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ENGLISHCopyrightⓒ Nov. 2015 by PANASIA CO., LTD. All rights reserved.
HEAD OFFICE & FACTORY
MARKETING
R&D
46744, 55, Mieumsandan 3-ro, Gangseo-gu, Busan, KoreaTEL: +82-51-831-1010 l FAX: +82-51-831-1399www.worldpanasia.com l E-mail: [email protected]
TEL: +82-70-4875-7034 l E-mail: [email protected]
TEL: +82-70-4875-7101 l E-mail: [email protected]
2 3PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™
CONTENTs
3 Company Profiles
5 De-NOx SCR system
6 Marine Application
15 Stationary Plant Application
18 Reference List
19 Worldwide Service Network
PANAsIA CO.,LTD.Global Leader in smart & Green Technology - Since 1989
Company Profiles
Established Date
Oct. 10th, 1989
Product List
- Ballast water treatment system
- De-NOx SCR system
- SOx Scrubber system
- Cargo monitoring system
- Tank level gauging system
- Sensors (Pressure, Temperature)
Achievement in GloEn-Patrol™
2015. Jan.
Grand prize of technical commercialization from Research & development special zone
2012. Dec. Korean world-class product
2011. Aug.
IR 52 Jang Young Sil award* (32week’s )* The award given weekly in the
name of the Minister of Science and Technology is so widely recognized to be one of the highest for innovation in Korea that even the general public can approve the value of the award.
2014. Jun. World Class 300
2013. Dec.
Gold tower order of industrial service merit at 2013 Korea Technology
2010. Dec. Bronze award at 2010 Korea Technology Awards
4 5PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™
De-NOx SCR system
De-NOx sCR system
PRODuCT LINE uP
Panasia is one of the front line developer in the technology in De-NOx SCR system for Marine application based on the over 24 years
marine industry experienced and it has a wide range application such as 2 stroke main engine, 4 stroke generator engine and boiler to
ensure compliance of IMO Tier III NOx emission standard.
We offer complete engineering and customer service support and start-up to ensure that each project will exceed our customer’s
expectations from start to finish. Based on proven Selective Catalytic Reduction system technology, PaNOxTM, Panasia De-NOx system,
are the proven choice to dramatically reduce NOx emissions for Marine application , Power plants, HRSG, Boilers and other demanding
applications.
MARINE APPLICATIONPanasia is one of the front line developer in the technology in De-
NOx SCR system for Marine application based on the over 26 years
marine industry experienced and it has a wide range application
such as 2 stroke main engine, 4 stroke generator engine and
boiler to ensure compliance of IMO Tier III NOx emission standard.
HRsGPlaced in between the two sections of HRSG Reduction of NOx
emissions from the turbine exhaust system with the ability for over
94% reduction.
POwER PLANTIn power Plants, the same basic technology is employed for removal
of NOx from the flue gas of boilers used in power generation and
industry. The SCR unit is generally located between the furnace
economizer and the air heater and the ammonia is injected into
the catalyst chamber through an ammonia injection grid.
BOILERStandardized SCR systems with Standard Catalyst Modules and
AFCU Mainly supplied to US due to the Strict NOx level such as 9
ppm NOx for of 20 MMBtu/hr to < 75 MMBtu/hr and 5 ppm NOx
for 75 MMBtu/hr boilers, effective January 1, 2012
6 7PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™
Marine Application
IMO REGuLATIONs
FEATuREs
Marine Application
The International Maritime Organization (IMO) plans to bring into effect agreement Tier III on
January 1, 2016 that will make it mandatory to reduce nitrogen oxides emitting from diesel
engines by 80%.To obtain this certificate, you have to equip your TierII-certified marine engine
with an SCR system so that it can meet TierIII criteria.
Panasia’s SCR flue gas De-NOx system PaNOx™Marine adopted the Selective Catalytic
Reduction (SCR) method and therefore is environment-friendly equipment that decomposes
NOx present in flue gas into harmless H2O and N2 by making the NOx chemically react with a
reducing agent at a catalyst layer and then discharges them to the air.
As the increases in international shipments and the amount of sailing ships continue to raise the
levels of greenhouse gas emissions, the application of new and stricter gas emission standards
is extending. In response to this, International Maritime Organization is gradually strengthening
gas emission standards for ships with a view to preserving the ocean-atmosphere environment,
reducing pollutants across the board, and decreasing greenhouse gas emission. Currently,
the Marine Environment Protection Committee (MEPC) of the IMO is running an air pollution
abatement agreement for regulating gas emissions from ships called MARPOL Annex Ⅵ, which
was established in 1997 and last revised in 2008.
