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Hans van der Pol , Ph.D.
Strategic Marketing Director New Business Ventures
CORBION: DEVELOPING A BIOBASED PORTFOLIO
Bio‐2014 PhiladelphiaMay 12‐15, 2014
©
o Corbion:• A Dutch multinational formed by former Purac and Caravan Ingredients• Headquartered in Diemen, The Netherlands• Listed at Amsterdam Stock Exchange (Corbion)• 2013 turnover € 744 million• 1900 employees, 200 in R&D
o Focus on:• Natural food preservation• Biobased building blocks & chemicals• Monomers for bioplastics
o 80 years of experience in the development, production and marketing of natural and biobasedchemicals
o Global sales network & manufacturing footprint
Corbion‐Purac profile
“Designed by Science, Powered by Nature and delivered through dedication”
2 May 12‐15, 2014
©
Corbion‐Purac Solutions address Megatrends
Resource scarcity
Population growth
Food security
FOOD ingredientsprovide safe and healthy
food for a growing population, while
preventing food waste
BIOCHEMICALSprovide solutions based on
renewable materials and resource efficient
processes
Corbion
3
Source of graphics: KPMG 2012, Expect the Unexpected
May 12‐15, 2014
©
Corbion Portfolio Development: from Promise to Delivery
4
Lactic acid and lactates
Succinic acid
Building on Corbion Purac core capabilities • Fermentation and down‐stream processing• Salt‐free production of organic acids• Purac global production sites & network
Partnership with:
L and D‐Lactide
Acquisition
2014
FDCA
Propionates
Manufacturing:
o Globally
o Thailand(75 kton)
o Spain (Montmeló)
Partnership with:
2010
> 80 years experience
May 12‐15, 2014
©
………
FDCA
Corbion Technology Synergies
5
Succinic acid
upstream
non‐food feedstock
downstream
salt free
80 years
bio basedbuilding blocks
C5‐C6sugars
• Detoxification• C5 fermentation• C6 fermentation
D (‐)
Adapted
DSP
5
May 12‐15, 2014
©
………
FDCA
1. Lactides and PLA
6
Succinic acid
upstream
non‐food feedstock
downstream
salt free
80 years
bio basedbuilding blocks
C5‐C6sugars
D (‐)
Adapted
DSP
6
May 12‐15, 2014
©
Start with the best Biobased Building Blocks:Stereochemically pure monomers make the difference
7
L‐lactideD‐lactide
L‐lactic acidD‐lactic acid
O
O
O
O
(R,R)- lactideor D-lactide
O
O
O
O
(S,S)- lactideor L-lactide
O
O
O
O
(R,S)- lactideor meso-lactide
Building blocks used to make PDLA and PLLA homopolymers
May 12‐15, 2014
©
Time
Durables
Semi‐Durables
Disposables
Value & Performance
8 May 12‐15, 2014
©
Business development Lactides for PLASolution provider and enabler for Lactic acid based Bioplastics
9
o 1983 Purac introduces PLA for the biomedical marketo 2008 5ktpa Lactide monomers plant in Spaino 2009 PLA polymerization developed with Sulzer (CH)o 2010 First commercial PLA plant installed at Synbra (NL)o 2011 75 ktpa Lactide monomers plant in Thailando 2013 Several partnerships announced at K-show
9
May 12‐15, 2014
©
PLA Resin – SUPLA
SUPLA has started construction of a 10kT/y PLA facility
• Start of production Mid 2014• Lactide monomers supplied
by Corbion to make PLLA• Located in China• Samples available for
pre‐market launch
Benefits:• PLLA for short cycle time• High stereochemical purity• Using GMO free biomass
SUPLA: high heat PLA for durable anddemanding applications, such as automotive and electronics parts
Sugar feedstock LA & Lactide production
PLA polymer production
Compound production
Conversion to products Brandowner Retailer Consumer
10 May 12‐15, 2014
©
………
FDCA
11
Succinic acid
upstream
non‐food feedstock
downstream
salt free
80 years
bio basedbuilding blocks
C5‐C6sugars
D (‐)
Adapted
DSP
11
2. Succinic Acid
May 12‐15, 2014
©12
Succinic Acid: The Market Calls
1 I Biodegradable Polymers
3 I Plasticizer 4 I Polyurethanes
BiobasedSuccinic AcidApplications
2 I Pigments
May 12‐15, 2014
©
Expanding portfolio with Succinic acid by combiningCorbion and BASF biotech and chemtech capabilities
13
o Leading global position in lactic acidand its derivatives for preservation, bioplastics and biobased chemicals markets
o Leading edge industrial fermentation and downstream processing know-how
o Existing manufacturing facilities for succinic acid production
