENKA has constructed 25% of the total non-hydraulic power generation capacity in Turkey..

Eurasia Tower, 310 mthe Russian Federation, ENKA

Naberezhnaya Tower, 270 mthe Russian Federation, ENKA

Izmit Bay Crossing Suspension Bridge, Turkey, IHI

Makkah Clock Tower, 601 mK.S.A., SBL GROUP

FC Shaktar Donetsk Stadium, Ukraine, ENKA

I N S T A L L A T I O N E X P E R I E N C E

800 MW Walsum Coal Fired Power Plant, Germany,HITACHI POWER EUROPE

Walsum Plant P92 Welding

111 MW, KPS 6 Powership,Turkey, KARADENIZ ENERGY

Petkim Aromatics, Turkey, PETKIM

Walsum Plant P92 Welding

1,532 MW, Izmir CCPP, Turkey, ENKA

790 MW, Rijnmond CCPP, the Netherlands, BECHTEL

I N S T A L L A T I O N E X P E R I E N C E

• Engineering, Procurement, Fabrication, Installation • 2 km from 4 International Deep Sea Ports• 2 hrs/200 km from İstanbul• 21 Bays, 80 Overhead Cranes • Fenced Area: 160,000 sqm (1,722,000 sq ft)• Covered Shop Area: 60,000 sqm (645,800 sq ft)• 50,000 tons/year Fabrication Capacity

C I M T A S G E M L I K W O R K S

C I M T A S P I P E F A B R I C A T I O N A N D T R A D I N G L T D . C O .

Capacity (tons/year)• Spool Works : 42,000

• Fitting Works: 12,000

• Pipe Works: ~ 150,000 (Line Pipes)~ 60,000 (Process Pipes)

• Operational in 2002 as a Pipe Spool Shop• Integrated Design & Engineering, Material Procurement,

Surface Treatment, Packing, Framing

• 2 hrs./200 km from Istanbul & 2 km from 4 International Deep Sea Ports

• Serving OG&C, Power, Construction, Metals & Mining Industries• Fenced Area: 110,500 sqm (1,189.400 sq ft)• Covered Shop and Office Space: 66,000 sqm (710,418 sq ft)

• Now An Integrated Spool, Fitting & LSAW Pipe Shop

• Precision Machining and Manufacturer of GT Combustion Components and Aviation Parts

• Machining, Forming, Conventional Welding• 12,000 sqm Fenced Area• 11,400 sqm Covered Area• 430,000 Output hours

CIMTA S P RES IC ION M A CH IN ING I N DUS TRI ES A N D TRA DI N G L TD. C O.

• Special Process Capabilities• Electron Beam Welding• Additive & Laser Welding• Heat Treatment & Brazing• Surface Treatment & Coating• Cutting & Trimming

• One of the Largest and Most Modern Shipyards in Turkey • Location: Kocaeli Free Zone Near Gölcük Town of the Marmara Sea• Slipway 1: 180 x 56 m with 400 t Gantry and 60,000 DWT capacity• Slipway 2: 106 x 20 m with 100 t Gantry and 10,000 DWT capacity• Floating CC Power Plant Ships, Chemical/Oil Product Tankers• Fenced Area: 210,000 sqm (2,260,000 sq ft) with 250 m Water Front • Covered Area: 43,000 sqm (462,850 sq ft)

(Fabrication, Piping, Painting Shops, Offices)• 35,000 tons/year Fabrication Capacity

C I M T A S M O D U L E A N D S H I P Y A R D

• Established in July 2002 at the Ningbo Free Trade Zone, China• Fully Owned Subsidiary of Cimtas, Turkey• Fabrication of OEM, Power and Process Piping• Assembly of Process Skids and Modules• Fabrication and supply of piping and auxiliary components to

maintenance, repair & overhaul operations• Supply of Quick Release Flange solutions• Fenced Area: 55,250 sqm (292,780 sq ft)• Covered Area: 27,000 sqm (230,000 sq ft)• 20,000 tons/year Fabrication Capacity

C I M T A S N I N G B O M O D U L A R S K I D S P I P E S P O O L S

I N F O R M A T I O N T E C H N O L O G Y A N D S H A R I N G

for effective management of interfaces, changes, revisions, material shorts and priorities

P R O J E C T P O R T A L S

O R A C L E E R P S Y S T E MISO 27001 Certified

C E R T I F I C A T E S

Presenter
Presentation Notes
Updated

A W A R D S

R E F E R E N C E S

Presenter
Presentation Notes
Yeni slayt tasarım

Zero Accident Programme

Corporate HSE Programme

Risk Analysis

Preventive Measures and Training

Lessons Learnt, Best Practices

BS OHSAS 18001:2007

ISO 14001

Cimtas LTA (2018): 0.085

H E A L T H S A F E T Y E N V I R O N M E N T

Owner : Republic of TurkeyEPC Contractor : NÖMAYG JVBridge Contractor : IHI & ITOCHUBridge Fabricator : Cimtas Gemlik Works Ground Assembler : Cimtas Module and ShipyardBridge length x height : 2,682 m x 242 mMain span : 1,550 mBridge Total Steel Weight : 52,000 tons

The 4th longest suspension bridge in the world

I Z M I T B A Y C R O S S I N G S U S P E N S I O N B R I D G E

Owner/Customer : Government / SBL GroupLocation : Makkah, K.S.A.Completion : 2011Scope : Detailing, Supply, Field InstallationHeight : 601 m Cimtas Scope : +346 to +601 m Tonnage : 14,500 tons

M A K K A H C L O C K T O W E R

The tallest clock tower and world’s largest clock face

Owner : Angola LNG Customer : Bechtel Location : Angola Completion : 2011Scope : Design, Detailing, Supply, FabricationPiping : 7,250 tonsPressure Vessels : 18 units, 2,000 tons

A N G O L A L N G

The Heaviest Single Piece Exported from TurkeyW: 1,050 mt, L: 48 m, T: 162-163 mm , ID: 5,26 m

Owner : E.ON Customer : ENKA Location : Perm Region/ Russian Federation Scope : Design, Detailing, Supply, Fabrication,

Installation Completion : 2010 Tonnage : 3,700 tons

The Best Project in the Power/Industrial category in 2013 Global Best Projects Competition of ENR

YA J V A S TAT E D I S T R I C T P O W E R P L A N T, C C P P, 4 1 1 M W

Owner : TengizChevrOil (TCO)Customer : PFD, Senimdi Kurylys Location : KazakhstanScope : Design, Detailing, Supply, FabricationCompletion : 2005Piping : 10,500 tons Pressure Vessels : 55 units, 2,600 tons

S E C O N D G E N E R A T I O N P R O J E C T

Facilities: Full scope, large and flexible capacity, efficient layout, well positioned facilities

Hardware: High capacity, multifunctional, modern, computerized machinery and hardware

Procedures: Highly automated and benchmark planning, welding, qc, tracking and marking

Processes: Systematic Kaizen, Six Sigma, Lean Production, EFQM, BSC applications

Information: Advanced systems and applications, real time and shared information

People: Dynamic, educated, high skilled, motivated, aligned labor and staff pool

Learning: Inductions, training, alignment, teamwork, lessons learnt, best practice roll outs

Growth: In house capacity and capability to design, build and commission efficient facilities

F E A T U R E S & D I F F E R E N T I A T O R S