- IMO MARPOL 73/78 ANNEX VI NTC 2008- Timeline for Reduction in NOx emission
- MARPOL Annex VI on Regulations for the Prevention of Air Pollution from Ships.Tier III NOx 80% Reduced
January 1, 2016
- Component concept for stabilized
capacity expansion
- Simple operating system
- Easy installation
- Skid / vertical, horizontal arrangement, separate components
Clean gas
Waste gas
NH3 / Urea
4NO + 4NH3 + O2
Nitrogen Oxides(NO and NO2)
Ammonia; generated byaqueous urea solution
4N2 + 6H2O
Nitrogen Water
Clean gas
Waste gas
NH3 / Urea
4NO + 4NH3 + O2
Nitrogen Oxides(NO and NO2)
Ammonia; generated byaqueous urea solution
4N2 + 6H2O
Nitrogen Water
sCR Selective Catalytic Reduction
Engine adjustment
Water emulsion
SAM, HAM, CAM
EGR
SCR
10-15%
20-30%
40-50%
50-60%
80-98% Existing ECAU.S. ECADiscussed ECA
3.4(-0.2)9n
2.0
14.4(-0.23)44n
7.7
3.4(-0.2)9n
2.0
14.4(-0.23)44n
7.7
unit: g/kwh unit: g/kwh
TIER III CRITERIA
NOx TECHNOLOGY wORLD MAP ECA (Emission Control Area)
8 9PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™
Reactorwith catalyst
Soot blower
Reducing agent storage tank
Mixer
Engine
FeedingPump
Dosingunit
NO
O
NH H
H
N OO
N
HH
H
N OO
N
HH
H
NN
OH
H
NO
O
NH H
H
N OO
N
HH
H
N OO
N
HH
H
NN
OH
H
Control Panel
Feeding Pump
Dosing Unit
Mixer
4NO + 4NH3 + O2 → 4N2 + 6H2O
2NO2 + 4NH3 + O2 → 3N2 + 6H2O
Marine Application
sYsTEM CONFIGuRATION
Marine Application
10 11PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™
Feeding Pump
Dosing UnitControl Panel
SCR Reactor
Internal Reactor Flow Analysis Results Pressure distribution (Maximum display pressure 4,400 Pa )
Internal Reactor Flow Analysis Results (Maximum display flow speed 60 m/sec )
Internal Duct Flow Analysis Results (Maximum display speed 70 m/sec )
Internal Duct Flow Analysis Results (Maximum display speed 70 m/sec )
Shipyard Samsung Heavy Industries
Ship owner Seadrill
Capacity 8,000kw x 6sets
Reductant Urea (40%)
850,000 BBLS FSU(Floating Storage Unit) 4,900Ton PSV(Platform Supply Vessel)
Application 850,000 BBLS FSU (Floating Storage Unit) Application 4,900Ton PSV (Platform Supply Vessel)
Engine Capacity 4,600 kW X 4 / 1,500 kW X 1 Engine Capacity 1,900 kW X 4
Classification Society DNV/CLEAN DESIGN, NORSOK Classification Society DNV/CLEAN DESIGN
Reductive Agent Aq. Urea(40%) Reductive Agent Aq. Urea(40%)
Marine Application
PROJECT INFORMATION
Marine Application
MAIN COMPONENTs
CFD ANALYsIs
12 13PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™
PIPING & INsTRuMENTATION DIAGRAM
EIAPP CERTIFIED
TI
UREA DISTRIBUTION HEADER
UREADOSING
UNIT
UREADOSING
UNIT
UREADOSING
UNIT
UREADOSING
UNIT
UREA FEED PUMP UNIT
COMPRESSED AIR
COMPRESSED AIR
PURGE WATER
DRAIN FIT
DPT
TI
TI
DPT
TI
TI
DPT
TI
TI
DPT
TI
SOO
T BLOW
ER
SOO
T BLOW
ER
SOO
T BLOW
ER
SOO
T BLOW
ER
SCR REACTOR SCR REACTOR SCR REACTOR SCR REACTOR
ANALYZER(NOx,O )
UREA STORAGE TANK
2
EIAPP CERT RESULT OF NOx Emission Technical File cover page
DESIGN BASE : Temperature(after T/C) : 310 ~ 410℃, RPM : 510~720, Fuel : LS MGO (Sulphur contents limit 0.1%)
sTANDARD sIzE OF REACTOR BY ENGINE POwER
HYBRID sYsTEM FOR sCR AND sILENCER
B
D
C
A
Num ModelEngine Power
kW
Reactor dimension WeightReactor
