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7/25/2019 Copy of PS_APQP Check List
1/17
PS-PTP-FR-116-E Rev. 1 Released:
Proprietary and Confidential PS-PTP-FR-116-E Rev 01
Revision Release Date Concise Description of Changes
1 2015-mm-dd Initial Release
Prepared Released
Title/Role S!pplier "!ality Engineer Title/Role PS #$S Doc!%ent Coordinator
&pprovals
Master files are stored electronicall. Electronic co!ies valid "it#o$t si%nat$re. Printed co!ies are for reference onl.
This form is to identify what is required from a supplier for PPAP submission.
'(0 SC$PE Region/Country Region(s) Included
US x
Mexico xBrazil xColombia xEurope xMiddle East -India -China xKorea xPlace an X in each applicable box. Attributes for scope definition may be customized as needed.
*Excludes consolidated joint ventures and affiliates here !"# does not have mana$ement control.
)(0 RESP$*S+#+,T
Document NameSupplier Part Approval PS-PTP-PR-58-E Electronic
.(0 REFERE*CES
Document Type Document Name Document Reference #
Reference Standard AIAG PPAP Reference Manual N/A
6(0 DEF+*+T+$*S See Definitions Tab
PP&P/&P"P Re!ire%ents CheclistFor%
*a%e Christine c"!een
*a%e Da2n 3inna%on
*a%e 4eff 4entschTitle/Role Director of #!siness Transfor%ation PTP
*a%e Eric C( ,i!Title/Role Dir 8lo9al S!pplier "!ality : S!staina9ility
*a%e ,ily DengTitle/Role gr S!pplier Develop%ent; China P!rchasing
*a%e Peter or(0 REC$RDS/,$8S
, ote: )ll recordslo%s listed #ere are in com!liance "it# t#e Records Retention Polic /P-E-RR-01-E and PS Records Retention Sc#ed$le "#ic# s!ecifies t#ere*$ired retention !eriod for eac# record.
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Instr$ctions
1 Select t#e "or+s#eet t#at a!!lies - com!onents or &$l+ materials.
2 (om!lete t#e ello" &o3es.
T#e form "ill ta+e t#e information o$ entered and determine t#e s$!!lier PP)P re*$irements.
4 Ta+e t#e "or+s#eet o$ com!leted and save it as a se!arate file. Send t#at file to t#e s$!!lier.
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Supplier Part Approval Process Reuest
Supplier Na!eSupplier "ocation
#$PS Material Nu!%er
Re&ue'ted Su%!i''ion (ate
Su%!it to
containerMaterial Type $o!ponent
Rea'on for Su%!i''ion
(e'in Re'pon'i%le
&+&8 PP&P Section These section n!%9ers correspond 2ith the &+&8 reference 9oolets7
Co%ponent PP&P Re!ire%ents #!l PP&P Re!ire%ents +ss!e &ctions
Co%ponent Co%ponentChoose column whose cell on lef
)*)*+ (e'in Record S S
)*)*) Aut,oried Enineerin $,ane (ocu!ent' T.( T.(
