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Corn Oil Plant
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7/21/2019 Corn Oil Plant
http://slidepdf.com/reader/full/corn-oil-plant 1/23
REFINE CORN
OIL
DI SUSUN OLEH :
NISA AISYATUN N - RIKY HERMAWAN - RIQZAN DZULFIKAR
7/21/2019 Corn Oil Plant
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PENGERTIAN MINYAK JAGUNG
Minyak jagung tergolong dalam jenis lemak tidak jenuhyang diduga erguna untuk menurunkan kolesterol darah!"alam minyak jagung terlarut #itamin$#itamin juga da%atdigunakan seagai ahan non$%angan& misalnya oat$oatan
'
7/21/2019 Corn Oil Plant
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CORN (Zea Mais)
Komposisi
Starch &Gluten
Starch(Endosperm)
Hull &FiberGerm
Composition ofMature Corn
Grain
Crude Protein – 8%
Starch – 62%
Water – 13%
Fiber (NDF) –
8% Ash – 2%Fat – %
7/21/2019 Corn Oil Plant
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Alur Proses Minyak Jagung
Ger !re " !ress Re#i$i$% Fi&&i$% !a'a%i$% WH Fi$is*%++,
E.ra'.i+$
Mea& H+/se
Ger Mea&
RCO
Cae
CCO
CCO
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Alur Proses Minyak Jagung ())*+
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Alur Proses Minyak Jagung (R)*+
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Alur Proses Minyak Jagung
Germ , -agian jagung yang mengandung minyak yang akan di ekstraksi
melalui %roses %enggilingan kering . dry milled (%enge%resan atau ekstraksihe/an+!
Pre 0 Press , Proses %emisahan minyak %ada germ melalui eera%a taha%an
%engkondisian material 1 %ressing material germ dengan E/%eller sehingga
menghasilkan ))* 1 )ake
E/tra2tion , Proses %emisahan sisa minyak %ada )ake melalui taha% ekstraksimenggunakan %elarut 3ol#ent (N 0 4e/an+ sehingga menghasilkan ))* 1 )orn
Germ Meal
Meal 4ouse , Proses %enimangan 1 %enyim%anan %roduk )orn Germ Meal
dikemas dalam entuk karungan!
Re5ining , Proses %emurnian minyak mentah ()rude )orn *il+ melalui taha%an 0 taha%an %emurnian sehingga menghasilkan minyak jagung erkualitas
tinggi (Re5ine )orn *il+!
6illing Pa2kaging , Proses %engemasan (ottling+ %roduk R)* %ada kemasan jerigen&
%ou2h& ds!
7.4 6inishgood , Penyim%anan akhir minyak jagung yang sudah dikemas 1 di 2atat
dalam Produ2t Trans5er Note (PTN+!
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8! Pre 0 Press Plant
0a1 Te2+rar3 4i$
051 C+$,i.i+$i$%
Cri.i'a& C+$.r+& !+i$. (CC!)
M+is./re (6) : 7 " 8
I2/ri.ies (6) : 91
Fi5er C+$.e$. (6) : 09 " 0
Oi& C+$.e$. (6) : ;9 i$
Cri.i'a& C+$.r+& !+i$. (CC!)
M+is./re (6) : < " 09
Yai./ :
Te2a. 2e$3i2a$a$
see$.ara a.eria& %er
se5e&/ ,i 2r+ses= Ger
,iiri ,ari CWM !&a$.
Yai./ :
!r+ses 2e$%+$,isia$
a.eria& /$./ e$i$%a.a$
2&as.isi.as e&e5a5a$
a.eria& (M+is./re) /$./
e/,a*a$ 2r+ses F&ai$%
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8! Pre 0 Press Plant
0'1 F&ai$% Cri.i'a& C+$.r+& !+i$. (CC!)
T*i'$ess= : 91
Yai./ :
!r+ses 2ei2i*a$ a.eria&
(F&ai$%) /$./ ee'a*a$
s.r/./r a.eria& 3a$%
e$%a$,/$% i$3a se*i$%%ae/,a*a$ 2r+ses es.rasi
0,1 C++i$% Cri.i'a& C+$.r+& !+i$. (CC!)