+ CatalystA B C
1 PNX-N0048 =<480 850 850 2,200 1,400
2 PNX-N0075 =<750 850 850 2,200 1,460
3 PNX-N0120 =<1,200 1,170 1,170 2,200 1,940
4 PNX-N0160 =<1,600 1,170 1,170 2,600 2,030
5 PNX-N0220 =<2,200 1,500 1,500 2,600 2,500
6 PNX-N0300 =<3,000 1,500 1,500 2,740 2,680
7 PNX-N0470 =<4,700 1,820 1,820 2,740 2,680
8 PNX-N0520 =<5,200 2,140 2,140 2,740 3,570
9 PNX-N0650 =<6,500 2,140 2,140 3,200 4,340
10 PNX-N0780 =<7,800 2,470 2,470 3,200 4,700
11 PNX-N0890 =<8,900 2,470 2,470 3,200 5,230
12 PNX-N1150 =<11,500 2,790 2,790 3,200 6,220
13 PNX-N1200 =<12,000 3,110 3,110 3,200 6,780
Marine Application
Marine Application
14 15PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™
Korea
Ulsan· Application : HRSG· GT Power : 425MW x 2 Sets· Reductive agent : Anhydrous NH3
Iksan City· Application : Bio Gas Engine· Engine Capacity : 350kW x 1 Set· Reductive agent : Aq. Urea(40%)
KCES· Application : Incinerator· Capacity : 33,800 Nm3/hr x 1 Set· Reductive agent : Aq. Urea(40%)
Pyeongtaek· Application : HRSG· GT Power : 475MW x 2 Sets· Reductive agent : Anhydrous NH3
Incheon· Application : Bio Gas Turbine· Engine Capacity : 5MW x 1 Set· Reductive agent : Aq. NH3(25%)
Hanam· Application : HRSG· GT Power : 425mw x 1 set· Reductive agent : NH2(25%)· YPES + SCR Hydrid system
Stationary Plant Application
stationary Plant Application
PROJECT INFORMATION (KOREA)
16 17PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™
USA
Hawaii· Application : OTSG· GT Power : 24MW x 2 Sets· Reductive agent : Aq. Urea(40%)· Supply Items : AFCU ADM, AIG Control Panel· Delivered : August 2008
Fresno WWTP-California· Application : 2-HRSG retrofit· Capacity : 3.5MW(126,000 lb/hr)· Reductive agent : NH3 Gas· Supply Items : Catalyst/Reactor/AFCU· Delivered : October 2011
Diamond Pets-California· Application : 2-Industrial Boiler· Capacity :12 MMBtu/hr· Reductive agent : Anhydrous NH3 Gas· Supply Items : Catalyst/Reactor/AFCU
· Delivered : July 2011
NewYork· Application : OTSG· GT Power : 12MW x 2 Sets· Reductive agent : Aq. NH3(19%)· Supply Items : AFCU, ADM, AIG, Control Panel· Delivered : January 2007
Tombak· Application : Diesel Engine· Capacity : 7MW x 2 Sets· Reductive agent : Aq. Urea (40%) · Delivered : December 2011
Yanbu· Application : HFO Boiler· Capacity : 117 ton· Reductive agent : Aq. Urea (40%) · Delivered : August 2012
Iran
Saudi
Stationary Plant Application
stationary Plant Application
PROJECT INFORMATION (usA) PROJECT INFORMATION (IRAN)
PROJECT INFORMATION (sAuDI)
18 19PANASIA CO.,LTD. De-NOx SCR SYSTEM PaNOx™
worldwide service NetworkEffective Follow-up service, Prompt Action for spare Parts.
Worldwide Service Network
NO. Application Project Name Customer Country Capacity Reductant Q‘ty Year Remark
22
23
24
25
26
27
28
29
CCP-001
CCP-002
CCP-005
CCP-006
CCP-007
Yanbu Ⅱ Power Plant
CCP-008
CCP-011
Boiler
R.F. MacDonald
Diamond Pet
ConAgra Food Helms
ConAgra Food Oakdale
UCIMC
DKME
ConAgra Food Oakdale
Cleaverbrooks
11
12
13
14
15
16
17
18
19
20
21
ULSAN Chemical Plant
CO-OP CITY PP
HELCO KEAHOLE
CCP-003
CCP-004
CCP-009
CCP-010
PYEONGTAEK CCPP
ULSAN CCPP
5MW CCPP
HANAM CCPP
Power Plant(HRSG)
SK corp.