)*)* $u'to!er Enineerin Approval T.( T.(
)*)*0 (e'in 1ailure Mode and E2ect' Analy'i' 3(1MEA4 S NR
)*)*5 Proce'' 1lo (iara!3'4 S S
)*)*6 Proce'' 1ailure Mode and E2ect' Analy'i' 3P1MEA4 S NR
)*)*7 $ontrol Plan S S
)*)*8 Mea'ure!ent Sy'te! Analy'i' Studie' 3MSA4 S S
)*)* (i!en'ional Studie' S NR)*)*+9 Record' of Material / Perfor!ance Te't Re'ult' S S
)*)*++ Initial Proce'' Studie' S S
)*)*+) Quali:ed "a%oratory (ocu!entation S S
)*)*+ Appearance Approval Report 3AAR4 NR NR
)*)*+0 Sa!ple Production Part' S S
)*)*+5 Ma'ter Sa!ple R R
)*)*+6 $,ec;in Aid' S S
)*)*+7 $u'to!er-Speci:c Re&uire!ent' S S
)*)*+8 Part Su%!i''ion Prod$ction Tool ?$ilds )PP PRIR T P7
)PP-20 Pre-a$nc# (ontrol Plan (ontainment Plan )PP PRIR T P7
)PP-21 Prod$ction Trial Plan )PP PRIR T P7
)PP-22 Tool $alification )PP PRIR T P7
)PP-24 Pac+a%in% S!ecifications and S#i!!in% Plan )PP PRIR T P7
)PP-29 SPS: oc$mentation Revie" )PP PRIR T P7
)PP-25 SPS: S$!!lier Process Si%n-ff )PP PRIR T P7
!omponent (ommodit ame
Section*o?s
Delivera9lesclic on cell corner for definition of ite%7
&P"P Section These section n!%9ers do not correspond to any reference %an!als( They are only for this do
Section*o?s
Delivera9lesclic on cell corner for definition of ite%7
@ Co%plete!se An/aA for not applica9le7
!reated by= .o% "aneno,l
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AIAG PPAP 0t, Edition Re&uire!ent'
"evel + "evel ) "evel
)*)*+ (e'in Record R S S
)*)*) Aut,oried Enineerin $,ane (ocu!ent' R S S
)*)* $u'to!er Enineerin Approval R R S
)*)*0 (e'in 1ailure Mode and E2ect' Analy'i' 3(1M R R S)*)*5 Proce'' 1lo (iara!3'4 R R S
)*)*6 Proce'' 1ailure Mode and E2ect' Analy'i' 3P1M R R S
)*)*7 $ontrol Plan R R S
)*)*8 Mea'ure!ent Sy'te! Analy'i' Studie' 3MSA4 R R S
)*)* (i!en'ional Studie' R S S
)*)*+9 Record' of Material / Perfor!ance Te't Re'ult' R S S
)*)*++ Initial Proce'' Studie' R R S
)*)*+) Quali:ed "a%oratory (ocu!entation R S S
)*)*+ Appearance Approval Report 3AAR4 S S S
)*)*+0 Sa!ple Production Part' R S S)*)*+5 Ma'ter Sa!ple R R R
)*)*+6 $,ec;in Aid' R R R
)*)*+7 $u'to!er-Speci:c Re&uire!ent' R R S
)*)*+8 Part Su%!i''ion
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"evel 0 "evel 5
> R
> R
> R
> R> R
> R
> R
> R
> R
> R
> R
> R
> R
> R> R
> R
> R
S R
or docu!entation ite!' at appropriate location'
t,e cu'to!er upon re&ue't
to!er upon re&ue't
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#$PS Re&uire!ent' [email protected]?N "ECE"' $o!