M+is./re (6) : > "
Yai./ :
!r+ses 2e$%+$,isia$a.eria& /$./ e$/r/$a$
e&e5a5a$ a.eria&
(M+is./re) ? e$%e&/ara$
i$3a ,ari ,i$,i$% se&
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8! Pre 0 Press Plant
0e1 !ressi$% Cri.i'a& C+$.r+& !+i$. (CC!)
Oi& C+$.e$. Cae (6) : 0@ " 0
M+is./re Cae (6) : "
Cae SiBe= : < " 0@
Yai./ :
!r+ses 2eisa*a$
(Es.rasi) i$3a ,e$%a$
%er e$%%/$aa$
S're !ress E2e&&er
se*i$%%a e$%*asi&a$
CCO ? Cae
0#1 Se2ara.+r Cri.i'a& C+$.r+& !+i$. (CC!)
Yai./ :!r+ses 2eisa*a$ CCO
,e$%a$ resi,/ 3a$% .er5aa
e 4a !e$a2/$%a$ CCO
Resi,/ i$ CCO : C&ear
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8! Pre 0 Press Plant
0%1 Fi&.er Nia%ara Cri.i'a& C+$.r+& !+i$. (CC!)
Yai./ :
!r+ses #i&.rasi CCO
se5e&/ as/ e Ta$i
S.+ra%e CCO
0*1 CCO S.+ra%e Ta$ Cri.i'a& C+$.r+& !+i$. (CC!)
Yai./ :
Te2a. 2e$a2/$%a$ CCO
see$.ara= se5e&/ ,i
.ra$s#er e re#i$i$%
M+is./re
+&a.i&e a..er (6) : 91 Ma
I2/ri.ies (6) : 91 " 0
Free Fa..3 A'i, (6): Ma
C+&+/r L+ 0 i$'*i : 0>R
M+is./re
+&a.i&e a..er (6) : 91 Ma
I2/ri.ies (6) : 91 " 0
Free Fa..3 A'i, (6): MaC+&+/r L+ 0 i$'*i : 0>R
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'! E/tra2tion Plant
@a1 E.ra'.+r Cri.i'a& C+$.r+& !+i$. (CC!)
Yai./ :
!r+ses s2ra3i$% 2e&ar/. S+&e$.
e Cae ,i .ia2 Ce&&@ E.ra.+r
/$./ e&ar/.a$ sisa a$,/$%a$
i$3a ,i Cae (*asi& es.rasi
3ai./ is'e&&a ? ea& 5asa*)
@51 DTDC T+as.er Cri.i'a& C+$.r+& !+i$. (CC!)
Yai./ :
!r+ses 2ea$asa$ Mea& 4asa*
/$./ e$%/a2a$ s+&e$. 3a$%
.era$,/$% ,a&a ea& e&a&/i ;
.a*a2 (Des+&e$.iBi$%= T+as.i$%=
Dr3i$% ? C++&i$%)
Oi& C+$.e$. (6) : 91 " 0
M+is./re (6) :
Fire Tes. :
Ne%a.i#
Te2era./re (C) : 0@ " 0
!ress/re (M2a) : -@9 " @9
S+&e$. +2e$i$% (MH) : >
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'! E/tra2tion Plant
@'1 Ea2+rasi Cri.i'a& C+$.r+& !+i$. (CC!)
Yai./ :
!r+ses 2ea$asa$ Mis'e&&a
/$./ e$%/a2a$ s+&e$. 3a$%
.era$,/$% ,a&a CCO e&a&/i >
.a*a2 Ea2+rasi (Ea2+ra.+r 0= @
? Dis' S.ri22er)
@,1 K+$,e$sasi Cri.i'a& C+$.r+& !+i$. (CC!)
Yai./ :
!r+ses 2e$,i$%i$a$ /a2 s+&e$.
,ari E.ra.+r= Ea2+rasi sis.e=
,a$ DTDC T+as.er se*i$%%a
e$%/5a* #asa /a2 %as e$a,i
&iJ/i, (S+&e$.)