IST, KEPCO ENC
IST, KEPCO ENC
Corn Product
City of Fresno
University of Riverside
VA-Long Beach
Western Power
East Western Power
East Western Power
Doosan Construction
1
2
3
4
5
6
7
8
9
10
National development project
Pilot Project
National development project
National development project
DSERE
SPGD12
Pilot Project
PSV(Platform Supply Vessel)
FSU(Floating Storage Unit)
96K Drill Ship
Marine(Diesel Engine)
KIMM
Engine Maker
Iksan City Hall
Pilot Test Facility
Doosan Engine
Hyosung
STX Engine
Shinan Heavy Industries
Samsung Heavy Industries/Statoil
Samsung Heavy Industries/SEADRILL
HFO Boiler
Steam Generator
OTSG
OTSG
BIO GAS
SCR & YPES
Bio gas
Belongs to
Panasia
2stroke engine
Power Plant
30 National development projectIncinerator KCES Co.,Ltd.
USA(California)
USA(California)
USA(California)
USA(California)
USA(LA)
SAUDI(Yanbu)
USA(California)
USA(California)
KOREA
USA(New York)
USA(Hawaii)
SA(California)
USA(LA)
SA(California)
USA(LA)
KOREA
KOREA
KOREA
KOREA
KOREA
KOREA
KOREA
KOREA
KOREA
IRAN
KOREA
KOREA
KOREA
KOREA
KOREA
600HP
350HP
750HP
750HP
150,000lb/hr
117 Ton Boiler
800HP
150,000lb/hr
8MW
12MW
24MW
3MW
5MW
6MW
6MW
475MW
425MW
5MW
425MW
240kW
1,200kW
350kW
350kW
10,000kW
7,000kW
600kW
1,900kW
5,220kW & 1,600kW
8,000KW
33,800 Nm3/hr,wet
NH3 Gas
NH3 Gas
NH3(19%)
NH3 Gas
NH3 Gas
Urea(40%)
NH3 Gas
NH3 Gas
NH3 Gas
NH3(19%)
Urea(40%)
NH3(19%)
NH3(19%)
NH3 Gas
NH3 Gas
NH3(99.9%)
NH3(99.9%)
NH3(25%)
NH3(25%)
Urea(40%)
Urea(40%)
Urea(40%)
Urea(40%)
Urea(40%)
Urea(40%)
Urea(40%)
Urea(40%)
Urea(40%)
Urea(40%)
Urea(40%)
1
2
3
4
2
1
2
2
1
2
2
1
2
2
2
2
2
1
1
1
1
1
1
1
2
1
4
5
12
1
2010
2010
2012
2012
2012
2012
2013
2013
2002
2007
2008
2011
2011
2012
2012
2013
2013
2013
2013
2001
2002
2009
2010
2012
2011
2011
2012
2013
2013
2004
AMERICA
AFRICA
EuROPE
AsIA
Venezuela
Ecuador Brazil
Argentina
Panama
Russia
China
Norway
EstoniaDenmarkUK Netherlands
Germany
RomaniaCroatiaItaly Greece
Cyprus
South Africa
Turkey
U.A.E
Korea
Hong KongIndia
Japan
Nigeria
Rotterdam
OsakaBusan
shanghai
California
Taiwan
Vietnam
Indonesia
Malaysia
Singapore
C&C PANAsIA
Mr.YH ChangOffice No. [email protected]
PANAsIA INTERNATIONAL INC.
Mr.Joseph OhgOffice No. +1- [email protected]
PANAsIA EuROPE BRANCH
Mr.James HanOffice No. [email protected]
PANAsIA CHINA CORPORATION
Mr.Luis KimOffice No. [email protected]
PANAsIA HEAD OFFICE
Mr.Kelvin KimOffice No. [email protected]
PANAsIA JAPAN CORPORATION
Mr.Jack LeeOffice No. [email protected]
Reference List
Reference List
As Panasia is a total solution provider of the emission gas control system(EGCS), we are supplying the new innovative SOx Scrubber system(Called
PaSOx™) with proven technology and in depth of know-how of emission gas control.
Marine SOx Scrubbing system
Main Features
- Total Solution for Emission Gas Control(NOx and SOx)
- Compact Size: Small footprint to replace the silencer for retrofit.
- Low weight: Easy installation
- Worldwide Service Network
Maker Engine (MW) 8 9 10 12
PaSOx™Length (m) 3.1 3.3 3.45 3.77
Height (m) 7.2 7.3 7.5 7.6
HEAD OFFICE & FACTORY 1566-1, Mieum-dong, Gangseo-gu, Busan, Korea TEL: +82-51-831-1010 / FAX: +82-51-831-1399www.worldpanasia.com / E-mail: [email protected] CopyrightⓒNov. 2014 by PANASIA CO., LTD. All rights reserved.