(e'i
nRecord
Aut,oriedEnineerin$,ane(ocu!ent'
$u'to
!erEnineerinApproval
PPAP "evel )*)*+ )*)*) )*)*
.ul; S NR NR
"evel + R R NR
"evel ) S S NR
"evel S S NR
"evel 0a S R NR
"evel 0% ct S R oct S R o NR
"evel 5 R R NR
Rea'on for Su%!i''ion (efault PPAP "evel
8 $,ane in Part Proce''in "evel 0a
6 $,ane to ?ptional $on'truction or Material "evel 0%
0 $orrection of (i'crepency "evel 0%
) Enineerin $,ane3'4 "evel 0a
+ Initial Su%!i''ion "evel
+9 ?t,er - plea'e 'pecify "evel 0%
Part' Produced at Additional "ocation "evel
7 Supplier or Material Source $,ane "evel 0a
5 Toolin Inactive B + year "evel 0a Toolin= Tran'fer Replace!ent Refur%i',!ent "evel 0a
$o!!odity Na!e PPAP Material $la''i:catio
AGM Cent Seal $o!ponent
.u',in' $o!ponent
$,are Eye' $o!ponent
Electronic'-"it,iu!-Ion $o!ponent
1la!e Arre'tor' $o!ponent
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Ga';et' $o!ponent
Gla'!at $o!ponent
Dot Sta!p 1oil $o!ponent
"a%el' $o!ponent
"it,iu!-Ion $ell $o!ponent' $o!ponent
Mec,anical-"it,iu!-Ion $o!ponent
Pa'tin Paper $o!ponentPoly $o!ponent' $o!ponent
Poer Sport .atterie' $o!ponent
Purc,a'ed .atterie' $o!ponent
Scri! $o!ponent
Separator 3AGM ?pti!a4 $o!ponent
Separator 3AGM4 $o!ponent
Separator 3"i-Ion4 $o!ponent
Separator 3PE4 $o!ponent
S,rin; .a' $o!ponent
Acid .ul;
.ariu! Sulfate .ul;
.ron 1la;e' .ul;
$ar%on .lac; .ul;
$au'tic Soda .ul;
$,e!ical'-"it,iu! Ion .ul;
$olorant .ul;
Epoy / Dot !elt lue .ul;
1i%er .ul;
Du!ic Acid .ul;
"ead .ul;
"ead ?ide .ul;
Mane'iu! Dydroide .ul;
Recycled Re'in .ul;
Re'in .ul;
S!elter Material' .ul;
Sodiu! Per%orate .ul;
Sodiu! Sulfate .ul;
Cani'per'e .ul;
)*)*(e'in Record
)*)*Aut,oried Enineerin $,ane (ocu!ent'
)*)*$u'to!er Enineerin Approval
)*)*(e'in 1ailure Mode and E2ect' Analy'i' 3(1MEA4
)*)*Proce'' 1lo (iara!3'4
)*)*Proce'' 1ailure Mode and E2ect' Analy'i' 3P1MEA4
)*)*$ontrol Plan S?P In'pection Plan ?pe
)*)*Mea'ure!ent Sy'te! Analy'i' Studie' 3MSA4 Need to (i'cu'' Cariation
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)*)*(i!en'ional Studie'
)*)*Record' of Material / Perfor!ance Te't Re'ult'
)*)*Initial Proce'' Studie'
)*)*Quali:ed "a%oratory (ocu!entation
)*)*Appearance Approval Report 3AAR4
)*)*Sa!ple Production Part'
)*)*Ma'ter Sa!ple)*)*$,ec;in Aid'
)*)*$u'to!er-Speci:c Re&uire!ent' $?A 1or!at IS? $ert Pac
)*)*Part Su%!i''ion
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onent Material Type'
(e'i
n1ailureModeandE2ect'Analy'i'3(1MEA4
Proce
''1lo5(iara!3'4
Proce
''1ailureModeandE2ect'
Analy'i'3P1MEA4
$ontrolPlan
Mea'
ure!entSy'te!A
naly'i'Studie'3MSA4
(i!e
n'ionalStudie'
Record'ofMaterial/Perfor!anceTe'tRe'ult'
InitialProce''Studie'
Quali
:ed"a%oratory(ocu!entation
Appe
aranceApprovalReport3AA
R4
)*)*0 )*)*5 )*)*6 )*)*7 )*)*8 )*)* )*)*+9 )*)*++ )*)*+) )*)*+
NR S NR S NR NR S NR S NR
R R R R R R R R R NR
R R R R R S S R S NR
S S S S S S S S S NR
R S R R R S S S R NR
ct S R oct S R oct S R oct S R oct S R oct S R oct S R oct S R oct S R o NR
R R R R R R R R R NR
S T,e oraniation ',all 'u%!it to t,e cu'to!er and retain a copy of record' or
R T,e oraniation ',all retain at appropriate location' and !a;e availa%le to t,