Te21 Ea21 0 (C) : <9 " <@
Te21 Ea21 @ (C) : 09
Te21 Ea21 > a.as (C) : 009
Te21 Ea21 > 5* (C) : 0@9
Te2era./re air i$ (C) : @<
Te2era./re air +/. (C) : >9
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'! E/tra2tion Plant
Cri.i'a& C+$.r+& !+i$. (CC!)@e1 CCO S.+ra%e Ta$
Yai./ :
Te2a. 2e$a2/$%a$ CCO
see$.ara= se5e&/ ,i
.ra$s#er e re#i$i$%
M+is./re
+&a.i&e a..er (6) : 91 Ma
I2/ri.ies (6) : 91 " 0
Free Fa..3 A'i, (6): MaC+&+/r L+ 0 i$'*i : 0>R
Se&& Hea$ : Ne%a.i#
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9! Meal 4ouse
Cri.i'a& C+$.r+& !+i$. (CC!)>a1 4a%%i$% S'a&e Yai./ :
Mea& 3a$% s/,a* ,i 2r+ses
,a&a DTDC T+as.er= ,i
.i5a$% ? ,ieas ,a&a
ar/$%a$ &a&/ ,i 'a.a. ,a&a
!TN (!r+,/'. Tra$s#er N+.e)
!r+.ei$ (6) : 91 Ma
Oi& C+$.e$. (6) : 91 " 0
M+is./re (6) :
Fire Tes. :
Ne%a.i#
>51 S.a%i$% Area Cri.i'a& C+$.r+& !+i$. (CC!)
Yai./ :
!e$e2a.a$ 2a&&e. ,i area
are*+/se Mea& H+/se
/&a* 4a% !a&&e. : @
/&a* K% 4a% : ;
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:! Re5ining Plant
Cri.i'a& C+$.r+& !+i$. (CC!);a1 De%/i$%
Yai./ :
!r+ses 2eisa*a$ %/=
i2/ri.ies ? Ba. " Ba. 3a$%
e2e$%ar/*i /a&i.as
i$3a a%/$%
A'i, a&/e= % KOH% : ; Ma
I2/ri.ies (6) : 91 " 0
FFA as O&ei' (6) : Ma
C+&+/r L+ 0 i$'*i : 0>R Ma
Cri.i'a& C+$.r+& !+i$. (CC!);51 Ne/.ra&iBi$%
Yai./ :
2r+ses /$./ e$%*i&a$%a$
a.a/ e$/r/$a$ #ree #a..3 a'i,
,a&a 'r/,e +i& ,e$%a$ 'a/s.i'
s+,a= reasi 'a/s.i' s+,a
e5e$./ sa5/$ (S+a2s.+')
A'i, a&/e= % KOH% : 91> Ma
FFA as O&ei' (6) : 91@ Ma
Oi& '+$.e$. s+a2s.+' (6) : 09 Ma
M+is./re s+a2s.+' (6) : >9 Ma
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:! Re5ining Plant
Cri.i'a& C+$.r+& !+i$. (CC!);'1 Was*i$% Yai./ :
!r+ses /$./ e5ersi*a$
'r/,e +i& ,ari sisa "sisa
sa5/$ *asi& 2r+ses $e/.ra&
,e$%a$ e%%/$aa$ air
2a$as (.e21 89C)
S+a2 '+$.e$. (22) : 9 Ma
FFA as O&ei' (6) : 91@ Ma
C+&+/r L+ 1@ i$'*i : >R Ma
Cri.i'a& C+$.r+& !+i$. (CC!);,1 4&ea'*i$% Yai./ :
2r+ses /$./ e$/r/$a$
ar$a 2i%e$ ,ari i$3a
,e$%a$ e$%%/$aa$
5&ea'*i$% ear.* ,a$ A'.ia.e,
Car5+$= 2eisa*a$ s2e$. ear.*
e$%%/$aa$ 2r+ses #i&.rasi
A'i, a&/e= % KOH% : 91 " 917
M+is./re I2/ri.ies= 6: 910 Ma
FFA as O&ei' (6) : 91@ Ma
C+&+/r L+ 1@ i$'*i : >R Ma
S+a2 '+$.e$. (22) : 9 Ma
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:! Re5ining Plant
Cri.i'a& C+$.r+& !+i$. (CC!);e1 4&ea'*e, Yai./ :
Te2a. 2e$3i2a$a$ i$3a
*asi& 5&ea'*i$%= sis.e a'//
,i%/$aa$ /$./ e/,a*a$