o Largest and most experiencedglobal producer of chemical intermediates
o Strong succinic acid fermentation know-how
o Downstream market expertise
BASF / Corbion : strong combination to developBiobased Succinic Acid as platform chemical
May 12‐15, 2014
©
Highly efficient Production process for Succinic acid
14
BASF/Corbion strengths: o High performing proprietary microorganismo Innovative downstream purification processo Better eco‐efficiency compared to fossil production
processes through:• CO2 fixation• Use of renewable resources • Lean and efficient process
Targets:o Start of new production: Q1/2014o Market development ongoingo C5/C6 substrates from biomass
Biomass/carbohydrates + CO2
Various applications
Succinic Acid
Bacteria convert sugars and biomass into succinic acid
Isolation of succinic acid from fermentation broth
May 12‐15, 2014
©
………
FDCA
15
Succinic acid
upstream
non‐food feedstock
downstream
salt free
80 years
bio basedbuilding blocks
C5‐C6sugars
D (‐)
Adapted
DSP
15
3. FDCA
May 12‐15, 2014
©
Bio‐FDCA to PEF Bottle Value Chain
16
Sugars, starch or Biomass
C6Sugars
HMF Production
FDCAProduction
FDCARecovery
PEFPolymer
Production
PEFConversion
Brand‐owner
Retailer
Consumer
Technology development Business development
May 12‐15, 2014
©17
Meeting unmet needs in polymer
applications
o Enhanced gas barrier propertieso Mechanical propertieso Favorable carbon footprint/LCAo 100% Biobased
Applications and Benefits of FDCA in polymers
PEF bottles Resins Coatings
May 12‐15, 2014
©
non‐food feedstock
………
FDCA
4. Platform technologies
April 25‐28, 201418
Succinic acid
upstream downstream
salt free
80 years
bio basedbuilding blocks
C5‐C6sugars
D (‐)
Adapted
DSP
18
©
10 kTon/yr Demo Plant
Start‐up July 2013
Product within specifications
Running within >95% of design specifications since early August 2013
Demonstration plant for gypsum‐free Lactic Acid process in Gorinchem, NL
19 May 12‐15, 2014
©
Lime
Sugar Gypsum Co-Products
fermentation Acidification Purification
Sulphuric acid Energy
Current Lactic Acid Production
20
Lactic
acid
May 12‐15, 2014
©
Lactic
acid
Biomass Gypsum Co-Products
fermentation Purification
Energy
Future Lactic Acid production with Corbion’sproprietary technology
21
Acidification
May 12‐15, 2014
©
Cellulose options in the Pipeline: co‐products from Industrial Production
22
Empty corn cobs WoodBagasse
Corbion's assets in 2 G Biomass value chain• Superior Process performance Lactic Acid vs. Bio Ethanol• Biomass scouting & evaluation• Pretreatment Technologies scouting & evaluation• Fermentation and tailor made strain development• Pilot and Demo capabilities
May 12‐15, 2014
©
o Corbion is investing several million Euro in next generation feedstock development with various partners:
o Bio Process Facility (BPF)
o BE‐Basic R&D program
• Global Industrial, Academic & Financial Partners
• Corbion is Research Member
o Oil Palm Biomass Centre (OPBC)
o Kluyver Centre
o VITO
o Institute for Sustainable Process Technology (ISPT)
o Dutch Separation Technology Institute (DSTI)
o BioBase Europe (BBE)
Corbion participates in various Programs focused at Biorefinerydevelopment
23 May 12‐15, 2014
©
Summary and Conclusions
Corbion has strong foundation in lactic acid Fermentation technology Down‐stream processing
A worldwide efficient supply chain drives lower cost Balance between high volume/low cost and flexible production units Capacity extension in Lactic Acid production required coming years to support continued growth New developments:
- Gypsum free process to reduce raw material usage and lower cost- Flexibility in raw materials , to reduce vulnerability to raw material prices and lower cost- Production of new organic acids
Sustainability‐driven innovations are translated into concrete businesses L‐Lactic acid and D‐Lactic acid for expanding range of applications Lactides for PLA and chemical building blocks Succinity JV with BASF for biobased succinic acid Building on core competences with FDCA development Expanding businesses through use of 2nd generation feedstocks
24 May 12‐15, 2014
“Designed by Science, Powered by Nature and
delivered through dedication”
Bio‐2014 PhiladelphiaMay 12‐15, 2014