NR T,e oraniation i' not re&uired to co!plete t,e ele!ent
n
7/25/2019 Copy of PS_APQP Check List
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ator
7/25/2019 Copy of PS_APQP Check List
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;ain Special letter #pe Pic Quality Record' $?$
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Sa!p
leProductionPart'
Ma'terSa!ple
$,ec;inAid'
$u'to
!er-Speci:cRe&uire!ent'
PartS
u%!i''ion Error 8 Mista+e Proofin% Stat$s of s$!!lier revie" to Po+e Jo+e t#eir !rocess to !rod$ce t#is material
40 Process (a!a&ilit st$dies $! to and into com!letion of PP)P
41 imensional St$dies For mec#anical com!onents. imensional st$dies $! to and into com!letion of PP)P
42 SPS: oc$mentation Revie" Revie" of Process Si%n ff re!ort "it# (I SE
44 SPS: S$!!lier Process Si%n-ff Stat$s of Process Si%n ff from (I SE
49 )!!earance )!!roval Re!ort
45 Prod$ct 7alidation Testin%
46 Part S$&mission )!!roval PSH re!ort to &e s$!!lied as !art of PP)P
4; Master Sam!les Master sam!le/s of !rod$ct to &e retained at s$!!lier.
) commitment & t#e s$!!lier t#at t#e desi%n can &e man$fact$redA assem&ledA testedA!ac+a%edA and s#i!!ed in s$fficient *$antit at an acce!ta&le costA and on sc#ed$le
Revie" of !art dra"in% or material s!ecification "or+in% to"ards an a%reement &et"een!arties.
Das s$!!lier revie"ed t#eir !rocess/s to ass$re all t#e (I *$alit re*$irements can &eac#ieved
Process Flo" (#art 8 Man$fact$rin%Floor Plan
S$!!lier !rovides a co! of t#e Process Flo" ia%ram for !rod$ct %oin% t#ro$%# PP)P!rocess. ) co! of t#e floor !lan "#ere t#is !rod$ct is &ein% made is to &e !rovided as"ell..
S$!!lier to !rovide a Process Fail$re Mode 8 Effects )nalsis re!ort. PFME) m$stidentif re*$ired !rocess control Po+e Jo+e for s!ecial c#aracteristics /((S(s.
For mec#anical com!onents. S$!!lier s$&mits Prod$ction tool desi%n/s to (IEn%ineerin% for a!!roval
(ertification for %a%in% s!ecial to t#is !ro%ram and @a%e R8R for all %a%es $sed toc#ec+ (( and S( c#aracteristics of t#is !rod$ct.
S$!!lier s$&mits desi%n of s!ecial e*$i!ment $sed to !rod$ce t#is material to (I fora!!roval.
Pac+a%in% S!ecifications and S#i!!in%Plan
Master e3am!les $sed for cosmetic reasons or ot#er test reasons "#en eit#er color ora!!earance is re*$ired to determine com!osition. Safet concerns ma also &e a reasonfor t#is re*$irement.
Pre-a$nc# (ontrol Plan (ontainmentPlan
) "ritten !lan for someone ot#er t#an !rod$ction to sam!le revie" material !rior tos#i!ment tom (I.
Preliminar /S#ort Term Process(a!a&ilit St$d
Re!ort for cosmetic reasons or ot#er test reasons "#en eit#er color or a!!earance is
re*$ired to determine com!osition. Safet concerns ma also &e a reason for t#isre*$irement.
Das s$!!liers !rod$ct !erformed as e3!ected d$rin% (I Process 7alidation testin%T#is is a (I in!$t item.
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4= S!ecial (#aracteristics
S!ecial (#aracteristics /S((( Revie" t#e c$stomer s!ecial c#aracteristics to ens$reFME)APFME)A (ontrol PlanA Material S!ecfificationA andor ra"in%s meet s!ecifiedre*$irements.