.ra$s#er i$3a ,ari Fi&.er
$ia%ara e .a$i
S+a2 '+$.e$. (22) : 9 Ma
FFA as O&ei' (6) : 91@ Ma
C+&+/r L+ 1@ i$'*i : >R Ma
Cri.i'a& C+$.r+& !+i$. (CC!);#1 Wi$.eriBi$%
Yai./ :
2r+ses e$,i$%i$a$ i$3a
a%/$% ,i 5aa* 9C se&aa @;
a /$./ e$%e$,a2a$ a
&a&/ ,i 2isa*a$ ,e$%a$ #i&.rasi
!er+i,e a&/e= eJK% : > Ma
M+is./re= 6 : 910 Ma
FFA as O&ei' (6) : 910 Ma
C+&+/r L+ 1@ i$'*i : >R Ma
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:! Re5ining Plant
Cri.i'a& C+$.r+& !+i$. (CC!);%1 Deai$% Yai./ :
!r+ses 2e$3ari$%a$ i$3a
,ari C3s.a&iBer ,ia$a Wa
.er2isa* ? ,ia&ira$ e Ta$i
Wa se,a$%a$ C&ear +i&,isi2a$ ,i Deai$% Ta$
S+a2 '+$.e$. (22) : 9 Ma
FFA as O&ei' (6) : 91@ Ma
C+&+/r L+ 1@ i$'*i : >R Ma
Cri.i'a& C+$.r+& !+i$. (CC!);*1 De+,+riBa.i+$
Yai./ :
!r+ses ,es.i&asi 2a,a s/*/
.i$%%i (@C) ? sis.e
a'// /$./ e$%*i&a$%a$
5a/= rasa 3a$% .i,a e$a
ser.a resi,/@ ? Ba.@ i+&a.i&e
!er+i,e a&/e= eJK% : > Ma
M+is./re i+&a.i&e a..er= 6 : 910 Ma
Free Fa..3 A'i, (6): 910 Ma
I2/ri.ies (6) : 919 Ma
C+&+/r L+ 1@ i$'*i : >R Ma
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:! Re5ining Plant
Cri.i'a& C+$.r+& !+i$. (CC!);i1 C++&i$% Ta$ Yai./ :
Te2a. 2e$3i2a$a$ RCO
se.e&a* 2r+ses De+,+riBer ?
2e$a5a*a$ a$.i+si,a$.
/$./ e2er2a$a$% ,a3a
.a*a$ i$3a
!er+i,e a&/e= eJK% : > Ma
M+is./re i+&a.i&e a..er= 6 : 910 Ma
Free Fa..3 A'i, (6): 910 Ma
I2/ri.ies (6) : 919 Ma
C+&+/r : >R Ma
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;! 6illing Plant
Cri.i'a& C+$.r+& !+i$. (CC!)a1 S.+ra%e Ta$ Yai./ :
Ta$i 2e$a2/$%a$ RCO
,ari Ta$i C++&i$% &a&/ ,i
Fi&.rasi e&a&/i 2+&is* #i&.er
? ,i .ra$s#er e 4+ Ta$
Cri.i'a& C+$.r+& !+i$. (CC!)51 4+ Ta$
Yai./ :
Hasi& #i&.rasi ,i s.+ra%e .a$ ,i
iri e 5+ .a$ se5e&/
as/ e esi$ #i&&i$%
Ka2asi.as Ta$i (T+$) : >1
Ka2asi.as Ta$i (T+$) : 01<
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Cri.i'a& C+$.r+& !+i$. (CC!)'1 Fi&&i$% Mesi$ Yai./ :
!e$%isia$ RCO e ,a&a
easa$ 3a$% .e&a* ,i
.e$./a$ //ra$$3a se.e&a*
easa$ s/,a* ,i 2ri$.i$%5a.'* '+,e
4a.'* '+,e : C&ear
S.,1 Q/a$.i.3 (Li.ereri%e$) :
Cri.i'a& C+$.r+& !+i$. (CC!),1 !a'a%i$%
Yai./ :
!r+ses 2e$%e2aa$ ,a&a
ar.+$ 5esar (Car.+$ 4+)
ses/ai ,e$%a$ //ra$
easa$ i$3a
!er+i,e a&/e= eJK% : > Ma
M+is./re i+&a.i&e a..er= 6 : 910 Ma
Free Fa..3 A'i, (6): 910 Ma
I2/ri.ies (6) : 919 Ma
C+&+/r L+ 1@ i$'*i : >R Ma
;! 6illing Plant
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